Tablet Counter Machine: The Complete Buying Guide In 2024

Do you want to make your pharmaceutical production line more efficient? Do you feel that manually counting pills takes too much time and effort? If so, this might be a good time to consider purchasing a tablet counter machine. These cutting-edge tools may greatly improve your manufacturing process's productivity, precision, and efficiency.

Picture Courtesy: Popular Science

Tablet counting can be a daunting task as it takes too much time, focus, and labor, particularly in large manufacturing industries, where the demand for production is extremely high. That’s why considering and investing in a tablet counter machine can be of high value for your business.

A tablet counter machine has gained so much importance in the growing market of industries. With technological advancements, the tablet counting machine has also evolved over the years. However, with a heft of options available on the market, selecting a suitable and best tablet counter machine might be a difficult task.

Don’t worry. We are here to ease your difficulty and assist you in choosing the right tablet counter machine. In this buying guide, you will be provided with comprehensive details about the tablet counter machine. So don’t go anywhere and join us on this blog;

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1.How would you define a tablet counter machine?

Allpack Automatic Tablet Counter Machine

A tablet counter machine is an advanced piece of equipment employed in the pharmaceutical industry for efficiently counting and dispensing manufactured tablets.

Tablet counting is a process done for the accurate dispensing of tablets in a package for treatment as the drug products are expensive and have a record of production. The tablets are being produced at a high volume in the industries and counting them manually can be a daunting task.

Therefore, a tablet counter machine is the ultimate solution for this problem as it offers a much faster, more efficient, and accurate counting of pills. The device is designed to precisely count and dispense tablets into packaging containers.

2.What is the need for a tablet counter machine?

A tablet counter machine is widely employed not only in the pharmaceuticals but also across various industries for various applications. Some of the sectors in which a tablet counter machine plays a range of important roles are;

Pharmaceuticals

Pharmaceutical Tablet Counting – Picture Courtesy: Fette Compacting

In the drug industry, the tablet counter machine is utilized for the precise and efficient counting of a variety of pills. The accuracy of the tablet counter machine has significant benefits.

The medicinal products are costly and their precise counting and distribution within packages for a treatment protocol are very crucial.

That’s why employing a tablet counter machine benefits not only the consumers but also the manufacturers by meeting the market demands.

Food

Food

Caffeine Pills – Picture Courtesy: Positive Choices

Yes, that’s true. A tablet counter machine due to its versatile nature can also be employed in the food industry for the accurate counting of different food products, like candies, gums, beans, and jellies.

Nutraceuticals

Nutraceutical Applications – Picture Courtesy: Food Infotech

For the accurate counting and packaging of various dietary supplements, such as vitamins, minerals, and other products, a tablet counter machine is required and utilized in the nutraceutical industry.

Cosmetics

Beauty Pills – Picture Courtesy: Cosmostore

You will be amazed to hear that a tablet counter machine can be utilized in the skincare/cosmetics industry for the precise packaging of different skincare, beauty, and cosmetic products.

Chemicals

Chemical Industry/Applications – Picture Courtesy: eHive

Various types of chemical pellets, pills, and granules used in multiple chemical processes can be packaged efficiently with the help of a tablet counter machine.

3.What benefits can a tablet counter machine provide to you?

A tablet counter machine provides several remarkable benefits to manufacturers where precise counting and distribution of tablets can be of high value. Here we are discussing some of the vital benefits;

Efficiency

Efficient Working – Picture Courtesy: Altrimex

A tablet counter machine automates the process of counting, resulting in reduced time consumption and labor requirements. This feature leads to the high throughput and productivity of different production lines.

Accuracy

Accuracy in Processing

To ensure accurate operation, these machines are tailored with the precise mechanism of counting and highly advanced and sensitive sensors. These incredible features of the device lead to consistently accurate results.

Versatility

Flexibility in Handling of Various Products

The ability of a tablet counter machine to handle a variety of different tablets enables the manufacturers to utilize it for different formulations.

Time Leverage

Automated Working reduces Time Consumption

The automation characteristic of the tablet counter machine helps in high production in the least amount of time, maximizing the output and return on business.

Cost-effectiveness

Cost-effective in terms of Labor Requirement (Automation)

There is a long-term cost savings with the use of a tablet counter machine, as it provides automatic operation, resulting in the lower need for manual labor and thus reducing the operational cost.

Quality Control

Quality Operation – Picture Courtesy: Ipharmachine

By largely eliminating manual labor and thus human error, a tablet counter machine confers to improved quality control in the manufacturing process. It helps in the reduction of packaging errors and the maintenance of product consistency.

Streamlined Operation

Streamlined Workflow

By connecting with other manufacturing industrial equipment, a tablet counter machine streamlines the operation by automatic processing, allowing the workers to focus on other tasks.

4.What are the fundamental parts of a tablet counter machine?

Parts of Tablet Counter Machine – Picture Courtesy: Makwell

The tablet counter machine has a simple compositional structure which is pretty easy to understand. In this section, we will converse about the machine’s fundamental components;

Material Storage Hopper

It is the topmost hollow structure of the device through which the tablets are introduced for counting, either by using manual methods or mechanized equipment. The hopper adopts a vibratory feeding feature.

This guarantees a steady and regulated supply of pills for counting. Furthermore, the design avoids bottlenecks and guarantees an effortless transfer of tablets to the subsequent level.

In certain advanced machine variants, the hopper is provided with a level sensor to determine the volume of tablets within. Its capacity and size vary with the model design.

Material Handling Tray

The component that receives and handles the feed before entering into the processing mechanism.

Fiber Amplifier

It is a sensor employed in the tablet counter machine for the detection of the tablets’ presence. It works by emitting a light beam and when the tablet interrupts it, the sensor identifies it, followed by sending of signal to the counting mechanism.

Counting Box

The space where tablets are summed up. It is assisted with the filling nozzle.

Electronic Eye

It is a photo-electric sensor utilized for the detection of tablets. When the light beam is interrupted by the tablets, it detects it.

Motor

It is the crucial component of the equipment, enabling the machine to work by providing the required power.

Belt Adjustment

It is employed for the adjustment of the conveyor belt as per requirements. For reliable counting and continuous tablet flow, proper belt adjustment is vitally important.

Shakers/Three-Stage Vibrator

It is one of the most vital elements of the equipment and is composed of vibrating plates. It operates by the vibrational principle and holds the tablets in place and order to facilitate the tally.

The vibratory motion guarantees that the tablets remain segregated from each other and do not stick. The regulated vibrations help in the transfer of tablets to the main counting mechanism.

PLC Touch Screen

It is a vital component of the device that enables the workers to surveil the activity and adjust the settings in case any fault occurs during the process.

Guide Rail

It is utilized to direct the tablets as they pass through the counting processing. By facilitating the regulated and seamless movement of tablets, they assist avoid counting faults or jams.

Conveyor

The component that guides the bottles to be filled with the tablets. The counting operation is accompanied by the conveyor. This guarantees that the tablets are released into the appropriate container at the right time.

5.What is the basic operational principle of a tablet counter machine?

There are various machine variants, each having unique characteristics and functioning protocols. However, the basic operational proposition is mostly similar. In this segment, we will explore the key operational protocols of the advanced tablet counter machine;

Working of Tablet Counter Machine

Filling the hopper with tablets

This can be done manually or by integrating a mechanized tool with the device. In some variants, it may be associated with the shaking/vibrating machinery to assist the filling activity.

Tablets transferred to the tray

A significant quantity of tablets is directed to the handling tray by the hopper. The tray/plate could handle a certain quantity of tablets as per its size and dimensions.

Tablets-transfer to the vibrating-channels

The hopper's regulated function moves the tablets to the vibrating plates. The vibrations produced by the plates ensure that the tablets remain segregated from one another and aligned appropriately for accurate counting.

Directing tablets to the exit funnel/nozzle

The segregated and perfectly organized tablets are now directed toward the exit nozzle for additional processing.

Counting and distribution of Tablets

The tablet counting is done by sensors that are stationed along the filling nozzle's route. Those sensors precisely identify the tablets' transit through the funnel. After that, the sensors sum up the tablets to make sure each package parcels out the correct number of pills.

Bottling and movement of the conveyor

Following the confirmation of the explicit count, the regulated process directs the outflow of the required quantity of tablets into the bottles which are transferred by the conveyor and placed under the exit nozzle.

After filling, they are transitioned seamlessly toward the next operational setting.

6.How do you classify a tablet counter machine?

You will find various kinds of tablet counting machines on the market. They differ in several features. A tablet counter machine comes in a variety of different types, each having distinct unique characteristics and advantages. These machines can be categorized on multiple basis. So without any further delay let's have a look into different classes of tablet counter machines;

AUTOMATION BASED CLASSIFICATION

According to the level of automation, a tablet counter machine can be classified into 3 categories, which are;

Manual

Manual

Manual Tablet Counter Machine

It is a simply designed machinery for the manual counting of tablets and other pills. It is beneficial for small enterprises and places where small-scale operations are performed, such as hospitals, laboratories, or pharmacies.

It consists of a uniform tray made of steel or plastic. The tray may or may not be designed with prearranged evenly placed holes to lodge the pills. The holes help in the separation of tablets and organize them for counting ease.

Semi-Automatic

Allpack Semi-automatic Tablet Counter Machine

It can be mechanical or electronic. It is a partially automatic device, commonly designed as a tabletop, with the feeding of tablets in addition to loading and unloading of containers/packages being done manually while the rest of the operation is done by an automatic mechanism.

Certain variants are combined with a conveyor to automatically load the packages.

Fully Automatic

Automatic Tablet Counter Machine

It is the most advanced form of machinery with the latest built-in technology. It automates the entire process, from feeding of tablets to loading of containers and then counting and unloading of filled packages.

It is the most robust, reliable, accurate, and efficient form of equipment, designed to facilitate large production houses.

OPERATING PRINCIPLE-BASED CLASSIFICATION

Based on the principle of operation, a tablet counter machine can be classified into;

Mechanical

Mechanical Tablet Counter Machine

The separation and counting principle in such machines is mechanical type, such as vibrating channels or spinning discs. These machines are frequently employed in sectors where electric machinery may not be appropriate to use or if there are affordability issues.

Electronic

Electronic Tablet Counter Machine – Picture Courtesy: DirectIndustry

They use the latest technological features as the operating principle for counting pills, like photoelectric sensors. These machines are the most reliable and offer high precision. They are often used in the large manufacturing industries.

COUNTING MECHANISM-BASED CLASSIFICATION

Different tablet counter machine variants utilize different counting mechanisms. The categories include;

Vibratory

AiPak Vibratory Tablet Counter Machine

These devices are designed with vibratory channels that create vibratory movements to organize and count the tablets accurately. They are efficiently used for large-scale production.

There may be single or multiple vibratory channels installed to rapid up the processing.

Rotary

Rotary

AllPack Rotary Tablet Counter Machine

These specific machines utilize spinning discs with cavities to house the tablets separately. Due to the spinning motion of the disc, the tablets are fed into the pockets which are then guided towards the counting mechanism.

They offer operational ease and versatility but are not appropriate for large-scale operations due to their relatively lower output capacity.

Slat

Slat

Slat Tablet Counter Machine

These devices make use of the partitioned bars/slats containing specifically shaped pockets, resulting in the precise housing of individual tablets in each pocket. It neglects the chance of any double-filling or empty pocket.

7.What are the significant differences between a fully automatic and a semi-automatic tablet counter machine?

SEMI-AUTOMATIC TABLET COUNTER MACHINE	FULLY AUTOMATIC TABLET COUNTER MACHINE

It is suitable for small enterprises	It is designed for the large manufacturers
It has a medium level of operational speed	It can operate at a high-speed level
It can count relatively less number of pills per hour	It has a rapid counting rate
The workers are required for some steps of operation such as loading of materials	Minimal to no personnel requirements for working
Due to considerable human involvement, there may be chances of errors	The chances of errors are greatly reduced
It may or may not have integration facilities.	It can be integrated with other machineries
It is comparatively economical	It is an advanced form of device and thus expensive

8.What are the maintenance protocols of a tablet counter machine?

Maintenance of Tablet Counter Machine

It is crucial for the longevity of life of any industrial equipment to regularly maintain it. The maintenance of a tablet counter machine is relatively easy but it requires a regular inspection schedule to enhance its lifetime. Here are some of the steps to follow to maintain the machine properly;

Regular cleaning after every operation is needed to avoid any malfunction or interruption during the next processing batch.
Deep cleaning of all the parts should be done at regular intervals, including the vibratory channels to remove any left-out residue.
Mechanical parts can be cleaned using a detergent.
Sensory/electrical components should be cleaned using a dry cloth.
The managers should conduct a periodic inspection of the machine and its all components. The machine parts must be thoroughly inspected for any damage or wear.
The worn parts should be repaired or replaced immediately to prevent runout.
The inspection should be done by trained personnel.
Lubricate the moving parts periodically, as the continuous working of the machine can slow down their movements.
Calibrate the machine regularly for efficient results.

9.What are the standards of quality that a tablet counter machine should comply with?

In the growing industrial market, the demand for tablet counter machines has increased. Additionally, there are various machine variants available on the market that can make you overwhelmed.

But you have to make the right call while opting for a specific device. So you need to consider the quality standard guidelines of the models available.

The major quality standards to consider when investing in a tablet counter machine are;

Verify that the conveyor’s structural design and construction material adhere to the requisite AISI 304 standards.
The machine’s modular design has to be compliant with the cGMP regulations.
CE certification is required for the electrical/electronic parts of the device.
There must be a fully operational dust extraction system.
The equipment’s optimal noise level should never be more than 70 decibel level.
There must be an efficient HMI system and monitor panel.
Every contact part of the device shall comply with FDA and AISI 316.

To find out the precise qualifications needed, it is usually a good idea to contact your local standardization organization. Certain models of tablet counter machines may lack a few certifications based on the particular region.

This is significant since it keeps you from buying shoddy or fake equipment.

10.What factors do you need to consider while opting for a tablet counter machine?

Investing in a tablet counter machine can be an easy or complex game. It all relies on the research level you have done. There are a few important considerations to make sure you locate the appropriate machinery for your production requirements.

Budget

Budget

Cost Factor

Check out your budget before selecting a tablet counter machine as it is not a single piece of equipment but you have to buy multiple tools to integrate.

Don't forget to account for operating and maintenance costs in addition to purchase costs. By keeping these things in mind, selecting the equipment that balances the machine's performance and budget will be the right choice.

Compatibility

Tablet Counting Line Compatibility

It might be easy to adopt a single machinery that meets your requirements but opting for multiple tools that are compatible with your needs is a challenging task. That’s why proper research should be done and then choose the right equipment.

Capacity

Different Machine Variants have different Capacities

Different machine variants have different operational capacities depending on their design. Therefore, careful evaluation of your production needs is crucial. Consider the current plans as well as the future objectives.

Versatility

Flexibility of Processing Various Shapes of Pills

The flexibility in the equipment should be there. The device must have an easy changeover process and must be adjusted according to different packages and tablet shapes. This will allow your production efficiency to improve.

Integration

Integration of Various Industrial Equipment with Tablet Counter Machine

You should opt for the machinery that could be integrated with other processing machines effectively and smoothly. This feature is beneficial for uninterrupted tablet formulation processing, optimization of complete workflow, and lessening the chances of errors.

Safety Elements

Tablet Counter Machine with Necessary Safety Features

There are multiple mechanical as well as electronic components installed in the tablet counter machine and the workers are always exposed to them which increases the risk of potential hazards. So consider the device with essential safety elements incorporated, such as guards and warning indicators.

Regulatory Compliance

Regulatory Standards Compliance

A device that is compliant with regulatory standards like cGMP, CE, ISO, and FDA must be selected to guarantee safe and effective product processing.

11.What are the common problems you might face while using a tablet counter machine and what are their solutions?

Industrial machinery is being used continuously to satisfy consumer demands. Due to the continuous operation, the devices may encounter certain problems that must be assessed and resolved on time to guarantee smooth working. Some usual problems that might take place in a tablet counter machine and their solutions are discussed here;

Tablet Jamming

Tablet Jamming within Machine – Picture Courtesy: Banner Engineering

The tablets may get jammed in certain parts of the machine. It often occurs due to the high-speed operation.

Solution: Adjust the rate of feeding and speed of vibrators.

Misaligned Bottle Stand

Misalignment in the Bottle Stand

The issue may arise because of the incorrect timing of bottles or due to the misalignment of the dropper with the opening of bottles.

Solution:

Adjust the settings from the monitor screen.

Replace the dropper station.

Adjust the space between the rails of the conveyor belt.

Counting Errors

Counting Errors – Picture Courtesy: MedicalExpo

This issue is possibly caused by incorrect timing and counting.

Solution: The timing of the photoelectric gate and the channels should be adjusted.

Spills of Tablets

Tablet Spills – Picture Courtesy: Sensum

It can be caused by having a large abyss between the opening of bottles and the filling nozzle.

Solution: Use a filling dropper that is always smaller than the diameter of the pill or bottle, both in terms of height and distance from the mouth of the bottle to the filler dropper.

Miscounting Sensors

Fault with the Sensor/Miscounting

It may be due to the buildup of dust on the sensor.

Solution: Regularly clean the dust from the sensor.

Alarm Signals

There may be multiple triggering factors involved in the noisy alarms on the tablet counter machine.

Solution:

Ensure the availability of bottles/containers.

Clean the sensors from the dust.

Turn out the lights.

Slipping of Bottles

Bottle Slipping

It may be caused if the opener has taken a long time to open the bottle, leading to the fall of the bottle.

Solution: Adjust the bottle’s passing time on the screen panel.

CONCLUSION

You must be aware of the fact that tablets are the most demanded and therefore the most manufactured dosage form in the health sector. So to catch up with the requirements of the customers, the fabrication and processing of tablets must be maximized and on time. A tablet counter machine is a reliable, robust, accurate, and efficient device for this cause and can help you achieve the desired outcomes and business growth. So if you are also looking to invest in the tablet counter machine for better results, then feel free to contact the Allpack Team to have more understanding about the device.

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Tablet Counters: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Counters: The Complete Buying Guide In 2024

Do you know why it important to count tablets before its packaging. Does your business involve manufacturing of different kinds of tablets? Does your business involve tablet counters for counting of tablets? Are you interested in buying a tablet counter to make your business more reliable and efficient? This is the right platform from where you will get all your queries solved related to tablet counters.

This buying guide will assist you in selecting the right type of tablet counter for your process and help you in understanding all its usages. Read the complete guide to solve your queries

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1. What Are Tablet Counters?

Allpack Auto Counter 32 Channel Tablet Counter

A tablet counters are used in pharmaceutical, food, nutraceutical, cosmetics and chemical industries to count tablets of various sizes and shapes in bulk quantity. This equipment is highly versatile that it copes up with high productivity processes and gives fine and optimal results. The counter efficiently counts the number of tablets by the sensing of highly sensitive components present in it.

2.What Are The Industrial Applications Of Tablet Counters?

Tablet counters are equipped with perform detection, separation and counting of tablets on their own in a single operation. Due to this feature these counters are applied in many industries including:

Pharmaceutical Industry

Pharmaceutical Tablets – Picture Courtesy: Medicircle

Pharmaceutical industry is the greatest user of tablet counters as millions of tablets are produced on daily basis to meet the global requirement. These tablets are impossible to be counted and packaged manually and this is why tablet counters are efficiently applied in pharmaceutical industry. This also ensures accurate dosage formulation of tablets to maintain safety and health concerns.

Nutraceutical Industry

Nutraceutical Tablets – Picture Courtesy: Nutraceutical Companies

Global demand of tablets produced in nutraceutical industries is also growing day by day. This industry also uses tablet counters for accurate dispensing of tablets and to ensure that the required packaging quantity remains uniform in each package.

Chemical Industry

Dishwashing Detergent Tablets – Picture Courtesy: Minq

Similar to pharmaceutical and nutraceutical industries; tablets made up of chlorine that are used for cloths and laundry purpose, dishwashing foam tablets, chemical tablets are also counted using tablet counters. This maintains the overall performance of system and specifies the standard weight in each packaged bag.

Food Industry

Food Supplements– Picture Courtesy: The Guardian Nigeria

Candies, chocolates and gums that are sweet and flavored in nature also appear like tablets. These are manufactured in a way that their process line requires tablet counters to count them in a desired number. The counted candies are then filled in their respectively packaging.

Cosmetics Industry

Beauty Rose Cosmetics Tablets– Picture Courtesy: Tanie Cosmetics

Some of the cosmetic products used for skin, hair and body treatments are present in tablet form also. This is why cosmetics industry uses tablets counters to assist the packaging process and maintain the quality standards. Biotin skin care tablets, glutathione tablets are some of the cosmetics tablets counted using tablet counters.

3.What Are The Advantages Of Using Tablet Counters?

Some of the advantages of using tablet counters are

Precision And Accuracy

Precise Tablet Counting

Tablet counters are highly precise and accurate that they can count thousands of tablets without any error. The method executes proper precision and accuracy no matter what type of tablets are processed.

Efficiency

Efficient Tablet Counting – Picture Courtesy: Banner Engineering

Both process and time efficiency are provided using tablet counters in any processing system. This is a significant advantage of tablet counters as the increasing in demand is observed in the past two decades.

Consistency

Advantages Of Tablet Counters – Picture Courtesy: AIPAK

Tablet counters are always reliable to use it shows consistency and uniformity while managing large batches of tablets. The quantity of tablets remains same throughout the process and shows no deformation.

Adaptability

Advantages Of Tablet Counters – Picture Courtesy: iPharmachine

Different types and sizes are available these days. A single tablet counter being versatile equipment shows adaptability at a greater level and can easily manage these tablets. Just few settings are required to process variety of tablets in a single machine.

Visual Observations

Advantages Of Tablet Counters – Picture Courtesy: iPharmachine

Throughout the process, tablets can very clearly be seen in a tablet counter as it has transparent appearance. The operator can monitor all the progress from here and can easily judge any sort of problem in its smooth operation.

4.What Are The Sizes And Shapes Of Tablets That Undergo Tablet Counters?

Some of the tablet sizes and shapes that are counted using a tablet counter are:

Rectangle Shaped Tablets

Rectangle Tablets– Picture Courtesy: Drugs.com

Varieties of tablets are found in rectangle shape that are used to aid and diagnose different human diseases.

Oval Shaped Tablets

Oval Shape Medicine Tablets– Picture Courtesy: Freepik

Oval or egg type tablets are also manufactured in different types of industries. These are easily swallowed due to their cutting edge.

Square& Round Shaped Tablets

Square Shape Tablet– Picture Courtesy: Aipak

The most common shape of tablet available globally is a square and round shaped tablet. Different sizes of these tablets are used for the treatment of multiple diseases and are consumed easily. Food and cosmetics supplements are also mostly available in this shape.

Customized Shaped Tablets

Customized Size And Shapes Of Tablets– Picture Courtesy: Aipak

Other than ordinary shapes, different types of customized shapes including diamond, kidney, triangle, heart, special and core also undergo tablet counting using tablet counters. These shapes range between 10 mm to 50 mm and are directly supported by a tablet counter.

5.What Is The Working Principle Of Tablet Counters?

Working Of Tablet Counters

A tablet counter works in following working steps:

STEP 1: Tablet Loading

Initially the tablets are loaded in bulk amount into the counter’s hopper present at the top of it. The volume remains defined as standard and from here these tablets are moved to the loading and filling lines.

STEP 2: Machine Setting

Simultaneously, the setting of machine is also carried out by the operator related to its speed, counting number, loading speed and etc. These are all adjusted manually according to the requirement.

STEP 3: Tablet Counting

Once the setting is done, the tablets are moved towards the counting area where these tablets are first aligned and then counted using special sensors and actuators. Each of the column of tray gets its aligned tablets and the counting operation remain on until the last one is detected.

STEP 4: Tablet Dispensing

Some of the tablet counters dispense the counted tablets via conveying system while the other have a depositing process where specific number of tablets are collected to make packaging easier.

STEP 5: Packaging

The collected tablets are either filled in different types of bottles or are placed in blister packaging machine for blister formation.

6.What Are The Types Of Tablet Counters Available Globally?

Tablet counters are mostly classified on the basis of their working principle and automation level. Both of the features are integrated with each other to perform the task efficiently. Some of the types of tablet counters are:

According To Their Automation Level

Types Of Tablet Counters

Fully Automatic Tablet Counters

Allpack Fully Automatic Tablet Counters

Fully automatic tablet counters are the most advanced type of tablets counters as it counts millions of tablets in just a fraction of time. These tablet counters are used in large scale industries where complete process is based on automation and no manual intervention is required. Bottles ranging from 100 to 200 can easily be filled using these tablet counters in just a minute.

Semi-Automatic Tablet Counters

Allpack Semi-Automatic Tablet Counters

Both manual and automatic processes are involved in semi-automatic tablet counters. These are preferable for medium scale industries where the productivity remains moderate. The operator is responsible to load and unload the tablets whereas the counting process is complete carried out automatically. Bottles up to 100 can easily be filled in a minute using semi-automatic tablet counters.

Manual Tablet Counters

Manual Tablet Counters

Manual tablet counters involve complete operator efficiency as it depends directly on it. A minor possibility of error always remains in this type of tablet counters due to manual processes. The productivity remains low and can fill up to 20 to 30 bottles in a minute only.

Laboratory Purpose Tablet Counters

Laboratory Digital Tablet Counters

Some of the tablet counters are also designed for laboratory or research and development purposes. These counters are used to count small amount of tablets to maintain accuracy and uniform formulation in various laboratory testing.

According To Their Working Principle

Rotary Tablet Counters

Rotary Tablet Counters

Rotary tablet counters are usually having rotating mechanism in their structure to count numbers of tablets. A disc rotates tablets in a guided path and counts them according to it. On exact standard number, the rotation stops and the tablets are discharged.

Linear Tablet Counters

Linear Tablet Counters

As the name suggests, tablets are allowed to move in a linear or straight path in linear tablet counters. The hopper releases tablets and their further movement is supported by a conveying system. All the tablets pass through photoelectric sensors that counts the total number of tablets directly. One achievement of desired number, the tablets are deposited into bottles of various sizes.

Vibratory Tablet Counters

Vibratory Tablet Counters

Vibratory tablet counters use vibration effect to move and count tablets of various types. Once the tablets are released from the hopper, a vibrating surface helps in their separation and uses sensors to detect their total count. The vibration tablet counters are mostly suitable for solid and fragile types of tablets that are easy to handle.

Slat Tablet Counters

Slat Tablet Counters

For specifically flat, square, and oblong shaped tablets, slat tablet counters are used because these tablets cannot be accommodated in other machines. The transportation of these tablets is carried out via conveyor belts and their surfaces are fed in a way that each channel is supported with accurate counting. Tablets of irregular shapes can also be counted using slat tablet counters.

Multi Head Tablet Counters

Allpack Multi Head Tablet Counters

Most of the large-scale industries use multi head tablet counters due its their high productivity and efficiency. More than two heads are found in these machines that help in easy and quick filling of bottles. The throughput of multi head tablet counters is much higher as compare to those of single head tablet counters.

7.What Are The Main Components In Tablet Counters?

Components Of Allpack Automatic Tablet Counters

Hopper

This is the area from where the tablets are fed into the system. Hopper is mostly present at the top of tablet counters that have a broad opening at its upper side and a narrow one at bottom. From here the tables are inserted into the counting department in a synchronous manner.

Counting Department

This is the most important part of tablet counters where the tablets are counted with the help of highly sensitive photoelectric sensors. These sensors allow specific number of tablets into the tablet dropping head and switches off the valve opening once the desired number is achieved.

Conveyor

Conveying system is used for the movement of packaging material within tablet counters. These materials can be bags, pouches or bottles that are moved on the conveyor and filled once they reach the tablet dropping head.

Bottle Sensor

In tablet counters, bottle sensors are attached parallel with the conveyor that performs dual operation. Firstly, it detects the presence of bottle and secondly is activates the releasing sensor of tablet dropping head to fill the bottle with precise amount of tablets.

Operating Panel

An operating panel in tablet counters is the place that has a direct access to the operator. The operator monitors and controls all the processes taking place in tablet counters. The controlling parameters are also set via this operating panel.

Tablets Dropping Head

Once the tablets are counted in sets in a tablet counting department, these are then moved towards the tablet dropping head. It is mostly conical in shape that makes the filling process easier and reliable.

Rejection System

In some of the tablet counters, rejection system can also be incorporate to check the quality and quantity of tablets. This system takes out faulty or improper tablets so that the process remains smooth and efficient.

Power Switch

Power switch is used to turn on off the power system of tablet counters. These are mostly present at the front to control the process and making its cut off easy during any unwanted circumstances.

8.What Are The Different Types Of Sensors And Actuators Used For Counting In Tablet Counters?

Most commonly used sensors and actuators for counting of tablets in tablet counters are:

Photoelectric Sensors

Application Of Photoelectric Sensors In Tablet Counting – Picture Courtesy: Optex - FA

The most precise and accurate sensor used to count tablets are photoelectric sensors. These are positioned in a way that each of the tablets crossing the photoelectric beam gets detected and counts its presence.

Vibration Sensors

Vibration Sensors For Speed Calculating – Picture Courtesy: Ascendtech

Mostly vibration sensors are present in the counting department of tablet counters that are used to detect the mechanical movement of tablets. These sensors are ideal for tablets with fragile coating and for those that are difficult to be sense using photoelectric or optical radiations.

Infrared Sensors

Infrared Sensor For Tablet Counting

Infrared sensors are also like photoelectric sensors that are used for detecting tablets with the help of infrared light. This light does not get interfered with different colors and it ideal for counting colorful tablets.

Weight Sensors

Pharmacy Tablet Counters – Picture Courtesy: Capsa Healthcare

Once the tablets are counted, weight sensors are there to calculate their required well both in individual condition and also when packaged in pouches, bags or bottles. This helps to produce uniform medication throughout the process.

9.What Are The Auxiliary Machines Present In The Production Line Along Of Tablet Counters?

The tablet counting processing line includes following auxiliary machines to support and excel its process:

Bottle Unscrambler

Allpack Semi-automatic Electronic Turntable Rotary Bottle Unscrambler

Bottle unscrambler is used to position the bottles into the conveying system that are to be filled with tablets ahead. This helps the bottles to remain controlled throughout the process in an aligned and sequential way.

Capping Machine

Allpack Bottle Capping Sealing Machine

Once the bottles are filled with the desired amount and weight of tablets, they undergo capping process where lid and cap in inserted on their tops. Different types of caps can easily be accommodated in a single capping machine.

Induction Sealer

Allpack Continuous Induction Sealing Machine

To ensure product safety and help it remain free from environmental effects, induction sealing is carried out of caps so that no air or environmental content can enter in its vicinity.

Labeling Machine

Allpack Bottle Labeling Machine

A labeling machine is used to apply labels on tablet bottles. These labels carry all product and manufacturer related information that can assist the consumer in getting all related information.

10.What Factors Can Affect The Efficiency Of Tablet Counters?

Efficient Tablet Counting - Picture Courtesy: Altrimex

The efficiency of tablet counters can affect when only two factors can be observed. Firstly, if the tablet does not holds the required characteristics as it is standardized or secondly if the sensors are not working properly. Tablets with different shape or color if mixed together can cause trouble in counting ability of tablet counter. Meanwhile the sensors also need to be monitored and calibrated timely to get authentic results.

11.How To Maintain Tablet Counters For Its Smooth Operation?

Some of the steps that should be taken to maintain smooth operations of tablet counters are:

Cleaning

Service And Support - Picture Courtesy: Kirby Lester

It is always important to clean tablet counters at the end of every batch process to make the machine contamination free and to increases it working life.

Lubricating

Lubrication Of Parts

To avoid rust in moveable parts of tablet counters, lubrication should be carried out on timely basis so that their movement can be done properly.

Maintenance Scheduling

Managing Maintenance Plan

For both predictive and preventive maintenance a properly should be prepared on monthly or yearly basis according to its standards. This will help in checking of all parts and change any of them if required.

Calibration

Calibrating Tablet Counters Sensors - Picture Courtesy: Scientific Industries

As variety of sensors are incorporated in tablet counters, it is always important to verify their operations and check their sensing ability. If any sort of error occurs, calibrate the specific sensor or replace it immediately to get efficient counting performance.

Conclusion

Tablet counters are highly reliable for counting tablets in a specific amount without any error. These tablets can easily be counted even if they are millions in number. But it is important to select the correct type of tablet counters to boost the productivity. We hope this buying guide has conveyed very informative points to you regarding tablet counters that you were looking for. Allpack is here to provide you complete assistance in selecting the right type of tablet counters. Do contact out customer representative available 24/7 for further information and guidance if required.

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Tablet Counter Pharmacy: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Counter Pharmacy: The Complete Buying Guide In 2024

Do you know how pharmacists take advantage of the tablet counter? As pharmaceutical manufacturing industries, research centres, healthcare departments, are growing with more and more competition, the surge of constant quality maintenance and automation is also to be established.

You should know that the evolution of tablet counter pharmacy is one of the most demanding tools that can benefit various packaging processes due to its high efficiency and excellent performance.

How? For that, we have designed this post for you. Here, you’ll find simple and basic information about tablet counters; if you’re a pharmacist, researcher, manufacturer, or related concerned person. We believe, you will enjoy this post. So, come on and read!

Add a header to begin generating the table of contents

1.What Is Tablet Counter Pharmacy?

Tablet Counter Pharmacy

A tablet counter pharmacy is a specialized device used for counting and dispensing of tablets. The machine working is basically relying on ‘specialized sensor system’ that detects falling or dropping of tablet on the surface and mark it as counted.

This machine is designed to carry streamline processes related to counting of medicine in pharmacies as there’s huge function for counting and packaging medicine take place day and night to provide prescriptions to patients on time and accurate manner.

That’s why, medical biosciences have designed tablet counter pharmacy ranges from desktop to large machines that typically helpful to bring difficult and large tasks in an easiest way with reduced time and efforts.

2.How can you take benefit of tablet counter pharmacy?

A tablet counter pharmacy is very friendly and flexible innovation with several advantages. Some of them are described below:

Say Bye Counting Headache!

Easy counting

A tablet counter pharmacy has reduced manual counting headaches, means this is a blessing to all pharmacists as it saves your time and energy in tedious counting. The counting of tablets now carried out in a breeze in minimum time. So, pharmacy team can enjoy catering patient and healthcare unit with their best.

Error Proof Medicines Dispensing

Error less results

Whether pharmacy or pharmaceutical industry; a tablet counter pharmacy is now offering you an ‘oops proof tablet counting’ mean no chances of error. Now you clients will be happier and more satisfied with your throughput; thank to ‘tablet counter pharmacy’.

Speedy & Quick Counting

Quick Turnover

This machine is so much reliable and working fast and quick. Once you need it, simple pour or subject the tablets and allow the machine to bring it results to you in the form of correctly counting as prescribed.

Happy Patient, Happy Customer, Happy You

Safest Procedure

A tablet counter pharmacy allows quick action; hence you and your customer don’t need to wait at all. Similarly, in large industries, you can supply large amount of production batches in no time- this ultimately gives you ‘5-star’ reviews from your customers; thus, you’re having more production satisfaction and high-market value.

Easy Working

User-friendly with flexible workflow

A tablet counter pharmacy is sensitive to work with easy operating keys, machine is flexible to understand and gives you accurate results. Anyone can use it, we promise, this tool is easy to use and easy to handle.

3.How does tablet counter pharmacy work?

The working of the tablet counter pharmacy includes automation of counting and filling tablets following a greater ratio of accuracy. The exact working principle of the machine may vary from model to model and brand to brand, though the basic working of the machine is overview here:

Step 1: Loading of Tablets

Tablet Loading

The batch of tablets is subjected to the machine via pouring directly into the machine’s hopper or using tablet feeding mechanism including automatic addressing of tablets.

Step 2: Vibratory Channels and Counting Sensors

Sensory Detection and Counting

Upon loading the tablets, these are passed through vibratory channels where detectors and scanners are subjected to assess the correctness of the tablets. If tablets are faulty, it sends to rejection without considering them as counted. The sensors/cameras/scanner detect the presence and mark them by using photoelectric or infrared sensors and display results on a PLC touchscreen where the pharmacist can see and verify the exact quantity of the tablets present inside the container.

Step 3: Discharge

Discharging of the finished product

Once tablets are counted and dispensed into either bottles, pouches, or vials; they’re now discharged by using a conveyor. In a manual machine, you can pick the sample manually, while in other machines, conveyor send the material towards other machines integrated with it continuing further process.

4.How many types of tablet counter Pharmacy?

There are various types of tablet counter pharmacy, please check an illustration and details below:

Classification of Tablet Counter Pharmacy

BASED ON AUTOMATION

It refers to machine working incorporated with technology and smart processing. In this category, three types of machines lie, for example:

Manual Tablet Counter Pharmacy

Manual Tablet Counter Pharmacy

This is a conventional way of counting tablets. In previous decades, pharmacies, herbalists, and homeopathic medicines were counted and packed using this simple tool. Still, this machine is advantageous in small sectors as it is pocket-friendly and requires no training. You have to pour the tablets and count them by using a spatula to avoid touching them; pouring, counting, filling, these three jobs can be done manually.

Structure
This is a small tray-based tool which is a counting platform with a handle to manage and pour counted items into bottles or pouches.

Semi- Automatic Tablet Counter Pharmacy

Allpack Semi-Automatic Tablet Counter Pharmacy

Semi means half, similarly a semi-automatic tablet counter pharmacy is a half automatic and half manual machine. according to our expertise, its main functions are automatic. You just need to put the container and after counting remove it. How simple! Isn’t it?

Structure

A semi-automatic tablet counter pharmacy has a simple structure which is including container placement area, counting nozzle, vibratory channels, and a control panel.

Automatic Tablet Counter Pharmacy

Allpack Automatic Tablet Counter Pharmacy

This is a more complex machine but offers high flexibility and convenience. You can integrate this machine with other production units thus entire function can be operated with no need to human intervention. From beginning to end, the entire operation can be performed by the machine itself.

Structure

The machine is featured with a PLC touch screen, conveyor, sensors, cameras, filling nozzle, filling head, visualizing window, and other high-tech units to bring a sophisticated operation.

BASED ON MACHINE DESIGN

A tablet counter pharmacy has two basic types depending upon the design such as rotary and linear.

Rotary Tablet Counter Pharmacy

Rotary Tablet Counter Pharmacy

This machine is simple and offers high automation. The machine working based on the rotation of a carousel which is composed of tiny pockets to fix the tablets and make them count.

Structure

The machine is composed of rotary plates that shake and allow movement and alignment of tablet. Inside the machine, you can find sensors and scanners to assess faulty tablet. The machine is featured with filling head and nozzle and PLC touchscreen, the entire design is enclosed in a glass chamber that’s why it is preferable to use to count sensitive or hygroscopic dosage products as well as general tablets.

Linear Tablet Counter Pharmacy

Multi-Channel Pharmacy Pill Counter- Picture Courtesy- CVC Tech

This is the basic machine that follows a vibratory channel pathway to move tablets toward the counting unit. This equipment is commonly used in various industrial counting sections and can deal with large production batches.

Structure

This machine is composed of counting channels, filling head, filling nozzles, sensor, visualizing windows, and PLC touchscreen to bring tasks effectively.

BASED ON COUNTING HEAD

Based on counting heads there are various types of tablet counter pharmacy:

Single Head Tablet Counter Pharmacy

Allpack Single Head Tablet Counter Pharmacy

This machine is available in semi-automatic and automatic versions that is accurate bring the counting and filling job. As it names show, you can see, there is single filling head associated with the machine. This is mostly used in medium to large industries for streamline production and packing processes.

Structure

This machine is composed of simple structure including single head, filling nozzle, PLC touchscreen system, and sensor to detect tablets.

Multi Head Tablet Counter Pharmacy

Allpack Multi Head Tablet Counter Pharmacy

This machine is featured with more than a single head, therefore offering you a tremendous counting and filling tasks. All large industries own this machine as it gives to hundreds of counting tablet in few seconds. You this an automatic machine with high investment but convenient results.

Structure

This machine is composed of multiple counting heads, multiple sensors, multiple nozzles, and diverting funnel to passage counted tablet into specific container.

5.Who Uses Tablet Counter Pharmacy?

Apart from pharmacy, a tablet counter pharmacy equipment has extensive usage in various other fields belonging to production, filling and packaging sectors. These include:

Nutraceutical Industries

Tablet manufacturing in Nutraceutical Industries

Here, major health related, and wellbeing-boosting supplements are prepared, filled, and packed. For example, multivitamins, minerals, trace-elements and other products in the form of pills, tablets, capsules are regularly manufactured under controlled conditions. A tablet counter pharmacy is worthwhile to bring this process effectively.

Cosmetic & Personal Care Industries

Tablet manufacturing & counting in Cosmetic & Personal Care

You have observed various cosmetic and personal care products available in the form of softgel capsules (serums, facial oils, essential oils, creams), as well as some personal care products such as bath bubbles, pedicure tablets, etc, need a tablet counter pharmacy for packaging in order to provide satisfactory packaging to end users.

Pharmaceutical Manufacturing & Packaging Industries

Pharmaceutical medicines counting

This industrial sector is world’s richest sector where billions of dollars business is carried out annually related to the manufacturing and packaging of medicines available in the form of capsules (softgel & hard gel), pills, granulated matters, tablets, lozenges, etc., require tablet counter pharmacy for accurate counting and packaging.

Food & Beverages Industries

Food & beverages products

You must have seen soda tablets, when putting in water yummy, delicious drink gets ready to enjoy. Similarly, various other food products are made up of tablets shapes, such as gummies, coffee beans, sweeteners, etc., all of them need a tablet counter pharmacy for proper counting and packing.

Chemical Industries

Chemical Tablets

Various chemical products such as bleaches, acids, alkali bases, salts, ph. neutralizing tablets, buffers, and other items are manufactured in the form of tablets, granules, or pills that can be counted using tablet counter pharmacy for final finished products to maintain accuracy and quality.

Veterinary Medicine

Vet related tablets and pills

The veterinary industry is concerned with manufacturing and packaging of pet related items such as energy boosters, supplements, antibiotics, anti-pyrectics and painkillers are mainly counted using tablet counter pharmacy.

Stationery Industry

Stationery products

Using a tablet counter pharmacy, various stationery items can be properly counted and filled in pouches, bottles, and containers, Such as pen toppers, rubber/erasers/, sharpeners, holders, clips, etc.,

6.What is the structure of a Tablet counter Pharmacy?

Allpack Tablet counter pharmacy Parts

Hopper: This is like a storage tank which allows tablets to pour or drop down for further process steps. That’s why it is commonly located at the upper part of the machine to bring these steps in an easy go.

Touchscreen: Just like a smartphone or your iPad, you can put commands using the touchscreen and results display on your screen. Similarly, you can set things and visualize A to Z going on inside and outside the machine with proper counting as well as graphics of the process.

Vibratory Channels: Small, straight and narrow pathways where tablets can move and transfer from the upper body towards the counting unit. these vibratory channels are also featured with scanners to detect any faulty or unusual tablet. The purpose of these channel to bring smooth counting process without piling or tablet jamming.

Observation Window: If you’re still worried about inside processing, just hold on- you can peek to monitor tablet counting using the observation window which is made up of transparent glass allowing you easy seeing.

Filling Head: This is the part where process begins, this unit acts like a transporter that facilitates easy movement of tablets to move down towards the nozzle.

Filling Nozzle: This is unit allow tablets to come out as a counted items just like a fountain that allows the easy flow of material (tablet) toward container.

Tablet Sensor: This is the part where exact/major process takes place, once tablet comes or drops into this unit, a beam of light or sensor light fades and transmits signal as a marked one.

Adjustable Screw: There are different types of containers, such as sizes, shapes, weights, hereby an adjustable screw provides support to filling container to become stable by using fine tuning to adjust the easy and firm gripping.

Infeed Conveyor: The container comes in contact with filling nozzle by the help of conveyor belt. Once tablets are counted and filled, conveyor belt also support them to leave the system and drop them towards the next machine. the speed of conveyor belt is also controllable.

Electric Cabinet: Just like other parts of the machine, electric cabinet functions as a heart of the machine where major electrical components are fixed and can transmit electrical energy into the machine to streamline everything flexibly.

Supporter/Foot Cups: The machine can absorb shocks, and vibration, and remained in a balanced position by the help of supporter and foot cups.

7.What is a production line of a tablet counter pharmacy?

Production line of tablet counter pharmacy

The tablet counter pharmacy can streamline working flow in combination with other machines to bring process in effective way.

Types of machines include in a complete production line of tablet counter pharmacy is mentioned below:

Bottle Unscrambler

Allpack Bottle Unscrambler

Before starting the process, machine must receive bottles or containers in an upright and arranged position thus it would be directly ready to fill and move toward the next machine. a bottle unscrambler is an excellent machine responsible for correcting the position of random bottles.

Working

The machine is mostly designed with a rotating plate with a fixed strong blower. The power of rotation and high-velocity blower can typically used to arrange bottles and orient them correctly and send to the next step.

Tablet Counter Pharmacy

Allpack multi-channel tablet counter pharmacy

Arrange set of bottles are conveyed to the machine using conveyor and counted number of tablets are filled and send for further steps.

Desiccant Inserter

Allpack desiccant inserter

Once tablets are counted, a desiccant inserter is responsible for inserting small stripe of desiccant inside each bottle to protect tablet against moisture content and keep them stable.

Working

The machine works by opening stripes of the reel hooked in the arm of unit. By the help of sensor, each pack is separated by cutters and direct inserted into the bottle, thus a precise process is taken place.

Capping Machine

Allpack Capping Machine

Now bottles are moved for closing, for that a capping machine is integrated which applied caps over each bottle subjected to this machine.

Working

A capping machine is capable of screwing caps and can be compatible to deal bottles of various sizes. The robotic arms pick caps and close them by applying pressure, tuning, and twisting to secure bottle completely.

Induction Sealing Machine

Allpack APC- Induction sealing machine.

For medicinal, foods, and other products, a tamper evident sealing is essential to ensure customer satisfaction and integrity of your brand. This is done by application of firm foil over the surface of the product that keeps it promising fresh and original.

Working

The machine works by inducing electromagnetic radiation, it happens when bottles come in contact with the machine. this ultimately, melts the sealing layer of the cap. Upon cooling the sealing layer forms a strong bond with the bottle neck and forms unbreakable sealing till end-user.

Labeling Machine

Allpack Multifunction Labeling machine

All essential information about a product, dosage, manufacturing date, expiry date, precautions, and other are mentioned in labels. A labeling machine is useful to bring this task on aligned position of each bottle.

Working

When bottles come in contact with the machine, the label applications take place by using adhesive labels unwinding from roll and stick on each side followed by a presser ensuring complete fixation. In our blogs, you can see various label machine types, some of pressure- sensitive, while some are hot-glue, etc. every manufacturer use machine depending on their choices.

8.How tablet counter pharmacy deal with Hygroscopic tablets?

A Tablet Counter Pharmacy Is Ideal Tool for Counting Hygroscopic Items

A tablet counter pharmacy is well-designed equipment that is suitable for counting hygroscopic tablets effectively. This is basically relying on its compact and enclosed structure which provides a controlled conditions to those dosage forms that are prone to entrapped moisture from outer conditions.

Secondly, the fast action of tablet counter pharmacy allows limited time of exposure to tablets hence lesser chances of de-shaping and water adsorption and attraction.

Thirdly, the machine is now a days available that offer pre-heating option to their users which is very important because it controls chances of moisture content presence during the procedure and maintain accuracy without harming by no- clumping or aggregation of solid-dosage forms.

9.What common products are used in tablet counter Pharmacy?

There’s simple logic, anything counting by hand can be counted by a tablet counter pharmacy. Such as

Product	Description	Picture
Capsules	Generally hard gel and softgel capsules can be counted.
Gummies	Elastic, chewy, and sweet gummies can be counted and packed using tablet counter pharmacy.
Tablets	Including various sizes, weights, shapes, and medicinal and non-medicinal dosages.
Lozenges	Commonly used to treat colds, flu, and related problems can be counted and filled with this machine.
Candies	Confectionery items including candies with various shapes, tastes, textures, and weight can be dealt using tablet counter pharmacy.
Troches	This is a dissolvable medication can be subjected to a tablet counter pharmacy for accurate filling.

10.What are 5 Factors Affecting Accuracy of tablet counter pharmacy?

There are important factors that ignoring would affect the overall efficiency of tablet counter pharmacy. Such as:

Factor I- Unpolished Tablets or Dust

A clean counting using tablet counter pharmacy- picture courtesy: Cremer.

If tablets or pills are unpolished or have dust around their surface it can harm the effectiveness of the machine by accumulating of dust or forming dust piles on sensors that will ultimately affect the accuracy and sensitivity of sensors to count tablets by obstruction.

Factor II- Weight Variation

Weight variation affects accurate counting.

If tablet groups are of different weights and sizes, it may affect the accurate results as a machine may does not show accurate results due to this factor. It is suggested to the subject tablet of same group/batch.

Factor III- Environment

Controlled working environment can safe humidity interference- Picture Courtesy: C.E Limited

If the working environment has facing excessive moisture content or humidity; this may affect the efficiency of the tablet counter pharmacy. Therefore, the machine itself has pre-heating feature also, it is recommended to use a humidifier at the workplace.

Factor IV- Machine Settings/ Calibration

Taking right approach to calibrate machine- Picture courtesy: MC.

Every machine calibration is very important to obtain sharp and finest results. In this case, tuning and calibration is essential to get a perfect result before setting into the counting process. Ignoring this factor may cause irregularities and inaccuracies in counting.

Factor V- User Understanding

Tablet counter pharmacy need essential understanding from user- picture courtesy: Makewell

Whether using manual or automatic tablet counter pharmacy, it is essential to have deem knowledge about the equipment to bring effective outcomes. An operator must have understood when to pre-heat the equipment, dealing machine before and after use, integrating properties with another unit, and other. The proper knowledge about the following factors would make your process ultimately promising.

11.How to Prevent Tablet Counter Pharmacy from Cross-Contamination?

Monitor and clean machine to avoid cross-contamination.

Recently, A competitive swimmer from Brazil observed a furosemide (anti-diuretic tablet) drug which was combined with another compound via cross-contamination. Because of this, he got health threats that could be much worst. In pharmaceutical industries or pharmacies, the risk of cross-contamination could lead to patient’s death. Therefore, a tablet counting, or other packaging process must be so sterile and cleaned.

There are few ways that allows you to prevent tablets from cross-contamination.

Regular Cleaning

Clear dust particle to prevent contamination.

Dealing with multiple products like tablets, capsules, and pills using the same machine can cause this problem, therefore it is recommended to clean your apparatus extensively using a dry cloth. For sticky particles, it is suggested to spray 70% IPA to sterile the surface.

Maintenance

Maintain your machine is essential- picture Courtesy: Cremer

For adjoining parts of the tablet counter pharmacy, it is easier to monitor and replace worn out components. You need to inspect the machine on weekly, monthly, and annual basis. For movable parts, it is recommended that you lubricate to avoid noise and unwanted shock.

12.How do you troubleshoot tablet counter pharmacy?

There are certain problems associated with tablet counter pharmacy; to troubleshoot them, please find solutions below:

Problem	Troubleshooting Tips
Tablet Counting with Inaccuracies	This might be due to presence of obstruction in the vibratory channels, or any passage allows movement of tablets, hence causing inaccurate counting. Also due to presence of dust or accumulation of dust may be the reason that can be dealt by cleaning and removal of obstruction. Ensure machine is calibrated, and sensors are cleaned, Also, verify and adjust the settings of counter using touchscreen. Run a test before final procedure.
Tablet Jamming	This problem may be due to mechanical problems such as improper vibration for that check vibratory plate and replace worn out parts. Moreover, high speed of the tablet may be the reason that can be solved by regulating the counting speed.
Sensor malfunction	The presence of debris or dust causes sensor malfunction that can be solved by cleaning the surface. Check if any loose connections so it can be corrected by replacing them with new. Calibrate the machine and check the operation of sensor before the initiation procedure.

13.What is the future forecast of tablet counter pharmacy in medical technology?

Future forecast of tablet counter pharmacy- Picture Courtesy: Pill Counter

Tablet counter pharmacy has huge applications and demand with greater improvement of models for the fastest and the most accurate outcome. In this case, there’s no problem with any shape, weight, or type (coated & uncoated) of tablets.

Recently, it has been found that you can count nearly 100 tablets in 20 seconds and fill them directly into bottles, thus no chances of cross-contamination as compared to previous inventions.

Considering new technologies, a tablet counter pharmacy will be even faster than now, in future with fastest counting abilities, there will be an easier-to-operate feature with lesser user-errors with easy data understanding properties.

According to PharmTech, it is expected that you will see more tablet counter pharmacy equipped with auto-inspection units that will push more greater quality.

14.What are the points to be considered when selecting a tablet counter pharmacy?

When purchasing tablet counter pharmacy, we have jotted down some important things to consider:

Consider Your Needs

Evaluate your needs!

List your priorities, it will help to save your time. Look for model and select companies offering you higher quality sensors and detecting optics.

Consider Properties of Machine

Assess the Type of Machine You Need

What type of machine do you need to enhance your performance? There are various categories we discussed above. Such as manual for smaller pharmacies or businesses, semi-automatic for medium, and automatic for large. But this is not the rules, you can employ digital one or automatic machine for limited business too. Thing is, your budget, time -saving and faster results. You need to consider when selecting type of machine.

Consider Flow of Work

A tablet counter pharmacy with integrated units

The machine must be capable of dealing a large number of tablets and can be able to integrate with out unit of the workplace. Your operators should be able to deal machine with clear instructions also, it must be compatible with your manufacturing process.

Competitive Vendor

Competitive Vendor Can Bring Tremendous Outcomes

Last but not least, a competitive vendor like Allpack always plays a key role in providing solutions in the form of proper guidance, promising types of machinery, and understanding your budget.

Conclusion

A tablet counter pharmacy is a traditional machine with high adaptability and new development that is capable of picking up tablet’s presence as well as incorrect or wrong particles to remove without interruption. Want to know more about tablet counter pharmacy? Or purchase? Get in contact with Allpack experts to avail free counselling, machine quote and knowledge about new offers. Message us now!

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Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

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Want to get Best Price Tablet Counter Pharmacy from China?

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Tablet Counter Pharmacy: The Complete Buying Guide In 2024 Read More »

Pharmacy Pill Counter Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Pharmacy Pill Counter Machine: The Complete Buying Guide In 2024

Pharmacy is the area continuously engaged in discovering new drugs, their production, and safe packaging. In this long run, the most critical part is indeed precise packaging of drugs where accurate counting is the key. Here, most of the manufacturers do struggle with manual counting, which lead them to false results.

However, the pharmacy pill counter machine has resolved this issue. Now, you can employ the type of pharmacy pill counter machine which suits you the most. But how will you do so? It's easy! You simply need to read this buying guide thoroughly which will undoubtedly unveil the distinctive aspects of a pharmacy pill counter machine. So, let's get started!

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1.What Is A Pharmacy Pill Counter Machine?

Allpack APC-8 Automatic Tablet Counting Machine

A pharmacy pill counter machine is the equipment tailored with cutting-edge technology and different features to cope up with the growing demand of pills by aiding its counting. The machine does so by observing the pills' counting through sensors and vibratory channel.

As the processing of tablets and capsules require high safety and prescription alertness, the machine provide full scale protection against corrosion, bacteria, and dirt due to its body. Hence, no matter the type, shape, or size of your pills a pharmacy pill counter machine is the right tool to be used for.

2.Why Pharmacy Pill Counter Machine Is Inevitable In Pharmaceutical Industry?

Pharmaceutical industry- Picture Courtesy: ey.com

Pharmacy pill counter machine is the most crucial equipment utilized in pharmaceutical industry for counting purpose. Its role in the sector is commendable due to its quality material which entirely protect the sterility and susceptibility of pills and tablets.

In this way, international concerns of FDA, ISO, and GMP regarding drugs' safety is one of the major reasons why the use of pharmacy pill counter machine is prioritized in this field. Moreover, the abundant production of tablets, pills, and capsules demand precise and efficient counting for which only pharmacy pill counter machine can be used.

3.Explain The Features Of A Pharmacy Pill Counter Machine?

Pharmacy pill counter machine is designed in such a way that each of its aspect will provide you substantial benefits. Some of these advantages are explained below:

Error-Proof

Pharmacy pill counter machine detecting damaged capsule- Picture Courtesy: cremer.com

No doubt, the most crucial characteristic for which a pharmacy pill counter machine is well-known is its precision level. The machine has fitted system of detection which greatly helps in the accurate counting of pills. Along with that, in case of inconsistencies, the alarm will alert you to eliminate the fault.

High Protection

Tablets counting undergoing under transparent window- Picture Courtesy: cremer.com

The machine is highly protected against environmental elements due to its enclosed body which provide you the room to administer the entire processing without touching it. Not only that, but it also have safety features to keep the operation smooth.

Efficient

We are familiar with the fact that manual counting of pills is a tiresome and time-consuming task, but here it is done within minutes. This surprising counting results of a pharmacy pill counter machine will amaze you and help you in exceeding your output ratio.

Flexible

Different types of capsules and tablets- Picture Courtesy: medicspharmacy.com

Most of us want to have multiple benefits being taken by the single source. This theory can be simply applied here where you can count different kinds of tablets pills, candies, and gummies etc., by using this machine.

Easy-to-use

Easy-to-use icon- Picture Courtesy: freepik.com

Pharmacy pill counter machine is extremely easy-to-use with a touch screen control panel through which you simply put in the necessary data. Even in some cases, you just need to switch the setting because the machine can save multiple settings in it.

4.What Sizes And Shapes Of Pills Can Be Counted By A Pharmacy Pill Counter Machine?

Pills of different sizes and shapes- Picture Courtesy: sunlightrecovery.com

Pills come in so many sizes and shapes due to varying reasons encompassing the convenience of swallowing to the quantity of each dosage and patients' demography like children, adults, and pets etc. Similarly, by keeping these factors tablets and capsules are made in different shapes and sizes.

These include the common sizes of tablets pills which start from 1mm to 22mm and capsules sizes from 14mm to 23mm. Apart from this the standard size of tablet pills is 5mm in diameter, 0 size for hardgel capsules and 00 size for softgels.

When it comes to discuss the shapes of pills, so, multiple shapes including circular, oval, square, triangle, pentagon, heart, diamond, and many others are available. Hence, all of these sizes and shapes of pills can be easily counted by a pill counter machine.

5.How Does A Pharmacy Pill Counter Machine Work?

The working process of a pharmacy pill counter machine entirely depends upon its type, automation, as well as structure. Therefore, in order to operate the machine on a right track you need to understand the relevant procedure. Similarly, in this question we will be going to show you the working principles of an automatic pharmacy pill counter machine. Just explore these!

Pills & Bottles Loading

When you intend to operate your pharmacy pill counter machine you need to pour the bulk volume of pills into the machine's hopper which will be then processed by the machine. At the same time, you need to load the required number of bottles onto the conveyor or on a bottle unscrambler attached with the machine.

Machine Setting

Operator adjusting parameters in control panel- Picture Courtesy: cremer.com

Once loading Phase has been carried out the next step will be to set the machine's parameters. For this, a pharmacy pill counter machine has a touch screen display on its front which once powered on will show you multiple options regarding pills processing. With the help of control panel, you will fix the number of pills to be counted and adjust the speed of conveyor. Now, just push the power button on to initiate the process.

Pills Counting

Capsules counting on vibratory channel- Picture Courtesy: cremer.com

In this step, DC motor will energize the vibratory trays and pills will start dropping from hopper onto vibratory trays. The continuous motion of trays will align the pills in relevant columns and their tilted position will make the pills move forward. Hence, the pills will be counted through automatic detection system and moved ahead.

Pills Depositing

Capsules depositing in compartments- Picture Courtesy: cremer.com

At this stage, each collection of counted pills will be deposited into separate sections. These pills remain there until dropped from the machine.

Bottles Filling

Capsules filling into bottles- Picture Courtesy: cremer.com

Finally, when the sensor detect the presence of bottles under the filling heads, the message will be transmitted to machine's control system after which each collection of counted tablets will be dropped out of the compartment and filled into bottle. The process will be continued for other bottles.

Discharging

Bottles' discharging- Picture Courtesy: cremer.com

At last, when all the bottles are get filled with pills their discharging from machine takes place for further packaging.

6.Describe The Components Of A Pharmacy Pill Counter Machine?

A pharmacy pill counter machine is composed of following components:

Components of Allpack's APC-12 Automatic Tablet Counting Machine

Hopper

Hopper is the feeder of a pharmacy pill counter machine located at its top. Its function is to hold the large amount of unprocessed pills. It has a broad opening on upper side while as narrow end attached to the vibratory trough through which pills are gradually released.

Vibratory Channel

Vibratory channel is one of the most crucial part of this machine. It has a collection of stainless steel trays placed in a synchronized way where one tray is positioned right below the end of upper tray. It has attached motor which is responsible to create vibratory effects in this channel.

Counting Compartment

Counting compartments are multiple small sections where pills are counted through photoelectric sensors. These compartments keep the accurately counted pills and defective pills are sucked by the dust collection system.

Touch Screen Panel

Touch screen penal is a human machine interface that has a user-friendly system to enable users for adjusting the machine setting.

Pills Dropping Head

It is a large stainless-steel tool having a broader upper side that is connected to the counting compartments and having a small head through which pills are dispensed into bottles.

Height Adjustment Tools

As automatic pharmacy pill counter machine can handle small to large bottles, height adjustment tools are responsible for this adaptability.

Conveyor

Conveyor is the significant part of an automatic pharmacy pill counter machine that perform the duty of mobilizing bottles from one end to the other.

Bottle Sensor

Bottle sensor is located on the side of conveyor. It helps in detecting the presence of bottles, so, that machine will dispense pills accordingly.

Power Button

Power button is a big red color button situated in the center front of machine. Its function is to start the machine or stop it.

Control Cabinet

Control cabinet is the electric box of a pharmacy pill counter machine holding in it all the sensitive electric wires and fuses.

Rejection System

Rejection system is integrated on the conveyor at the place through which bottles are discharged. It detects whether the bottle passing is loaded with pills or is empty. In case, bottle is empty then it will be rejected and collected in a separate section.

7.What Are The Types Of A Pharmacy Pill Counter Machine?

Pharmacy pill counter machine is available in small to large size with varying pills counting capacity and automation. The underlying classification will be enough to show these types and mark distinction between them:

Automatic Capsule/ Tablet Counting Machine

Allpack APC-16 Automatic High Speed Pharmaceutical Capsule Tablet Counting Machine

It is a fully automatic machine designed with ultrafast technology to meet the excessive demands on part of pills counting. Although, it is a bit expensive, but this pharmacy pill counter machine can fill up to 150 bottles in just a minute and is applicable to multitude of small pallets, seeds, candies and different sizes of pills.

Structure

The structure of machine is complex with heavy-duty machinery. Its robust body is made up of a control panel, a hopper, vibratory trays, counting section, conveying mechanism, detection system, and filling heads etc.

Process

The machine perform function automatically when the operator initiates it. The pills are automatically released from hopper onto trays, then get counted and deposited to the bottles precisely.

Semi-Automatic Capsule/ Tablet Counting Machine

Allpack SLJ-100B semi-automatic pharmaceutical desktop rotary capsule tablet counting machine

Semi-automatic capsule tablet counting machine is another type of pharmacy pill counter machine employed to deal with medium size production. It is cost-effective with product flexibility and best counting range with counting 100 pills per minute.

Structure

The machine has a compact and stable structure that is easily movable. The major parts include a stainless-steel hopper, rotary channel, moulds disc, power button, speed regulator, and pills discharging chute.

Process

The working of machine is extremely easy with requiring one operator who will load the hopper with the pills. Afterwards, the machine will automatically count pills through continuous rotation in such a way that empty moulds will be filled with pills. When the rotary disc reaches at a place where below area is hollow, the pills will be dropped and filled into bottles through filling head.

Manual Tablet Counter

Manual Tablet Counter MTC-30

Manual tablet counter is another tool you can utilize for making your manual pill counting more handy and safe. This manual tablet counter by Allpack provide safe means to count drugs and avoid direct contact with them to ensure their hygiene.

Structure

This manual tablet counter is made from food safe plastic with having 30 moulds and a handle for holding it.

Process

Its operation is simple where you are required to fill all the empty moulds of tablet counter with pills. Hence, filling one tray means having 30 pills. So, just pour these counted pills into bottle without recounting.

Small Automatic Tablet & Capsule Counter

Rx-4 Automatic Tablet & Capsule Counter- Picture Courtesy: rxcount.com

This small size automatic tablet and capsule counter is most handy and prestigious pharmacy pill counter machine due to its small body, high accuracy, and automatic processing. The machine is widely used in small pharmacies and research laboratories to make the process of pills counting safe and healthy.

Structure

With extremely small footprint the body of machine is made up of a 100% FDA approved materials, easy-to-use LED digital display, counting sensor, rotary disc, sorting wheel, and pills discharge chute.

Process

It simply works when pills are loaded onto the rotary disc and operator set the configuration of machine through 16 keypad. After turning it on, the disc will start revolving around the sorting wheel and pills will be triggered. This ultimately leads to the accurate counting of pills and each counted pill is pushed ahead towards discharge chute and filled into an attached bottle.

Pharmacy Pill Counter

Vivid pharmacy pill counter- Picture Courtesy: pillcounters.com

This type of a pharmacy pill counter machine is a sort of semi-automatic and digital. The advance system of photoelectric detection system greatly helps in the precise counting of tablets and pills.

Structure

The overall structure of machine is compact and consists of a digital interface, scanning tray, pills collection devices, and main frame etc.

Process

To operate the machine you need to disperse tablets or capsules over the scanning tray. The scanner will take image of these tablets and capsules and will display it on the interface. Similarly, you will get to know the amount of pills. Now, just move the tray upward from one end and pills will be collected in side tool. So, you can easily drop these counted pills into may bottle or container.

8.Enlist The Uses Of A Pharmacy Pill Counter Machine On Broader Level?

A pharmacy pill counter machine is the most notable machine used not only in pharmaceutical industry but other sectors as well. These sectors are enlisted below:

Healthcare Industry

Lady doctor smiling- Picture Courtesy: t-systems.com

Whether it is a pharmaceutical industry, veterinary industry, herbal industry, or nutraceutical industry everywhere there is a common goal to provide tablets and capsules for humans’ and animals’ care. Hence, healthcare industry is on the top of the list where a pharmacy pill counter machine can be used.

Confectionery Industry

Various confectioneries jars on shelves- Picture Courtesy: thehiveblog.com

Most of the confectioneries like bubble gum, candies, gummies, and chocolate balls are properly counted and then packed into bottles and jars. Therefore, a pharmacy pill counter machine is always preferred in confectionery industry to make sure the accuracy of counting during packaging.

Agricultural Industry

Agricultural seeds- Picture Courtesy: farmkey.in

Grains, seeds, and pesticides pellets are some of the popular objects which are being processed in agricultural industry. That's why, a high check on their counting and packaging is carried out for which a pharmacy pill counter machine is the perfect choice.

Beauty Care Industry

Beauty Omega-3 softgels

The time has gone when beauty was only dependent upon external things like makeup tools. Now, people are more concerned about working on inner glow for which they use capsules of vitamins, proteins, and fish oil. This is where the need of a pharmacy pill counter is realized to aid the step of pills counting.

Chemical Industry

Chemical processing in funnel- Picture Courtesy: pcimag.com

Chemical industry is among other areas where a pharmacy pill counter machine can be utilized to accurately count the tablets with greater protection under enclosed environment.

9.What Is The Counting Line For Pharmacy Pill Counter Machine?

To resolve the issues of high production facilities regarding tablets counting and their packaging, counting line has been introduced into the field. This counting line is becoming popular with every passing day due to its comprehensive performance. Let's look deep into its structure, function, and process!

Allpack Medium Speed Automatic Multifunction Capsule & Tablet and Pill Counting Line

Bottle Unscrambler

Bottle unscrambler is an automatic machine designed to place the bottles into an upright position. It is the very first unit of pills counting line that mainly consists of a robust stainless-steel body, a transparent window for clear observation, bottles processing unit, control system, and aligning channel. Initially, the bottles are fed into the machine after which it sorts these bottles and align them sequentially towards the filling machine.

Automatic Tablets Counting Machine

Automatic tablets counting machine is the second machine in number which has been assigned with the task of accurately counting pills. It has comparably complex body with multiple components encompassing a hopper, vibratory channel, counting compartment, filling heads, sensors, conveyor belt, and control panel etc. It simply starts dropping tablets from hopper which falls onto vibratory channel. Similarly, the tablets are counted, filled into bottles and discharged.

Desiccant Inserting Machine

Desiccant inserting machine is an innovative machine that is integrated into the main line for inserting desiccants or oxygen absorbents into tablets filled bottles. It offers an easy and reliable operation with machine unwinding the strip, filling it with silica gel, sealing it and loading one desiccant bag into one bottle. The overall components which account for the machine include film roll, support roller, bottle rejection system, strip sealing, and cutting.

Automatic Capping Machine

Automatic capping machine is a vital equipment in tablets counting automation. Its primary function is to take the caps of bottles and apply them over bottles' opening. Similarly, the caps are tightly screwed to achieve airtight capping. This function is performed by various components such as cap orienter unit, cap chute, control panel, capping station, and conveyor belt etc.

Induction Sealer

Another machine necessary for pills counting line is the induction sealer which is employed to create a stringent seal of the thermoplastic foil attached to bottles' caps through electromagnetic radiation. It is composed of a durable stainless steel main frame, conveyor, sealing head, alarm, water cooler, induction coil, control unit, and time regulator.

Labeling Machine

The last and essential unit of pills counting line is the labeling machine. Several components constitute the body of a labeling machine including reel, touch screen penal, labeling wheel, bottle stop wheel, pulleys, label applicator, and label cylinder. It performs the labeling by pulling label from reel, separating the label from back paper and applying it around the passing bottles.

10.What Are The Daily Cleaning And Maintenance Requirements Of A Pharmacy Pill Counter Machine?

Operator maintaining a pharmacy pill counter machine- Picture Courtesy: cremer.com

Cleaning and maintenance are the prerequisites for long lasting smooth performance of a pharmacy pill counter machine. Therefore, you are obliged to fulfill these requirements regularly and properly. The upcoming guidelines will be helpful in this way.

Cleaning

It is recommended that cleaning of a pharmacy pill counter machine must be done every weak and if the product processed is dusty then daily cleaning is necessary for removing residues. For this, you can take few steps including:

Disassemble the hopper of machine, the protected window glass, and vibratory trays.
Wash these parts with chemical free detergent mixed in water.
After washing, use a clean dry cloth to remove the streaks from all these parts by continuously wiping in a back and front position.
Place these parts in their relevant positions and screw them tightly.
For cleaning sensors and control panel you need to use a wet computer screen cleaning cloth and then use a dry soft cloth to completely remove the marks.

Maintenance

Maintenance of a pharmacy pill counter machine include both the structural adjustment and internal parameters such as:

Maintain the height of pills filling head in accordance with the height of bottles.
Adjust the conveyor width to that of the size of bottles.
Lubricate the movable parts of machine every month.
Keep the screws and nuts of machine tight.
Make sure to have fixed the speed of conveyor, number of pills, and the speed of DC motor.

11.Troubleshoot The Major Pitfalls Of A Pharmacy Pill Counter Machine?

There are times when your pharmacy pill counter machine might show malfunctions during operation. However, it does not mean that the machine is not good, but the reasons can be technical and can be easily solved by properly understanding the table below:

No	Pitfall	Causes	Solution	Picture
1	Sensor creating trouble in detection	This happen when the sensor has dusty particulates which cause difficulty in detecting pills	It can be resolved by properly cleaning the sensor window with soft, clean cloth	Displaying sensor detecting incorrect product- Picture Courtesy: cremer.com
2	Under counting of pills	The reason is badly placed counting channel and the speed of vibratory motor	You need to make sure the accurate positioning of counting trays and the suitable speed of motor to ensure accurate counting	Encircled vibratory trays- Picture Courtesy: cremer.com
3	Over counting of pills	Mostly, the polluted detector glass window led the machine to drop pills collectively from compartments	To solve this problem, you have to clean the sensor, so, that each compartment will deposit pills separately	Overfilled capsules bottl- Picture Courtesy: cremer.com
4	Pills segregation during deposition to bottles	The filling head of machine is higher than the mouth of bottle	It can be corrected by adjusting the height of filling head near to bottle opening	Scattered softgel capsules- Picture Courtesy: freepik.com

12.Factors To Look For When Buying A Pharmacy Pill Counter Machine?

Whenever you intend to incorporate a pharmacy pill counter machine into your production make sure to be vigilant enough to avoid taking unsuitable decision in hurry. Some of the significant considerations are given below for your guidance:

Production Capacity

High production capacity pharmacy pill counter machine- Picture Courtesy: cremer.com

The very first question to ask for arises from you. It is the current production volume of your manufacturing. Knowing this will ultimately help you to determine which type of pharmacy pill counter machine is suitable for you.

Budget

Budget

Budget presentation idea- Picture Courtesy: livemint.com

No doubt budget is one of the essential factors to have in your mind all the time. It is because your economic position play an instrumental role that whether you can afford a sophisticated but expensive machine or precise machine with cost-effective price.

Auxiliary Machines

It is for sure that every machine has a demand for spare parts and auxiliary machines who if not fulfilled can obstruct the existing performance. Hence, it is important to consider the availability of such tools.

Quality Compliance

Quality complying puzzle

How it can be possible that you are looking for a pharmacy pill counter machine and neglect its quality compliance? Of course, it can't be! So, make sure that the machine you purchase is fully adhering the national and international quality standards. Moreover, warranty policy and after-sale service are other crucial factors to look for.

Conclusion

To wrap up this comprehensive buying guide about a Pharmacy Pill Counter Machine, we are glad to have been successful in communicating you the significance, resilience, and applicability of the machine. Not only that, but we are now sure that you can even operate your pharmacy pill counter machine. If you are new or an old manufacturer looking for an excellent machine, then Allpack is offering an extensive line of pharmacy pill counter machines. Make sure to check our inventory for pills counting. Don't hesitate to ask for further information!

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Button Counting Machine: The Complete Buying Guide in 2024

Tablet Counting Machine

Button Counting Machine: The Complete Buying Guide in 2024

To counting buttons in textile manufacturing companies or other firms are very confusing. Sometimes you can over count them or under-count, after all after few attempts, it would be impossible to count them correctly.
Buttons are small disk that are sewn on your cloths either for fastening or for decoration.

In this article, I will talk about blessing of innovation and sciences that have solved this problem by bringing ‘Button Counting Machine’ to the competitive market world.

If you looking to purchase the machine, then this blog is for you; please read to get maximum advantages in order to procure the right machine for your production.

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1.What is Button Counting Machine?

Button Counting Machine

Button counting machine is an effective tool which is used to count buttons, safety pins, beads and many more products and package them into pouches or bags

It has the amazing ability to transfer the product from the hopper into the vibratory plated and counting them, with only the desired number of products feeding into the pouches accounting for high yielding output, ensuring that your product is packaged in its original form without any spillage.

This machine is fast which can carry long hectic task in textile processing efficiently.

It comes in automatic, semi-automatic and manual. Depending on your production capacity you can choose the type accordingly.

2.Why You Need Button Counting Machine?

Button counting machine has several advantages which can prove beneficial for your company. This multi-featured equipment has lots to offer so let us discuss these benefits below.

100% Accuracy

Accuracy with Button Counting Machine- Picture Courtesy: ZHONGBAI PACKING MACHINERY

Button counting machine shows maximum efficiency since it gives 100% accurate results yielding maximum profits for your textile industry. This is possible because of the cutting edge, advanced technology it offers. It does not make any mistakes in counting and offers error free packaging.

Insensitive To Dust

Dust Resistant process in button counting machine- Picture Courtesy: fastenerpackagingmachine

The machine is dust resistant and completely blocks it off, keeping the machine clean. This is because the counting unit is separated from the tracks. As a result, the efficiency of the machine remains optimum.

Minimal Downtime for Cleaning

Say Bye to Downtime in Button Counting Machine

Since the parts of this machine are small and do not weigh heavy, it is easier to maintain them. Moreover, the collection of dust in counting unit also helps to minimize its cleaning process time. As a result, your textile production unit will run effortlessly without any downtime.

Easy Handling of Difficult Objects

Button Counting Machine- An easy-to-Handle Unit- Picture Courtesy: One Inch Round

This equipment is equipped with a wide track on which products can easily travel and packaged into pouches. Moreover, the easy filling process also makes it easy for handling and counting small, flat or differently shaped objects.

Fast Changeover

Efficient Changeover Options of Button Counting Machine- Picture Courtesy: Asking For Trouble

The parts of the machine are light in weight which makes the changeover of parts quick, helping in tool free release. Also, the detection of textile-based product data by sensors which includes its size and shape accounts for the fast changeover.

Embedded Broken Detection Capabilities

Fast Alarming Notifications in button counting machine- Picture Courtesy: FabCouture

Button counting machine has preinstalled sensors which can detect defected pieces like that of the buttons, beads and safety pins. These parts are not counted and poured into the pouches and instead sent to the rejection unit. Thus, saving your clothing business from profit loss and your precious time.

Low Maintenance

Easy Maintenance of Button Counting Machine- Picture Courtesy: UpKeep

The presence of feeders and motor in the machine prevent the calling of maintenance workers to fix and adjust the machine regularly. Thus, it helps you by avoiding unnecessary expenses and increasing your profit margin.

Automatic New Product Setup

Excellent Setup Keys of button counting machine- Picture Courtesy: UID

If you use this machine, you won’t have to worry about calibration since it offers an automatic calibration process. When the desired product is placed on the tool, the camera picks up its shape and size and the parameters are set accordingly. This prevents any man-made error and provides you with perfect, error free products.

3.What Industries Need Button Counting Machine?

Button counting machine is a versatile equipment which can be used in several industries. You can adjust it according to the field you belong to and it will work perfectly all right yielding optimum results. Below are the industries in which it can be used.

Textile Industry

Application of button counting machine in textile industry- Picture Courtesy: Michaels

This multi-billion dollar industry is responsible for manufacturing many goods such as threads, buttons, needles and cotton yarn. You can use button counting machine for counting them as you desire and packaging them. You can choose either an automatic or semi-automatic button counting machine, depending upon your production capacity.

Pharmaceutical Industry

Application of button counting machine in pharmaceutical industry- Picture Courtesy: GER Pharma

This large scale industry is in great need of an equipment like button counting machine. It deals with products like soft pills, hard capsules, tablets and other medicinal drugs accurately and fill them in the desired pouches. You can opt for either automatic or semi-automatic button counting machine.

Food Industry

Application of button counting machine in food industry- Picture Courtesy: Fiar

Food industry deals with the manufacture of confectionary items like sweets, chocolates, gummy bears, toffees and other food items like cereals and grains. All these products can be packaged into containers with high precision by using a button counting machine for their counting.

Nutraceutical Industry

Application of button counting machine in nutraceutical industry- Picture Courtesy: Pretium Packaging

The Nutraceutical industry is critical in improving the standard of living of various people and helping them have a productive lifestyle by producing items like vitamin supplements and food pills. These capsule-like products can be counted by a button counting machine and then packaged into their desired containers.

Agriculture Industry

Application of button counting machine in agriculture industry- Picture Courtesy: DEA.gov

This industry is responsible for manufacturing items which provide food for humans and animals. Items like pesticides, insecticides and food goods like wheat grains, rice grains, animal fodder, pellets and much more can first be counted using button counting machine and then packaged into bags and containers.

Chemical Industry

Application of button counting machine in the chemical industry- Picture Courtesy: The Spruce

This versatile industry is responsible for making a variety of products like chemical fertilizers, caustic soda, rubber, limestone all requires an effective counting machine which can be used to feed them into bags and pouches with high precision and accuracy. Button counting machine can be used for this purpose.

Cosmetic Industry

Application of button counting machine in cosmetic industry

The cosmetic industry is speeding up its manufacturing of beauty products like wax beads, vitamin capsules, soaps and much more to meet the increasing demand. Thus, you can use a button counting machine for counting them and packaging it into aesthetically pleasing containers.

4.What is Working of Button Counting Machine?

The working principle of button counting machine is discussed below:

Step 1: Buttons Loading

Button Loading- Picture Courtesy: ZHONGBAI PACKING MACHINERY

The working on button counting machine starts upon loading the counting material into the feeding hopper. Now the buttons fall or enter slowly and gradually from the hopper to vibratory channels which are continuously shaking to orient the buttons and scan them.

Step 2: Loading of Packaging Film

The packaging film for the formation of button pouches is placed on the film roller and is gradually passed to bag making station where sealing jaws form a partial pouch-like structure with sealing bottom edges.

Step 3: Counting & Filling

Filling

Buttons are now steadily entering the counting section which is a narrow filling nozzle with a sensor (visual mostly), the detection of correct button is allowed to fill the formed pouch while incorrect or faulty button is rejected. Each button passes through the flashlight or photo electric sensor with high camera vision will mark as counted and dispensed. These counted buttons are then loaded in the partially formed bag.

Step 4: Discharging

Cutting and Discharging- Picture Courtesy: AMP Rose

After filling the preprogrammed number of buttons in the bag then ends of two bags are cut from each other by the cutting blade. Now the filled bag is discharge out the machine by the chute.

5.What are Parts of Button Counting Machine?

The parts of the button counting machine

HMI Touchscreen	This is a smart interface that is responsible for receiving orders from users or technicians by inputting data using touchscreen keys presented on the display unit. It is composed of various features such as keys (counting speed, time, timers, memory, etc); side by side you can run and stop the process and importantly various troubleshooting can be done by this unit.
Vibratory Plate	The vibratory channels are designed just after the hopper, once the buttons are falls directly on the parallel straight lines; its vibration ensure orientation and movement of buttons gradually toward the fillers. These channels are mostly accompanied with scanner that strictly monitor the process and material.
Packaging Film Holder	It is a roller-like device on which a large role of packaging film is placed. It aids in a continuous supply of film for bag formation.
Film Roller	There are two-three roller parts present in the button counting machine that assist in the smooth movement of packaging film to the bag-forming unit. They keep the film under appropriate tension.
Bag Forming Station	This is the part of a button counting machine that is offered with sealing bars that join two layers of packaging film for creating a pocket type structure.
Photo Electric Sensor	The photo electric sensor is equipped with camera vision systems or light detection systems that strike a light on the buttons and then measure the reflected light for their counting.
Electrical Cabinet	The electric cabinet is composed of an enclosed system that facilitates various electrical components such as electrical wires, plugs, motors, relays etc., to the button counting machine.
Cutting Section	The pouch filled with buttons is separated from the unfilled bags using a cutting knife or blade. In this section, the separation of two consecutive pouches occurs and then they get discharged from the machine.
Caster	This unit is composed of a stainless-steel framework of the button counting machine and a caster which is responsible for supporting the machine and allowing easy movement and installation from one facility to another.

6.What are the Types of Button Counting Machine?

Button counting machines are classified into various kinds depending upon the automation level, technology, and size. The types of button counting machine is categorized into the following:

Depending Upon Automation

Today, button counting machine is available on various automation. The selection is based on whether you are comfortable with which type. The discuss below are the mentioned types:

A Manual Button Counting Machine

A Manual Button Counting Machine

This is a very simple version and easy to buy. As its name shows, the button counting process takes place which is based on manual handling as well as machine assistance. The user has to pour a specific quantity of buttons on the manual button counting machine and count each object by holding the counter tray.

Once you are done with counting, you can press the button present on the machine to release the number of buttons.

A manual button counting machine is suitable for small working facilities.

Semi-automatic Button Counting Machine

Semi-automatic Button Counting Machine- Picture Courtesy: Makwell

Unlike manual button counting machines, this is easy to use and gives you efficient results in bulk. Here, some of the work is based on human intervention, such as pouring of buttons, and placing and removal of filling objects such as sachet, pouches, or containers. However, the rest of the task is rapidly and operated by the machine.

A semi-automatic button counting machine is a good choice for small to moderate production setups.

Automatic Button Counting Machine

Automatic Button Counting Machine

Today, everyone prefers to add an automatic button counting machine as it is very helpful in giving you easy working, accurate results, and minimum to no human intervention. The buttons are fed into the vibratory channel of the machine where A to Z operation is performed by the machine itself without need of any supervision, or manual monitoring. This saves huge amounts of expenses in terms of labour pay as it does not need many operators to supervise machines.

This is a good selection for you if you’re running a large industry.

Depending Upon Machine’s Size

If you have a smaller installation space or working line; and running a large production process. Then, don’t worry about adding a button counting machine due to compact space issues. Check the various sizes availability:

Desktop Button Counting Machine

Desktop Button Counting Machine

This machine is mostly preferred in small textile industries, garments, or boutiques where you have astringent space, a closed system and a congested working environment.

Considering your tough schedule and swift results; a desktop button counting machine is designed.

The machine is referred to as semi-automatic where you can pour the number of buttons or decorative objects you need to count, and results will be displayed and dispensed.

Industrial Button Counting Machine

Industrial Button Counting Machine

Large textile industries mostly require button counting machines to run the counting process in bulk. The machine is capable of running huge procedures day and night without exhausting you and itself with maximum throughput. Advanced and computerized sensors and digital display aids in the quick and precise counting of buttons in these industries.

Number of Counting Channel

The button counting machine is featured with additional counting heads; if you’re interested to know a suitable type for you then check ahead.

Single-Channel Button Counting Machine

Single Channel Button Counting Machine

This is a conventional and commonly available type of button counting machine where a single vibratory channel is responsible for dropping and counting buttons. The machine is good for running small to moderate even large production batches. However, it has a slow counting capacity as compared to double and multi-plate button counting machines.

Dual-Channel Button Counting Machine

Double Channel Button Counting Machine

A button counting machine with two counting vibratory channel that gives you an increased capacity button counting throughput with a high accuracy rate. It is used in the medium and large-sized textile industries because of its higher counting speeds.

Multi-Channel Button Counting Machine

Super Fine Multi Channel Button Counting Machine

In this type, the button counting machine is designed with more than two vibratory channels which simultaneously count the numbers of buttons per hour. For example, thousands to thousands of buttons hourly. It is preferred by large-sized productions as they need to count large batches of buttons in a short time.

The machine offers you tremendous high-speed operation and results therefore considered a successful tool for large production industries.

Depending Upon Working Technology

A button counting machine is featured with distinct operation; check below to find which one is preferred and can be the best fit for your product type.

Vibratory Channel Button Counting Machine

Vibratory Channel Button Counting Machine

This is a conventional way of working where the number of vibratory or shaky channels addresses the various buttons toward counting heads.

Slat Button Counting Machine

The Slat Button Counting Machine- Picture Courtesy: IPS

This is absolutely more innovative but comparatively an expensive option as compared to vibratory where a slat or belt leads to hold the button and count them when it fits into each slat, belt or pocket. There are thousands of slats available in the slat button counting machine hence it proves an accurate result and the fastest throughput.

7.What are the Problem and Solution of Button Counting Machine?

The button counting machine is an efficient tool but sometimes every user might find technical issues which needs to be solved immediately prior to falling into bigger problems. The number of technical issues are mentioned below with respective solutions.

Malfunction State	Malfunction State	Malfunction Solution
Machine counts buttons twice instead one.	This is important problem which is caused by incorrect orbit outlet, or incorrect setting of filling nozzle.	You need to re-adjust the setting, installation, and re-calibrate the machine to correct the movement of the buttons.
The buttons marking is displayed constantly without Changing its number.	This is common problem where buttons are stuck around detector and blocks the movement of other material. The presence of dust or any minute particle also cause the counting display problem.	It is recommended to clean the detector regularly.
		Observe and clean the counting channels.
		Slow the speed of counting process so button jamming problem can be reduced.
Buttons are on the Counter, but Machine does not Display them. Buttons Not Showing- Picture Courtesy: LG Information Display	Machine setting or Disturbed or Hanged. This problem could be due to circuit breakage or electric eye short circuit.	Reset the machine’s setting.
		Correct the wiring, replace damaged wires with new one.
		Re-install the setting and run the test method.

Incorrect Number of Button Counting	This problem can arise due to the accumulation of dirt and debris. The counting speed of buttons is too high. The detector is covered by unwanted particles.	Regulate the speed of button counting.
		Clean the surface of the detector and the machine.
		Reset the machine and assess the problem by running the test.

Conclusion

Counting buttons was a lethargic job in traditional days which has been replaced by the advent of contemporary advanced machines like button counting machines. Today, your business is profitable and time-saving if you have this robust machine in your setup. Choosing the right machine is always a wise decision that can either boost or fall your production. However, Allpack is there to offer promising services and machinery that won't compromise you by any means. Trust us to purchase excellent machines in such an affordable way! Contact us now.

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Button Counting Machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Button Counting Machine: The Complete Buying Guide in 2024 Read More »

Electronic Tablet Counter: The Complete Buying Guide in 2024

Tablet Counting Machine

Electronic Tablet Counter: The Complete Buying Guide in 2024

There’s no wonder about the increasing reliance on automation in various pharmaceutical and other production sectors concerning with dispensing of tablets. An electronic tablet counter is a state-of-the-art machine that has pretty amazing features, therefore adopted by various manufacturing companies for easy counting tasks.

If you’re thinking about its basic concept; it emerged various decades ago, when two brothers John and Frank Kirby brought the idea of a digital tablet counter. From that day, you can see upcoming modern interventions in the robust device of electronic tablet counter.

Before making a final purchase, go through this article to find relevant information gathered by our experts for your understanding and making a great selection.

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1.What is an electronic tablet counter?

An electronic tablet counter is an automated device required in pharmacies as the medication is closely visualized and counted where there’s simply no room for error. The machine is an advanced technique that is responsible for quickly and conveniently filling tablets. The machine has effectively replaced manual counting with a spatula and tray, so production is free of labor costs that are considered substantial for saving your time and improving profit.

Due to its compact size, it can best fit in crowded lab spaces and seldom needs calibration. Today, electronic tablet counter mainly works by a micro-controller unit that is mainly based on photodetectors to sense and verify the presence of tablets and allow dispensing. The machine itself can be employed for integration with various machines such as capping, sealing, and labeling to bring complete packaging jobs simultaneously.

2.What is the Use of an Electronic Tablet Counter?

An electronic tablet counter has a broad range of usage in several industries. This is because of high accuracy, efficiency, and fast results. Here are some important industries that commonly utilize the machine.

Pharmaceutical Industry

An electronic tablet counter is an integral device that is essentially important for the right and fast dosage delivery e.g., tablets, capsules, pills, and caplets. This machine guarantees each counted and filled tablet is correctly packed and perfect to further sale without any errors or risk of contamination.

Nutraceutical Industry

Like above, a nutraceutical industry packaging department needs an electronic tablet counter for accurate and easy delivery of products such as vitamins, supplements, and probiotics, in the form of gelatin capsules, tablets, and others.

Food and Beverage Industry

In the food and beverage industry, an electronic tablet counter is used for counting and filling of products such as chewing gums, candies, beans, gummies, etc.,

Cosmetics Industry

In the cosmetics industry, an electronic tablet counter is used to count and fill products such as serums, waxing beads, and hair products that are mostly filled in gelatin capsules or other formulations. The machine ensures that packaging of respective products is accurate and consistent.

Chemical Industry

Chemical industry is the one where precise and authentic products are worthwhile. For this, you need an electronic tablet counter for fast and exact measurements in the packaging of chemicals products such as buffer pellets, tablets, and various chemicals in the form of solid tablets, granules, or pellets form.

Veterinary Medicine

This sector of drug development is also similar to pharma and neutraceutical industries where packaging of capsules, tablets, or other animal related products are counted and filled with electronic tablet counter.

Herbal Industry

This sector is flourishing day by day due to increased awareness about the benefits of herbal/organic supplementations. The packaging of herbal tablets, pills, capsules, pellets, granules is filled and counted with an electronic tablet counter.

Research and Development (R&D)

The research and development sectors are the one that deals with electronic tablet counter first for testing and trial studies on the tablets. For this, each step is taken place with high monitoring and extreme accuracy. The electronic tablet counter is significantly important in R&D departments.

3.What are the Benefits of Electronic Tablet Counter?

An electronic tablet counter is a complete packaging system that offers several benefits to your business:

Accuracy and Precision

Picture Courtesy: Allma.net

These two terms define an electronic tablet counter as the most significant selling device. The state of art equipment that has replaced the manual handling of tablet counting to modernize method with 99.99% highly precise and accurate.

Affordable

Picture Courtesy:Bellatrex

With offering so many benefits, this productive device is of very low cost. Moreover, this machine saves your time, reduce downtime, save labor, and save your money.

Long Term Usage

Picture Courtesy: Ipharmachine

The electronic tablet counter is made up of highly stainless steel that offer maximum resistant against environmental conditions as well as protectant against accumulation of debris, dust, or sticky particles. Moreover, machine is highly durable and easy to clean and maintain that’s ultimately offering a long term usage time.

Available in Various Types

Picture Courtesy: CE King Limited

Whether running small, moderate, or large production set ups; an electronic tablet counter is presented in several types depending on size of set-ups and your plan. You can avail high automation in smaller budgets or small installations space.

Integration

Picture Courtesy:ROPP

Nevertheless, any production line can’t be completed without incorporating an electronic tablet counter. This is an excellent machine that allows users to flexibly integrate the unit with other machines of the production line without any hectic procedures or need a hectic installation plan.

4.How does an electronic tablet counter work?

A modern electronic tablet counter basically relies on automatic controlled counting using a microcontroller for operation. The main working of an electronic tablet counter is composed of two basic parts.

Part. I

In the beginning, the two main sections such as the feeding unit and vibratory tray. The tablets to be counted are loaded into the feeding unit for processing. The feeding hopper transfers them randomly over the vibratory tray that is designed with proper channels that vibrate gently and continuously to align tablets. The vibratory tray features photo-detecting sensors for the scanning process. These channels are easy to adjust so they can be useful for various shapes and sizes of tablets.

Part. II

In part I, the main work is controlled by vibration and photodetector that helps in sorting or positioning of tablets followed by scanners. In part II, the vibration leads the tablet to reach till edge of the tray, and with the help of the force of gravity tablet falls. The tablet was knocked down onto a glass turntable controlled by a geared motor. The filling nozzle of the machine is mounted with LED light which is designed in such a way that blocks the LED light when each tablet crosses from it individually. This blocking of light registered the tablet as a tally on the electronic tablet counter.

Part. III

Once bottles are filled with the required number of counted tablets; it become moved to the next machine while the next bottle comes into the right position for filling.

5.What is the classification of an electronic tablet counter?

There are different classes of electronic tablet counter with different designs and technologies to cater demands of both small and large-scale pharmaceutical, food, and other industries. A complete order of classes of electronic tablet counters is discussed below for your knowledge.

Classification Based on Automation

Semi-automatic Electronic Tablet Counter

Picture Courtesy: IMA

This type of electronic tablet counter has photoelectric sensors for precise and repeatable pill and gummy counting. However, its tablet counting capacity is low because it is a small-scale machine with one to two counting heads. Moreover, operators have to load and unload containers by hand for counting and filling.

Automatic Electronic Tablet Counter

Picture Courtesy: IMA

This machine offers automation in tablet counting and filling. It is equipped with container loading units that automatically load containers for counting. Highly accurate sensors and vibratory channels perform the counting of pills or other related products. Moreover, HMI and PLC systems in this machine aid in a fast format change. It can process thousands of pills per minute.

Classification Based on Size

Bench-Top Electronic Tablet Counter

Picture Courtesy: Kirby Lester

This machine is compact and lightweight and is placed on a bench or desktop. It is an ideal electronic tablet counter for settings with limited space. Furthermore, it can easily transported to different places without much effort. It is equipped with special channels and electronic systems for counting various products without change of parts.

Industrial Electronic Tablet Counter

Picture Courtesy: Countec

It is a heavy industrial unit specially designed for integration in mass-scale businesses. It requires more space for its setup since it consists of multiple counting heads, vibratory disks, heavy-duty sensors, rejection systems, and other controls that automate this system and provide higher processivity.

Classification Based on Number of Counting Heads

Single-Head Electronic Tablet Counter

Picture Courtesy: SED Pharma

As the name indicates, this machine has only one counting or filling head and typically fills only one container at a time. This counting head has built-in sensors that allow accuracy in tablet or pill counting. However, because its counting capacity is low, it is employed in small-scale industries that deal with a low volume of products on a daily basis.

Dual-Head Electronic Tablet Counter

Picture Courtesy: Ascend Packaging Systems

This machine has dual counting heads that are responsible for concurrently counting and filling products in two bottles or jars. These individual channels are equipped with their separate photoelectric sensors that aid in the filling of two vessels in the same instant. This results in higher production efficiency because it can process more products in one go than its single-head counter-art.

Multi-Head Electronic Tablet Counter

Picture Courtesy: IMA

It consists of more than two counting channels like four, eight, and twelve, and can process multiple containers simultaneously. Like dual-head electronic tablet counter, these counting heads also come with their own photoelectric sensors and product-rejecting systems. Multi-head tablet counters are part of large production plants because it has higher processivity than other types.

Classification Based on Working Technology

Vibratory Channel Electronic Tablet Counter

Picture Courtesy: C.E. King

This type of electronic tablet counter has vibratory plates or trays that vibrate to align, position, and guide pills through these outlets. With vibration, the pills move across the plates and are positioned in channels. This machine is versatile because it accommodates products of any shape and size.

Slat Electronic Tablet Counter

Picture Courtesy: Surplus Solution

This machine has rotary horizontal slats with precise compartments or spaces for fitting products. With the rotation of slats, the pills are aligned in the disk pockets. It normally processes products with uniform geometries and dimensions that fit into fixed-size slots. Slat electronic tablet counter has greater accuracy and higher output.

6.What are the Parts of the electronic tablet counter?

For knowing the parts of an electronic tablet counter, we have illustrated an automatic electronic tablet counter for your understanding. Please check below the basic components and their roles in the operating system.

Parts of Electronic Tablet Counter

Feeding Hopper

This is a unit where an operator loads the bulk of tablets for processing into the machine.

Vibratory Tray Channels

At the upper most part of the machine, a vibratory tray is present which is designed with various aligned channels that vibrates and allow the tablets to attain proper orientation and movement to the next unit for easy and accurate counting.

Window Glass for Tablet Viewing

During procedure, a window glass for tablet viewing allow user to visualize the movement of tablets inside the machine. The purpose of presenting the glass is to inspect the operation.

Passage for Tablets

This pathway allows fixed way to pass the tablets from vibratory tray toward counting unit. This passage is helpful in controlling the flow of products without chances of deviating from the unit.

PLC Touchscreen

The brain of the machine where user can incorporate required data using touchscreen interface. This is a flexible and easy way to set the machine for operating, monitoring, and troubleshooting.

Infeed

This unit is responsible for delivering bottles or any packaging materials inside the tablet counter. In other words, this is known as a conveyor.

Outfeed

This unit is responsible for discharging out the bottles of packaging material out of the system towards the next machine.

Bottle Adjustment Screw

Dealing with different types and shapes of bottles or packaging products is not a problem with electronic tablet counter as by the help of adjustment screw, the unit is easy to accommodate the various bottles with different height or position.

Filling Nozzle

The filling nozzle is responsible for counting and filling tablets, pills, capsules, etc, this unit is designed with a narrow passage that ensures the system allows accurate and precise filling without any error.

Sensor

The unit is responsible for detecting the presence of tablets. The sensors are mainly present adjacent to the filling nozzle where the presence of a bottle is notified, and the accurate size of tablets are filled. Moreover, the vibratory trays are also featured with sensors that detect faulty tablet and rejects them before filling.

Electric Cabinet

Indeed, every machine is designed with essential electrical components to run the system efficiently. The electrical cabinet is responsible for housing integral wiring inside the machine such as motor, circuit board, wires, plugs, control units etc.,

Caster

The machine is based on a strong platform with moveable wheels that allow users to set the machine and install it easily at the assigned location.

7.What is the Production machine list involved with the electronic tablet counter?

The Production Line of Electronic Tablet Counter

Bottle Unscrambler

This is the machine that begins with almost every production line. The random set of bottles is loaded into the unscrambler tank where high-air blowers and vibratory trays ensure an alignment of disoriented bottles for an efficient supply of the bottles/containers.

Electronic Tablet Counter

To proceed with the packaging production, the second machine is an electronic tablet counter that works by giving a high output when the operator infeed the data depending upon the requirement. The most amazing feature of this machine is the electronic sensor that enables high efficiency and accuracy.

Desiccant Inserter

After passing through the electronic tablet counter, the next machine is the desiccant inserter which helps in placing the desiccant at the right position. The purpose of this machine is to improve the quality of products by placing the moisture-absorbing packets into each container.

Capping Machine

Once the bottles are filled with desiccant, it is time to secure them by putting and screwing the lids over the bottlenecks. This ensures the tight and sustained sealing of the entire formulation.

Induction Sealing Machine

To create an induction sealing on the containers or bottles; the product is passed through an induction sealing machine where electromagnetic heat induces the melting of the lid covering composed of foil or sealing layer. Once the bottle is cold down, the melted layered forms a secured closure and preserves the product till opened by a user.

Labeling Machine

To improve branding, marketing, and information about the products. A labeling machine is used; it ensures an accurate and correct placement of labels over the surface of the bottle. Various types of machines such as wrap-around, and shrink-sleeve labels depend upon the consumer’s requirement.

8.What Other Things Electronic Tablet Counter Can Count?

Other than tablets, an electronic tablet counting machine can cater to various things such as:

Capsules

An electronic tablet counter can deal with capsules of various shapes and sizes. For example: soft gelatin capsules, hard gelatin capsules, irregular shapes capsules (star, fish, balls), filled with semi-solid, solid, and liquid inside.

Chewing Gums

Using an electronic tablet counter for counting chewing gums and other related products is always recommended for their packaging.

Gummy Candies

The electronic tablet counter machine is an ideal equipment for counting and packaging soft and chewy gummy candies.

Chocolates

The counting and filling of chocolate required an electronic tablet counter in the packaging line.

Seeds

Seeds

The packaging of agricultural products, such as seeds requires an electronic tablet counter in the production line.

Intricate Stones, Gem, and Jewellery

An electronic tablet counter is significantly important in sorting, counting, and filling jewelry pieces efficiently.

Nuts and Grains

The electronic tablet counter is a useful machine for counting and filling nuts, grains, or related dry fruits for accurate packaging.

9.What Packaging Material Electronic Tablet Counter Can Use?

There are different packaging materials that can be used by electronic tablet counter. If you looking to know them, the mentioned below names are as follows:

Bottles

Bottles

Different sizes and shapes of bottles can be flexibly used by electronic tablet counter to fill tablets, pills, capsules, etc., whether it is made of plastic or glass; the machine can adjust them via various features such as bottle adjustment screws.

Pouches

Pouches

An electronic tablet counter can pack pouches that are made up of either foil, plastic, or laminated.

Jars

Jars

Electronic tablet counter can deal with jars made up of various materials and different sizes. The machine is suitable for counting small, moderate, or large quantities of tablets.

Vials

Vials

The electronic tablet counter is suitable for counting and filling tablets in vials of various sizes. For example thyroxine, or specialized formulation.

10.What are the basic problems that occur with electronic tablet counter?

The electronic tablet counter is no-doubt a reliable or robust machine; but sometimes the machine can encounter with technical problems. Discussed below are some major points you must know.

Tablets are Stuck in the Counter

Picture courtesy: PKN

This is the common condition where tablets are unable to move and starts accumulating and piling up. To correct the problem, experts suggest modulating the speed of running process, for example controlling the loading of tablets from hopper, the controlled movement in channels and appropriate counting speed. Plus, the lubrication of each moveable part can also help in flexible movement of the product, hence in case of irregular vibration can also lead to tablets jamming that can be avoided via proper maintenance.

Single Tablet but Multiple Counting!

Picture courtesy: SED Pharma

When tablets are flowing from hopper to vibratory channels, they’re in the bulk and randomly transferred. Sometime due to speed of vibrations and movement of vibratory channels lead them to overlap each other and make them count as one during the process. This problem can be avoided when you slow down the vibratory and movement of tablets in the channels. Moreover, by cleaning the scanners or sensor can efficiently detects the presence of the tablet. Therefore, cleaning the sensors and controlling the speed can helps in the prevention of this error.

Machine Fails to Sense the Presence of Filling Material

Whether bottle or container, an electronic tablet counter is failed to detect its presence and starts offering tablets which ultimately creates a mess and product wastage. To cater to these issues, it is recommended to calibrate the machine, i.e., the conveyor. Regular cleaning of sensors can prevent the recurrence of this problem.

11.What are Buying Tips for Electronic Tablet Counter?

Buying a machine is a tricky task, we have mentioned the following tips that would help decide the right choice.

Pick The Machine with The Most Robust and User-Friendly Features

Picture Courtesy:MAKWELL

Whether you’re selecting a large electronic tablet counter or a portable one, it must be featured with robust and user-friendly specifications. The machine should be very practical and allow easy handling features.

The Machine Must Suits Your Capacity

Selecting a machine that can count accurate and large production batches is good if you’re dealing with bigger projects. Similarly, if your production capacity is not reaching hundreds of tablets then better to go for easy and simple versions.

Think About the Integrating Power of the Electronic Tablet Counter

Consider the extent of integration of the electronic tablet counter with other machines. For example, how effectively it can carry out good tasks when combined with other machines.

Conclusion

In conclusion, an electronic tablet counter is the most significant machine for improving your business due to the various important factors that we discussed above. So, always think carefully before making a final decision as your whole production relies on this robust equipment. Allpack is the hub for supplying the original and advanced electronic tablet counter that you deserve! Please contact our team to find useful consultation without any charges. Message us now to open the horizon of skyrocketing profitability.

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Capsule Counter Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Capsule Counter Machine: The Complete Buying Guide In 2024

Are you looking for a capsule counter machine to tackle the issue of counting moisture sensitive capsules? Or are you interested in uplifting your current production? If you are! Then finally you have been there! As, this buying guide is holding all the essential information about a capsule counter machine.

Capsule counter machine is an innovative assembly of various components as well as intelligent features which can greatly assist you in accomplishing your daily task of capsule counting. It has been made with quality material, so that the sterility of your capsules can be preserved. Moreover, with simple operation, high adaptability and counting precision, this machine is most reliable and suitable for range of industries. Hence, it is the time to explore all the aspects of a capsule counter machine without any delay!

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1.What Is A Capsule Counter Machine?

Capsule Counter Machine-Allpack

Capsule counter machine is an electronic device used for the precise counting of capsules, tablets and pills for the purpose of ensuring medication safety and production efficiency. The machine is equipped with advance features and stainless steel parts which are highly suitable for preserving the sterility of capsules.

It works by counting the capsules through detection system in order to end the false counting. Capsule counter machine is also capable of processing several other objects as well as containers for filling tablets. Hence, its scope of applicability is vast enough encompassing small to large industrial production lines.

2.How Does A Capsule Counter Machine Work?

The operation of capsule counter machine is continuous and straightforward. In this way, below explanation will be helpful:

Machine Setting

Control System of capsule counter machine-Picture Courtesy: Cremer.com

To initiate the process of capsule counter machine, operator must have to adjust the setting of machine as per production requirements. Ordinarily, it will include the fixation of number of capsules which are to be counted, the adjustment of bottle filling head and bottle separator on conveyor etc.

Capsule Loading

Secondly, the hopper of capsule counter machine is required to be loaded with sufficient volume of capsules.

Vibration Phase

Softgel capsules over vibratory trays-Picture Courtesy: pharmaps.com

Now, when the above two steps are followed, the machine is ready to be started. The turning power button on will energize the vibratory motor which in turn will create shaking effect in vibratory trays. Therefore, the capsules will fall onto these trays and adopt a sequential order.

Capsule Counting

Tablets dropping to counting compartment-Picture Courtesy: Cremer.com

During the vibration phase, capsules which undergone vibratory sensation will be stored in a capsule counting compartment. Here, these capsules will be detected and counted through the integrated sensors.

Bottle Filling

Capsules falling into bottles-Picture Courtesy: IMA safe packaging solutions

Finally, the counted capsules will be delivered to sleeve hopper through which the capsules will be filled in bottles or containers.

3.There Are How Many Types Of Capsules Which Can Be Counted By A Capsule Counter Machine?

There are different types of capsules which a capsule counter machine is capable of counting. These are as follows:

Hard gel capsules

Hard gel capsules are made from hard gelatin which usually contains powder, granules or liquid dosage as well. Therefore, these capsules are divided into two types including:

Liquidfilled

Liquid filled capsules presentation idea-Picture Courtesy: healthytrailsliving.com

Liquid filled capsules hold liquid dosage of medicine. They may also contain mixture of liquid, powder, granules or capsule in capsule.

Solidfilled

Herbal powder filled capsules-Picture Courtesy: vestamarket

Hard gel capsules may also hold solid dosage inside, such as powder, granules and pellets etc.

Softgel capsules

Softgel capsules in bowl-Picture Courtesy: shefinds.com

The cover of softgel capsules is made of gelatin and these softgel capsules are antioxidant in nature. It means, that softgel capsules have long shelf life and resistant to moisture and temperature. All types of softgel capsules contain liquid dosage only.

4.What Are The Uses Of A Capsule Counting Machine?

Capsule counter machine has extensive uses in range of industrial sectors due to its substantial benefits and effective counting. These applications will be considered below:

No	Industry	Description
1	Pharmaceutical Industry Double color capsules-Picture Courtesy: Creative Market	The widest industry in medical field is pharmaceutical industry, where immeasurable capsules and tablets are formed every day. To facilitate the counting of such huge amount of capsules, a capsule counter machine is the first choice of pharmaceutical industry.
2	Food Industry Candy filled jars-Picture Courtesy: candy land centerpiece	The application of capsule counter machine is not only confined to medical sector, but it may also be used in food industries for the purpose of counting confectionaries, grains and dry fruits etc.
3	Herbal Industry Capsules with herbs-Picture Courtesy: Creative Market	As capsules give convenient way for consuming powder dosage by covering the bitter taste of herbal powders, most of the herbal industries rely on using capsule counter machine for counting bulk tablets.
4	Nutraceutical Industry Nutraceutical capsules idea-Picture Courtesy: acordabonita.com	Capsule counter machine is also used in nutraceutical industry where nutraceutical capsules are obtained from the natural food sources to give additional health benefits.
5	Cosmetic Industry Cosmetic softgel idea-Picture Courtesy: mademoiselle-mara.de	Cosmetic industry is now more dependent on capsule counter machine for the reason that the industry produces large volume of hard gel and softgel capsules for glowing skin, removing black heads and dark circles etc. Hence, these capsules need to be accurately counted.

5.Describe The Structure Of A Capsule Counter Machine?

The structure of a capsule counter machine is composed of diverse components which are described below with the function and role each perform. These are:

Structure of capsule counter machine-Picture Courtesy: itinerarymasters.com

Hopper

Hopper is the basic component of a capsule counter machine as it provides the machine with bulk of capsules for counting.

Three Stage Vibrator

This part of machine is attached with the outlet feed of hopper. It consists of three stage vibrator whose function is to align the capsules through consistent vibration.

Dust Collector

Dust collector is an effective system integrated into the capsule counter machine to separate the dust or residues from capsules and collect it in a bin through pipes.

New Platform Structure

As the name indicates, this part of machine serves as a supportive platform for the upper counting channel located on machine. By adjusting new platform structure,

Conveyor

Conveyor is an important tool in capsule counter machine which moves the bottles from one place to another.

Adjustable Base

There are four foots of this machine which can be adjusted when required.

Stainless Steel Body

The body of the machine is made up of 304 stainless steel with antibacterial and corrosion resistant surface.

Double Positioning Cylinder

Double positioning cylinders are attached with conveyor and used for the accurate positioning of bottles during operation.

Blanking Head

The area of jurisdiction of blanking Head comes after the bottle filling heads. It has been assigned with the task to separate bottles, which left blank during filling, from the rest ones.

Photoelectric Detection Module

The core component of a capsule counter machine is the photoelectric detection module where actual counting of capsules is done with sensors detecting capsules and supplying them to the filling heads.

PLC Touch Screen

It is a touch screen display representing range of options for user to fix it as per his demand, and the machine will work according to this setting.

Warning Light

This three color warning light is positioned on the top side of a capsule counter machine to keep the operator alert about machine operation. For instance, the red color indicates fault in machine, amber shows the over temperature of machine, while as, green represents that the operation ongoing is normal.

6.Explain The Benefits Of A Capsule Counter Machine?

Counting your capsules and other eligible items by a capsule counter machine can provide you with several advantages including:

Counting Precision

Capsules on vibratory trays-Picture Courtesy: indiamart

The most significant attribute of a capsule counter machine is the high level of counting precision which it gives while counting capsules. This accuracy develops from the advance detection system of machine.

Maintaining Sensitivity

Hard gel capsules in a hand-Picture Courtesy: Juice Plus

Capsule counter machine is the all-time best alternative to the counting of capsules through hands. It is because there will be always a high risk of capsules getting damaged due to moisture or the possibility of human error is also there. Therefore, capsule counter machine is safe for maintaining the sensitivity of capsules.

Preventing Contamination

Capsules & tablets presenting idea-Picture Courtesy: Pulmonary Fibrosis

Capsule counter machine has integrated system of dust collection. Through this feature, the machine is able to suck the dust and debris present over capsules. Hence, it ensures safe and hygienic Processing by preventing contamination.

Simple Operation

Operator using capsule counter machine-Picture Courtesy: Scientific Industries

The machine follows simple procedure for counting capsules by providing operator with intuitive PLC touch screen, emergency stop, alarm light and quick parts changeover during operation.

Time Saving

Clock in a hand-Picture Courtesy: fanbooster.com

Since capsule counter machine is proficient in counting capsules, tablets and associated stuff, it will eventually cut down the time spent on manual labor.

7.What Are The Different Types Of A Capsule Counter Machine?

Capsule counter machine comes in innovative types each having distinct features and automation. The types of capsule counter machine help every scale industry to get benefited from its use. These are described below in detail:

Fully Automatic Capsule Counter Machine

Fully Automatic Capsule Counter Machine-Allpack

Fully automatic capsule counter machine is high intelligence machine with automatic features of counting, alarm system, control functions, fault checking and bottle filling. It does not require operator to be constantly engaged with the machine during operation, instead it takes the responsibility of counting capsules independently. Since, the structure of fully automatic capsule counter machine is complex and designed for heavy-duty workload, it is expensive. However, the machine has efficient and precise functioning, thus, it can be used in large scale industries.

Semi-Automatic Capsule Counter Machine

Semi-Automatic Capsule Counter Machine-Allpack

Semi-automatic capsule counter machine on the other hand rely on operator to precede the process of counting capsules. It is precise in structure with few parts comprising hopper, detection system, filling nozzles and stainless steel body. Its affordable price and effective performance makes the machine suitable for medium level production.

Handheld Capsule Counter Machine

Handheld/Manual Capsule Counter Machine-Allpack

Handheld capsule counter machine is also known as manual machine for the reason that it is fully dependent on the user to accomplish the counting of capsules. Here, the Allpack model of handheld capsule counter tray can be taken as an example of handheld capsule counter. It mainly consists of a handle, capsule molds, and a supporting base. The operator simply pours the capsules onto molds and discharge the capsules when counted. This machine is good for home, laboratory and research institutions etc.

Disk Capsule Counter Machine

Disk capsule counter machine

Disk capsule counter machine is small size digital machine which can intelligently perform the task of counting tablets, capsules and grains etc., with ergonomic features. It consists of a disk as core component over which capsules are loaded and revolve for counting, small counterintelligence with digital screen, funnel box drawer and precise plastic body. With continuous process, this machine can count up to 500 capsules per minute.

Slate Capsule Counter Machine

Slate capsule counter machine-Picture Courtesy: Surplus Solutions

Slate capsule counter machine is cutting edge machine in counting capsules. This machine has extraordinary fast performance in terms of capsule counting as well as bottle filling. This fast mechanism is the result of its super quality innovative design comprising slate with molds. During the process, capsules get entered into these molds and discharged into the bottles after counting. Industries where efficiency is the key need, this slate capsule counter machine will be perfectly suitable for such productions.

Vibratory Capsule Counter Machine

Vibratory capsule counter machine-Allpack

Vibratory capsule counter machine is the standard machine used for counting capsules, pills and tablets. It has the number of vibratory trays attached with the discharge feed of hopper on one hand, while as, with capsule counting compartment on the other. During the counting process, when capsules fall over these trays, the vibratory motion of trays arrange the capsules in a sequence. Similarly, these capsules are counted and filled into bottles via filling nozzles.

8.Which Other Products Can A Capsule Counter Machine Count?

A capsule counter machine can count numerous products including:

Tablets

Tablets

Various tablets and pills-Picture Courtesy: Creative Market

All types of tablets including coated, uncoated and, compressed tablets, with varying sizes and shapes, can be counted by capsule counter machine.

Confectionaries

Multi-color chocolate chips-Picture Courtesy: themondaybox.com

Confectioneries including candies, jellies, and chocolates etc., are packed in various sizes bottles after undergoing the counting phase. This counting can be achieved by using a capsule counter machine.

Pulses

Pulses

Multiple legumes-Picture Courtesy: healthyway.com

Legumes and pulses which are used for human consumption on daily basis are also entitled to be counted by a capsule counter machine.

Dry Fruits

Dry fruits in a bowl-Picture Courtesy: aufeminin

Dry fruits such as almonds, pistachio, cashews, and dry apricots etc., are eligible to be processed by this machine in order to be packed in precise form.

9.What Is The Production Line Of A Capsule Counter Machine?

Production line of capsule counter machine-Picture Courtesy: parleglobal.com

The production line of a capsule counter machine is explained in the table below:

No	Machine	Description
1	Bottle Unscrambler	Bottle unscrambler is a machine employed to sort the bottles and take them to the conveyor belt of capsule counter machine in a well positioned manner.
2	Silica Gel Inserter	Silica gel inserter is special purpose machine designed with distinct features to cut the desiccant bags from roller and fill these bags into the bottles containing medicines or any other material.
3	Cotton Inserter	Cotton inserter is specialized equipment designed to inject the cotton into capsule filled bottles for the purpose of retaining stability inside the bottles. It uses clean cutters for cutting cotton to preserve the hygiene of capsules.
4	Capping Machine	Another important machine in the production line of capsule counter machine is bottle capping machine. It is responsible for capping the loaded bottles tightly.
5	Induction Sealing Machine	Induction sealing machine is an inevitable part of the capsule counter machine production line. It is used to create the hermetic sealing of bottles by heating the foil inside of bottles' caps via electromagnetic field.
6	Labeling Machine	The machine which gives identity to your counted capsules bottles is the labeling machine. It is resilient enough to print or apply different types of beautiful labels over bottles and containers.
7	Outserter	Outserter is a machine used for providing the capsule filled bottles with labeled leaflets over their caps. For achieving this objective, firstly, it delivers some amount of glue over bottle caps and then takes the leaflets from feeding device and apply over the glued area.
8	Exit Turntable	Exit turntable is a separate device attached to the end of production line of capsule counter machine. When bottles are get filled with counted capsules and passed the packaging phase, they eventually collected onto the exit turntable.

10.Which Quality Standards Are Required For A Capsule Counter Machine To Comply?

Certification stamp in hand-Picture Courtesy: ballfreeov.life

There are certain quality standards established on international level for drugs processing and associated machinery including capsule counter machine. These quality standards are as follows:

GMP

GMP is short for good manufacturing practices which is an international body regulating rules for the material used in machine. For instance, 304 stainless steel is recommended by GMP to be used in all machines which are linked to any sort of food or medical objects.

ISO

International Organization for Standardization is an independent authority founded with the main objective of maintaining standards. It thus ensures the safety and hygiene of different industrial machines.

CE is the marking of European Union which is allowed to be applied over all these products which are safe and and have undergone strict environmental as well as health safety requirements.

FDA

Food and drug administration is a body responsible to control and plan the advancement of new machines and make suytgeu are is safe.

11.What Is The Preventive Maintenance Of A Capsule Counter Machine?

Technician maintaining machine-Picture Courtesy: ppsnordic.com

Taking measures for the preventive maintenance of a capsule counter machine is most important thing to do. For this, below points will be demonstrating the essential measures which should be taken:

Maintenance:Regularly maintain the capsule counter machine by moving the disk by hand before starting operation, adjusting the internal setting and rightly positioning double cylinder on conveyor belt.

Cleaning:Cleaning is an inevitable part of preventive maintenance of capsule counter machine. It is necessary to wipe out all the dust, pollution and residues from machine which may left during counting. You can also disassemble the parts of machine for excellent cleaning.

Lubrication:Lubricate the movable parts such as conveyor motor and rotary shafts daily, so, they will follow steady way for counting.

Parts Renewing:Although capsule counter machine has long life, its parts may get damaged. Therefore, timely renewing these parts can better enable the machine to work faster.

12.Write Down The Solutions For Possible Problems Caused By A Capsule Counter Machine?

The solutions to possible problems of a capsule counter machine during operation are as follows:

No	Problems	Causes	Solutions	Pictures
1	The touch screen does not support operator use	It happens if the plug is poorly switched or the panel is polluted	Make sure to accurately connect the power supply and also clean the touch screen display after daily use	Capsule counter machine display -Picture Courtesy: cremer.com
2	Too much vibrating noise	Either the screws of vibratory trays are loose or the trays are in contact with hopper outlet channel	Tight the screws if loosen and also check if hopper chute is attached to the vibratory trays, then maintain distance	Capsules falling from hopper onto vibratory trays-Picture Courtesy: Xcelpros
3	Capsule spillage during filling bottles	It occurs when there is a large gap between the mouth of bottle and nozzle filler	Correct it by adjusting the height of counting channel head	Capsule counter machine-Allpack
4	Spontaneous alarm triggers	It is because you may have placed insufficient bottles for filling or the sensors of the machine are dusty	Make sure to put enough volume of bottles for filling and clean the sensors to work accurately	Capsule counter machine with encircled alarm-Picture Courtesy: autopack.com

13.Which Factors Should Be Considered To Get The Best Capsule Counter Machine?

You may find it difficult to select the best capsule counter machine for your business, therefore, we have provided some of the crucial factors which must be helpful for you in making a sound purchase. These are as follows:

Nature of Production

As you are going to purchase a capsule counter machine, it is important to have extensive knowledge about the nature of your production. For instance, it will include which type of product you want to process by it. Whether these are capsules, tablets confectionaries or other material? To make it more clear, you can further delve into the categorization of your production. For example, transparent capsules cannot be counted by a disk capsule counter machine. Therefore, by knowing about your production can help you choose right solution.

Production Volume

Multiple size bottles filled with capsules and tablets-Picture Courtesy: IMA safe

The next important factor is to measure the volume of your production which is quite easy to do. By doing so, you will reach to the conclusion if fully automatic capsule counter machine will be suitable for your production or semi-automatic and manual.

After-sale Service

After-sale service should be your prime focus when investigating about the machine from vendor. It will include technical assistance, installation support, and maintenance etc.

Budget

Budget

Budget idea-Picture Courtesy: usgs.com

Budget is the crucial factor to look for as you are supposed to spend your good amount of money on capsule counter machine. In addition, there are range of capsule counter machines available in different forms with varying prices while performing the same task.

Conclusion

To summarize, capsule counter machine is an efficacious tool brought into the field to carry out the responsible task of counting capsules and other stuff including tablets and confectionaries etc. It's advance features of detection system and robust stainless steel body lead to the precise and fast counting of capsules while preserving their moisture sensitive texture. Besides, Allpack has brought for you an extensive line of capsule counter machine in all of its possible types with one-year warranty. If you are interested in purchasing a capsule counter machine, feel free to contact us!

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Tablet Bottle Filling Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Bottle Filling Machine: The Complete Buying Guide In 2024

Filling exact amount of tablets, pills and capsules in bottles is the most responsible task in pharmaceutical packaging.This is because incorrect counting and filling of tablets in bottles will create difference in the amount of bottles mentioned on labels and tablets present in the bottle. In this way, it can lead to customer doubts about products and ultimately the demand for your products may fall. To tackle this issue, Allpack has manufactured innovative style cutting edge tablet bottle filling machine.

This tablet bottle filling machine is carrying with it immensely sharp technology for precisely filling the bottles with tablets on zero error principle. It also has simple operational procedure, compact structure and premonition to give excellent outcome. This, along with worthy to know information has been accumulated in this buying guide to better assist you in acknowledging the proficiency of tablet bottle filling machine. So, be ready to end your curiosity!

Add a header to begin generating the table of contents

1.What Is A Tablet Bottle Filling Machine?

Tablet Bottle Filling Machine-Allpack

Tablet bottle filling machine is a composite assembly of various systems which together contributes to the fulfillment of its main task, precise amount of tablet filling in bottles. The machine is made up of 304 corrosion resistant stainless steel which is fully safe from bacterial presence. It has integrated system of electric detection which greatly helps in eliminating product waste as well as false counting and filling of tablets.

The machine adopts effortless procedure of tablet filling by releasing the tablets from hopper onto vibratory trays and passing them through counting phase and eventually accomplish the process. To add into context, it is perfectly capable of processing large number of products including tablets, capsules, candies and grains, thus, can be used in industries with diverse backgrounds.

2.Explain The Essential Attributes Of A Tablet Bottle Filling Machine?

A tablet bottle filling machine has been made with essential features which are discussed below:

Zero Fault System

No fault logo-Picture Courtesy: nofaultnoproblem.com

A tablet bottle filling machine is equipped with the most advance feature of automatic detection through which it follows the principle of no bottle no filling, empty bottle rejection and eliminating bottle overlapping. Hence, the chance of erroneous filling become zero.

Multiple Channel Configuration

Counting channels of tablet bottle filling machine-Picture Courtesy: Cremer

With up to eight counting channels, this machine provides you multiple configuration for counting tablets. Each channel can process large number of tablets at the same time, similarly, the tablet bottle filling machine is helpful in larger production.

User-friendly

User-friendly icon-Picture Courtesy-pngkit.com

The PLC control system has made the machine more user-friendly. By using it, operator simply set all the desired commands into machine and the machine fulfill tablet bottle filling while following these commands.

Hygienic

Capsule filled bottles in machine-Picture Courtesy: Cremer

Tablet bottle filling machine is made with antibacterial stainless steel in compliance with GMP's requirements. It is fully safe for highly sensitive pharmaceutical tablets and pills as well as for other food items.

3.Is The Tablet Bottle Filling Machine Capable Of Filling DiverseContainers?

Definitely! A tablet bottle filling machine is perfectly capable of processing not only bottles but other packaging containers as well, such as:

Jars

Jars

Jelly in glass jar-Picture Courtesy: Lisa sligh

As jars are preferably used for their resistance to moisture, most of the confectionaries are packed in it. Therefore, these jars can be processed by this machine.

Cans

Cans

Confectionary presenting idea-Picture Courtesy: Alice Grey

Cans are metallic containers often used for their durable structure to store food items. Tablet bottle filling machine is capable to process it.

Bags

Bags

Standup pouches-Picture Courtesy: Behance

You might be surprised to know that bags are also eligible for filling by this machine. Hence, you can process your beautiful bags by tablet bottle filling machine.

Bottles

Bottles

Tablet bottles-Picture Courtesy: stylish creative

All types of glass and plastic bottles can be used to filled with tablets by this machine.

4.How Does A Tablet Bottle Filling Machine Function?

Tablet bottle filling machine follows pretty straightforward procedure for filling bottles with tablets. The steps which it follows can be better understood by looking into the underlying principles:

Hopper Loading

Hopper with capsules-Picture Courtesy: Bellatrx

In order to make the machine function, the foremost step required is to load the hopper of machine with enough volume of tablets or any other eligible stuff like candies or capsules etc.

Bottle Placement

Bottles entering tablet filling station-Picture Courtesy:

Now, the second step of tablet bottle filling machine requires an operator to have provided the machine with sufficient number of bottles for filling. For this, user can manually place bottles in case the machine is semi-automatic, or the bottles will be automatically fed onto conveyor belt through bottle unscrambler in fully automatic tablet bottle filling machine.

Tablet Serialization

Capsules on vibratory trays-Picture Courtesy: NJM packaging.com

Proceeding further, right after the machine is switched on, tablets will start releasing from hopper onto vibratory trays. Here, the vibration motor creates shaking sensation which leads the tablets to fall into individual units of trays. Therefore, all tablets form the linear direction sequentially.

Tablet Counting

Moving to the next step, the serialized tablets fall into counting compartment where tablets are counted via electric detection system and delivered to the filling nozzles.

Bottle Filling

Filling of bottles-Picture Courtesy: Bellatrx

Finally, when the presence of bottles are detected by sensors, sleeve hopper putted down the accurate number of tablets into bottles.

Bottle Discharging

Bottles undergoing filling and detection-Picture Courtesy: Cremer

After the bottles get filled, conveyor belt takes them towards discharge chute. During this phase, the bottles which left empty or having broken tablets are separated from the accurate one via rejector.

5.Describe The Various Components Of A Tablet Bottle Filling Machine?

Structure of tablet bottle filling machine- Picture Courtesy: CVC Technologies

A tablet bottle filling machine is the composition of several components located top to bottom of the machine. These are described below:

Hopper

Hopper is the feeding unit of tablet bottle filling machine where tablets are loaded which are to be filled in bottles.

Vibrating Channel

Vibrating channel consists of vibratory trays attached to the hopper of machine. These vibratory troughs help in serializing the tablets which are released by the hopper.

Counting Head

This part of tablet bottle filling machine is also known as counting compartment. It has electric detection system which detect the tablets and count them before delivering to sleeve hopper.

Sleeve Hopper

Sleeve hopper is a type of filling nozzle which holds in it the counted tablets and dispense them into the bottles.

Electric Detector

It is the photo electric eye located on infeed conveyor. Its function is to detect the bottles and maintain distance between them to avoid haphazard.

Dust Collector

Dust collector play crucial role in sucking dust from tablets during vibration phase. With the help of attached pipe, dust is separated and collected in a bin.

Control Unit

Control unit is a box type device often located in the front lower side of the machine. It holds all the electrical components of machine including wires and switches, thereby, work as a core point of control.

Conveyor

Conveyor is a guide rail onto which objects like bottles are circulated for filling in a tablet bottle filling machine.

Rejector

The place of rejector comes after the bottles are filled. It thus helps in rejecting the bottles which are unfilled.

Emergency Stop

Emergency stop in tablet bottle filling machine serves as a security device which can be brought into use in case operator finds machine is misbehaving.

PLC Touch Screen

PLC touch screen is the main operational device in the machine which provides operator with multiple options in form of displaying the features of machine including speed, counting number and detector setting etc.

Warning Light

The warning light also known as tower light is the combination of audiovisual indicators which in tablet bottle filling machine enables the user about ongoing working process. For instance, if the machine gets over-heated due to constant working, the alarm will alert operator through red light and alarm bell.

6.Which Products Can Be Filled By A Tablet Bottle Filling Machine?

A tablet bottle filling machine is an excellent equipment to deal with vast array of objects for filling into bottles. These products are enumerated below:

Tablets & Pills

Pills

Tablets & capsules-Picture Courtesy: Nu.nl

Tablets and pills consists of medicine powder which when compressed form the shape of tablets and pills. These can be filled by tablet bottle filling machine.

Hard Solid Capsules

Granulated solid capsules-Picture Courtesy: Conscious life news

Both solid and liquid capsules have hard external shell which is filled with solid or liquid dosage form including powder, granules, fluids or mixture of these.

Softgel Capsule

Softgel capsules-Picture Courtesy: Kimberly synder

As the title illustrates, softgel capsules are made up of soft gelatin-based shell inside which liquid dosage is filled. Some examples of softgel capsules include Omega-3 softgel capsules, vitamin and proteins softgel capsules etc.

Candies

Candies

Candy jar-Picture Courtesy: mylife.myloves

Candies and other sweet confections including jelly, toffee, chocolate balls and gummies etc., can be filled in bottles by tablet bottle filling machine.

Bubble Gum

Bubble bottle-Picture Courtesy: Behance

It is a type of chewing gum with different sweet and sour tastes. As the size of bubble gum is often small, so, they can be filled by tablet bottle filling machine.

Liquid Pods

Double layer laundry pod-Picture Courtesy: Popsugar

Liquids pods are small plastic bags containing liquid dosage for various purposes. For instance, laundry pods contain liquid detergent which is used for washing clothes and similar stuff.

7.What Are The Types Of A Tablet Bottle Filling Machine?

Tablet bottle filling machine has various types which can be fundamentally divided into two classes: types on the basis of automation, and types on the basis of structure. In below paragraphs, these types will be elaborated clearly:

Fully Automatic Tablet Bottle Filling Machine

Fully Automatic Tablet Bottle Filling Machine-Allpack

Fully automatic tablet bottle filling machine is a lucrative machine with cutting edge technology of high automation. The machine has been made with automatic detection system, multi-channel configuration, rejection system and adjustable vibration frequency. It is mainly composed of a large hopper, followed by multiple vibratory channels, counting compartment, PLC and stainless steel body etc. It undertakes the filling of tablet bottles automatically once the setting is done by operator. Hence, its non-stop bottle filling mechanism is the great opportunity for large scale industries to boost their production.

Semi-Automatic Tablet Bottle Filling Machine

Semi-automatic Tablet Bottle Filling Machine-Allpack

Semi-automatic tablet bottle filling machine is on the second number in list of automatic machines. It has precise structure while encompassing all the attributes of fully automatic tablet counting machine except the limited production capacity and manual intervention. It requires an operator to be part of the tablet bottle filling during operation by manually placing and taking out bottles. Therefore, this affordable machine is the most suitable solution for medium scale production facilities.

Manual Tablet Bottle Filling Machine

Manual tablet bottle filling machine-Picture Courtesy: Kahaninternational.com

Manual tablet bottle filling machine is the most handy machine with small footprint. Every layman can take advantage of this cheap but reliable machine for running their small business. It is small in structure in size with a handle, perforated tray, a back and small chute for discharging tablets. All these parts are made with stainless steel.

Vibratory Tablet Bottle Filling Machine

Vibratory Tablet Bottle Filling Machine-Allpack

Vibratory tablet bottle filling machine is the standard tablet bottle filling machine which has a vibratory channel for the counting of tablets. It mainly consists of a hopper, vibratory trays, counting head, filling nozzles, conveyor and main frame. The process of tablet bottle filling starts by machine releasing tablets from hopper onto vibratory trays where sequence takes place followed by the counting and ultimately filling of tablets into bottles. This machine has high production capacity, therefore, it is suitable for large scale industries.

Rotary Tablet Bottle Filling Machine

Rotary Tablet Bottle Filling Machine-Allpack

Rotary tablet bottle filling machine is an advance equipment with proficiency in tablet counting as well as filling in one go. Its rotary counting channels enable the user to fill large number of bottles with tablets. This machine by Allpack can store up to 10 groups of settings, thereby, allowing you to easily switch for the setting which you needed. It is applicable to all types of tablets, capsules, pills and candies etc.

Slate Tablet Bottle Filling Machine

Slate Tablet Bottle Filling Machine-Picture Courtesy: Integrated Packaging System

Slate tablet bottle filling machine is unique design machine with unmatched speed and accuracy. It consists of a hopper, servo motor, single drive shaft system, perforated stale, automatic detection system, PLC control panel, stainless steel body and other parts. It undertakes the tablet bottle filling task by taking tablets from hopper and adding them into perforated mold slate. This slate is then powered by servo motor and move downward, where the tablets are released from molds into bottles. This fast tablet counting and filling has made this machine remarkable in its functioning.

8.What Are The Applications Of A Tablet Bottle Filling Machine?

A tablet bottle filling machine can be used for variety of products from different industries. Following details will disclose these areas:

Pharmaceutical Industry

Multiple hard dosage medicines-Picture Courtesy: freepik

All the solid dosage form of medicines under pharmaceutical industry can be processed by this tablet bottle filling machine including coated, uncoated tablets, capsules and softgel etc.

Nutraceutical Industry

Supplement capsule idea-Picture Courtesy: vitameros

Nutraceutical industry is engaged in manufacturing supplements from food sources like vegetables, fruits, pulses and dry fruits etc. Therefore, this industry is growing day by day due to the demand for supplements, and to achieve this aim, tablet bottle filling machine is often used.

Herbal Industry

Herbal powdered capsules-Picture Courtesy: smartfertilitychoices.com

There are plenty of herbal medicines extracted from herbs. These herbal medicines have little or even no side effects, as a result most of the people prefer using herbal medicines instead of pharmaceutical drugs. In this way, their need of tablet packaging in bottles can be fulfilled by this tablet bottle filling machine.

Confectionary Industry

Confectionary bottles-Picture Courtesy: confetti.co.uk

As there is no age restriction for experiencing the delicious and sweet taste of candies, gummies, chocolates and bubbles etc. Similarly, the significance of a tablet bottle filling machine can be realized in this sector where packaging confections is an obligatory task.

Skincare Industry

Beauty softgel capsules-Picture Courtesy: Carolin Hirons

Since skincare is the priority of every second person, skincare industry has introduced new ways of treating skin problems like tanned skin, dark circles and wrinkles etc., by manufacturing capsules and gummies containing vitamins, proteins and minerals.

Daily Use Chemical Industry

Detergent pods pouch-Picture Courtesy: Ralphs grocery

Another institution where the use of a tablet bottle filling machine can be find is the daily chemical industry, where detergent or laundry pods are counted and filled into bottles.

9.Can A Tablet Bottle Filling Machine Be Part Of The Full Fledged Production Line?

A tablet bottle filling machine can be integrated with other machines for forming an entire production line that holds in it every machine required for tablet bottle packaging. These machines are described below:

Bottle Unscrambler

Bottle unscrambler-Picture Courtesy: Aipak

This high-tech stable bottle unscrambler is particularly designed to end the complexity of positioning bottles manually. The operator loads the machine with bulk of empty bottles which are then processed by machine and feed the rightly positioned bottles to attached machine via conveyor belt.

Bottle Labeling Machine

Bottle labeling machine-Allpack

Bottle labeling is the most important aspect of pharmaceutical packaging. It is constructed to apply all types of sticker labels to the tablet filled bottles with wrap around, two side or three side labels.

Desiccant Inserting Machine

Desiccant inserting machine-Allpack

Desiccant inserting machine is an excellent device that facilitates the pharmaceutical tablet processing by supplying the tablet filled bottles with precise cutted desiccant bags. These bags really helps in the preservation of quality of tablets by absorbing all the moisture and keeping it away from getting into the tablets.

Bottle Capping Machine

Bottle capping machine-Allpack

As the bottles filled with tablets often have lids to be covered, Allpack's bottle capping machine is structured to undertake this task. The machine simply takes the caps of bottles from hopper and apply them over the tablet filled bottles intermittently.

Induction Sealing Machine

Induction sealing machine-Allpack

Induction sealing machine is carrying immense significance for tablet filled bottles due to its profound task. It has an electromagnetic system through which it creates radiation into induction coil which eventually produce heat and seal the bottles' opening with aluminum foil.

10.What Is The Cleaning And Maintenance Procedure Of A Tablet Bottle Filling Machine?

It is important to regularly clean and maintain the tablet bottle filling machine for smart working. Below is the description of these two methods:

Cleaning

Cleaning machine-Picture Courtesy: iStock

Cleaning of the tablet bottle filling machine is an inevitable task due to the high sensitivity and hygiene of tablets. For this, you can disassemble the parts of machine like hopper, rotary trays and filling nozzles to completely remove the debris and residues of tablets. Use edible water for washing these parts and wipe over clean cloth. After cleaning, make sure to place all the components of machine on exact place by taking help from manual guide.

Maintenance

Girl maintaining machine-Picture Courtesy: salesforce.com

By maintenance, we mean to keep the machine under strict observation. It requires you to check the internal setting of machine such as bottle separator distance, amount of tablets that has to be filled in each bottle and the speed of conveyor belt. While as, adjustment of conveyor belt according to bottle size, tightening of screws and adjustment of bottle filling head which come under external setting.

11.Give Remedies To The Possible Pitfalls Occur While Using Tablet Bottle Filling Machine?

The table below contains the remedies for curing problems which you might face when operating a tablet bottle filling machine:

No	Pitfalls	Causes	Remedies	Pictures
1	Too close nozzle create difficulty for bottles to pass	You may have switched for large diameter bottles	Make sure to adjust the height of bottle filling station whenever you change the size or diameter of bottle	Bottle under filling nozzle-Picture Courtesy: Bellatrx
2	Machine does not deliver tablets to bottle	Their may be fault in detector for no bottle no filling	Check the setting of detector or clean it to clearly detect the presence of bottle	Control board of tablet bottle filling machine-Picture Courtesy: Clevelandequipment.com
3	Bottles get overlapped on conveyor belt when moving for filling	The separator may have different setting of bottle distance or the conveyor belt has double space to that of bottles	It is obligatory to check the distance fixed for bottle separator and also adjust the conveyor belt width to avoid bottle falling	Bottles on conveyor belt-Picture Courtesy: C.E King Limited
4	Disk cannot rotate	Either the disk is jammed due to tablet get stuck or the loose of disk are too loose to support rotation	Lightly move the disk by hand and get the stuck tablet out, also tight the screws if loosen	Coated tablets on counting disk-Picture Courtesy: indiamart

12.Consideration Of Which Factors Pave The Way For Getting Topnotch Tablet Bottle Filling Machine?

Purchasing the right tablet bottle filling machine becomes difficult and certain queries may arise in your mind. Hence, it is crucial to get them answered, by looking into the following points:

Production Volume

Beauty softgel capsules-Picture Courtesy: Olly

The first question has its origin from the purchaser. Suppose, you are interested in buying a tablet bottle filling machine, but for how much volume? If you are able to measure your production volume it will ultimately pave the way for determining whether you want fully automatic tablet bottle filling machine, semi-automatic or manual.

Features

Another significant factor to consider is to check the features of machine. As you are going to automate your packaging line, it becomes essential to have the machine which can help you in many ways. For instance, machine with rejection system, bottle separator, no bottle no fill, and dust collection will ultimately increase the charm of your packaging.

Adaptability

Now, it is crucial to check the adaptability of machine in many ways. For example, you can check whether the machine can process other objects like candies, grains and laundry pods etc., if your production is diverse.

After-Sale Service

After sale service logo-Picture Courtesy: Marketing91

The last but not the least, you must have to ask your vendor about the after-sale service they provide. It will also include the warranty policy, technical assistance and remote support.

Conclusion

To wrap up, tablet bottle filling machine is an innovative device which can bring much ease in the production facilities of different industries. It is safe, versatile and consequently reliable in a way that it can be used for multiple objects. The machine support diverse containers apart from bottles. Moreover, the tablet bottle filling machine offered by Allpack has one-year warranty. If you are interested in making a purchase, feel free to contact us.

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Semi-Automatic Tablet Counting Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Semi-Automatic Tablet Counting Machine: The Complete Buying Guide In 2024

Got tired of repeating tablet counting to confirm accuracy? Be ready to forget this tiresome job! If you are small batch runner or having medium scale production in pharmaceutical, chemical or food industry, Allpack's striking solution of semi-automatic tablet counting machine is one-step solution to boost up your productivity, ensure counting precision and preserve hygiene.

This efficacious equipment is particularly designed for all these industries who want to automate their packaging line but are hesitant to spend huge amount on expensive machine. Therefore, the machine is perfectly equipped with ergonomic features and with having small footprint, it is affordable and easy to maintenance. So, what are you waiting for? Take start and delve into the deep sea of knowledge for exploring a semi-automatic tablet counting machine!

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1.What Is A Semi-Automatic Tablet Counting Machine?

Allpack Semi-automatic tablet counting machine

Semi-automatic tablet counting machine is an electrical machine made with high quality corrosion resistant stainless steel to facilitate the tablet counting. It is particularly designed to sort, count and fill the prescribed amount of tablets, capsules and troches into bottles or containers while preserving their hygiene and sterility. While performing the assigned task, it only requires operator to load the hopper with tablets and stand with empty bottles, thereby, carrying the rest of counting task automatically.

To put into context, the machine is holding immense significance for small to medium scale production facilities due its affordable price, compact texture and the intelligent alerted system for incorrect counting.

2.Explain The Essential Features Of A Semi-Automatic Tablet Counting Machine?

A semi-automatic tablet counting machine has been made with astonishing features which are explained below:

Efficiency

Various pills-Picture Courtesy: Body Logic MD

Unlike manual tablet counting machine, semi-automatic tablet counting machine requires limited operator intervention and therefore, increase tablet counting efficiency.

High Precision

Tablets-Picture Courtesy: Plenty lifestyle

Featured with photoelectric system, the machine is able to ensure high accuracy rate during counting. In addition, the-built in weighing and dosing system enable the machine to extremely perfect counting results by preventing over or under-dosing.

Flexible

This is flexible and can be easily adjusted for meeting various needs of tablets counting. For instance, bottles with different diameters can be processed by this machine by simply adjusting the U-shaped positioner up and down.

Compact Structure

Semi-automatic tablet counting machine-Picture Courtesy: pharmatec engineering

Semi-automatic tablet counting machine is more precise and compact in its structure enabling user for easy controlling and mobilization.

Cost-effective

Cost-effective-Picture Courtesy: AH accounting

Despite having advance technological features and heavy-duty construction, the machine is cheaper than fully automatic machines which is making it more cost-effective.

3.Which Type Of Bags And Containers Can be processed By A Semi-Automatic Tablet Counting Machine?

There are range of containers and bags which a semi-automatic tablet counting machine is able to process. These are shown below:

Bags

Bags

Bags-Picture Courtesy: speckyboy.com

All types of bags including sachets, pouches, standup pouches, and stick packs made up of plastic or aluminum can be processed by a semi-automatic tablet counting machine.

Bottles

Bottles

Bottles-Picture Courtesy: thingtesting

Bottles are the most common storage containers used for holding tablets and capsules. Therefore, bottles whether of plastic or glass are often kept under the chute of semi-automatic tablet counting machine to be filled with tablets and other stuff.

Jars

Jars

Jars-Picture Courtesy: The Hive

Jars are storage containers usually made from glass or plastic. They are comparatively larger than bottles, thereby, suitable for candies and grain etc.

Cans

Cans

Cans-Picture Courtesy: food52.com

Cans are steel containers widely used for products which needs extra protection against breakage. Hence, operator may hold cans for loading under the semi-automatic tablet counting machine.

4.What Do You Know About The Working Principles Of A Semi-Automatic Tablet Counting Machine?

Semi-automatic tablet counting machine is extremely handy to use. You will get its working process just by going through the points below:

Manual Placement

Manual placement-Picture Courtesy: Technopack

To begin with the operation of the machine, the first phase consists of the manual placement of bottles under the machine filling chute and loading of hopper with tablets or capsules etc.

Tablet Detection

Tablet detection-Picture Courtesy: CVC Technology

Now, when machine is turned on, the process of tablet counting get started with tablets being released from the hopper onto vibratory tray and circular disk sequentially. At the same time, these tablets are detected by the electric photo sensor for broken tablets.

Tablet Counting

Following the pace, tablets which undergone detection phase are pushed into the tablet counting compartment. Here, the prescribed amount of tablets are counted.

Bottle Filling

At the end, counted tablets are filled into bottles or containers through V-shaped positioner one after another. These filled bottles are then manually ousted by the operator.

5.Describe The Structure Of A Semi-Automatic Tablet Counting Machine?

The structure of semi-automatic tablet counting machine is made up of several components each performing each crucial. They are as follows:

Structure of semi-automatic tablet counting machine-Picture Courtesy: CVC Technology

Hopper

Hopper is a type of container with pyramidal or conical shape which is used for holding bulk tablets or capsules in semi-automatic tablet counting machine.

Vibrating Unit

It consists of vibratory trays which is attached to the feeding hopper from where it takes the tablets and releases into sorting disk.

Sorting Disk

It is round disk where tablets are processed for accuracy. When tablets revolve in this disk, dust separator filter the dust in collection bin.

Counting Compartment

Counting compartment is a small device with integrated photoelectric system where tablets are accurately counted.

Sleeve Hopper

Sleeve hopper is V-shaped stainless steel device through which counted tablets are discharged into bottles.

U-shaped Stand

This stand is located under the sleeve hopper, over which bottles are placed for filling tablets. Its height can be adjusted with varying sizes of bottles.

Stainless Steel Body

The body of machine includes its main frame, standing support and other parts made up of stainless steel. Together they contribute to the stable performance of machine.

Touch Screen Display

Touch screen display is located on the front side of semi-automatic tablet counting machine through which user communicates the commands to machine.

Emergency Stop

It is big button with red color positioned in the front of machine. It helps the user to suddenly stop the operation in case of error or any abnormality.

6.Which Products Are Supported By A Semi-Automatic Tablet Counting Machine?

A semi-automatic tablet counting machine is capable of counting vast array of products including:

Tablets

Tablets

Tablets-Picture Courtesy: Venus Galea

All types of coated, uncoated and compressed pharmaceutical tablets can be easily counted by this machine while preserving their sterility.

Hard Capsules

Capsules-Picture Courtesy: freepeople.com

Counting hard capsules containing liquid, powder or granules, is a difficult task due to their risk of getting separated, but this machine is intelligent enough to perform this task safely.

Softgel Capsules

Softgel Capsules-Picture Courtesy: brit.co

A semi-automatic tablet counting machine can be used for counting softgel capsules different types such as omega-3, vitamin and proteins softgel capsules etc.

Candies

Candies

Candies-Picture Courtesy: glaminati.com

Apart from medicines, sweets and solid dosage confectioneries such as candy, jelly, chocolate balls and bubble can also be counted via this machine.

Grains

Grains

All types of food grain including heart beans, kidney beans, pulses and cereals can be counted by using this machine.

7.What Are The Types Of A Semi-Automatic Tablet Counting Machine?

This question is holding immense pleasure for you, as it is going to disclose the huge varieties of semi-automatic tablet counting machine among which you can pick any one which compliment your needs. Let's have a look at these innovative machines:

Tabletop Semi-Automatic Tablet Counting Machine

Tabletop semi-automatic tablet counting machine

Tabletop semi-automatic tablet counting machine is unique design double-rail machine with simple vibratory system that automatically regulates the tablet counting once machine is supplied with tablets. It is capable of supporting diverse containers including bags, bottles and cans etc. Moreover, range of industries including food, medical and cosmetic can take advantage of this efficient machine for high output.

Rotary Semi-Automatic Tablet Counting Machine

Rotary semi automatic tablet counting machine

Rotary semi-automatic tablet counting machine is a light weighted machine made with electromagnetic energy which also provides easy way for operator to administer the counting process without any interruption. Several components including stainless steel rotary disk, stand, molds, a hanging brush, control unit, and a discharge funnel. The process of machine starts with loading bulk tablets into rotary disk, whose constant vibration create rotation and eventually lead to the filling of empty molds with tablets. These tablets are then fall from the molds into discharge funnel and container respectively. It is widely applicable to hospitals, food and herbal industries.

Electric Semi-Automatic Tablet Counting Machine

Electric semi-automatic tablet counting machine-Picture Courtesy: Omnia Health

Electric semi-automatic tablet counting machine is small footprint device which perfectly carry out the counting of tablets, pills and capsules. It consists of a disk, digital display, electric system, and a discharge chute. The machine simply works, when operator put the uncounted tablets onto disk, by constantly moving disk as a result of which the tablets are counted and filled into bottle or container via discharge chute. It is ideally recommend for laboratory use.

8.Differentiate Between Fully Automatic Tablet Counting Machine and Semi-Automatic Tablet Counting Machine?

To know the differences between fully automatic tablet counting machine and semi-automatic tablet counting machine consider the table below:

No	Factors	Fully Automatic Tablet Counting Machine	Semi-Automatic Tablet Counting Machine
1	Nature	It is fully automatic by nature with minimum or no manual intervention	It is semi-automatic in nature which is upon user for functioning
2	Process	It follows continuous process until the desired number of bottles are filled and stop automatically	The process of semi-automatic tablet counting machine is continuous until the user is involved in bottle loading and unloading
3	Structure	It has complex structure with large number of components, thus, cover more space	It is precise and compact which requires less room surface and is easy to mobilize
4	Speed	Its speed is extraordinary due to full automation of process	It is efficient than manual tablet counting machine but slower as compared to fully automatic tablet counting machine
5	Cost	It is expensive due to heavy-duty construction and integrated features	It is cost-effective and affordable to purchase
6	Application	Large scale industries	Small to medium volume production facilities
7	Pictures	Full automatic tablet counting machine	Semi automatic tablet counting machine

9.What Are The Applications Of A Semi-Automatic Tablet Counting Machine?

There is a long list of small to medium scale industries where the use of a semi-automatic tablet counting machine is undeniable. These industries are highlighted below in detail:

Pharmaceutical Industry

Pharmaceutical pills-Picture Courtesy: health central.com

Pharmaceutical industry is all time top sector where the entire processing is based on tablets, whether it is manufacturing, counting or packaging. Hence, this precise machine is the perfect choice for undertaking the counting and filling of tablets, pills, hard capsules and softgels.

Veterinary Industry

Pet pills-Picture Courtesy: topdogtips.com

With growing concern for animals' treatment, veterinary industry has been instrumental in providing effective drugs for this purpose. Here, a semi-automatic tablet counting machine can play its role in this respect.

Food Industry

Candies-Picture Courtesy: seriousshops.com

Huge number of food items including gummies, candies, chocolates, and bubbles need to be counted before their packaging. Therefore, semi-automatic tablet counting machine is the best suitable to perform this task.

Cosmetic Industry

Nutritional gummies-Picture Courtesy: bloglovin.com

As cosmetic industry is engaged in producing beauty gummies, vitamin capsules and softgels, it is clear that a semi-automatic tablet counting machine is relevant to be used there.

Agricultural Industry

Seeds-Picture Courtesy: homedepot.com

You might be surprised after reading that agricultural industry can be among the areas where this machine can be used. However, it has been long that different agricultural seeds such as cereals, beans and rice etc., are counted during their packaging.

10.What Are The Drawbacks Of A Semi-Automatic Tablet Counting Machine?

Drawbacks-Picture Courtesy: grammartop.com

Where semi-automatic tablet counting machine holds lucrative features for your benefits, there are some limitations on its part which are taken into account. These include:

Require Manual Intervention

Semi-automatic tablet counting machine relies upon manual intervention. It means that one person must be needed for operation, otherwise, the machine cannot accomplish the tablet counting.

Limited Capacity

This machine has limited capacity of counting tablets per hour as a result of which it cannot boost the production level of any industry.

11.How To Maintain A Semi-Automatic Tablet Counting Machine?

Maintenance-Picture Courtesy: examples.com

Maintaining your semi-automatic tablet counting machine on regular basis is the key to its long life working. Hence, it must be consistently maintained for which we have enlisted few steps for your ease:

Configuration Setting

It is important to alter the parameters of machine in accordance with quantity of tablets required for counting and filling each bottle. For instance, the amount of tablets for different cycles may not be homogeneous rather it varies accordingly. Therefore, the regular modification of counting number on HMI must be checked.

Structural Adjustment

As semi-automatic tablet counting machine is relied upon user for functioning, it is necessary to adjust the height of bottle positioning stand and hopper with changing diameter of bottles.

Parts Cleaning

Cleaning is the most essential step in maintenance to disinfect machine, it must be done thereafter daily workout. For this following points can be used:

Disassemble the hopper and wash it ethanol rag and purified water
Use a brush or vacuum cleaner to remove dust from vibratory tray and circulating disk
Clean the touch screen display by wiping it with tidy cloth

Parts Lubrication

There are few parts of the machine which are in constant state of revolutionary motion. Therefore, it is obligatory to keep them lubricated to avoid jamming and friction. For this, lubrication oil can be used for parts like motor located below rotating disk.

12.Give Remedies To Cure General Errors Of A Semi-Automatic Tablet Counting Machine?

In order to solve the general problems occur when operating a semi-automatic tablet counting machine, the underlying remedies can be useful:

No	Errors	Causes	Remedies	Pictures
1	Filling of two bottles at once	It happens when the screw of changing flipper get loose	Make sure to well tight the screw of flipper for filling one bottle at the time
2	Inaccurate counting	If the feeding hopper is located too high, it may result in overlapping tablets	Modify the height of feeding hopper
3	Tablet Dispersion	The change in bottle diameter requires change in the height of bottle holding stand	Adjust the height of bottle holder to that of diameter of bottle
4	Rotating disk does not move	It may be jammed with tablet stuck in it or the motor, gear or screws need adjustment	Remove the tablet by hand, tigh screws and lubricate the motor located below the disc

13.What Quality Standards Should A Semi-Automatic Tablet Counting Machine Comply?

Standards-Picture Courtesy: freepik.com

There are several quality standards established for the regulation of safe and quality equipment. Hence, a semi-automatic tablet counting machine must comply these standards in order to be a quality machine. These include:

ISO

International Organization for Standardization is the broad non governmental organization formed for the purpose of promoting safe goods. An ISO certified semi-automatic tablet counting machine will be one having outstanding machinery in terms of quality as well as protection.

CGMP

Current good manufacturing practices is the most important standard developed to improve the quality regulations in areas including pharmaceutical, chemical and biotechnology field. A quality semi-automatic tablet counting machine will be always complying cGMP's principles.

CE is a standard fixed by European Union to allow goods' an access in European market which are eligible to the EU safety, health, and environmental requirements.

FDA

Food and Drug Administration is an agency established to ensure that drugs, products and associated equipment being made are fully safe and hygienic. Therefore, semi-automatic tablet counting machine must follow the rules prescribed by FDA.

14.What Should Be Considered To Purchase Good Quality Semi-Automatic Tablet Counting Machine?

When purchasing a semi-automatic tablet counting machine, remember to consider the essential factors highlighted below:

Accuracy Level

If you are opting for a semi-automatic tablet counting machine instead of manual one, it means that accuracy and precision of counting is in your priority list. Therefore, it is necessary to check the sensors and optics of machine which can help you attain desired accuracy.

Compatibility

Another factor to look for is the resilience of machine. Make sure it can process multiple objects such as tablets, capsules and candies etc.

Cost and Maintenance

Cost&Maintain-Picture Courtesy: manwinwin.com

Before making any decision, consider the cost of machine as there are different semi-automatic tablet counting machines with varying prices. Along with that, ask your vendor for the maintenance of machine and even test the machine once. Together it will lead you to make a sound purchase.

Conclusion

To summarize the discussion, a semi-automatic tablet counting machine is most precise and effective machine with low cost and maintenance requirements. Manufacturers from diverse sectors can take advantage of this machine with the help of above guidelines. Besides, you can also get your smart semi-automatic tablet counting machine from Allpack inventory where quality is the condition for every equipment. If you are interested in buying this machine feel free to contact us via given website!

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Tablet Counting and Filling Machine: The Complete Buying Guide In 2024

Tablet Counting Machine

Tablet Counting and Filling Machine: The Complete Buying Guide In 2024

Today, in the fast era, counting and filling medications and timely adhering to dispensing limits has become a tough challenge across the globe. In the corporate world, tablet counting and filling machine has changed the perception of packaging significantly. With the abundance of versatility, this equipment is considered as a tool of profitability in every production processes. Due to overwhelming performance and promising business revenue; a tablet counting and filling machine is now an indicator of competitive market success.

‘Tablet Counting and Filling Machine: The complete buying Guide in 2023’ is a comprehensive informative guide article that will help you in understanding all essential parameters one must know when thinking about investment on this machine. This article is composed of basic exploration about working principles, parts, types, troubleshooting, and other important key attributes about the machine.

Add a header to begin generating the table of contents

1.What Is a Tablet Counting and Filling Machine?

Tablet Counting and Filling Machine

A tablet counting and filling machine is advanced solution that is used for accurate counting and filling of tablets, capsules, pills, and related items into their packaging materials.

The machine is compact in structure available in various sizes, designs, automation, and with different working principles. Due to tremendous significance and offering sustained productivity; this is adopted by practices in many small to large industries for accurate and precise counting and filling outcomes.

2.Where Do You Use the Tablet Counting and Filling Machine?

Not only confined to the huge pharmaceutical sector of industry, but this tablet counting machine is perfect to be used by other industries. Let’s read their industrial applications now.

Food and Confectionery Industry

Gummy Candies- Picture Courtesy:Kopper’s Choco

The food industry is an important production area that produces delicacies like candies, chocolates, chewing gums, gummies, chocolate beans, and other food products like coffee beans, frozen items, condiments and spices, cornflakes, chips, and biscuits can be filled using a tablet counting and filling machine. These items require to be filled with accurately weighed processes so that undercounting doesn’t disappoint the consumer.

Nutraceutical Industry

Multivitamins- Picture Courtesy:Nutragean Healthcare

The Nutraceutical industry is another important sector where manufacturers of nutritional supplements use this machine for errorless counting of their products. Their products include multivitamins, dietary supplements, probiotics, probiotics, glutathione, capsules for skin, nails, and hair health, etc. These are found usually in the form of pills or capsules and so require a precise counted quantity of the product.

Chemical Industry

Deodorizing Tablets- Picture Courtesy: Blue Mountain

A chemical industry where day to day manufacturing of chemical takes place require tablet counting and filling machine to dispense right quantity of packaging chemicals such as laundry pods, detergent tablets, phenyl balls etc. Precise counting is necessary to prevent any hazard and cross-contamination.

Veterinary Industry

Nutritional Pills- Picture Courtesy: Vet Practise Magazine

This industry deals with preparing and packaging of nutritional food for animals. For the purpose of veterinarian health and food, their products like cat and dog food, fish food, medicines for different animals are packaged using a tablet counting machine.

Agricultural Industry

Fertilizer Booster

The agricultural industry uses this machine to count seeds, beans, lentils, pulses, peas, fertilizer, etc. These products are present in circular, oblong, and even irregular shapes that can be otherwise difficult to count manually.

Herbal Industry

Organic Tablets- Picture Courtesy: Banyan Botanic

Now a days, the herbal industry is generating profitable revenue as people around the globe are more interested in using organic herbal products. For instance, all types of perennials, herbs such as such as, Medical Cannabis, Basil, Catnip, Jasmine, Lavender, Lemon verdena, Lemon balm, Mint, Peppermint, Rosemary, Thyme and others are easily counted using tablet counting and filling machine.

Cosmetics Industry

Waxing Beans Cosmetic Products

The cosmetics industry deals with the manufacturing of cosmetic products where accuracy and aesthetics can boost the products. This industry uses tablet counting and filling machine as well for products like wax beans, whitening beads, wax strips, nose strips, face masks , artificial nails, and some accessories like hair clips, rubber bands etc.

Electronics Industry

Screw, Nuts, Bolts

This industry produces hardware items that are required for engineering, construction, automobile, and other construction industries. For example: nails, screws, screw bolts, buttons, electronic chips, and other mechanical small parts are also countable using tablet filling and counting machine.

Stationery Industry

Fancy Pen, Pencil’s Toper

The stationery industry is also significant zone for producing items like pencils, erasers, sharpeners, staple pins, thumb pins, clips etc also find its application with this tablet counting and filling machine.

3.What is the Significance of utilizing Tablet Counting and Filling Machine and why is it worthwhile?

Tablet Counting and Filling Machine

Many industries rely on tablet counting and filling machine because it offers key benefits to every consumer who opts for this in production processes, including:

Dosage Accuracy: A sophisticated technology ensuring tablet counting and filling method with accuracy.

No Cross-Contamination: The machine allows the filling of prescriptions and packaging of medication with lesser physical contact. Furthermore, it is made up of finest stainless steel and complies with safety features, it offers products safety and no chances of cross-contamination.

Simplified Detectors: The machine is equipped with electronic and digital features that are equipped with scanners and detectors that pick up the errors or malfunctioning either in the machine or tablet and sort the problem by simply notifications.

Improved Efficiency: The tablet counting and filling machine has eliminated manual sorting, counting, and filling of pills, tablets, and capsules. This machine has streamlined the hectic process with flexible automation which is a good indicator for improving production efficiency.

Cost-Saving: Many industries, pharmacies, and other sectors save money when they don’t have to pay for technicians to stand all day long watching, counting, and packaging tablets in bottles, and containers. Plus, this machine saves your time, and energy, resulting in more productivity with high throughput.

4.What are Tablet Counting and Filling Machine Components?

PART	DESCRIPTION
Feeding Hopper	This is a storage tank that holds tablets or pill in the bulk quantity for further packaging and filling stage. A feeding hopper is located at top of the machine where it ensures the supply of tablets are steady and smooth for counting.
Alarming Light	The tablet counting and filling machine is designed with alarming light that features the certain situation such as power on, working mode, emergency mode, and other related condition. For e.g., once hopper is empty or tablets supply is stopped machine indicate it by indicating an alarm.
Vibratory Channel	A tablet counting and filling machine prevent clumping or jamming of tablets flow. This is due to vibratory channel that provide a confined pathway where uniform movement of tablets take place. Moreover, the vibratory channel promotes the transporting tablets toward filling nozzle via shaky or vibratory movement.
PLC Touch Screen	This is a Programmable Logic Controller which is controlled by touchscreen keys present on the monitor. You can consider this unit as a commander of the machine that sends and receives signals of entire procedure. When operator feed in the protocol and adjustments, machine send signals and begin working as interpreted command.
Sensor	Sensors or detectors are featured in the tablet counting and filling machine which is responsible for various important functions. First of all, it senses the presence tablet and marking them among counted lot, monitor and notifies if any tablet missing, determining any malfunctioning and send signals to major unit (PLC) for further evaluation.
Feeding Nozzle	This unit is composed of a narrow passage that facilitates a cleared and uniform follow of tablets which are considered as counted and filled into respective present packaging material. This unit performs promising tasks that ensure entire operation is well-controlled.
Conveyor	This unit acts as a limb of the system that helps you transportation of packaging material such as bottles, pouches, jars, etc toward counting and filling section. Upon filling conveyor moves and discharge the packed material from the machine. A conveyor helps in continuous flow of the material in a proper aligned manner. The speed of conveyor can be regulated using PLC controller.
Outfeed	Once the tablets are counted and filled, they’re released to another machine via outfeed.
Rejection Unit	This unit works when receive negative feedback. This unit is featured with advanced detectors that identifies abnormality in packaging container, for e.g., missing tablets, might be filled with defected tablets are sent to rejected section. This section is performing promising tasks as it ensures all approved tablet packaging bottles for final process are 100% corrected.
Electric Panel	This section is housed with important electrical parts that are composed of wiring, switches, plugs, connections, relay, that ensure proper and safe distribution of electric current across various parts of machine that allows simultaneous electricity during processes.
Support Frame	The structure of the tablet counting and filling machine is supported by frame which is made up of stainless steel offer a stable holding capacity. Moreover, it supports the machine and prevent vibrations, so the counting and filling procedure take place in stable work condition.

5.How to Classify a Tablet Counting and Filling Machine?

A tablet counting and filling machine is categorised into various types which is based on different technical behaviour of the equipment. The prime purpose of presenting this classification is to understand the possible available features of the machine in the market for the better selection.

TABLET COUNTING AND FILLING MACHINE WITH AUTOMATION

In this case, machine is sub-classified into three broad classes.

Manual Tablet Counting and Filling Machine

Manual Tablet Counting and Filling Machine

You can call it a robust method of counting and filling solid medication that entirely requires human intervention. Here, you can subject the medication on the counting tray; with the help of spatula each of the counted tablet is separated from the random category and at the same time, you can put each tablet into the filling material. For the smaller businesses or small scale operations, this is suitable method as it does not cost you higher or need a large space for installation. Side by side, this way of counting can help in accurate filling with minimum chances of error and cross-contamination.

Semi-Automatic Tablet Counting and Filling Machine

Semi-Automatic Tablet Counting and Filling Machine- Picture Courtesy: CVC Tech

By comparison to manual, a semi-automatic tablet counting and filling machine is way too advanced development in the field of packaging and branding. This machine is the fastest solution that can counts and fills hundred of tablet packs in an hour. But, as it name shows, it still expects some human involvement. The machine is absolutely automatic but when it comes to loading containers or any packaging material, you need a technician, once the tablets are counted and filled, they’re discharged manually. This machine is best fit solution for medium to large production sectors. As this machine is way too cheap that’s why it is mostly preferred one for those who’re beginning with the business.

Automatic Tablet Counting and Filling Machine

Automatic Tablet Counting and Filling Machine-Picture Courtesy: Cremer

When it comes to automatic machines; No one can beat it working efficiency. This machine is mostly recommended for a larger industry where day night working batches are easily catered with no chances of errors. Machine itself is responsible for infeed, counting, filling, and discharging the containers by the help of conveyor belt. Here, you don’t need a fixed manpower throughout the process. An operator must click the data and start the process. This is an ideal solution for obtaining hundreds of accurate packaging products per minute.

TABLET COUNTING AND FILLING MACHINE WITH COUNTING TECHNOLOGY

Based on technologies, a tablet counting and filling machine is classified into rotary wheel, vibratory and slat methods. Although the basic design and working presentation of these types are different but primary objective of counting is the same.

Rotary Wheels Tablet Counting and Filling Machine

Tablet counting and filling machine- Picture Courtesy: Allpack

This technology is present in semi-automatic and automatic tablet counting and filling machines. The significant benefit of this technology is easy to handle and easy to change over for various shapes and sizes of tablets, capsules or other pills. The most important feature of this machine is gentle movement of rotary wheel allows tablets to drops into filling nozzle unit where presence of detector senses the tablet and making them count and fills into respective containers. The entire work process is accurate and very easy. This machine is available in relatively low price and not suitable for high or larger production industries as it output capacity is relatively lower than other machines.

Vibratory Tablet Counting and Filling Machine

Vibratory Tablet Counting and Filling Machine- Picture Courtesy :NMJ Packaging

This machine is much fast solution than a rotary tablet counting and filling machine in which tablets utilizes feeding channels for alignment; by implementing vibrations each tablet passes through scanning area one by one and drops down toward feeding nozzle for further counting and filling process. This machine is suitable for running large production capacity zones where requirement of packaging is almost higher. Moreover, this machine is further classified in the term of available channels, this is presented as single, 8, 16, or 24 vibratory channels ensuring counting and filling task in a bulk with no chances of errors.

Slat Tablet Counting and Filling Machine

Slat Tablet Counting and Filling Machine- Picture Courtesy:Surplus Solution

Indeed, a fastest solution than rotary wheel and vibratory tablet counting and filling machine. The slat technology utilized special cavities for tablet counting where each tablet fixed and counted and dropped toward filling containers. in this way, thousands of containers are filled accurately each hour. The presence of cavities are meant for typically specific shape of pills that follows particular operation where each tablet is capable to fix in each cavity with no chances of leaving empty or double-filled. In this way, it offers quite accurate results. This machine has a limitation of having continuous changeover for different sizes tablets if required.

TABLET COUNTING AND FILLING MACHINE WITH DIFFERENT COUNTING HEADS

A tablet counting and filling machine is a versatile machine which are available in different counting heads. Such as:

Single Head Tablet Counting and Filling Machine

Single Head Tablet Counting and Filling Machine

A single heading machine is a simple structure and the most cost-economical solution for attaining automatic tablet counting and filling features. This machine is basically designed for those consumers who’re wished to add this robust solution but running a smaller or moderate projects. The machine is equipped with only single counting and filling feeder that are equipped with all amazing features like other machines such as sensors, PLC, visualizing camera, etc.,

Multi- Head Tablet Counting and Filling Machine

Multi- Head Tablet Counting and Filling Machine- Picture Courtesy: COUNTEC

This is incredible machine that’s featured with multiple counting and filling heads located parallel to each other respectively. Hence, the use of machine offers significantly high counting and filling tasks with faster throughput each time. Due to this property; the machine is highly recommended for running larger production areas for catering bulk production flexibly.

TABLET COUNTING AND FILLING MACHINE WITH DIFFERENT COUNTING CHANNELS

The counting channel is an important feature of tablet counting and filling machine that orient tablets and allows their smooth movement. These channels are equipped with scanners that pick the tablet structure and evaluate it for approval or disqualify from the lot. The channels are further sub-classified into the following:

Single Channel Tablet Counting and Filling Machine

Single Channel Tablet Counting and Filling Machine

This is generally suitable option for lower capacity production lines where machine ensure accurate counting and filling method for a limited capacity. This machine is featured with only one or single pathway through which tablets or pills are easily flow toward feeding nozzle for further filling.

Multi- Channel Tablet Counting and Filling Machine

Multi- Channel Tablet Counting and Filling Machine- Picture Courtesy:COUNTEC

This machine is featured with multiple channels that allows flow of tablets for counting and filling task simultaneously. The working and movement of tablet flow takes place parallel to each other that offers high counting and filling speed. The counting channels are equipped highly advanced scanners where any fault or damage can easily be detected. This machine is highly recommended for large production industries because it can cater bulk quantity products so far.

6.How Does Tablet Counting and Filling Machine Work?

The working of the tablet counting and filling machine is pretty simple. For your understanding, we have explained it with mentioned illustrations. Keep reading!

STEP	DESCRIPTION	ILLUSTRATION
Bottle Feeding	The tablet counting and filling process begins when bottles are come inside the system by the help of conveyor. These bottles or packaging materials are transferred in proper upright direction for easy filling.
Tablet Flow	Tablets from hopper are subjected to the vibratory channels where they move properly by gently vibratory movement that pushes them and one by one falls toward filling nozzle. These vibratory trays are equipped with scanners that determine the shapes, structure, and presence of the tablet.
Counting and Filling	The number of tablets drops down into the filling feeders that are equipped with high-degree sensors which detects and count the tablet and allow them to fill the container. The specified number of tablets are introduced into each container depends upon protocol fed by an operator.
Discharge	This is the final stage, where containers are filled and leaves the system by the help of conveyor.

7.What Integrated Units of Tablet Counting and Filling Machine?

The tablet counting and filling machine is best fit machine works flexibly in a packaging production line composed of various machines. We have discussed them one by one below, have a look.

STEP 1: Bottle Unscrambler
The packaging bottles, containers, or jars are fed into the system randomly. The bottle unscrambler is responsible for making them an upright and proper position by use of air blowers, vibratory tray and sensors. If any bottle is damaged or not approved for further packaging would be rejected and added to the discard unit.

STEP 2: Tablet Counting and Filling Machine

By the help of conveyor, bottles are entered to tablet counting and filling machine where optimized numbers of filling product is introduced. The packed product is now subjected to the next machine of the system.

STEP 3: Desiccator Feeder

To avoid development of moisture inside the container, a desiccant is inserted that assure product is safe throughout the transportation and usage. The roll of desiccant is adjusted using supporters equipped in the machine. By the help of roller cutter each strip is separated and positioned inside the bottle. Now, bottle is ready to leave the system.

STEP 4: Capping Machine

Inside the capping machine, bottles/containers/pouches are subjected to automatic grippers that helps in holding and twisting caps over the neck of each container. The purpose of this machine is to secure product firmly.

STEP 5: Induction Sealing Machine

Every healthcare, food sector and relevant field secure their packaging by inducing tamper evident sealing. An induction sealing machine works by generating electromagnetic field that melts inner lining of the cap once warmed. The lining forms a firm bond with neck edges of the bottle upon cooling that make packaging more secure against external physical factors such as light, temperature, moisture, etc.

STEP 6: Labeler

This is an important piece of equipment that enhances your brand and sharing important messages, company’s slogan and information to consumers such as dosage, interaction, precaution etc., the labelling machine works by fixing roll using roller feeders which opens the label and starts applying on bottle surface. The roller pressers firmly and evenly press the label.

8.What Other Products Can Tablet Counting and Filling Machine Counts?

A tablet counting and filling machine can not only count your tablets, but it can also be beneficial to numerate other products used in food, confectionery, chemical and agricultural industries as well. Some of these products are as follows:

Capsules

Capsule Counted By The Tablet Filling And Counting Machine

Capsules are counted by the use of same working principle as tablets are counted. This oblong-shaped medicine is transferred to the vibration plate where sensors sense the product, count and then fill into their containers.

Pills

Pills

Pills Counted By The Tablet Filling And Counting Machine

Pills are quite similar in shape and size to tablets and capsules. So, they can also be counted and filled likewise. Hopper is filled with bulk quantity of pills, and they are further dispatched to the sensory device which counts and fills into their containers.

Gummies

Gummies

Gummies Counted By The Tablet Filling And Counting Machine

Gummies belong to confectionery industry, and so transferring it in bulk amounts can be helpful using a tablet counting and filling machine. This machine is modified to handle its tangling and delivers clean and accurate count of gummies.

Coffee Beans

Coffee Beans Counted By The Tablet Filling And Counting Machine

They are small, round or oval shaped solid product which can be dumped into the hopper and further processed in a tablet counting and filling machine to be counted for bulk packaging.

Laundry Pods

Laundry Pod Counted By The Tablet Filling And Counting Machine- Picture courtesy: Best Seller

As these detergent pods or dishwashing tablets are sticky in nature, a separating vibration plate is helpful for this purpose. The tablet counting and filling machine has a bucket conveyor and multiheaded weigher specification which presents accuracy and efficiency in counting.

Candies & Chewing Gum

Candies and Chewing Gum Counted By The Tablet Filling And Counting -Picture Courtesy:Taste Tech

Candies & chewing gums as well belong to confectionery industry . Similar to gummies and laundry pods, they also present stickiness problem. For this an elevated plate and ground level hopper is present in a tablet counting machine which can count and fill, without the problem of stickiness or undercounting.

Lozenges

Lozenges Counted by Tablet counting and filling machine- Picture Courtesy :Difflam

These are commonly produced in the nutraceutical and pharmaceutical industry that are intended to dissolve in mouth once administered. Tablet counting and filling machines are worthwhile for the packaging of lozenges.

9.What is the Difference between Rotary and Slat Tablet Counting and Filling Machine?

Rotary and slat tablet counting and filling machines are intended for the same purpose (counting) but machine itself encompasses some prime distinctions.

For example:

	ROTARY	SLAT
STRUCTURE	The machine is featured with circular wheel that helps in continuous movement of tablets and arrangement for counting and filling procedures.	This is an advanced machine that has equipped with unlimited number of cavities where tablets are fixed and indicated as counted and filled into the following packaging material.
CAPACITY	The rotary tablet counting and filling machine production capacity is relatively low. Therefore, it is suitable for small to medium production industries.	The production capacity of slat tablet counting and filling machine larger. Therefore, it is recommended for the larger industrial sector.
Working Principle	The working principle is based on rotation.	The working principle is based on cavity filling with linear motion.
Limitation	The work process is relatively slow.	The changeover rate is higher.
Cost	This machine is relatively cheaper.	This machine costs you higher.

10.How to Clean and Maintain Tablet Counting and Filling Machine?

tablet counting and filling machine- Picture Courtesy:Integrated packaging

A tablet counting and filling machine is a reliable machine giving you fast and accurate counting and filling tasks; this working efficiency could be affected if you’re not properly taking care of the machine. Please check below following points to extend life of the equipment with excellent working.

Cleaning	Maintenance
Always clear the hopper after work and inspect prior work to avoid cross-contamination.	Lubricate movable parts regularly to avoid abrasion, development of rust, and noise.
Use clean and dry fabric for cleaning important parts such as vibratory channels, sensors exterior and feeding nozzles.	The worn-out or damaged wiring must be removed and replaced with new parts to enhance the work efficiency of the machine.
	Calibrate the equipment and ensure the correct configuration of the machine.

11.What Type of Packaging Material Can be Supported with Tablet Counting and Filling Machine?

The tablet counting and filling machine is designed to support packaging material of various different formats such as:

Jars

Jars

These are commonly used in food and nutraceutical industry that is formatted as a wide mouth container. A tablet counting and filling machine can accurately and flexibly support jars for dispensing pills, capsules, tablets.

Bottles

Bottles

You can use bottles of various shapes and sizes in tablet counting and filling machine with accurate dose dispensing.

Vials

Vials

They are commonly used for packaging pharmaceutical medicines that are usually small in structure and can easily be adjusted in tablet counting and filling machines for perfect dose storing.

Stand up pouches

Whether pre-made or film form pouches are compatible with tablet counting and filling machine for efficient and fast packaging.

12.What are the Problems and Troubleshooting of Tablet Counting and Filling Machine?

Tablet counting and filling machine

Although a tablet counting and filling machine robust and reliable machine but seldom it develops and faces some technical problems. For that, no need to worry as the machine itself is capable enough to notify and try to manage. Some of the major issues and troubleshooting are discussed below:

Machine Counts Twice

Tablet counting and filling machine- Picture Courtesy :Ropack Russia

This is an obstacle when the machine senses tablet double instead of single.

This problem occurs in multichannel tablet counting machine where the flowability of tablets is in the bulk.

Solution

We would recommend clearing the scanners and vibratory channels tray. Secondly, re-calibrate the system and run the test. Clean the machine and remove unwanted foreign particles so false readings would be avoided.

Tablets Movement are Jammed

Tablet counting and filling machine

This is another common problem where the flow of tablets is interrupted.

This condition is caused by slow or agitated movement of the vibratory channels and increased feeding of tablets from the hopper.

Solution

Regular maintenance of the machine can solve this problem. Lubricate the movable parts, clean the sensors, and feeding head, and assess the movement of the conveyor. Please check the alignment of the hopper and fix it properly so tablet movement can be controlled.

Machine Fails to Detect Tablet

Tablet counting and filling machine- Picture Courtesy :Maharshi

This is another problem where the machine can’t identify the presence of a tablet. This problem could arise due to the poor sensitivity of sensors hence machine fails to respond.

Solution

This problem can be solved by wiping out the sensor by using a dry cloth. Check and evaluate camera settings and run the test.

Conclusion

In a summary, a tablet counting and filling machine is an exceptional technology that has successfully replaced manual handling and conventional method of counting and filling products. That’s why this machine is extensively adopted in broad range industrial sectors such as pharma, nutraceuticals, food, and other businesses. Planning to purchase? Allpack is well-recognized company offering broad range tablet counting and filling machine with amazing prices. For more information, Get in Touch with Us Now.

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