Nicotine Pouch Packing Machine: The Complete FAQ Guide In 2024

Are you interested in nicotine pouch packing machine? And you are looking for a guidance counsellor that give you directions to choose a better or more profitable machine. This is the right place for you because here you will get all the information related to nicotine pouch packing machine.

Nicotine pouch packing industry is booming throughout the globe due to its high economic benefits. It will be a big move for you and your business if you step in this industry. Whatever queries you have about the nicotine pouch packing machine, but till the end of this guide all of your queries will be answered. So, stay here, and let’s dive deep into realm of nicotine pouch packing machine.

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1.What is a nicotine pouch packing machine?

Nicotine Pouch Packing Machine

A nicotine pouch packing machine is a specialized appliance for the packaging of nicotine pouches. The nicotine pouches are usually very small in size. Nicotine pouch product manufacturing uses nicotine pouch packing machines a lot.

The most basic function that it performs is the filling of nicotine pouches with the required amount of nicotine. But it can also serve in other ways as well, like, after filling the nicotine pouches,

2.How a nicotine pouch packing machine will benefit your business?

A nicotine pouch packing machine is worthwhile, and it helps your business in many more ways. Some of these are given below:

Increasing productivity

Greater Production: Picture Courtesy: Swenico

A nicotine pouch packing machine reduces the time required for the packaging of nicotine pouches and does it in no time. Hence, it increases efficiency along with productivity and lessens the labor cost.

Consistency

Cool Mint Nicotine Pouches

This machine ensures the continuous packaging and filling of pouches with the required amount of nicotine and other ingredients. It also confirms the consistent sealing of nicotine pouches and maintains the quality of the product inside the pouches.

Better product quality

High Quality Nicotine Pouches

The quality of the nicotine products is kept high by the nicotine pouch packing machine. Because it works accurately while filling the pouches with product and then sealing, it makes sure that the product is well packed and not leaked anywhere.

Minimizes labor cost

Economical Nicotine Pouches: Picture Courtesy: Vaping Post

A nicotine pouch packing machine performs the work easily and automatically, which otherwise takes time. So, in this way, it minimizes the labor cost and helps to reduce your financial expenses.

Influences brand reputation

Nicotine Pouch Brand: Picture Courtesy: Truth Initiative

To build customers’ trust in you, your product must be fresh and highly packed, and these services are already provided by the nicotine pouch packing machine. It does not let your brand reputation fall.

3.What industries can get advantages of a nicotine pouch packing machine?

There are a number of industries that can benefit from nicotine pouch packing machines. A few of them are given below:

Pharmaceutical Industry

Nicotine Therapy Replacement: Picture Courtesy: Publichealth.jhu.edu

These companies mostly benefit from nicotine pouch packing machines for packing various pharmaceutical products. From the production process to its packaging, their first priority is the hygiene of the products. Therefore, this would be the top choice to provide safer and uncontaminated packing of pharmaceutical products such as skin patches, chewing gum, inhalators, tablets, oral strips, nasal and mouth sprays, etc.

Medical and healthcare Industry

Nicotine Pouch for Buccolabial Sulcus

The medical and healthcare industries also use this machine during the filling and packing of medications. This work is most efficiently done by the nicotine pouch packing machine. It is also useful during nicotine-based treatments.

Cosmetics and hair care industry

Cosmetic pouches

Due to its versatile nature, it is applicable in the cosmetics industry and for hair care products such as shampoo, face creams or lotions, hair colors, etc.

Food industry and beverages

Food and Beverage

The food and beverage industries use this machine for a lot of their food or drink items. Its highly automated system raises the demand and needs in this sector to give more protection to these products which increases their production and selling scale in the market.

Tobacco Industry

Tobacco Industry- Picture Courtesy: FAZ

To meet the required demand for tobacco, the tobacco industry needs a nicotine pouch packing machine to pack it in solvable form. This industry also uses this machine to produce other nicotine-containing products like snus and hookahs, etc.

Chemical Industry

Chemical Industry

The chemical industry can also use nicotine pouch packing machines for packaging chemical powders, and organic and inorganic agents for industrial purposes.

4.What is the working operation of a nicotine pouch packing machine?

Working Steps of Nicotine Pouch Packing Machine

STEP 1: Formation of the Film

The roll of laminated film (PE, PET, or aluminum foil) is drawn, and the film is fed to the machine where rollers and supporting screws ensure flexible movement. This film is shaped into pouches in a pouch former, and heat or pressure is used to seal the bottom part of the pouch. Your role is to make sure that the film feeds correctly and that the seals are tight.

STEP 2 Filling

It then fills each pouch with the appropriate amount of nicotine. The filling system, such as an auger filler or a weighing system, determines the appropriate dose and dispenses it accordingly. Verify that the filling is uniform and readjust if necessary for accuracy.

STEP 3: Cutting and Discharging

The synchronized cutting mechanism cuts these pouches from the continuous film. These pouches are then dropped individually on a conveyor belt for collection or packaging. Ensure cutting is smooth, and pouches are ready for the next step.

5.What are the different parts of a nicotine pouch packing machine?

Components of nicotine pouch packaging machine

Here's the breakdown of major parts on the nicotine pouch packing machine

Components	Description
Storage Hopper	Imagine loading a nicotine material into the machine without lifting a single finger. A feeder does it for you, pulling it all into the system with no attempt at all, supply constantly, and labor with no effort.
Metering Device	The metering device can be regarded as a cutter that senses and identifies the nicotine material correct amount to dispense. It holds a reasonable amount of product to ensure the smooth running of the machine so that consistency would be maintained.
Vertical Sealing	The vertical seal is responsible for sealing pouches in a vertical position. This portion controls the amount of the nicotine pouch joining for the whole batch.
Horizontal Sealing	This section is responsible for inducing sealing with a horizontal position.
Finished Cutting	After filling the pouches, the finished cutter comes into the picture; it cuts each pouch from the continuous roll with very accurate precision. Here are all the pouches neatly separated and ready for use.
Touch Screen	You are totally in control of everything with the friendly touch screen. Now, with a few taps to set up settings, view progress in real-time, or debug any issues then you're sure the machine will operate just as planned.
Electricity Box	All main electrical components are stored in a chamber for the user’s safety known as an electricity box.
Stainless Steel Structure	Finally, the stainless-steel body gives the machine a robust and clean outlook. It is capable of handling long hours without losing the freshness-hygiene easily accommodated in a product like nicotine pouches.

6.What are the major classifications of nicotine pouch packaging machines?

Classification of Nicotine Pouch Packing Machine

The packaging machines for nicotine pouches can be grouped in various ways. Consider their differences in functionality. For instance, the degree of automation: do you want an absolutely automated machine or one where there is a higher involvement of human effort? How many pouches can be processed at a time on a production run? Consider the difference in efficiency based on that number! Understanding these categories will help guide your decision in making the best choice for your packaging needs.

Fully Automatic Machines

Fully Automatic Nicotine Pouch Packing Machine

All the operations from feeding to forming, filling and sealing, cutting to labeling are performed by totally automatic machines. How cool it would have been if everything were done by an entirely automatic machine? Do you think these have any implications on mass production? These machines require a minimal presence of man for mass output.

Based on Production Lane

Single Lane Machine

Single Lane Machine

Single lane machines work with one pouch at a time, which makes them slower but significantly more precise. The machines are also less expensive, making them perfect for smaller or niche products. Do you have an impression about how easily you might be able to adjust for different pouch sizes or product variations? This flexibility makes single lane machines an extremely versatile offering for manufacturers, which can be used in fine-tuning.

Multiple Lane Machine

Multiple Lane Machine

Multiple-lane machines can process dozens of pouches all at one time, so production is much faster. How do you feel this speed would affect mass production? While these machines are more expensive, they are designed to anticipate high-volume manufacturing. It is paying for a higher level of output and reduced flexibility with large-scale production. Although they will offer the least number of customization, their productivity makes them fit best for mass production.

7.What is the production line of nicotine pouch packing machine?

Production Line

When a nicotine pouch packing machine is coupled various units in the production line assumes a sleek operation that involve five important machines. This is assured to be efficient, given the high-volume packaging operations. Here is how it works:

Bottle Unscrambler Machine

For packaging nicotine pouches, the bottle unscrambler machine is required which is the most important piece of equipment. It makes sure that empty cans are aligned and oriented properly for what comes next. Pouches are conveyed and sorted to be loaded into these cans. No intervention is needed prior to packaging; they are ready for canning.

Nicotine Pouch Packing Machine

The process starts with the nicotine pouch machine, forming into pouches filled with nicotine material and sealing pouches for retention of freshness. In this automatic system, each pouch will be correctly filled.

Nicotine Pouch Capping Machine

The integrated system loads the cans with nicotine pouches. The nicotine pouches are filled in all cans get the correct number of nicotine pouches are firmly secure by twisting of caps over them.

This is an automatic process offering high productivity. Once these cans are filled, they will be taken through induction sealing machine for further protection of products.

Induction Sealing Machine

An electromagnetic radiation is emitted which induces the melting of cap layers that forms are strong sealing upon cooling to produce a tamper evident packaging.

Labelling and Packaging Machine

Lastly, the cans are branded and labeled with product details are labeled by using labeling machine prior to distribution, which marks the final step in the production cycle.

8.What Other Products can be filled in a nicotine pouch packing machine?

Apart from nicotine, there are wide range of other materials can be filled with using the same category machine that gives you tremendous results. Yes, this is the only nicotine pouch packing machine that is designed to help your problem in the lowest possible expenditure so you can enjoy dealing versatile materials packaging with this unit. You can read more about types of materials in this discussion.

Chewing Tobacco

Tobacco- Picture Courtesy: Dazed

Have you heard about snus? This is the kind of tobacco you can chew. You can fill them in the production facility when you have access to the nicotine pouch packing machine. For that, you don’t need special training in treatment. You load your product in the hopper and put protocol to facilitate true and reliable packaging.

Herbal Snuff

Herbal Snuff

This is mainly used among those people who want to get rid of daily smoking habits. It is known as a tobacco free solution and can be packed in a similar fashion as nicotine pouch packing. Therefore, it is recommended in the production units of herbal snuff manufacturing.

Flavor Candies and Chewing Gums

Flavor chewing gum- Picture Courtesy: Candy Mail

Various eatables you have in your bags, office desk, and home are small in size and packed in kind of nicotine pouches. The machine design is not only user friendly but also your business which can be filled and sealed your various products in the easiest way.

Coffee Powder

Coffee Powder

You can fill and seal your single serving coffee powders in a small proportion of pouches by using a nicotine pouch packing machine. It is suitable for filling ground as well as raw coffee materials in each pouch.

Spice, Condiment, and foods items

Spice

Spices or Condiments, foods items

The broad range of spices and condiments are filled and sealed using the machine that is mainly used for parties, traveling, or picnic purposes. It can give you a pre-determined portion of products accurately in each pouch.

9.What are common issues related to a nicotine pouch packing machine? How to solve these?

Troubleshooting

It is natural that after working for a while, machines can have defects that should be resolved. There are some common problems that may happen to your nicotine pouch packing machine, and here are some useful suggestions for you on what to do if you face any of the problems given below.

Some common issues and their solutions:

Inconsistent Sealing

Inconsistent sealing- Picture Courtesy: Nic Pouch UK

Causes

This may be associated with old rubber sealing parts or inappropriate temperature or pressure at the time of sealing.

Solutions

Check the seals first. If they are worn out, replace them. Check the machine's temperature and pressure settings. This will ensure that the seal lasts because monitoring these two aspects at times ensures no repeated malfunction.

Variation in Packing

Packing Variation

Causes

Inaccurate calibration, software malfunctions, or worn-out parts that could be the cause of variations in pouch weight or content distribution. Faulty packaging may result from malfunctioning due to misalignment of the machine parts

Solution

Reset the machine calibration setting. When necessary, update the software. Replace with parts that have wear and tear to ensure constancy. Reline components for packaging carefully considering the fact that all the parts should be in line.

Unexpected Machine Downtime

Prevent overheating- Picture Courtesy: GloryTech

Causes

Sensor malfunctions, overheating, and mechanical failures are the principal causes of sudden stops.

Solution

Stable power supply; ventilation; regular mechanical check-ups; and stocks of critical spare parts on hand for quick replacement.

Product jamming

Picture Courtesy: promotorzy.pl

Causes

Sometimes the accumulation of dirt in the hopper or nozzle leads to jamming of products. This problem you may encounter due to the large size of ingredients, which make the products jam.

Solution

You can eliminate this problem by having the right and suitable machine according to your ingredient size. Also keep your machine clean. And try to keep it dirt- and debris-free.

Pouch formation problem

Causes

The incorrect position of the film roll, and incomplete pulling of film can create pouch-forming issues.

Solution

By having a check on the film pulling station, accurate and appropriate positions of the film roll can be used as tools to eradicate this problem.

10.What are the key factors you should reflect on when buying a nicotine pouch packing machine?

Here are the key factors on which you should reflect while buying a nicotine pouch packing machine that is suitable for your required tasks. You should consider the given key factors.

Material nature

White Nicotine Pouch Packing Machine

The nature of packing material (solid or liquid) for which the pouch packing machine is to be bought should be taken into consideration first. It will help you to choose the right one for your business. It will aid the dealer in suggesting the best machine for the type of material nature.

Reasonable price

Pouch Packing Machine: Picture Courtesy: Trade Bird India

Machines can be of various prices; some may be that expensive because of their efficient working and time-saving qualities, and also some may be cheap because they do not make the task as convenient as compared to the expensive one. But the one with the best qualities and an affordable price should be chosen according to your budget.

Capacity and Speed

Nicotine Pouches : Picture Courtesy: NPR

The rate per hour of the nicotine pouch packing machine is an important factor that you should have to look at before it’s purchased. The most effective is the one whose working rate per hour is higher. It will reduce the time and increase the production. The rate of production also depends on the capacity of the machine, so it is also a key factor to be checked. The higher the capacity, the more will be the production.

Quality and warranty

Nicotine Pouches Packing Machine: Picture Courtesy: loyal

The most basic factor that you must check before buying the nicotine pouch packing machine is the quality of the machine. The greater warranty reflects the best quality of machine. For your satisfaction, you can check the machine’s working quality and warranty policy.

Conclusion

Now you got the idea that a nicotine pouch packing machine can benefit your business in bringing it to a higher level with its high efficiency, greater production and multiple functions. This machine is not only capable of carrying of nicotine pouch packing but you can get benefits of other packaging tasks too. What are those? How the machine benefits you? If you are interested in buying a nicotine pouch packing machine, you can find its different varieties from Allpack. Their deals will suit your requirements. You can contact us if you want further information.

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Stick Pack Packaging: The Complete FAQ Guide In 2024

Stick Packaing Machine

Stick Pack Packaging: The Complete FAQ Guide In 2024

Stick pack packaging is ubiquitous in every aspect of our lives, providing us with a lot of convenience. The types of stick pack packaging are becoming increasingly diverse and widely used in various fields. From lightweight snack sticks to exquisite cosmetic samples, stick pack packaging has become an indispensable bridge connecting brands and consumers with its diverse application scenarios and personalized design.

Do you have any questions about stick pack packaging? Are you curious why stick pack packaging can stand out among many packaging forms and become the preferred choice in many industries? What are its unique features that can fit so closely with the modern way of life? This article will answer your most concerned questions. Let’s explore the related questions of stick pack packaging together!

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1.What Is Stick Pack Packaging?

Stick Pack Packaging - Sourced: Recess

Stick pack packaging employs an innovative method that involves segmenting film into consecutive series, where each lane of composite film is individually rolled and vertically sealed, featuring a longitudinal seal pressed to one side. Following this, the sealed stick packs are horizontally sealed into individual packets.

This unique packaging style, characterized by its distinctive appearance and user-friendliness, has gained widespread adoption across various industries. As consumer demands for product quality and packaging aesthetics continue to escalate, the prospects for the widespread utilization and further development of stick pack packaging are exceedingly promising.

2.Why Is Stick Pack Packaging Important?

The application scope of stick pack packaging is becoming increasingly widespread, and its importance is also becoming increasingly prominent. Why is stick pack packaging important?

Stick Pack Packaging - Sourced: lilmixins

Stick pack packaging typically adopts a secure sealing mechanism, efficiently shielding the product from external contaminants. This design ensures the freshness and hygiene of the product are maintained at optimal levels. Especially for items requiring dry conditions or protection against oxidation, stick pack packaging offers superior preservation, significantly extending the product’s shelf life.

For products that require quantitative use, stick pack packaging can achieve precise measurement, ensuring that the amount used each time meets the standards. This not only helps improve the effectiveness of the product, but also helps consumers better control costs. For production enterprises, precise measurement also helps to reduce waste and losses.

3.Why You Need Stick Pack Packaging?

What are the benefits of stick pack packaging? Why do you need stick pack packaging? The following content will answer your questions.

Enhance user experience

Enhance User Experience - Sourced: optuno

Stick pack packaging is usually designed as independent small packages, making it easy for consumers to carry around without worrying about product spillage or damage, especially suitable for outdoor activities, travel, or daily commuting scenarios.

The opening design of the stick pack packaging is easy to control, and even if it is not torn properly, the opening will not be too large, making it convenient for consumers to easily pour out the product and reducing waste and pollution.

Protecting products

Stick pack packaging usually has excellent sealing performance, which can effectively prevent products from getting damp, oxidized or contaminated by external factors, thereby extending the shelf life of products and maintaining their freshness.

For products that require special protection, stick pack packaging can provide good barrier properties to prevent the invasion of moisture, oxygen, or harmful substances.

Meet specific product requirements

Stick pack packaging can achieve high-precision quantitative filling function, meeting consumers’ precise demand for product dosage. stick pack packaging is not only suitable for solid products (such as milk powder, drugs, seasonings, etc.), but also for liquid or semi-solid products (such as mouthwash, jelly, etc.), with a wide range of application prospects.

4.What Are the Applied Industries of Stick Pack Packaging?

Stick pack packaging is widely used in various industries due to its various advantages.

Agricultural Industry

Seed

Seed - Sourced: promotionalitems

Stick pack packaging is used for safeguarding products like seeds and fertilizers, which are particularly susceptible to moisture and damage. For delicate items like seeds, this packaging offers superior protection, effectively shielding them from moisture and preventing deterioration, thus ensuring the product’s quality and integrity.

Food Industry

Stick Pack Packaging in Food Industry - Sourced: tastlecoffee

Good sealing performance of stick pack packaging helps maintain the freshness and taste of food, extending its shelf life. In the food industry, the application of stick pack packaging is particularly widespread, especially in the fields of snacks, candies, seasonings, etc.

Cosmetics Industry

Cosmetics - Sourced: bluelinelabels

In the cosmetics industry, stick pack packaging holds a prominent role in presenting samples and trial packs. By adopting this format, consumers can effortlessly access and try out the products, allowing them to directly experience the effectiveness of the cosmetics in a convenient and portable stick pack package.

5.What Are the Different Stick Pack Packaging Formats?

In order to cater to the diverse needs of customers, the styles of stick pack packaging are continually evolving and diversifying.

Stick Pack Packaging Formats - Sourced: ubuy

Serrated shaped stick pack packaging

Alternatively referred to as a wave seal, it features a surface adorned with regular, wavy sawtooth patterns. This unique design bolsters the seal’s firmness and effectiveness, safeguarding against unauthorized tampering and preventing water vapor from seeping through.

Diamond shaped stick pack packaging

Diamond-shaped sealing typically denotes a packaging approach where the overall shape or the sealing aspect adopts a diamond configuration. Beyond mere aesthetics, this design may serve specific purposes, including bolstering the packaging’s resistance to pressure, enhancing its sealing capabilities, or simplifying the opening process for consumers.

6.What Materials Are Used in Stick Pack Packaging?

The materials for stick pack packaging are abundant and can be applied to a variety of materials.

Liquid

Liquid

Liquid - Sourced: newatlas

Stick pack packaging with liquid is usually made of materials with certain flexibility and sealing properties, such as aluminum foil bags, plastic bags, etc. These packaging materials can effectively prevent liquid leakage and are easy to carry and use.

Powder

Powder

Powder - Sourced: marthastewart

Stick pack packaging of powder usually requires packaging materials to have good barrier and sealing properties to prevent the powder from getting damp, clumping, or deteriorating.

Granule

granule

Granule - Sourced: allrecipes

The stick pack packaging of granular materials is similar to that of powder materials, and also requires packaging materials to have good barrier and sealing properties.

7.What Are the Different Requirements of Stick Pack Packaging?

There are several requirements of stick pack packaging. Do you know what are they?

Convenience requirements

Stick pack packaging is usually designed as independent small packages, lightweight and easy to carry, making it very suitable for outdoor activities, travel or daily commuting scenarios. This packaging form allows consumers to enjoy the product anytime and anywhere without worrying about spillage or damage.

Cost control requirements

Cost Control - Sourced: knowify

The design of stick pack packaging is relatively simple, which can reduce the use of packaging materials and thus lower production costs. This is an important consideration for enterprises, which helps to enhance the competitiveness of their products.

8.What Is the Difference between Stick Pack Packaging and Sachet?

There exist notable distinctions between stick pack packaging and sachet in various dimensions, most prominently manifested in their appearance and capacity.

Stick Pack Packaging VS Sachet - Sourced: hormelhealthlabs

	Stick pack packaging	Sachet
Appearance	It boasts a slender and exquisite design, with its concealed longitudinal edge and bag-like characteristics setting it apart from a myriad of packaging alternatives.	While the appearance may initially seem simple, it offers versatility through customization with various patterns and colors tailored to specific designs.
Capacity	The capacity of stick pack packaging varies based on the product and its packaging design, yet typically, it offers a relatively small capacity that is well-suited for single or limited use.	The capacity of sachet can be tailored to suit both product characteristics and market demands, encompassing a broad range from mere grams to several hundred grams.

9.What Are the Common Stick Pack Packaging Machines?

As an important equipment in the modern packaging industry, the stick pack packaging machine plays an irreplaceable role in various fields. With the continuous advancement of technology, stick pack packaging machines are also constantly upgrading and replacing to meet the increasingly diverse needs of the market. The following text will focus on the two main categories of stick pack packaging machines - multi-lane and single lane.

Multi-lane stick pack packaging machine

Allpack Multi-lane Stick Pack Packaging Machine

The multi-lane stick pack packaging machine can produce stick packaging in multiple lanes simultaneously, and can achieve automatic filling, cutting, sealing and other processes. Multi-lane stick pack packaging machines are widely used in scenarios that require large and fast packaging, such as large food processing plants, pharmaceutical production enterprises, etc.

Single lane stick pack packaging machine

Allpack Single Lane Stick Pack Packaging

The function of a single lane stick pack packaging machine is the same as that of a multi-lane stick pack packaging machine, but it can only produce one lane. The production efficiency is inferior to that of multi-lane stick pack packaging machines. It has a relatively simple structure, easy operation, and is suitable for small-scale production or trial production stages.

10.How To Increase the Sustainability of Stick Pack Packaging?

With the increasing importance of environmental protection, more and more people are paying attention to the sustainability of the environment. Therefore, we also need to improve the sustainability of stick pack packaging.

Choose sustainable packaging materials

Polypropylene - Sourced: europlas

You should prioritize the selection of renewable or degradable materials, such as paper, cellulose based materials, bio based plastics, etc. And you should select materials with high recovery rates, such as polypropylene (PP). These materials have low energy consumption during the recycling process, and the quality of the recycled materials is good, which can be reused for production.

Optimize packaging design

By optimizing design to reduce the amount of packaging materials used, the weight and volume of packaging can be lowered, thereby reducing energy consumption and carbon emissions during transportation. Designing packaging with multiple functions to reduce the need for additional packaging materials.

Improve the recyclability of packaging

Recyclability - Sourced: foodnavigator

You should try to use packaging materials made of a single material to improve the recyclability and reuse rate of the packaging and avoid using multi-layer composite materials as they are difficult to separate and handle during the recycling process.

Clearly label the recycling label and recycling method on the packaging to guide consumers to correctly classify and recycle waste packaging materials.

11.What Information Should be Included on the Stick Pack Packaging Label?

The label of stick pack packaging usually contains a series of important information to ensure that consumers can fully understand the product and make informed purchasing decisions.

Stick Pack Packaging Label - Sourced: ubuy

Essential information

Product name: Explicitly state the name or model number of the product to guarantee that customers can precisely recognize and purchase the intended item.

Brand name and trademark: Identify the brand name and associated trademark, which serve as markers of the product's origin and reflect the brand’s heritage and reputation.

Product Information

Ingredient list: In products such as food, health supplements, and cosmetics, providing a comprehensive ingredient list is crucial. This ensures consumers have full transparency into the product’s makeup, including any potential allergens, enabling informed purchasing decisions.

Quantity specification: Clearly indicating the net content or specification of a product, typically measured in terms of weight, volume, or count, is essential. It allows consumers to accurately assess the quantity of the product they are acquiring, facilitating budgeting and meeting individual needs.

Use information

Stick Pack Packaging Label of Coffee - Sourced: sloverasm

Instructions or user manual: For products necessitating usage instructions, such as medications, cosmetics, electronics, and more, it is imperative to include clear directions for use, safety precautions, or to furnish a comprehensive user manual. This ensures proper handling and utilization.

Shelf life or expiration date: Clearly marking the shelf life or expiration date informs consumers of the safe consumption or usage window for the product, promoting safety and reducing waste.

Authentication and anti-counterfeiting

Quality certification marks: such as ISO certification, food safety certification, etc., prove that the product meets specific quality standards and safety requirements.

Anti counterfeiting label: a special label used to confirm the authenticity of a product, which can be a barcode, QR code, special printing, or the application of other anti-counterfeiting technologies.

12.What Is the Develop Trend of Stick Pack Packaging?

The development trend of stick pack packaging can be analyzed from multiple aspects. The following is a detailed explanation of the development trend of stick pack packaging:

Driven by market demand

Consumer’s Demand - Sourced: supermarketnews

As consumption patterns evolve, consumers’ individualized demands for packaging products are escalating rapidly. Stick pack packaging, with its inherent versatility and potential for diverse designs, can be tailored to cater to the aesthetic preferences and practical needs of a wide array of consumers, thereby captivating a broader market segment and enhancing product appeal.

Driven by technological innovation

Technological Innovation - Sourced: analyticsinsight

Amid the swift advancements in technologies like the Internet of Things (IoT), big data, and AI, stick pack packaging is poised to gradually embrace intelligence. This evolution entails the integration of cutting-edge technologies, such as smart sensors and RFID tags, enabling capabilities like information traceability and anti-counterfeiting traceability for packaged products. These advancements not only bolster product safety but also fortify consumer trust in the authenticity and quality of the goods they purchase.

Changes in consumer preferences

Consumers are increasingly concerned about the convenience of packaging. stick pack packaging, due to its elongated design and easy opening characteristics, can meet the needs of consumers for quick and convenient use of products.

As consumers’ demand for interactive experiences increases, stick pack packaging can also incorporate interactive elements such as QR codes, AR technology, etc., to enhance consumers’ user experience and product added value.

13.How to Choose A Manufacture for Your Stick Pack Packaging?

Choosing a manufacture for your stick pack packaging requires consideration of multiple aspects to ensure the selection of suitable partners. Here are some specific suggestions:

Research on the qualifications and strength of manufacturers

Strength of Manufacturers - Sourced: nist.gov

You should check whether the stick pack packaging manufacturer has a legal business license and relevant industry qualification certificates, such as QS certification, ISO system certification, etc.

And you should evaluate the manufacturer’s production equipment, process level, and research and development capabilities to ensure that they can provide high-quality packaging products.

Evaluate product quality and price

You can request the manufacturer to provide samples for testing to evaluate whether their quality meets your requirements.

You should compare multiple manufacturers and choose the one with high cost-effectiveness. But please note that price should not be the sole criterion, quality is equally important.

Consider service and after-sales service

After-sales Service - Sourced: sprinklr

When communicating with the manufacturer, you should observe whether their service attitude is professional and enthusiastic.

You should understand the manufacturer’s after-sales service policies, including return and exchange policies, technical support, etc

14.What Are Problems and Solutions of Stick Pack Packaging?

Problems and Solutions of Stick Pack Packaging - Sourced: intelligentblends

Stick pack packaging may encounter various problems during production and use, which involve multiple aspects such as production technology and usage effects. The following is a summary of these problems and corresponding solutions:

Problems	Solutions
Inaccurate cutting	Regularly calibrate and maintain the cutting system to ensure accurate cutting dimensions and smooth edges. For automatic stick pack packaging machines, cutting accuracy can be optimized by adjusting the position and size of the electric eye cursor.
Poor sealing	Ensure that the packaging material has good sealing performance, and strictly control the sealing temperature and pressure during the packaging process to ensure the sealing effect. For products that require long-term storage, packaging materials with higher barrier properties can be chosen to improve sealing.
Difficult to tear open	By adjusting the structure and formula of packaging materials (such as adding an appropriate amount of lubricant or anti-static agent), the tearing performance of the inner film can be improved. At the same time, it is possible to consider setting tear prone edges or tear lines on the packaging to facilitate consumer use.

Conclusion

Stick pack packaging has penetrated into every aspect of our lives. After reading this article, do you have answers to some questions about stick pack packaging in your mind? Should you have any additional queries, please do not hesitate to reach out to Allpack at your convenience.

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get best price stick pack packaging machine from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Stick Pack Packaging: The Complete FAQ Guide In 2024 Read More »

10 Parts You Need To Know About the Stick Packaging Machine

Stick Packaing Machine

10 Parts You Need To Know About the Stick Packaging Machine

With the continuous updating of packaging styles and to meet the needs of single-use products for consumers, stick packaging has gradually emerged. At present, stick packaging machines are widely used in various industries. Have you seen stick packaging machine before? How much do you know about this machine?

If you want to learn about stick packaging machines, especially about the main parts, please read this article. This article provides a detailed introduction for 10 parts of the stick packaging machine, so you will obtain a lot of gains.

Well, let’s explore the 10 parts you need know about stick packaging machines together!

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1.Hopper

Hopper

Hopper

The fundamental role of a hopper of stick packaging machine lies in its capacity to hold materials. Throughout the manufacturing cycle, diverse raw materials necessitate temporary containment for further processing stages. The hopper achieves this by offering a secure, enclosed space for these materials, ensuring their preservation.

Operated in conjunction with the packaging machine, the hopper acts as a conduit, precisely dispensing materials to the subsequent phases of the packaging process, including sealing and cutting, at predetermined speeds and quantities, guided by the machine’s control system.

Material selection of hopper:

Stainless steel	Stainless steel hoppers boast advantages like resilience against corrosion, durability against wear, and effortless cleaning, making them a popular choice across industries, notably in food processing and pharmaceutical sectors. These hoppers guarantee that materials remain uncontaminated during storage and transfer, thereby preserving product hygiene and quality standards.
Polyethylene	Polyethylene hoppers have the characteristics of light weight, corrosion resistance, shock resistance, and wear resistance, making them suitable for conveying granular materials and short distances. However, in stick packaging machines, they are relatively less commonly used due to their potential inability to withstand significant impact forces and weight.
Aluminum	Aluminum hoppers have the advantages of lightweight and high corrosion resistance, but their application in stick packaging machines is also limited because they may not meet the packaging needs of certain specific materials.

2.Motor

Motor

Motor

The motor serves as the vital energy source for the stick packaging machine, powering its entire operation, encompassing the blade cutter, forming, sealing unit, and more. Its performance is instrumental in determining the production efficiency, stability, and dependability of the packaging process.

The servo motor, specifically, orchestrates the movement of various packaging machine components via the transmission system, facilitating tasks like conveying, precise positioning, cutting, and sealing of packaging materials.

Additionally, it provides real-time feedback on position, speed, and other critical parameters to the control system, enabling closed-loop control that ensures the packaging process remains accurate, stable, and reliable.

3.PLC Touch Screen

The PLC-integrated touchscreen system serves as the pivotal control interface for stick packaging machine, seamlessly blending PLC (Programmable Logic Controller) technology with an intuitive touchscreen display. This advanced setup facilitates seamless communication between operators and the machine, enabling the receipt of operational commands and parameter adjustments via the touchscreen’s user-friendly interface.

The touchscreen acts as the command center, accepting inputs from operators in the form of touches on buttons, menus, or graphical icons. These inputs are then swiftly conveyed to the PLC control system, which in turn orchestrates the diverse functions of the stick packaging machine. This includes initiating and halting operations, fine-tuning speeds, toggling between operating modes, and executing a myriad of other critical tasks.

By streamlining the interaction between human operators and the automated packaging process, this integrated PLC touchscreen solution enhances operational efficiency, precision, and overall user experience.

4.Sensor

sensor

Sensor - Sourced: sensortips

A sensor is a device that can detect, convert, and transmit physical quantities related to the operation of a stick packaging machine, such as position, speed, weight, color, etc. It provides necessary information for the control system of the packaging machine to achieve precise packaging operations by converting detected physical quantities into measurable and processable signals.

During the transportation of packaging film, the color code sensor can detect the position of the color code on the film, thereby controlling the precise action of the cutting blade or sealing device, ensuring the accuracy of the packaging sealing position.

At the same time, position sensors and speed sensors work together to monitor real-time changes in the position and speed of packaging materials, providing feedback signals to the control system to adjust the operating status of the packaging machine.

5.Forming Tube

Forming Tube - sourced: vikingmasek

At the heart of a stick packaging machine lies a meticulously crafted forming tube, a tubular component that plays a pivotal role in directing and shaping packaging materials into the precise stick packaging bag form.

Crafted from durable, high-performance materials like stainless steel and aluminum alloy, these forming tubes are engineered to withstand high temperatures, resist corrosion, and facilitate effortless cleaning. Their exceptional mechanical strength and chemical stability ensure seamless compatibility with the diverse demands of the packaging process.

To ensure the accuracy and quality of packaging bags, the design and manufacturing of forming tubes need to meet high precision requirements. This includes requirements for the diameter, wall thickness, surface smoothness, and other aspects of the forming tube.

6.Blade Cutters

Blade Cutters - Sourced: vikingmasek

The blade cutter serves as a crucial element within the stick packaging machine, tasked with precision-cutting continuous packaging material into precise, specification-compliant sticks. Driven by a powerful motor, this cutter swiftly descends or traverses, applying a meticulous and uniform pressure to the material, ensuring a clean, accurate cut.

Once the cutting operation is successfully executed, the workbench or conveyor system seamlessly transitions the newly formed stick packaging material to the subsequent stage of processing or packaging, facilitating a smooth, continuous workflow.

7.Sealing System

Sealing System - Sourced: Aipak

The sealing system assumes the vital role of ensuring the impermeability and structural integrity of filled packaging containers. It encompasses a range of sealing techniques, including but not limited to hot sealing and cold sealing, tailored to the specific nature of the packaging material and the stipulated requirements for packaging.

Heat sealing	Heat sealing is accomplished by strategically applying heat to the packaging material at the designated sealing point, thereby establishing a secure seal. Within the realm of stick packaging machine, the heat sealing apparatus typically incorporates heating elements (heating wires, plates, etc.), a sophisticated pressure system, and a precise control mechanism to orchestrate the sealing process.
Cold sealing	Cold sealing represents a technique that joins packaging materials seamlessly without resorting to heat, relying instead on physical or chemical interactions. In the context of stick packaging machines, this process often leverages methods like ultrasonic waves, pressure application, or the use of adhesives to achieve the desired bond between materials.

8.Film Unwinding Disk

Film Unwinding Disk - Sourced: Great Pack

The film unwinding disk is responsible for smoothly and continuously rolling the film onto the packaging position for subsequent packaging operations. The control system of the stick packaging machine will issue commands to drive the motor to start and rotate the scroll. As the scroll rotates, the film begins to roll out from the scroll and is guided by a guide device to reach the packaging position.

At the same time, the tension adjustment device will adjust the roll film in real-time according to the set tension value to ensure the stability and consistency of the roll film during the unwinding process. When the film is released to a certain extent, the control system will issue a command to stop the driving device from working and wait for the next packaging operation.

9.Electric Cabinet

Electrict Cabinet

The electric cabinet of stick packaging machine provides a stable installation platform for the motor, ensuring that it can maintain stability and reduce vibration and noise during high-speed operation.

The electric cabinet is usually equipped with a power distribution system and control system, which is used to distribute external power to the motor and perform start stop, speed regulation and other operations on the motor according to the control instructions of the packaging machine.

The design of the electric cabinet also considers safety protection factors, such as dust, moisture, and electric shock, to protect the safety of the motor and operators.

10.Discharge System

Discharge System - Sourced: Diagraph

The discharge system of stick packaging machine is specifically designed for conveying packaged products, ensuring the continuity and efficiency of the production process. The discharge system is located at the end of the packaging machine and serves as a pathway for packaged products to leave the machine.

The design and performance of the discharge system also have a significant impact on the overall efficiency and packaging quality of the packaging machine.

In some advanced stick packaging machines, sorting mechanisms may also be equipped to sort and arrange products according to predetermined rules. Sorting institutions can sort products based on their color, size, weight, and other characteristics, improving the packaging quality and efficiency of subsequent processing.

Conclusion

Upon perusing the article, have you gained insights into the core parts that constitute the stick packaging machine? It’s noteworthy that while these machines often incorporate numerous intricate parts, with each model boasting its unique set, there are 10 parts that serve as the backbone of these machines. But these 10 parts are the main body of the stick packaging machine, and you must know the knowledge. Should you seek further enlightenment, feel free to reach out to Allpack at your convenience for more comprehensive information.

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Types of Stick Packaging

Stick Packaing Machine

Types of Stick Packaging

As consumer demand for packaging continues to grow, the need for innovative packaging solutions has become paramount. In response to this, businesses are investing in research and development to create packaging designs that not only protect products but also captivate customers with their aesthetics and functionality.

Exquisite packaging is a proven strategy to boost customer purchase rates, and the industry is constantly evolving to adapt to new trends. Among these, stick packaging has emerged as a practical and convenient option, offering a range of varieties to suit various product needs.

So, what are the common types of stick packaging? Let’s read this article and explore different types of stick packaging.

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1.What Is Stick Packaging?

Stick Packaging - Sourced: takearecess

Stick packaging typically refers to a packaging format that presents products in a contiguous, elongated stick-like form. It is a widely adopted method in industries spanning food, pharmaceuticals, cosmetics, and more, including applications for candies, gums, toothpaste, and other similar items. The purpose of this packaging style is to offer a convenient and space-efficient way to package and distribute such products.

Stick packaging usually uses materials like plastic film, paper, and aluminum foil, all of which are designed for effortless cutting or tearing, enhancing consumer convenience. Furthermore, this packaging format is highly portable and storage-friendly, effectively preserving the freshness and integrity of the packaged products.

2.What Material Can Be Packaged By Stick Packaging?

Stick packaging can be used for different types of materials, including powders, granules, and liquids. Here are some specific application examples:

Powder

seasoning powder - Sourced: refreshyourlife

Certain food additives, seasoning powders, coffee powders, and similar items can be conveniently packaged in stick format, allowing for precise control of the amount used each time. This packaging style ensures easy dispensing and accurate measurement.

Granule

Oatmeal - Sourced: photo-ac

Stick packaging is a convenient option for candies, grains, snacks, oatmeal, and other such items, as it allows consumers to easily carry and use. Not only does it provide portability and convenience, but stick packaging also ensures the freshness and hygiene of the products, making it an appealing choice for manufacturers and consumers alike.

Liquid

Liquid - Sourced: behance

Liquid stick packaging usually refers to flexible packaging, such as liquid food, beverages, personal care products, etc. They can use multi-layer composite film materials to maintain the freshness of the content and prevent leakage.

Liquid stick packaging commonly refers to flexible packaging solutions for liquid foods, beverages, and personal care products. This type of packaging employs multi-layer composite film materials to effectively preserve the freshness of the contents while also preventing any potential leakage.

3.What Are the Common Types of Stick Packaging?

Have you encountered diverse styles of stick packaging? Are you familiar with how they are categorized? Depending on various classification criteria, stick packaging can be segmented into numerous distinct types.

Based on shapes:

Different Shapes of Stick Packaging: Sourced: aranow

Shape

Description

Applied Products

Bottle shape

Its appearance is similar to the traditional bottle shape, but the overall design is elongated to facilitate vertical display on shelves or convenient for consumers to carry.

Jelly, lotion, seasoning sauce

Twinpack

It refers to two sticks of packaging together. It creates an even more robust solution for products, especially for items that require additional protection or stability during storage and transport.

Tablet, gel, powder

Based on cut type

Cut Type of Stick Packaging: Sourced: candylanddelivery

Cut Type	Description	Products
Straight cut	Straight cut stick packaging is a specific form of packaging, characterized by its elongated shape and usually obtained through straight cutting.	Coffee, chocolate, candy
Zigzag cut	The opening of the packaging bag is designed with zigzag edges, which vary in size but are arranged neatly to create a unique visual effect.	Candy, nut, pill, milk powder, oatmeal
Round cut	In the overall shape or design of packaging, both circular elements are included, and a elongated appearance or structure is formed through cutting or design.	Coffee powder,

In a word, according to different classification standards, there are various types of stick packaging, which are available for personalized customization.

4.Which Industry Can Use Stick Packaging?

The types of stick packaging are varied. As you can see, the various types of stick packaging can be used in many industries.

Powdered Beverages - Sourced: bevindustry

In the food industry, stick packaging can be applied in various food packaging due to its features of easy to carry and use, such as powdered beverages, seasonings and sauces.

Single Dose Drug - Sourced: lovecrewar.best

In the pharmaceutical industry, stick packaging is preferred for packaging certain drugs due to its portability and easy control of dosage.

Single dose drugs: Stick packaging is suitable for packaging drugs that require a single dose, such as certain oral solutions or granules.

Children’s medicines: In order to facilitate children’s medication and prevent overdose, children’s medicines may be packaged in stick packaging for parents to control the dosage.

Travel medicine: For travelers, stick packaged medicine is easy to carry and does not take up space.

Cosmetics - Sourced: cosmeticsnk

In the cosmetics industry, stick packaging is a common and effective form of packaging design. Stick packaging design can increase the fashion and uniqueness of products, attracting the attention of young consumers. The slender stick packaging design makes the product more portable and easy to fit into makeup bags or pockets.

Probiotics - Source: Target

In the healthcare product industry, stick packaging has been widely used, mainly due to its compact appearance, low material consumption, fast and safe packaging process, and other advantages. Additionally, the lightweight and portable nature of stick packaging enables consumers to conveniently supplement their health products on the go, anytime and anywhere.

5.What Are the Advantages of Stick Packaging?

Why there are many industries using stick packaging? This is due to the several advantages of stick packaging.

Convenient

The stick packaging design offers convenience in portability and usage, making it ideal for travel and outdoor scenarios. Whether it is food, beverages, cosmetics, or even electronic products, this packaging style caters to consumers’ aesthetic preferences for product appearance.

Widely applicable fields

Drinking Powder - Sourced: vitalyte

Stick packaging design boasts a diverse range of applications spanning various industries, such as food, beverages, cosmetics, electronics, and household products. In each of these sectors, it adds a distinctive touch to products, thereby bolstering their market competitiveness.

Improve packaging efficiency and reduce costs

In comparison to traditional packaging methods, stick packaging design typically adopts a sleek and exquisite approach, minimizing the usage of packaging materials, leading to reduced packaging costs for the product.

Additionally, this type of packaging maximizes space utilization, decreases packaging bulk and weight, ultimately lowering transportation expenses.

Customized solutions

Customized Solutions - Sourced: lecansolutions

The utilization of design elements like color, patterns, and text can craft a distinctive packaging aesthetic that aligns with the brand and product’s unique characteristics. Suitable packaging materials such as paper, plastic, metal, etc. can be selected based on the characteristics and needs of the product.

Furthermore, the size and shape of stick packaging can be tailored to the product’s actual needs, ensuring it fulfills the packaging requirements of diverse products. This flexibility in size and shape design not only enhances product protection but also improves the packaging’s practicality and visual appeal.

6.The Growth of Stick Packaging

Based on a report by Acumen Research & Consulting, the global stick packaging market is expected to reach a significant valuation of approximately $1,750.5 million by the year 2026, indicating a promising growth trajectory for this segment.

Stick Packaging Market Drivers

Environmental Protection - Sourced: pumps-systems

Amid rising consumer awareness of environmental conservation, the demand for eco-friendly and biodegradable packaging materials is on a steep rise. Stick packaging design typically prioritizes resource conservation, minimizes packaging waste, and adheres to environmental standards, positioning it favorably for future growth and popularity.

Market demand - Sourced: razorpay

Stick packaging design has been widely used in various industries such as food, cosmetics, and household goods due to its unique visual effects and convenience. With the increasing demand from consumers for product packaging, the market demand for stick packaging will continue to grow.

Segmentation

Segmentation - Sourced: useinsider

With the development of stick packaging, the materials available for stick packaging are becoming increasingly diverse, including aluminum, paper, and plastic. Stick packaging is distributed more and more widely in countries and regions, including North America, the Asia Pacific region, and Europe.

Attribute

Description

By Material

Aluminum

Paper

Plastic

By Geography

North America (US, and Canada)

Asia Pacific (China, Japan, India)

Europe (Germany, UK, Italy)

Middle East & Africa (South Africa)

7.What Should You Consider When Choosing the Types of Stick Packaging?

Choosing stick packaging is not blind, do you have any doubts about how to choose? To attract consumers, choosing different types of stick packaging requires considering numerous factors.

Product features

Product Feature - Sourced: mambo

Firstly, you consider the size and shape of the product to ensure that the selected stick packaging can accommodate and protect the product. The size of the packaging should be slightly larger than the product to provide sufficient cushioning space and avoid damage to the product during transportation or storage.

You should consider the weight of the product and choose packaging materials that can support the weight of the product. Packaging that is too light or too heavy may affect the safety of the product.

In addition, you should consider the product features. If the product is sensitive to temperature, humidity, or light, packaging materials with corresponding protective functions should be selected, such as moisture-proof, UV resistant, etc.

Packaging materials

Packaging Material - Sourced: desuplastic

The safety and durability of packaging are important. You should ensure that packaging materials comply with relevant regulations such as food safety and environmental protection, are non-toxic, odorless, and pollution-free.

And you should choose packaging materials that are durable, tear resistant, and wear-resistant to ensure that the product is not damaged during transportation and storage.

Packaging structure

You should select packaging structures with appropriate sealing according to the product’s requirements to ensure that the product will not be damp, spoiled, or contaminated during storage.

You should consider the convenience of consumer use, choose packaging structures that are easy to open, such as self sealing, easy to tear lines, and other designs.

For products that require multiple uses, you should choose packaging structures with re sealing function so that consumers can re seal the packaging after use.

Aesthetics and brand image

Brand Image - Sourced: hashmicro

You should choose a packaging design style that matches the brand image to enhance the attractiveness and competitiveness of the product.

Color and pattern design are important for brand image. You should use appropriate color and pattern design to make the packaging more attractive, while conveying the product’s characteristics and brand concept.

Choosing right stick packaging machine

Allpack Multi-lane Stick Packaging Machine

Different types of stick packaging require different cutting and sealing equipment, so it is necessary to choose a suitable stick packaging machine according to your own needs.

Based on your own packaging products and production speed, you need to consider the packaging range and production speed of the packaging machine. In addition, you need to ensure that the selected packaging machine complies with relevant national standards, such as GMP and FDA.

Cost considerations

Cost Considerations - Sourced: freshbooks

When selecting the packaging materials with high cost-effectiveness, you should consider budget and market demand. Besides, you should consider the processing cost of packaging, including design, printing, processing, and other expenses.

Conclusion

Do you have any understanding of different types of stick packaging? What type of stick packaging do you prefer? Choosing different types of stick packaging requires considering numerous factors. If you have any questions, you can consult Allpack at any time.

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Top 10 Global Stick Pack Machine Manufacturers in 2024

Stick Packaing Machine, Top 10

Top 10 Global Stick Pack Machine Manufacturers in 2024

In modern industrial production lines, stick packaging machines have become powerful assistants in many industries due to their high efficiency and precision.

Are you considering purchasing a stick pack machine? Given the surge in demand for stick packaging, there are also more and more manufacturers of stick pack machines. But with so many options, how to choose a suitable stick pack machine manufacturers?

As we all know, excellent stick pack machine manufacturers have many advantages, such as powerful technology, high-quality product and service. This article will introduce the top 10 global stick pack machine manufacturers in 2024. Let’s explore them and choose an appropriate manufacturer based on your specific requirements!

Rank	Stick Pack Machine Manufacturers	Location
1	Viking Masek	USA
2	Aranow	Spain
3	Mespack	Spain
4	Allpack	China
5	Omag	Italy
6	Turpack	Turkey
7	Matrix	USA
8	Unified Flex	Canada
9	Sanko	Japan
10	Universal Pack	Italy

1.Viking Masek

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Headquarter: USA

Viking Masek Background:

Since it was established in 2002, Viking Masek has swiftly emerged into a leader in the field of innovative stick pack machine manufacturer. Besides, the company provide a diverse of secondary packaging machines.

The company champions entrepreneurial spirit, drive, and passion, as well as innovation, and is committed to fostering a culture of preparation and competitiveness to continually enhance the performance of its individual employees and the overall team.

Key products:

Stick Pack ST400

Stick Pack ST600

Stick Pack ST800

Recommend Reason

With all products adhering to IQ/OQ certification, the reliability of the stick pack machine is assured, providing customers with a robust and dependable solution for their packaging needs.
The stick pack machine of ST400, ST600, ST800 and ST1200 can accommodate 2-20 lanes, and produce 1,600 packaging per minute, achieving high efficient production.
The machines’versatility lies in their ability to perform diversified types of packaging cutting, ranging from zigzag cut to straight cut and even round cut, offering flexibility to meet a wide array of packaging requirements.

2.Aranow

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Headquarter: Spain

Aranow background:

Aranow

Aranow was founded in 2003, mainly engaged in the production of packaging machinery. The main industries served include pharmaceuticals, chemicals, cosmetics, and food. The company provides technical support and replacement services to customers.

By prioritizing people and their work, Aranow remains committed to sustainable development, not only advocating for but actively implementing waste reduction strategies that contribute to a greener future.

Key Products:

AN 1000

AN 1000

AN 650

AN 300

Recommend Reason

Based on your product needs, the company will develop personalized solutions for you and high-quality customer service and technical support, which can satisfy your demand.
The company shoulders the responsibility of delivering high-performance, high-precision, and reliable machinery, ensuring that customers receive equipment that meets their rigorous standards and exceeds their expectations.
The company utilizes Lean manufacturing principles to maintain product reliability, expedite delivery times, and reduce costs.

3.Mespack

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Headquarter: Spain

Mespack Background:

Mespack, an internationally renowned packaging manufacturer, is dedicated to crafting environmentally friendly and innovative packaging solutions that aim to safeguard the environment and empower clients to meet their objectives in a sustainable manner.

With its extensive sales network spanning over 90 countries and regions, including China, India, Malaysia, and Brazil, Mespack ensures prompt and tailored solutions for customers worldwide.

Key Products:

MSPH300

MSPH300

MSPH600

MSPH600

Recommend Reason

The machine boasts flexibility in dosing system configurations, along with specialized motorized mechanisms that facilitate efficient cleaning processes.
The company’s diverse range of stick packaging options, including bottom-shaped and twin stick packs, caters to the diverse preferences and needs of consumers, offering them customized packaging solutions.
The incorporation of the Air Clean In Place system into the machine guarantees a thoroughly sanitized and contaminant-free process, enhancing the hygiene and safety of the packaging operation.

4.Allpack

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Headquarter: China

Allpack Background:

Headquartered in China, Allpack stands as a preeminent manufacturer of variable packaging solutions. Its extensive range of machinery encompasses carton sealer, stick pack machine, capsule filling machine, and so on. This versatile product line finds widespread application across numerous industries, including pharmaceuticals, cosmetics, agriculture, and the chemical industry.

Committed to professionalism, Allpack prioritizes quality in its manufacturing process and offers customers a comprehensive one-stop service to enhance overall satisfaction.

Key Products:

APK 4-480

APK 6-480

APK 2-220

Recommend Reason

The stick pack machines of Allpack boast versatility in managing a diverse range of materials, spanning powders, particle and liquid.
The products, when equipped with distinct feeding systems and load systems, offer a versatile and customized solution for various industrial applications.
The machines are controlled by PLC system, and adopt servo motor to fill materials, which ensures the precision and efficiency of the filling process.

5.Omag

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Headquarter: Italy

Omag Background:

Omag, a renowned manufacturer of packaging machinery, was founded in 1973 and has been pioneering in the field for over half a century. With three branches and a network of more than 50 representatives spanning the globe, the company continues to expand its reach and influence in the packaging industry.

The company upholds the craftsmanship ethos of “Made in Italy” and adheres strictly to industry-standard criteria in the production of every component. At the core of Omag’s operations lies a commitment to designing and delivering customized packaging machines that meet the specific needs of its customers.

Key Products:

CS for Food Packaging

CS for Pharmaceutical Packaging

CS for Cosmetic Packaging

Recommend Reason

Omag offers personalized customization of machinery to suit your specific needs, ensuring superior service tailored to your requirements.
The company has a proven track record of serving over 50 countries and receives more than 2,000 requests annually, demonstrating its extensive reach and popularity.
The company has employed over 15 professional test technicians who rigorously test every machine to ensure it meets the highest standards of quality and reliability.

6.Turpack

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Headquarter: Turkey

Turpack Background:

Turpack, situated in Istanbul, Turkey, boasts global customers spanning 80 countries, specializing in the manufacture of stick pack machines, sachet machinery, and a diverse array of other packaging solutions.

Turpack upholds a customer-centric idea, ensuring that regardless of whether customers opt for a single machine or multiple units, they are guaranteed to receive machines of uncompromising quality and exceptional service.

Key Products:

Stickpack Machine For Liquid Paste Products

Stick Pack Machine for Powdery Products (Coffee – Milk Powder)

Stick Pack Machine for Free Flowing Products (Sugar – Salt)

Recommend Reason

The machinery in operation is capable of manufacturing a range of lanes concurrently, spanning from 5 to 12 lanes.
These machines utilize top-notch components, including Siemens PLC and vibrant color touchscreens, ensuring optimal performance. Furthermore, the product adheres rigorously to ISO certification standards, ensuring its reliability and quality.
With over 15 years of industry experience, Turpack has honed its expertise in fabricating high-quality packaging machines that meet the evolving demands of the market.

7.Matrix

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Headquarter: USA

Matrix Background:

Matrix

As a product brand of ProMach, Matrix was founded in 1988. It provides a sturdy, well-designed, and easy-to-use packaging system and provides customers with rich knowledge of the entire packaging system.

In addition, Matrix’s commitment to innovation and quality assurance ensures that its packaging and processing offerings are tailored to meet the specific needs and regulatory requirements of each industry, making it a trusted partner worldwide.

Key Products

INVpack Stickpack FormFillSeal Machine BY3 EVO

INVpack Multilane Stickpack Machine SP Series 6/9/12

Recommend Reason

The adjustability of the vertical cutting blades in the stick pack machines ensures precise and customized cutting, enhancing the overall efficiency and flexibility of the packaging process.
The machines are equipped with touch screen panel and PLC control, ensuring smooth and reliable performance of the packaging machines.
Matrix endeavors to minimize the footprint of stick packaging machines, thereby assisting customers in reducing space requirements and minimizing resource wastage.

8.Unified Flex

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Headquarter: Canada

Unified Flex Background:

Unified Flex Packaging Technologies has been producing high-quality packaging machine for over 15 years. The company uses the best elector-mechanical components, # 304 stainless steel laser welded frames, and provides over 100 accessories for various machines to achieve customized packaging functionality.

The company employs high-quality engineers, technicians, and sales service personnel to ensure customer satisfaction with the company’s products. Engineers have rich experience and over 50 years of experience in producing packaging machines.

Key Products:

MSP 300

MSP 440

MSP 440

MSP 800

MSP 800

Recommend Reason

The stick packaging machines of Unified Flex Packaging Technologies has high production efficiency. The machine operates at a speed of 30-40 revolutions per minute and can produce 150 to 560 packages of products per minute.
The machine is suitable for a wide range of product types, including sugar, coffee powder, beverages, oils, etc. At the same time, different lengths of packaging can be produced to meet the personalized needs of consumers.
The company uses “off the shelf”components to minimize downtime, effectively cutting down on costs for its customers.

9.Sanko

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Headquarter: Japan

Sanko Background:

Sanko

Since its inception in 1970, Sanko has grown steadily, currently employing around 135 employees who contribute to the company’s success through their hard work and expertise.

Over the years, the company has expanded significantly, now boasting 5 offices and 4 factories, and operating a diverse range of automated packaging machines.

Key Products:

FC1000αL

FC1000αAF

FC1000αLP

Recommend Reason

Sanko has obtained over 130 patents, together with its solid technological foundation, constantly innovating and driving forward the boundaries of its field.
The company remains committed to fulfilling consumer demands, exemplified by the introduction of the SS3 device, which leverages ultrasound technology to prevent him filling from getting stuck in the sealing area, thereby enhancing product functionality and user satisfaction.
It also undertakes rigorous packaging tests, adopting genuine films and fillings to ensure optimal performance.

10.Universal Pack

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Headquarter: Italy

Universal Pack Background:

Universal Pack established in 1965, boasts a rich heritage spanning 59 years in the packaging industry, employing over 190 dedicated professionals. With a global reach, the company has successfully installed over 8000 systems across 150 countries.

Notably, 80% of the machine components are designed and manufactured within the company, ensuring a tight grip on the production process and thus, guaranteeing the utmost product quality.

Key Products:

Stick Pack Machine for Powders

Stick Pack Machine for Free-flowing Powders

Alfa Flexi Stick Pack Machine

Recommend Reason

The machines’precision not only guarantees excellent dose accuracy, but also minimizes material waste, making them a cost-effective and environmentally friendly solution for packaging needs.
The company offers a diverse range of stick packaging options with varied sizes and shapes, tailored to meet the specific requirements of different industries and applications.
Holding an ISO9001 certification, the company rigorously upholds standards of excellence in its production processes, material selection, and all other facets of its operations, thereby guaranteeing a consistently high level of quality.

Conclusion

The role of stick pack machines is self-evident. Are you confused about choosing a suitable stick pack machine manufacturer? After reading this article, do you have any understanding of the top 10 global stick pack machine manufacturers in 2024? If you have any questions, feel free to contact Allpack at any time.

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Multi-lane special shapes bag sauce packing-6

Multi-lane Special Shapes Bag Sauce Packing Machine: The Complete Buying Guide In 2024

Stick Packaing Machine

Multi-lane Special Shapes Bag Sauce Packing Machine: The Complete Buying Guide In 2024

Are you looking for a powerhouse machine which can package your products into sachets and bags as smoothly as possible? Are you worried whether the machine you will buy will be worth the investment? Is it going to benefit you in the long run and yield the results you desire? Is it going to pose problems for you in the future due to which you would have to discard the equipment? Would you be able to use it for multiple applications?

Don’t worry, you have stumbled upon the right blog! Because we have got answers to all your questions. Let us introduce you to this magnificent piece of equipment known as multi-lane special shapes bag sauce packing machine. We will discuss about this machine in detail. So fasten your seat belts! Because we are about to begin our journey of getting to know about multi-lane special shapes bag sauce packing machine!

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1.What is multi-lane special shapes bag sauce packing machine?

Multi-lane special shapes bag sauce packing machine, as the name suggests is used to package various products like sauces, cream, lotion, medicinal solutions into special shape bags or pouches effectively. It can provide you with multi-functional features which give optimum results and reliable products which you can easily ship to their appropriate destination.

This equipment was made with latest technology which features minimum wastage and would provide you with perfectly sealed and packaged bags or pouches filled with your desired product. it packages accurately every single time a new batch arrives, thus would help you in maximizing your profits.

2.What are the benefits of multi-lane special shapes bag sauce packing machine?

You must be wondering by now what kind of benefits this machine would provide you. This equipment has many advantages which would be beneficial for your company due to the number of advanced features this machine has been provided with when it was being manufactured. Let’s see what these benefits are.

High production capacity

One of the best advantages of multi-lane special shapes bag sauce packing machine you would see is that it has the ability to package many products at the same time since it has the multiple fillers which would fill and package your products into special shapes bag simultaneously. So if you want a machine which can cater to your high production demand, then this one is perfect for you.

Accurate dispensing

You might have heard about some machines which spill the products and do not package them correctly. Well not this one. Because multi-lane special shapes bag sauce packing machine is provided with an intelligent PLC and human machine interface which fills your product with high precision. So you don’t have to spill your anger out on the machine or your worker!

Versatility

If you have factories which are involved in various sectors, then you have stumbled upon the right machine because it can be used in multiple industries. From packaging sauces, creams, lotions to chemicals and medical ointments. You name it, and this machine can do the packaging for you.

Compact design

If you have a small workspace and you’re worried whether you can install it in your production line. Then don’t worry because multi-lane special shapes bag sauce packing machine is designed in a way that it takes minimal space. So it can easily integrate into your working space with ease.

3.What are the applications of multi-lane special shapes bag sauce packing machine?

This perfect piece of equipment can be used in several sectors which makes it one its most attractive feature. It can fill and package any product into special shapes bags, pouches and sachets. Whether it is in a medical setting or a food sector. Let us discuss where this machine can be used.

Pharmaceutical industry

Ointment cream- Picture Courtesy: Trade india

This large-scale industry can reap huge benefits from a machine like multi-lane special shapes bag sauce packing machine. its multiple fillers can package medical ointments, bandages solutions, creams, drugs into special shapes bag with high precision. So your medicinal products will be available to the customer in perfect packaging without any wastage.

Chemical industry

If you deal with chemicals, then packaging them smoothly to prevent their chemical degradation would be your utmost priority. We’ve got you covered! multi-lane special shapes bag sauce packing machine can package chemicals like ethanol, acetone, pyridine, hydrogen peroxide and various other solutions into airtight special shapes bags and pouches, providing you with perfectly sealed products free from any harm.

Food industry

Instant coffee powders- picture courtesy: Aranow

Who wants spoiled or stale food on their plate? No one! So for freshly sealed and packaged food items, you can use multi-lane special shapes bag sauce packing machine. it can package various sauces, mayonnaise, ketchup, honey, maple syrup, chocolate syrup and much more into air-tight special shapes bags. Thus, they are shipped to the customer in the same state they were made, fresh and ready to use!

Cosmetic industry

Multi-lane special shape bag sauce packing machine- Picture Courtesy: Packing machine

This multi-billion dollar industry which manufactures thousands of beauty products every single day needs a machine which can cater to its demand. Multi-lane special shapes bag sauce packing machine can package sunscreens, shampoos, serums, lotions effectively and perfectly sealing them in their containers.

Household products industry

Various special shape bag-picture courtesy: thespruce.com

As the name suggests, it packages various household cleaning items like detergents, soap solutions, fabric softeners, glass cleaners. These items are transported from the hopper into special shapes bags and other packaging materials which are then sealed and shipped to their final destination.

Veterinary industry

Attention to all the pet lovers out there! If you see a company which uses multi-lane special shapes bag sauce packing machine, then rush to buy their items. Because this machine uses advanced technology to package animal care products, their ointments, drugs, shampoos, gels and cream into various colorful special shapes bags, jars and pouches.

4.What is the working principle of multi-lane special shapes bag sauce packing machine?

In order to operate multi-lane special shapes bag sauce packing machine efficiently, you must know exactly the mechanism it follows. It is quite straightforward so you don’t have to think deeply and get into its depth since its working principle is quite easy to understand. So let’s discuss the way this machine works.

Product feeding

First of all, you will feed your desired product, whether it is a sauce, ointment or any other liquid into a hopper. In this way, the hopper will be filled with your product ready to be pumped into their package.

Special shapes bag formation

Now the film holder starts its action by unwinding the film with the help of film rollers. The unwound film is then transformed into special shapes bag when the horizontal and vertical sealers seal the film from the top and the bottom. The special shapes bags are now ready to be filled with the product.

Special shapes bag filling and sealing

The piston fillers whose nozzles now contain the product fill the special shapes bags with high precision. The filled bags are then sealed using horizontal sealer bars which use high pressure for this process. The value for which is 0.8 MPa.

Special shapes bag separation and discharge

The special shapes bags are separated from each other into single unit with the help of cutters. The individual bags are finally discharged from the machine through the conveying outlet and are then transported to the other side of the production line where they will be further packaged for their shipment to their final destination.

5.Describe the structure of multi-lane special shapes bag sauce packing machine.

Multi-lane special shapes bag sauce packing machine has several parts, each serving its own purpose. It is therefore important the individual function of each of its component. Let us discuss them below.

Multi-lane special shapes bag sauce packing machine

Hopper

The hopper is used as a storage compartment where your desired product is fed into with the help of a pump. After this, the product will be packaged into the special shapes bags or pouches.

Measuring pump

The measuring pump is supported by PLC control which directs it to ensure that it is pumping accurate amount of liquid product into the packaging material, thus ensuring precise and error free filling process.

Smart temperature control

This smart temperature control ensures that when the packaged product is being sealed, it is done at the right temperature. If fluctuating values are detected, then the smart system will detect it and change it back to the desired value. Thus, ensuring proper sealing everytime.

Power switch

This power switch is used for simply turning on or switching off the machine. If you want to start the process, you can use this switch to begin the process. However, if for some reason you have to suddenly stop the process, you can immediately do so by simply turning off the machine through the switch.

Film

The film contains film sheet which is wrapped around the product for sealing process. The film holder rotates to unwind the film which is then used to seal the special shapes bags.

Alarm

The alarm is an important component which will trigger instantly the moment some abnormality happens during the process. The triggered alarm will in termination of the process which will prevent any further damage to the machine or the people around it.

Touch screen

Touch screen is used as a screen through which you can monitor the whole process and change the parameters if needed for optimum working of the machine.

Bag former

This is the area where your packaging material like special shapes bags and pouches are made, cut into specific dimensions and are then filled with the product.

Horizontal sealing

When the special shapes bags or pouches are filled with the product, they are sealed by the horizontal sealers which use high pressure to seal the top of the pouch.

Safety door

Safety door is essential for the protection of the worker who is handling the whole process of the machine to prevent any accidents on site.

Cutters

When the special shapes bags, sachets or pouches have been filled and sealed, they are cut into individual pieces with the help of cutters.

Conveying outlet

This part is where the special shapes bags, achets or pouches fall after getting filled and sealed. They are then taken out from this outlet and sent for final packaging and shipping.

6.Explain the types of multi-lane special shapes bag sauce packing machine.

Multi-lane special shapes bag sauce packing machine has many variants. Each have their own unique specifications to cater to different sectors and products. So you have lots of options to choose from according to your specific requirements.

The types are categorized according to their characteristic features. Let us discuss each of these type below.

On the basis of packaging material

Sachet multi- lane special shapes bag sauce packing machine

Sachet Multi-lane special shapes bag sauce packing machine Picture courtesy: onepacking.com

This easy to use equipment is manufactured using advanced technology where all the components work together to ensure easy flow of process. It has the ability to fill package and seal your product into sachets which are then sealed.

Working principle

Firstly, the film is unwound by a film holder where it is then transported to the forming station. The film is then shaped into various sachets. The product is poured into the sachets with the help of pump fillers after which the sachets are sealed and discharged to the next station.

Stick pack multi-lane special shapes bag sauce packing machine

Stick pack Multi-lane special shapes bag sauce packing machine Picture courtesy: onepacking.com

This machine features multiple where the product is packaged into stick packs simultaneously at the same time. The stick packs can sealed on all four sides if you need it and it has great production capacity of packaging hundreds of sachets every hour.

Working principle

First of all, the stick packs are made when the film holder unwinds the film and produces stick packs by sealing it from its base and at the top. The product is then poured into these newly formed stick packs and sealed with the help of sealing jaws. The filled stick packs are cut and discharged, ready to be shipped.

On the basis of form

VFFS multi-lane special shapes bag sauce packing machine

VFFS Multi-lane special shapes bag sauce packing machine Picture courtesy: gzmiziho.com

This type, as the name suggest fills and seals product vertically in a smooth and efficient way. It is perfect for packaging products which flow or are liquid in nature and so is perfect for packaging juices and liquid beverages.

Working principle

The process starts when the film of package material is unraveled by the film holder and produced into special shapes bags, pouches, sachets, stick packs or any other packaging material. It is then sealed by horizontal sealers after which the desired product is poured into these by pump fillers. The pouches are sealed and discharged.

On the basis of fillers

Multi-lane special shapes bag sauce packing machine with piston fillers

Multi-lane special shapes bag sauce packing machine with piston fillersPicture courtesy:plantitpackaging.com

This type is equipped with piston fillers whose characteristic feature is that it can pour accurate amount of liquids into special shapes bags. It is therefore ideal for packaging thick liquids or sauces, thus ensuring that each packet is filled with the exact amount of liquid every time.

Working principle

The packaging material like special shapes bags, pouches or zipper bags, after they have been made and sealed are aligned with the piston fillers. These fillers which contain the product then dispense it into these packets accurately. The filled packs are then sealed and discharged. They are ready to move to the next stage of production line.

Multi-lane special shapes bag sauce packing machine with volumetric fillers

Multi-lane special shapes bag sauce packing machine with volumetric fillers Picture courtesy:samfull.net

This type is featured with volumetric fillers. As the name implies, the machine is preset to dispense accurate volume of liquid into packs in each batch. As a result, the all the filled products are exactly the same. It can also be integrated easily into other production line.

Working principle

The machine is firstly preset to dispense an exact value of product into special shapes bags, sachets, pouches and containers according to your requirements. The product which is in the hopper flows in to the volumetric fillers where they dispense them into packaging materials. The filled bags are sealed, cut into individual pieces and discharged for final shipping.

7.How to maintain multi-lane special shapes bag sauce packing machine?

Operator maintaining machine

Just like every other machine which requires a regular maintenance for its optimum working, Multi-lane special shapes bag sauce packing machine too needs regular check up to ensure that it is providing you the best results. Some of the factors which you need to keep in mind are.

Cleaning: After working for the whole day, filling, packaging and sealing, the machine would be covered with dust or product debris. So use a clean fabric cloth and remove any dust particles on the horizontal sealers, cutters, conveying outlet and the hopper.

Inspection: Make sure you regularly inspect the machine parts to see whether they are looking fine or not. In this way if you detect problem with any of the component, you can quickly fix them or replace them with a new one. This way, you will be saved from a bigger financial loss.

Lubrication: Just like the other machines, if you do not lubricate multi-lane special shapes bag sauce packing machine moving parts regularly, they will easily wear and tear due to friction. So lubricate the moving parts monthly to prevent such damage.

8.What quality standards should multi-lane special shapes bag sauce packing machine meet with?

It is very important for you to know that there are certain international rules and regulations which you must comply with so that your product can be used by the consumer. If the rules are not followed, then your product will be banned from using. These rules are.

FDA: Food and Drug Administration is an important regulatory body which gives out important guidelines to ensure that the products being made are of highest quality.

ISO: International Organization of Standardization gives out laws which are universally accepted to ensure that safe and effective products are being made all around the world.

CE: This certification is used in European Economic Area which gives out proper guideline to ensure that the products are safe to use.

GMP: Good manufacturing practice is a regulatory system which directs the manufacturers to make products which can pass the quality standards given by the organization.

9.What are the factors for choosing the best multi-lane special shapes bag sauce packing machine?

Choosing which kind of multi-lane special shapes bag sauce packing machine can be a little difficult for you. Because everyone wants to make the best possible decision since there is lots of capital which is being invested into these costly expensive. Don’t worry, we’ve got you covered because we are going to give you some tips to choose the best Multi-lane special shapes bag sauce packing machine for you!

Financial capital

How much money does Multi-lane special shapes bag sauce packing machine cost? This question might be worrying you. So it is important to know how much financial capital you can invest and if you have the means, then go for it. Whereas if you are having difficulty, then you should look for second hand equipment for your business.

Type of packaging material

Different types of packaging material picture courtesy epac.com

What kind of packaging material do you deal with? Is it special shapes bag, flat pouch, zipper pouches or sachets and stick packs? Thus, according to your packaging material, buy that type of Multi-lane special shapes bag sauce packing machine which would be able to cater to your specific packs, otherwise your machine will become unusable for your business.

Working space

Working space is quite critical when it comes to which type you would buy. You have to check how much space is in your workplace and whether the machine you are intending to buy can integrate easily into your production line.

Production Speed

Multiple stick packs

The production speed of your machine would be quite important and you would have to see whether it would be able to cater to your demands. So you would have to see whether your production requirements is in line with the speed of your machine.

Conclusion

After discussing in detail about multi-lane special shapes bag sauce packing machine, we hope that by now you would be well aware of the specifications of this machine, its features, benefits, use and whether it is worth buying or not. You must have been convinced by now that investing in this machine will be quite beneficial for you, the benefits of which you can reap for many years to come. So if you are thinking of buying it, then do consider Allpack because we have got some of the best machines with advanced features that we can offer! For more information and details, please contact us now.

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Stick Packaging Machine VS Sachet Machine

Sachet Machine, Stick Packaing Machine

Stick Packaging Machine VS Sachet Machine

All kinds of products require packaging, and now there are various types of packaging available. Diversified packaging can beautify products and attract customer interest in purchasing. Are you often attracted by the diversified packaging? Among them, stick packaging and sachet are widely used, and we often see them in various occasions.

Both stick packaging machines and sachet machines are common packaging machines, but what is the difference between them? Do you want to know more information about stick packaging machines and sachet machines? So, let’s start to explore these two kinds of machine!

Add a header to begin generating the table of contents

1.What Is Stick Packaging Machine VS Sachet Machine?

To begin with, in order to learn the basic knowledge about stick packaging machine and sachet machine, let’s discuss the definition of them.

Stick Packaging Machine

Allpack Stick Packaging Machine

A stick packaging machine is a kind of device with multiple functions, which can achieve automatic small-doze automatic flexible packaging.

This kind of machine is commonly applied in a lot of industries. They usually use PLC program control and touch human-machine interface, combined with servo system drive, to ensure the accuracy and stability of the packaging process.

Sachet machine

Allpack Sachet Machine

The sachet machine is an automated equipment, which is mainly used for accurately measuring and packaging materials such as liquids, powders and particles into small bags. This type of machine is widely used in industries such as food, medicine, and chemical engineering, which can improve production efficiency and ensure packaging quality.

2.What Are the Applied Industries of Stick Packaging Machine VS Sachet Machine?

Have you often seen stick packaging and sachets in supermarkets? For example, you must have seen instant coffee with stick packaging before. To be honest, the stick packaging machine and sachet machine are applied in various industries. Then, let’s explore them one by one!

Chemical Industry

Desiccants - Sourced: widgetco

As is known to all, chemical products need to be packaged and sealed in a sterile environment. The stick packaging machine and sachet machine can flexibly develop packaging plans to meet the packaging requirements of chemical products, ensuring product hygiene and safety.

The stick packaging machine and sachet machine can package desiccants, pesticides, and other products.

Food Industry

Dove Chocolate - Sourced: facts.net

The stick packaging machine and sachet machine have the capability to efficiently package a wide array of food products, ranging from chocolate and coffee to biscuits and more. These foods usually need to be easy to carry and store, and small bag packaging can well meet this demand.

Pharmaceutical industry

Pharmaceutical Sachet - Sourced: formika

The stick packaging machine and sachet machine can adjust packaging parameters according to the properties and needs of different drugs, such as packaging materials, sealing temperature, packaging speed, etc. These machines are suitable for packaging various forms of drugs such as powder and tablets.

The stick packaging machine and sachet machine ensure accurate drug dosage and reduce errors through precise measurement and packaging techniques.

Cosmetic industry

Cosmetics Sachet - Sourced: freepik

The stick packaging machine and sachet machine have extensive applications in the cosmetics industry, offering significant advantages that bring numerous conveniences and benefits to the sector.

The packaging form is convenient to carry, easy to store, and can enhance the overall aesthetics of the product. In terms of cosmetics, an aesthetically pleasing packaging design can effectively capture the attention of potential consumers.

In a word, after continuous optimization and adjustment, the stick packaging machine and sachet machine are now suitable for various materials and widely used in various industries, improving the safety and aesthetics of products.

3.What Is the Difference Between Stick Packaging Machine and Sachet Machine?

The distinction between stick packaging machines and sachet packaging machines is often blurred due to their numerous similarities, causing confusion for many. Next, I will introduce the differences between them.

Appearance

Stick Packaging Machine VS Sachet Machine

As you can see, the stick packaging machine and the sachet machine have many similarities in appearance. They all have hopper, control panel, filling device, etc.

Nonetheless, the stick packaging machine incorporates a sleek and compact design that caters specifically to the requirements of lengthy stick packaging. The design of sachet machines may be more diverse to accommodate sachet of different sizes and shapes.

Packaging format

Packaging Format - Sourced: musgravemarketplace.ie

The packaging formats produced by these two packaging machines are different. The product packaging produced by the stick packaging machine is slender and long, generally with back sealing.

However, the packaging produced by sachet machines is wider than that of stick packaging, usually with 4 side or 3 side sealing.

4.What Material Do the Stick Packaging Machine VS Sachet Machine Adopt?

You have eaten ketchup, and drink milk powder with stick package or sachet. Whether it is stick packaging machine or sachet machine, they use a wide range of materials.

Powder

Milk Powder - Sourced: bcdairy.ca

The stick packaging machine and sachet machine are particularly suitable for powdered materials such as coffee powder, milk powder, seasoning powder, pharmaceutical powder, sugar, desiccants, etc. They are often disposable products, which is convenient to carry.

Granule

Chewing Gum - Sourced: candywarehouse

Having you eaten chewing gums? Some are packaged with sachet or stick packaging. Moreover, both stick packaging machines and sachet machines can package granular items like candies, grains, and nuts.

Liquid

Ketchup - Sourced: foodandwine

Have you ever eaten fried chips or fried chicken with ketchup? Do you pay attention to the packaging of ketchup? To be honest, in addition to ketchup, the stick packaging machines and sachet machines are also suitable for packaging many liquid materials, such as soy sauce, vinegar, milk, soy milk, beverages, etc.

5.What Are Advantages of Stick Packaging Machine VS Sachet Machine?

Do you know the advantages of stick packaging machine and sachet machine? Their advantages are reflected in the following aspects:

Diverse bag types

Diverse Bag Types - Sourced: xmlinkcn

Stick packaging machines and sachet machines can adapt to products of different shapes and sizes, with a variety of packaging sealing types including back sealing, straight cutting, 3 side sealing, and 4 side sealing.

High degree of automation

In today’s world, fully automatic stick packaging machines and sachet machines are usually equipped with automated control systems, which can automatically complete a series of packaging processes such as measuring, filling, and sealing.

Accurate measurement

Accurate Measurement - Sourced: javatpoint

Utilizing advanced measurement technology, stick packaging and sachet machines guarantee precise and uniform weight or quantity for every packaged product. This accuracy not only minimizes material waste but also enhances material utilization efficiency.

High production efficiency

The two kinds of machines adopt automated operations and reduce manual intervention, improve production efficiency, and lower production costs.

Cost saving

Cost Saving - Sourced: digitaldealer

The use of stick packaging machines and sachet machines can significantly reduce labor costs and save expenses for companies. This device can achieve continuous operation, reduce production interruptions and waiting time, and further reduce costs.

6.What Are the Main Parts of the Stick Packaging Machine VS Sachet Machine?

Do you know the main parts of the stick packaging machine and sachet machine? Let’s move on to this section.

Stick Packaging Machine

The Main Parts of Stick Packaging Machine

Filling device	It is used for temporary storage of materials to be filled, ensuring the continuity of the filling process.
Pouch forming	It is mainly responsible for shaping packaging materials (such as film, paper, etc.) into packaging containers or bags that meet product requirements through certain processes and mechanisms.
PLC	As the core device of the control system, PLC is mainly responsible for controlling the logical operations of the entire packaging process. Through pre-set programs, PLC can accurately control the various execution mechanisms of the packaging machine.
Seal (vertical seal and horizontal seal)	During the packaging process, vertical and horizontal sealing (horizontal edge sealing) are combined to jointly complete the sealing work of the packaging bag. The sealing quality directly affects the sealing, aesthetics, and service life of packaging bags.
Multi lane filling	Filling is a core process in packaging machinery, mainly responsible for filling liquid, granular or powdered materials into packaging containers in predetermined quantities.

Sachet

The Main Parts of Sachet Machine

Roll film	Roll film is one of the indispensable parts in the automated packaging process. According to the different materials, there are various types of film rolls, such as PVC shrink film rolls, PE rolls, PET protective films, etc.
Hopper	A hopper is a device used for storing and conveying materials, ensuring that the materials can be continuously and stably supplied to the packaging machine.
Filling volume adjustment	Filling volume adjustment is to ensure the accuracy and efficiency of product filling. During the adjustment process, attention should be paid to the interaction and coordination of various components to ensure the stability of the entire system.
Bag former	The bag former uses high temperature, high pressure and other processes for sealing, printing and other subsequent processing to meet the packaging needs of different industries.
Packaging control panel	The main functions of the control panel include setting packaging parameters (such as bag size, inflation rate, etc.), monitoring equipment status (such as running speed, fault information, etc.), and performing necessary operational controls (such as starting, stopping, pausing, etc.).
Upper heat sealing	By heating, the contact surface of the packaging material reaches a molten state, and then it is bonded together under pressure to achieve sealing. This process requires control of heating temperature, pressure, and time to ensure the quality of sealing.

7.What Technology Do Stick Packaging Machine VS Sachet Machine Adopt?

The importance of technology is self-evident, as it plays a crucial role in the entire packaging machine. Let’s explore the packaging technology used by the stick packaging machine and sachet machine.

Technology - Sourced: standards.org.au

The stick packaging machine and the sachet machine adopt two kind of technology: Vertical Form Fill Seal (VFFS) and Horizontal Form Fill Seal (HFFS).

Vertical Form Fill Seal

VFFS usually refers to a packaging technology that package materials (such as plastic film or paper) in a vertical direction. This technology is commonly used to manufacture various vertical packaging bags, and is particularly suitable for dry products such as sugar, grains, etc.

Horizontal Form Fill Seal

HFFS is another packaging technology in which the packaging material is formed horizontally, filled with items, and sealed.

8.The Market of Stick Packaging Machine VS Sachet Machine

You must be curious about the market situation of these stick packaging machine and sachet machine, as detailed in the following analysis.

Market Drivers

Consumer Demand for Stick Packaging and Sachet - Sourced: slimstock

With the increase in consumer demand, industries such as food, medicine, and daily chemicals has provided a broad market space for the packaging machinery industry. The increasing demand for packaging machinery in these industries has driven the growth of the stick packaging and sachet machine market.

Owing to the convenience and distinctive features of stick packaging and sachets, the demand for machines that produce these formats is steadily rising among consumers.

Market Restraint

Stick packaging and sachet may be affected by moisture, which can shorten the shelf life of the product. In addition, some drugs also require sterile packaging, which poses a great challenge to ordinary packaging. Therefore, companies need to ensure product quality based on product requirements.

Market Opportunity

Market Opportunity - Sourced: okcredit.in

At present, the stick packaging machine and sachet machine have undergone significant advancements in incorporating sensors, controllers, and human-machine interfaces. These sophisticated integration enable precision monitoring and seamless automatic adjustments throughout the packaging process, thereby enhancing the overall stability and quality of the packaging operation.

For example, intelligent control systems can automatically adjust equipment parameters to meet different packaging requirements, while achieving fault self diagnosis and early warning, reducing downtime.

Market of Stick Packaging and Sachet - Sourced: straitsresearch

Based on the figure above, the market share of stick packaging and sachet is similar. In 2023, the market size for stick packaging and sachet machines globally exceeds USD 500 million. It can be seen that the market environment for these two machines is relatively good.

9.Which One is Better? Stick Packaging Machine VS Sachet Machine?

Which packaging machine do you want to choose? There is no good or bad distinction between these two types of machines. Your choice depends on your needs. When you selecting a suitable packaging machine, you requires considering many factors.

Product features

Different Packaging Forms - Sourced: visionhunters

As the picture showed above, there are many packaging forms. So, you should consider the packaging forms of the product, such as stick packaging, sachet, etc., to ensure that the selected packaging machine supports these packaging forms.

You should determine the size range of the product, such as length, width, height, etc., in order to select the appropriate packaging machinery.

Besides, you should pay attention to the weight range of the product and ensure that the packaging machine can handle the required weight of the product.

Price

Price - Sourced: price2spy

Before selecting a packaging machine, the first step is to determine your budget range. This will help you quickly screen out devices that meet budget requirements and avoid unnecessary waste.

You should keep in mind that don’t just pursue low prices, but consider the cost-effectiveness of the equipment. Equipment with high cost-effectiveness usually performs well in terms of performance, quality, and after-sales service.

Visit the manufacturer and machine

Visit the Manufacturer and Machine - Sourced: auroratextile

If possible, you can try to conduct on-site inspections at the equipment manufacturer to understand the production environment, manufacturing process, and quality control of the equipment.

You can try to bring samples for machine testing as much as possible to ensure that the equipment can meet its actual production needs.

In addition, you can pay attention to observing and evaluating the performance and stability of the equipment during actual operation.

Conclusion

After reading this article, do you have a general understanding of stick packaging machines and sachet machine? If you want to know more information about how to choose a packaging machine, you can contact Allpack and we will provide you best service.

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Milk Powder Stick Packaging Machine: The Complete Buying Guide In 2024

Stick Packaing Machine

Milk Powder Stick Packaging Machine: The Complete Buying Guide In 2024

Are you looking to enhance your production efficiency or improve your packaging without sacrificing the product’s quality? Do you need a machine that ensures precise filling, robust production, and efficient packaging? The right milk powder packaging machine can certainly help you achieve that!

Milk powder is a popular and widely consumed dairy product due to its extended shelf life, ease of use, and nutritional value. Quality packaging plays a crucial role in sustaining the milk powder’s freshness and longer shelf life. Stick packaging has become more common among packaging options since it is economical, efficient, and easy to use.

A milk powder stick packaging machine offers a modern solution, designed to automate the operation, guaranteeing accuracy, hygienic practices, and efficiency. For manufacturers, investing in the right equipment can significantly impact your business growth and market image.

This buying guide attempts to provide you with the necessary knowledge to select the ideal milk powder stick packaging machine that will meet your demands. So, stick to the guide till the end and understand the device better!

Add a header to begin generating the table of contents

1.What is a milk powder stick packaging machine?

Allpack Milk Powder Stick Packaging Machine

You might be aware of the increasing market trend of milk powder stick packs due to their convenient usage and portable single-use product. A stick pack is a slender packaging format.

A milk powder stick packaging machine is a specialized device created to efficiently produce stick packs filled with powdered goods. It is an indispensable and valuable device that can significantly influence your business growth.

Apart from the food industry, the milk powder stick packaging machine can also be employed in other sectors, such as pharmaceuticals, chemicals, cosmetics, and herbal, to package powdered items effectively.

2.What are the advantages of a milk powder stick packaging machine?

With all of its incredible benefits, the milk powder stick packaging machine is a must-have for any industry looking for robust and efficient production of stick packs of powdered items. Here are some notable advantages of the milk powder stick packaging machine:

Major Advantages of the Milk Powder Stick Packaging Machine

Cost-Efficient

Cost-efficient

It is a fact that the milk powder stick packaging machine requires a huge investment initially. However, it can be cost-efficient in the long run by eliminating labor costs and potential human errors.

Easy to Maintain

Maintenance Ease – Picture Courtesy: Jochamp

Maintenance of industrial equipment is essential to keep it in top condition. Manufacturers always want devices that are easy to maintain to avoid heavy expenses and halted work for a long time. The milk powder stick packaging machine offers the advantage of easy maintenance and you will have no problem maintaining it.

User Friendly

User-Friendly Interface – Picture Courtesy: Levapack

The milk powder stick packaging machine utilizes advanced technology, which makes the equipment user-friendly. The device can be operated and regulated via a touchscreen interface which is easier to use and does not require extensive training.

Rapid Production

Rapid Production

The automatic milk powder stick packaging machine has the key benefit of rapid production without requiring manual assistance. The rate of production can vary based on different models. The device can help you achieve the desired production demands.

Efficiency and Accuracy

Efficiency & Accuracy

Another remarkable benefit of the milk powder stick packaging machine is the efficient packaging processing and accurate filling of stick packs. The precise filling is critical, particularly in the pharmaceutical sector, where the stick packs are produced to serve a unit dose of medications.

Improved Product Quality

Improved Product Quality

The milk powder stick packaging machine packages the product in a strict hygienic environment, ensuring minimal contamination and improving product quality and freshness. This property will ultimately extend the product's shelf life while retaining its inherent characteristics.

3.Which industries can utilize a milk powder stick packaging machine?

The milk powder stick packaging machine is a flexible equipment that can handle a wide range of powdered materials. Therefore, it is a favored device across various industries. Here we are enlisting some common industries that can utilize the milk powder stick packaging machine for various products:

Dairy Industry

Applications in the Dairy Industry

Dried milk powders are commonly used items and are most popular due to their convenient usage, longer shelf life, and nutritional value. These milk powders can be effectually packaged into stick packs using a milk powder stick packaging machine.

Food and Beverage Industry

Applications in the Food & Beverage Industry

Another popular industry that can adopt a milk powder stick packaging machine for packaging several powdered food items and beverages as ready-to-use stick packs. Examples include coffee powder, cocoa powder, powdered juices, chocolate powder, spices, and protein powder.

Pharmaceuticals Industry

Applications in the Pharmaceutical Industry

The milk powder stick packaging machine is utilized in the pharmaceutical industry to package powdered drugs. Various powdered drugs are now packaged as unit-dose stick packs for easy consumption by the patients. Moreover, stick packs of sample drugs can also be produced.

Chemical Industry

Applications in the Chemical Industry (Cinnamon Dye) – Picture Courtesy: The List

The milk powder stick packaging machine is employed in the chemical industry to package chemicals, such as pesticides, dyes, pigments, laundry agents, and other powdered chemicals.

Cosmetics Industry

Applications in the Cosmetics Industry

Several personal care and cosmetic products such as facial powders, baby powders, and talcum powder are also packaged in stick packages using the milk powder stick packaging machine.

4.Describe the structural components of a milk powder stick packaging machine.

The milk powder stick packaging machine is structurally composed of various electrical and mechanical components. Here you will explore the basic components of the milk powder stick packaging machine and their description.

Components of the Milk Powder Stick Packaging Machine

Components	Description
Material Hopper	The component is located at the top of the device and is responsible for temporarily storing the powdered materials and dispensing them into each stick pack. Its design and capacity can be varied in different variants.
Mounting Rack	It is responsible for tightening the film frame to avoid slipping the film reel.
Screen Panel	It is a touch screen used to monitor or regulate the processing parameters.
Power Switch	It connects the device with the necessary power supply.
Date Printer	It consists of the registration rollers that imprint the date on the packaging film.
Stick Pack Former	This section consists of shaping or forming tubes that are responsible for the fabrication of stick packs.
Vertical Sealer	The vertical heated sealing bars apply pressure on the film strips and produce vertical seals to form stick packs.
Pulling Roller	The pulling roller pulls the film and maintains the film's tension.
Horizontal Sealer	The horizontal sealer is a sealing clamp that seals the top and bottom edges of the consecutive stick packs.
Wheels	The universal wheels are responsible for conveniently transporting the device from one place to another.

5.Classify the milk powder stick packaging machine.

It must be overwhelming to look at the heft of the variants of the milk powder stick packaging machine available on the market. Why fretting out? Here you will find different variants, each having distinctive features and benefits, classified on several aspects.

Categorization Based on Automation

Fully Automatic Milk Powder Stick Packaging Machine

Fully Automatic Milk Powder Stick Packaging Machine

It is the latest advanced form of equipment with multiple lanes functioning in the same fashion. It occupies a larger area and has incredible production efficiency. Companies with huge production demands add this equipment to their line.

The device uses digital technology to perform the entire operation with minimal human intervention.

Categorization Based on Number of Lanes

Single Lane Milk Powder Stick Packaging Machine

Single Lane Milk Powder Stick Packaging Machine

This device model is designed with a single processing lane, which processes a single stick pack at a time. It is often employed in laboratory-scale or medium-sized industries due to its limited productivity and easy maintenance.

Multi-lane Milk Powder Stick Packaging Machine

Multi-lane Milk Powder Stick Packaging Machine

It is a large piece of equipment with multiple lanes in its design, working in the same fashion and producing multiple stick packs in each cycle (depending on the number of lanes). It is the best solution for large-scale industries with high manufacturing needs.

6.How does a milk powder stick packaging machine work?

The milk powder stick packaging machine is structured with several components for streamlined packaging. The basic steps involved in the functioning of this device are described below:

Feeding of Powdered Material

The operation begins by feeding the hopper with the powdered material. The quantity of powder to be fed is ascertained by the hopper’s dimensions and capacity.

Placement and Unwinding of Packaging Film

A large film reel of recommended packaging material is placed on the film frame. The film is unfolded and directed towards the device. The unfolding process is facilitated by the cross-seal clamps.

Picture Courtesy: Viking Masek

Printing

This is an optional step. If the device has the printing tool, the film is processed through a registration roller, imprinting the date and other imprints on the film.

Picture Courtesy: Coretamp

Slitting of Film

The film tension is maintained while entering the slitting section, where the film is cut into strips using slitting blades. The number of strips produced and processed in each cycle relies on the number of lanes in the device.

Picture Courtesy: Viking Masek

Formation of Stick Packs

The produced strips travel through many shaping tubes (one per lane). The strips get overlaid around the tubes such that it results in a stick pack with the overlaying of the two external margins.

Picture Courtesy: Viking Masek

Filling and Sealing

Several heated vertical sealing bars (one for each lane) advance and come into contact with the vertical film overlay when the film stops moving. The bars press up against the tube to form a seal. A single lateral clamp then seals the top edge of one package and the bottom edge of another package.

The precise amount of the powdered material is then fed into each pack. The filling mechanism for precise measurements can be varied in each model.

Picture Courtesy: Viking Masek

Discharging of Finished Product

After the product filling and package sealing, the blades cut individual packs which drop down and are expelled from the device through the outfeed.

Picture Courtesy: Viking Masek

7.What filling techniques are employed in the milk powder stick packaging machine?

There can be various filling mechanisms installed in the milk powder stick packaging machine. The two frequently employed mechanisms are:

Auger Filling Mechanism

Auger Filler Milk Powder Stick Packaging Machine

In such types of fillers, an auger screw is utilized for the powders to be dispensed from the hopper. The screw gyrates at a specific speed and guides the precise powder quantity into each pack. By adjusting the screw rotations, the amount of powder to be dispensed can be regulated.

Vibratory Cup Filling Mechanism

Vibratory Cup Filler Milk Powder Stick Packaging Machine

The vibratory cup fillers offer a blend of speed, precision, and versatility. These are suited to linear feeders. They calculate the powders by weighing them and then distributing them into the packs.

8.How to maintain a milk powder stick packaging machine?

Maintenance Program

Machine breakdown might mean a large loss of money due to productivity loss. A machine that malfunctions due to poor maintenance won't be able to produce the quality product. The impact of device failure can be reduced by carrying out regular device cleaning and maintenance.

Here’s an overview of the maintenance procedure that can be followed to guarantee the smooth functioning of the device.

Maintenance Basic Steps

Lubrication

It is essential to periodically lubricate the dynamic parts of the device for their smooth functioning as continuous operation causes abrasiveness and friction that can lead to tear and damage.

Cleaning

Routine cleaning as well as periodic deep cleaning, are crucial for efficient performance of the device. Regular cleaning of parts such as sensors, nozzles, hopper, sealing station, and slitting assembly must be done to avoid dust and residue accumulation that can cause product contamination.

Inspection and Changeovers

Inspect the entire device for loose screws and bolts that can halt the operation. Moreover, examine the components for damage and tear and consider timely repair or replacement to avoid breakdown and permanent damage to the device.

9.Are there any safety guideline certifications required for a milk powder stick packaging machine?

Health and safety guidelines are developed to protect operators as well as customers. When safety regulations are followed throughout the production and processing, the product’s quality and safety is guaranteed. Here are the primary international standards that a milk powder stick packaging machine needs to comply with.

Food and Drug Administration (FDA): The FDA's clearance certifies the product's safety for use in consumer products manufacture and processing.

International Organization for Standardization (ISO): The ISO accreditation certifies that the product satisfies standard regulatory specifications and is safe and effective.

Current Good Manufacturing Practices (cGMP): The cGMPs are the legal requirements needed to properly develop the product. Its certification indicates that the product is safe to carry out the functioning.

European Conformity (CE): The CE marking indicates that the product complies with accepted safety and environmental standards.

10.Enlist the common problems encountered in a milk powder stick packaging machine and how to troubleshoot them.

The milk powder stick packaging machine has become indispensable to companies that deal in powdered goods. The device offers the packing process precision, uniformity, and efficiency. But just like any other equipment, the milk powder stick packaging machine might have issues that could compromise its functionality.

In this section, we will discuss some common issues encountered in the device and how to fix them.

Film Wrinkling

Film Creasing – Picture Courtesy: Synda Pack

The creasing or wrinkling of the film could cause multiple defects and halt the operation. The potential causes and their respective solutions are described under:

Causes

Solutions

The film frame is loose.

The dancing rollers are damaged.

Misaligned film roll.

The pulling roller exerts extra pulling pressure.

Firmly tighten the film frame.

Repair or replace the dancing rollers.

Adjust the film reel into the center.

Adjust the film pulling tension.

Faulty Sealing

Defective Seal

The defects in sealing result in product spills and thus resource wastage. The possible reasons are:

Causes

Solutions

Dirty sealing surfaces.

Inadequate sealing time or pressure.

Improper temperature setting.

Damaged sealing bars or clamps.

Clean the sealing station.

Adjust the sealing parameters, such as time, pressure, and temperature.

Replace the torn sealing bars or clamps.

Stick Pack Size Variances

Stick Pack Size Variances – Picture Courtesy: Amcor

The non-uniformity in the size or dimensions of stick packs negatively impacts the brand image. The potential reasons and how to fix them are discussed below:

Causes

Solutions

Defective slitter or forming tube.

Fault or obstruction in the film feeding.

Replace the slitter or forming tube.

Clear the obstruction in the path of the film.

Inconsistent Filling

Non-Uniform Filling

The inconsistency in the filling of stick packs is troublesome, particularly in the drug industry where stick packs offer precise unit-dose of medications. It must be timely resolved. The possible causes of this fault are:

Causes

Solutions

The filling nozzle is blocked or damaged.

Fault in the material supply.

Calibration or software errors.

Clean the filling station regularly to avoid clogging.

Replace the damaged nozzles.

Ensure the smooth supply of the material.

Validate the calibration of the components.

Update the software regularly.

11.What are the major factors to consider before investing in a milk powder stick packaging machine?

Investing in the milk powder stick packaging machine requires a substantial amount. It is therefore important to choose the right equipment that can satisfy your demands efficiently. Some key factors that should be considered before buying the device could aid you in selecting the perfect equipment for your business. These factors are described below:

Production Capacity

Single Lane & Multi-lane Milk Powder Stick Packaging Machine with Distinct Production Capacity

It is an important factor to consider before selecting the device. You must take into account your desired production needs (current as well as future objectives) and then opt for the model that can assist you in a better way.

Budget

Budget

Budget

Before selecting a milk powder stick packaging machine, you need to make sure that your budget is well-defined. Consider both the initial cost of purchase and ongoing operational as well as maintenance expenditures for the machine.

Product Characteristics

Product Characteristics – Picture Courtesy: Best Health Magazine

The products you are dealing with will have certain unique characteristics. You must know about those properties and then opt for the device variant that can efficiently handle the products and satisfy your needs.

Filling Mechanism Installed

Auger Filler vs Vibratory Cup Filler

There are multiple mechanisms of filling, each developed for certain powders. Consider the device with the appropriate filling technique for your products installed in it.

Regulatory Compliance

Standard Certifications

Any company's top focus should be the wellness of its customers. A device, having the required safety certifications, is recommended to choose. Quality products and packaging will certainly help in the improved public’s trust in the firm.

Versatility

Versatility – Picture Courtesy: Medical News Today

It is recommended to choose the model that has the versatility feature and can handle a wide range of products. This feature will help you achieve your future objective of the extension of the production line without investing in multiple equipment.

Conclusion

For every manufacturer looking to increase productivity, reliability, and product quality, a milk powder stick packaging machine is an ideal and essential tool. Knowing the essential features of a milk powder stick packaging machine will make it easier for you to choose one that will unquestionably be ideal for your need. So, if you also want to get advantage from this incredible equipment by opting for a perfect variant, Allpack can certainly help you with that. Feel free to contact us for a perfect stick packaging solution!

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What is the Difference between a Stick Pack and a Sachet?

sachet, Sachet Machine, Stick Packaing Machine

What is the Difference between a Stick Pack and a Sachet?

In modern society, product packaging is not only to protect products, but also the key to conveying brand image and attracting consumers. More and more customers are choosing to purchase single use products with stick packs or sachets. Both are widely used in various industries, such as food, agriculture, and pharmaceuticals.

The two packaging forms occupy a place in the market due to its portability and diversity. Because of their similarities, many customers often confuse them.

What is the difference between a stick pack and a sachet? I think you must have thought about such a question. Today, let’s explore their differences.

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1.What Is a Stick Pack and a Sachet?

As we all know, the stick pack and sachet have many common points. You must have many questions about them. Let me first introduce to you the definition of two kinds of packaging.

Stick Pack

Stick Pack - Sourced: blackcoffeeroastingco

Stick packs, also known as stick packaging, are a kind of long and narrow packaging. This kind of packaging is mainly used for single servings of liquids, powders, and granules.

Sachet

Sachet

Sachet - Sourced: fifoplus

A sachet refers to a tiny container within little material. The sachet is usually wider than a stick pack. A variety of products are applied as single doses using these compact, light-weight packaging.

2.What Are the Applied Industries of Stick Packsand Sachets?

Believe it or not, you must have seen many stick packs and sachets in your daily life. These two kind of packaging are widely used in a lot of industries, such as food, pharmaceutical, cosmetic, agriculture, and chemistry.

Food industry

Coffee Stick Pack & Sachet - Sourced: nicejugsmk & pandemanila

In the food industry, whether it is brewed coffee, fruit juice, or health products, stick packs and sachets can provide precise weight control while ensuring the sealing and clean of food.

Pharmaceutical industry

Pharmaceutical Sachet - Sourced: webpackaging.

Having you seen the pills with stick packs and sachets? These two kinds of packages are widely used in the pharmaceutical industry, especially suitable for tablets, capsules, suppositories, pills, cold granules, etc.

This packaging form has such advantages as light weight, and easy portability. It has good protection for the packaging material and meets the special packaging requirements of drugs and health products.

Cosmetic industry

Cosmetics Sachet - Sourced: linkedin

The stick pack and sachet design of cosmetics usually reflect the high-end and luxurious feeling of the product, attracting the attention of consumers. At the same time, the two kinds of packaging also facilitate consumers to control usage, and keep the product fresh.

This type of packaging not only meets consumer demands for simplicity of use but also improves the product’s sales attractiveness. It is also comfortable to carry.

Agricultural industry

Vegetable Seeds - Sourced: lowes

Stick pack and sachet are widely used in the agricultural field, and with their unique characteristics and advantages, they provide great convenience for agricultural production, storage, transportation, and sales. Small bag packaging is widely used in the packaging of agricultural products, such as vegetable seeds and grains.

Chemical industry

Desiccant - Sourced: edcosupply

Stick pack and sachet are widely used in the chemical industry, and its unique design and functionality make it an ideal choice for packaging many chemical products.

Due to their good sealing characteristics, stick pack and sachet are particularly suitable for packaging such chemicals as chemical reagents, catalysts, and desiccants, making it convenient for users to use and manage.

3.What Is the Difference between a Stick Pack and a Sachet?

After knowing the basic information of a stick pack and a sachet, you will find that they have many things in common. However, it is precisely because of their similarities that many people are easily confused. Do you know their difference? Let’s move to study their differences.

Form

The Form of A Stick Pack and A Sachet - Sourced: yellowimages

The stick pack have a long and narrow design. And it has many bag styles, such as straight cutting, round, serrated, and diamond.

However, the sachet is wider than the stick pack, usually with 3 or 4 side sealing.

Capacity

The capacity which can be packaged in the stick pack and sachet are different. In terms of powder, the stick pack can accommodate several grams of powder. In terms of liquid, the stick pack can accommodate 1 to 60 milliliters.

In terms of powder, the sachets can package several grams of powder. In terms of liquid, the stick pack can package 1 to 10 milliliters of liquid, far less than stick pack. This capacity is very suitable for single servings of lotion or shampoo.

Cost

Cost - Sourced: mckenzielake

To be honest, stick packs are often more expensive than sachets, because of their distinct shape, such as diverse cutting types what we have discussed in the above. Stick packs, on the other hand, provide a few benefits over sachets.

4.What Materials Can Be Packaged in a Stick Pack and a Sachet?

Stick pack and sachet are a kind of flexible and practical packaging form that is suitable for various types of materials. The following describes in detail the materials that can be packaged in stick pack, especially liquid, granule, and powder:

Liquid

Tomato Sauce - Sourced: mcdonalds

Stick pack and sachet are particularly suitable for liquid materials, such as beverages, condiments, sauces, milk, etc.

This packaging form can effectively prevent liquid leakage and is convenient for consumers to carry and use. Through appropriate material selection and structural design, stick pack and sachet can ensure the stability and safety of liquid materials during storage and transportation.

Granule

Coffee Granule - Sourced: mashed

Products such as coffee granules, candy granules, and grain granules are also suitable for using stick pack and sachet.

Stick pack and sachet can neatly package granular materials in bags to prevent material form being scattered or moisturized. Meanwhile, by controlling the size and shape of the packaging bag, it can be ensured that the amount of granules taken each time is accurate and convenient.

Powder

Seasoning Powder - Sourced: lowcarb-nocarb

Milk powder, coffee powder, seasoning powder are also common materials in stick pack and sachet. Stick pack and sachet can keep the powder dry and hygienic, and prevent moisture or contamination.

By precise packaging control, it is possible to ensure the accurate amount of powder in each bag, making it convenient for consumers to use according to their personal needs.

5.What Is the Advantages of a Stick Pack and a Sachet?

Advantages - Sourced: opening

When you go out, would you try to bring stick pack or sachet of products? The portability of two kinds of packaging forms will reduce the burden of travel. To be honest, the advantages of a stick pack and a sachet are more than this.

Convenience and portability

The stick pack and sachet are compact and are easy to carry, and especially suitable for business trips or travel.

For some special drugs, such as children’s drugs, they can be designed in unique shapes to increase children’s willingness to take drugs.

Good sealing

Good Sealing - Sourced: newfoodmagazine

Stick packs and sachets have good sealing properties, which can completely prevent moisture and oxygen from entering, and ensure the effectiveness and safety of drugs or other products.

High precision

Stick packs and sachets can be filled quantitatively with high precision, with a minimum capacity of 0.3g, suitable for products with strict dosage requirements.

Good protection

PET - Sourced: pakpackages

PET and other materials are used in stick pack and sachet. PET material has the characteristics of being lightweight and sturdy, making it easy to carry and use, while also having good impact resistance.

In addition, PET material is easy to process into various shapes and sizes of products, suitable for large-scale production. It also has a good barrier effect on gases and water, which can effectively prevent the oxidation and deterioration of food, beverages, and other items.

6.What Are the Machines for Producing Stick Packs and Sachets?

Do you know the machines for producing stick packs and sachets? Let’s take a look at these two kinds of packaging machines.

Stick pack machine

A stick pack machine is a machine, which was used for packaging of powder, liquid and granular materials. The stick pack machine has the characteristics of fast speed, high accuracy, and wide applicability. Next, I will introduce two types: multi-lane stick pack machine and single lane stick pack machine.

Multi-lane stick pack machine

Allpack Multi-lane Stick Pack Machine

The multi-lane stick pack machine can pack 2, 4, or 8 lanes of materials simultaneously. It fills materials into multiple independent packaging bags through feeding devices and forming molds, and then undergoes sealing, cutting and other processes to form multiple parallel rows of stick packaging products.

Single lane stick pack machine

Allpack Single Lane Stick Pack Machine

A single lane stick machine is a mechanical device, which can only package one lane of material at a time. It usually only has one feeding device and one molding mold, which fills the material into a single packaging bag, and after sealing, cutting and other processes, forms a single row of stick packaging products.

Sachet pack machine

A sachet pack machine is a equipment specifically designed for packaging items into small bags and sealing them. The small bag packaging machine can package various items (such as food, medicine, cosmetics, etc.) into independent small bags and ensure the sealing of the items inside the bags.

Horizontal sachet pack machine

Allpack Horizontal Sachet Pack Machine

The horizontal sachet pack machine is a composite film automatic packaging machine independently developed for the diversity of packaging materials and the adaptability of packaging bag types. It adopts a horizontal fully automatic bag making, filling, and sealing form.

Vertical sachet pack machine

Vertical Sachet Pack Machine - Sourced: samfull.net

The vertical sachet pack machine is an automated packaging equipment, the body is vertical to the ground and the top is facing upwards. It is mainly used for various operations, such as filling, sealing, and labeling packaging bags, and it can automatically detect, count, and weigh during the packaging process.

In a word, both kinds of pack machines have many advantages. If you use a stick pack machine or sachet machine, it will bring you many benefits. The specific details are as follows:

High precision quantitative filling

The sick pack machine and sachet pack machine adopts fully automatic packaging, which can achieve high-precision quantitative filling of materials such as drugs and food.

High efficiency

High Efficiency - Sourced: solitaireconsulting

The sick pack machine and sachet pack machine typically have fast packaging speeds and can quickly complete the packaging of large quantities of materials, greatly improving production efficiency. This high efficiency meets the requirements of modern industry for production speed.

Cost savings

Cost Savings - Sourced: cashflowinventory

The packaging form used by sick pack machine and sachet pack machine is more economical, which can save manufacturers and sellers 35% of costs.

Conclusion

What is the difference between a stick pack and a sachet? You must have your own answer. The decision between stick packs and sachets will ultimately come down to your own requirements. If you want to know more information about a stick pack and a sachet, you can contact to Allpack at any time.

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Single Lane Special Shapes Bag Powder Packing Machine-6

Single Lane Special Shapes Bag Powder Packing Machine: The Complete Buying Guide In 2024

Stick Packaing Machine

Single Lane Special Shapes Bag Powder Packing Machine: The Complete Buying Guide In 2024

Are you captivated and attracted by special shaped powdered bags?

Uniqueness and creativity matter a great deal in attracting customers. A single lane special shapes bag powder packing machine is an innovative tool that aims to produce aesthetically packed yet high-quality special-shape powder bags.

It transforms the production capacity of your business and is a remarkable product packaging device that upholds the powder's integrity, quality, and essence.

Do you want to acquire maximum benefits from your investment? For this, you must have detailed knowledge of the single lane special shape bag powder packing machine. So, buckle up for the informative ride.

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1.Define Single Lane Special Shapes Bag Powder Packing Machine.

Single Lane Special Shapes Bag Powder Packing Machine

A single lane special shapes bag powder packing machine is constructed to fill powders in unique and nontypical shape bags. This machine creates bags with nonstandard shapes other than rectangular and square.

It typically consists of a single lane for forming, filling, and sealing bags. Single-lane special shapes bag powder packing machine has accurate control over different packaging operations.

2.Enlist the Benefits of Single Lane Special Shapes Bag Powder Packing Machine.

Picture courtesy: aeroflex

A single lane special shapes bag powder packing machine is utilized in both small- and large-scale productions because of its high speed and automation Now let's discuss some important benefits of a single lane special shape bag powder packing machine.

Production Efficiency

Production Efficiency of Single Lane Special Shapes Bag Powder Packing Machine- Picture Courtesy: prohory

This machine has far more efficiency than manual labor. Human operators generally take a long to package one bag which leads to slow and long production. But single lane special shapes bag powder packing machine is faster and can easily fulfill the high demand for powdered products.

Accuracy and Precision

Accuracy and Precision

Accuracy and precision are important in the manufacturing process and the powder packaging line is no exception to the rule. A single lane special shapes bag powder packing machine has a fill precision in every processing batch because there are no fill differences with this machine. Also, with its automated control, it produces special shape bags with far more accuracy.

Versatility

Versatility of Single Lane Special Shapes Bag Powder Packing Machine

Yes, versatility and flexibility are some of the biggest advantages of a single lane special shape bag powder packing machine. This machine produces any kind of special shape bags, as it is customized to produce everything under the sun bags. It is adaptable to every type of special shape with just a change in some key settings.

Branding

Branding – Picture Courtesy: Polynova

Special shapes bags play a very important role in the image building of the brand. Therefore, a single lane special shapes bag powder packing machine is best for branding because it outputs customized patterned bags. These bags tempt customers to buy the powdered products, therefore, they provide an edge to the brand over its competitors.

Compact Machine

Compact Machine- Picture Courtesy: kenhigh

This machine constitutes a single lane that’s why it has a compact and durable construction and occupies a smaller place in the industries. It is composed of quality parts and is easily installed and moved to any place you want. Many manufacturers prefer this machine's compact footprint.

3.In What Industries Is Single Lane Special Shapes Bag Powder Packing Machine Used?

Since a single lane special shapes bag powder packing machine processes wide varieties of powder, so, due to its adaptability, this machine is applicable in a wide range of industries such as:

Pharmaceutical Industry

Pharmaceutical Powders- picture courtesy: stocking up

This important machine is increasingly found in the pharmaceutical industry where drug powders are routinely processed. It packs different types of pharmaceutical powders like emulsion powders, topical powders, and, oral preparations.

Nutraceutical Powders

Nutraceutical Powders- Picture Courtesy: Bow pack

This all-rounder solution is also found in the nutraceutical industry where its hygienic processing has great value. A single lane special shapes bag powder packing machine is utilized in the nutraceutical industry for loading vitamins, minerals, protein, energy, and various other supplement powders.

Food Industry

Food Powders- Picture Courtesy: hj packaging

The food industry is the primary application of the single lane special shapes bag powder packing machine. Effective operation and accurate filling are what make this machine popular in the food industry. It packs different types of sugar, seasoning, salt, and chili powders into irregular shape bags.

Beverage Industry

Beverage Powders- Picture Courtesy: flexpack

This industry vastly processes and packs quick drink mixes in powdered forms. Therefore, a single lane special shapes bag powder packing machine dispenses different kinds of beverage powders like tea, coffee, drink mixes, hydration powders, etc into beautifully shaped sachets or stick packs.

Cosmetic Industry

Cosmetic Powders

A single lane special shapes bag powder packing machine is also employed in the competitive cosmetic industry. Some common cosmetic powders packed by this machine are hair dye, face masks, facial powders, blushes, etc. These special shape bags increase the value of items.

Pet Industry

Pet Health Powders- Picture Courtesy: Foodpack

A single lane special shapes bag powder packing machine packs different kinds of powder pet treats and powder nutritional supplements in creative shape bags. This machine creates convenience and preserves the freshness of pet powder products.

4.What are the Types of Single Lane Special Shapes Bag Powder Packing Machine?

There exist multiple types of single lane special shapes bag powder packing machines in the industries. These types differ in their packaging format and filling devices. These machines are discussed in detail below:

According to the Filling Devices

Auger Single Lane Special Shapes Bag Powder Packing Machine

Auger Single Lane Special Shapes Bag Powder Packing Machine

This type of single lane special shape bag powder packing machine is commonly seen in the industries because of its straightforward and convenient powder dispensing. It is equipped with a closed auger filling device that aids in contamination-free powder loading. It consists of auger screws, auger heads, and auger plates, filling nozzles.

Working Principle

The auger screws rotate the auger devices from moving the powders down the funnel auger device into the filling nozzles. These nozzles gradually load the powders into the special shape bags.

Volumetric Cup Single Lane Special Shapes Bag Powder Packing Machine

Volumetric Cup Single Lane Special Shapes Bag Powder Packing Machine

It is used for dispensing powdery materials into special-shaped bags. It is widely used in the industries because it is synonymous with accurate filling. Agitators are present alongside the volumetric cups in some types of volumetric cup single lane special shapes powder packing machines.

Working Principle

A calibrated syringe is used for measuring the powders loaded in each volumetric cup. Once a correct volume is obtained, it is dispensed inside the cups at increasingly high speed. For these cups, the powders are moved to the filling nozzles and ultimately in the special shape bags.

According to the Packaging Format

Sachet Single Lane Special Shapes Bag Powder Packing Machine

Sachet Single Lane Special Shapes Bag Powder Packing Machine- Picture Courtesy: Shanghai Fubo Packaging Machinery Co., Ltd.

This machine is quite popular in industries because it creates convenient and easy-to-carry sachets that are helpful in an on-the-go lifestyle. It has a modular design with a simple working principle. It creates special shape sachets that engross and fascinate the customers.

Working Principle

At the start of the packaging operation, the packaging film located on the film mounting rack is unwound and carried on toward the forming station. A special shape sachet is formed by the forming tube. The filling and top sealing are performed by integrated filling devices and horizontal sealers.

Stick Pack Single Lane Special Shapes Bag Powder Packing Machine

Stick Pack Single Lane Special Shapes Bag Powder Packing Machine- Picture Courtesy: Landpack Packing Machine

It forms, fills, and seals irregular special shape stick packs. This machine is on the smaller end of the spectrum due to which it has a compact design. It has greater output capacity and accuracy.

Working Principle

It begins its work with the unwinding film and this film track to nip rollers, dancer arm, and forming tube sequentially. The film is shaped into special shape stick packs via folding and sealing. Vertical sealers and forming collars create special shape stick packs with their unique design. Next, powders are loaded into stick packs and then top sealing jaws fuse top edges. Specialized blades cut down unequal sides to create a smooth and aesthetically pleasing look and feel.

VFFS Single Lane Special Shapes Bag Powder Packing Machine

VFFS Single Lane Special Shapes Bag Powder Packing Machine

In this type of single lane special shapes bag powder packing machine, the packaging process occurs in the vertical direction meaning the powders are dispensed in the top hopper and the finished bags go out of the machine from the bottom. Due to vertical operation, it has a smaller footprint.

Working Principle

Initially, the film is fed on the rolling devices from where the film is unwound and goes to the forming station. Here, it is a special-shaped pouch is created with the forming collar and vertical sealer. After filling the powders, the top sealing is performed by the horizontal sealer. Cutters cut the edges and create a smooth finish.

5.What are the Working Steps of the Single Lane Special Shapes Bag Powder Packing Machine?

A single lane special shapes bag powder packing machine follows a sequential series of steps. These working steps are straightforward and are given below:

Step	Description	Image
Installation of Film	In the initial phase, feeding and installation of film material occur at its corresponding station. For this, the operator loads the film material on the mounting rack. This film is tightly fitted on the unwinding disk and passed over the series of rollers.	Installation of Film
Loading of Powder in Hopper	The hopper is filled with a bulk volume of powders for the continuous filling operation. Also, the feed tank is connected to the hopper to supply an automatic and nonstop amount of powder to the hopper.
Film Tension and Bag Formation	The film travels over nip rollers and the dancer’s arm. From rollers, the film travels to the forming tube, where it is given an appropriate shape using forming collars and cutter.
Filling	After shaping, the filling nozzles take powders from the filling devices, where the powder is dispensed from the hopper. In the next step, the powder is loaded into the special shape bag. The filling nozzles are the significant component of the single lane special shapes bag powder packing machine that feeds exact volumes of the powder in special shape bags.	Filling- Picture Courtesy: penglaipacking
Sealing, Cutting, and Discharging	The next step is top sealing of the special shape bag which is performed by the horizontal sealing jaws. Cutting and separation of bags take place by the cutters. Finally, the separated bags are discharged from the machine.	Sealing, Cutting, Discharging- Picture Courtesy: Engilico

6.What Components Constitute the Single Lane Special Shapes Bag Powder Packing Machine?

Different components constitute the single lane special shapes bag powder packing machine. Some of the components are described below:

Parts of Single Lane Special Shapes Bag Powder Packing Machine

Parts	Description
Hopper	It is a large container in which large quantities of powder supply are stored. A hopper is a rectangular, conical, or triangular-shaped unit that is essential for continuous powder feeding.
Filling Device	The filling device plays a significant role in measuring accurate quantities of the powders and depositing them in the filling nozzle.
Coding Device	It is a printing device that codes batch numbers, bar codes, and expiry dates on the packaging film.
Touch Screen	It is the intelligent and interactive part of the machine. With this touch screen, operators can supervise the machine by programming and inputting different program parameters. Packaging operation is controlled through touch touchscreen interface.
Bag Making Device	The bag-making device in the forming or shaping tube that confers different shapes to the bags.
Heat Sealing	There are two heat sealing parts- vertical sealers and horizontal sealers. The vertical sealers are responsible for sealing the sides or edges of the special shape bags. The top and bottom part of the special shape pouch is sealed by the horizontal sealer. These heat sealers are essential in hermetically sealing the bags while protecting them against environmental agents and other containers.
Filling Nozzle	It is a tube-like device and is connected to the filling devices. Its job is to load the fixed quantities of powders in the special shape bags.
Rolling Film Device	It is also called a mounting rack and is a film-holding device. It is an essential component used for unwinding the film by its rotation.
Easy Tear Device	It is an ultrasonic or mechanical instrument that is present in the single lane special shapes bag powder packing machine and forms a small cut on the side of special shape bags. This cut is used for easily opening the packaging container.

7.What are the Special Shapes Bags Produced by the Single Lane Special Shapes Bag Powder Packing Machine?

A broad range of special shape bags are produced by the single lane special shapes bag powder packing machine. These creatively design bags go a long way in attracting and engaging customers. Here is the list of some special shapes produced by the single lane bag powder packing machine.

Bottle Shape Bag	These bags resemble bottles with wider bases and narrow tops. It is the most common special shape bag. Bottle-shaped bags are typically used for holding drink mixes and juice powders.
Oval Shape Bags	This bag has a silky and modern look due to its smooth oval shape. It is excellent for packing gourmet powders, premium cosmetic powders, and supplement powders.
Heart Shape Bag	These bags have a unique heart shape and are usually used for storing powders during the holiday season and special occasions.
Circular Shape Bags	These have a round shape with no corners. Circular-shaped bags are used for storing cosmetic powders.
Irregular Shaped Bag	Irregular shape bags have no distinct shapes and are employed for holding supplements and food powders.
Fruit Shaped Bags	These bags are like fruits. These can be found in apple, mango, pear, and, banana shapes. These are used for storing drink mixes.
Eye Drop Bottle Shape Bag Picture Courtesy; Biocrown	These bags have unique eye-drop bottle shapes. It is easy to tear and powder is easily poured out. Eye drop bottle-shaped bags are used for storing healthcare powders.
Pyramid Shape Bag Picture Courtesy: Hotel Suppliers	These have three-dimensional triangular shapes. It is used in hotel settings for storing different powders like salts, sugar, sweeteners, etc.

8.How to Maintain the Single Lane Special Shapes Bag Powder Packing Machine?

Maintaining Single Lane Special Shapes Bag Powder Packing Machine

Maintaining a single lane special shapes bag powder packing machine ensures its longevity and efficiency. Here is the maintenance schedule to increase the uptime of the single lane special shapes bag powder packing machine.

Daily Maintenance	To remove any powder residue, use a soft brush or compressed air and gently wipe out the machine frame and sealing jaws.
Weekly Maintenance	Dismantle different parts like hopper, sealing jaws, and filling nozzles and meticulously clean them with mild detergent water solution. Examine different parts like gear, bear, and chain for damage. Oil these components using specified lubricants.
Monthly Maintenance	Check the working order of electric switches, wiring, and other connections. Replace them if needed and fix the positioning of the forming tube, sealing jaws, and cutting blades.
Periodic Maintenance	Check and replace different parts periodically to ensure smooth working efficiency of single lane special shapes bag powder packing machine.

9.Single Lane Special Shapes Bag Powder Packing Machine- What are Technical Faults and Their Solutions?

Sometimes there are inconsistencies in the packaging operation due to technical faults in the single lane special shape bag powder packing machine. It can have determinantal effects on the production. Hence, it is better to learn about these problems and their solutions. Some of the technical faults and their solutions are given below:

Incorrect Film Tracking

The film has poor tracking, as a result, incorrect shape bags are formed.

Cause

Solution

Picture

Inaccurate film tension

There is a defect in the sensors,

There are mechanical obstructions in the path of the film.

Verify that film tension settings are according to the manufacturer's guidelines.

Routinely examine and calibrate the film sensors.

Check the film path and remove any hindrance present on this path for consistent film movement.

Weak or Inconsistent Seal

The packaging bags are improperly sealed, leading to gaps in seals or weak seals.

Causes

Solution

Picture

Poor sealing temperature, pressure, and short dwell time.

Dirty sealing jaws

Defects in heating elements

Adjust the settings of temperature, pressure, and dwell time. These should be adequate to form strong sealing.

Clean the dirty sealing jaws.

Repair or replace the heating elements.

Picture Courtesy: Samfull Packing Machine

Variation in the Bag Shape

The shapes of the bags are irregular and not according to the desired input.

Causes

Solution

Picture

Damaged forming collars.

Forming tubes are not in line with the film feed.

Repair or replace damaged or old forming tubes.

Change the alignment of the forming tube so that it is in line with the film feed.

Filling Variations

Under and overfilling of the special shape bags because of the inaccurate amount of powder in the bag.

Causes

Solution

Picture

Out-of-calibration filling instruments.

Poor powder flow.

Regularly check and calibrate the filling devices.

The powder should be free-flowing and should not clump together. This free-flowing powder will have a consistent flow. Otherwise, consider adding anticaking agents to avoid clumping.

10.How To Choose Ideal Single Lane Special Shapes Bag Powder Packing Machine?

Purchasing a single lane special shapes bag powder packing machine is a hectic and overwhelming decision because there exists a multitude of instrumentation in the market. We have made your purchasing simpler by stating some essential consideration points that will help you in your purchase.

Production Speed

Production Speed- Picture Courtesy: comctl.rtaf.mi.th

It is essential to examine the speed of the single lane special shapes bag powder packing machine. This is because there are different types of solutions found in the market, each having its specified speed. The speed is also dependent upon the bag shape and powder being processed. Elaborate shapes take more time while simple ones take less time. Also, the processing speed is slow with non-free-flowing powders.

Type of Bag Shapes

Type of Bag- Picture Courtesy: OK Packaging

Ensure that your intended machine can process the shapes of bags you need. Also, this machine should process a variety of shapes to accommodate your future needs.

Powder Fill Precision

Powder Fill Precision

It is essential to have a high rate of powder fill precision, as it translates into minimal product wastage and high and consistent packaging quality. Check the filling accuracy of the machine by testing it on-site and ensure the filling quality conditions are fulfilled.

Competence

Competence

Always go for the equipment designed with durable, corrosion-resistant, food-grade, and high-quality materials. When choosing the equipment, it is recommended to purchase the device with the highest customer reviews as it is a failsafe way to ensure equipment delivers high-quality performance.

Conclusion

The powder packaging industry is continuously evolving because of the addition of versatile and multi-purpose machines. Out of this, a single lane special shapes bag powder packing machine is the latest and handy invention that is useful for brand recognition. This machine is known in the market because of its unwavering creativity and top-notch convenience. Learning about working principles, structure, and other components is a must for taking maximum advantage of this convenient creation. So, make sure that you thoroughly read this informative guide. For more queries, please message us now. We, Allpack are here to provide the best guidance.

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