Shrink Packaging Machine

Allpack shrink packaging machine is used to wrap products with a type of polymer film.This can make the airtight and locked packaging which can prevent the dust, bump or even stress and make nice protection for fragile products. The material it adopted are mainly PVC shrink wrap, POF shrink wrap and PE shrink wrap.

Shrink Wrap Thickness Guide-5

Shrink Wrap Thickness Guide

Shrink Packaging Machine

Shrink Wrap Thickness Guide

Do you know shrink wrap is fabricated with different thickness levels? And each thickness level is for certain products?

Plastic comes in all forms and sizes to contain items. With innovation in plastic a new product wrap- shrink wrap was introduced in the market a few decades ago. For protecting, containing, and, storing a vast variety of consumer goods, it is widely utilized in industries.

Shrink Wrap Thickness

If you are associated with a particular industry, if you are a novice in the packaging business or if you are looking to enhance the sturdiness of your shrink wrap then you have clicked on the right webpage. In this blog, we will discuss in detail the thickness of shrink wrap, its different units, industrial requirements for the thickness of shrink wrap and more.

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    1.What is Shrink Wrap?

    Shrink Wrap

    Shrink Wrap- Picture Courtesy: Saffire Blue

    It is a type of polymer film formed from plastic materials. The name shrink wrap is derived from its shrinkage action which takes place when this film is subjected to high heat which then contracts and adapts to geometries and dimensions of products on heating and surrounds product from every side.

    This leads to airtight and locked packaging with shrink wrap that fully envelops the consumer goods. Shrink wrap is sturdy and long-lasting protecting against harsh weather but it is integral in minimizing product tampering.

    In addition to its protection for products on long hauls, shrink wraps are hugely popular due to, their product printing. Shrink wrap is customized to label products in three dimensions with striking graphics.

    2.What is the Shrink Wrap Thickness Guide?

    Shrink Wrap Thickness Guide

    Shrink Wrap Thickness Guide- Picture Courtesy: Neopack Limited

    End-users always get indecisive and overwhelmed by the variety of shrink wrap thicknesses that exist in the market. The shrink wrap thickness guide is a knowledge guide that is compiled through different resources to help users get the right shrink wrap thickness for their applications such as packaging, marine packing, and industrial palletizing.

    Moreover, it informs users about factors that affect the selection of shrink wrap thickness and it also determines the durability of shrink wrap under different environmental settings.

    By reading the shrink wrap thickness guide, buyers learn about the common units adopted by the industries for measuring the thickness of shrink wrap and different unit conversion formulas.

    Although there is no specific account as to when the shrink wrap thickness guide started, it is a general belief that the history of shrink wrap begins with the invention of PVC and PE shrink wraps in the 1930s and 1950s, respectively.

    Moreover, it became a standard norm to use the shrink wrap thickness guide by the 1970s and 1980s and to compare different thickness units of shrink wraps by using this guide.

    3.What are the Different Units of Shrink Wrap Thickness? What is the Unit Conversion Chart for Shrink Wrap Thickness?

    Due to the immense popularity and uses of shrink wrap in all regions of the world, different countries have adopted different units for shrink wrap thickness. Here are some details of important units and their definition for your understanding.

    Gauge

    Gauge

    Gauge Shrink Wrap Thickness- Picture Courtesy: ULINE

    It is the measure of shrink wrap thickness. It ranges from 55 to 200. However, this unit is not a standard instead it is a common term employed by industries for measuring the thickness of the film.

    It is typically referred to when describing premium shrink wrap. 1 gauge is about 0.3 inch or in the metric system it is equal to 7.6 mm.

    Mil

    This unit is a standard used all across the globe for defining the thickness of shrink wrap. It is about one thousand of inch that is .001 inch. Mil is more often employed for describing common polyethylene shrink wrap.

    1 Gauge = 1/100 of a Mil

    100 Gauge = 1 Mil

    Micron

    This unit is also commonly used for estimating shrink wrap thickness. It is used when referring to thin shrink wraps. 1µm is about 1/100000 m which is equal to 0.00039 inch.

    1 Gauge = 0.254 Microns

    100 Gauge = 25.4 Microns

    1 Mil = 25.4 Microns

    Millimeter

    It is the unit of the metric system and is seldom adopted for shrink wrap thickness. 1 mm is about 0.039 inch.

    Inch

    This unit is used for estimating length or dimension across the United Kingdom and the United States. It is the oldest unit in length.

    Unit Conversion Chart for Shrink Wrap Thickness

    Different vendors use different measurements for shrink wrap thickness which often creates confusion among customers. Hence, here is a unit conversion chart for shrink wrap thickness to guide you in the decision process.

    Gauge Mil Micron Millimeter Inch
    35 0.35 8.9 0.0089 0.00035
    40 0.40 10.2 0.0102 0.0004
    50 0.50 12.7 0.0127 0.0005
    60 0.60 15.2 0.0152 0.0006
    75 0.75 19.1 0.0191 0.0007
    80 0.8 20.3 0.0203 0.0008
    90 0.9 22.9 0.0229 0.0009
    100 1.00 25.4 0.0254 0.0010
    120 1.20 30.5 0.0305 0.0012
    150 1.50 38.1 0.0381 0.0015
    180 1.80 45.7 0.0457 0.0018
    200 2.00 50.8 0.0508 0.0020

    4.What is a Widely Used Shrink Wrap Thickness Guide in Industries?

    Nowadays, due to advancements in material fabrication, a wide range of shrink wrap thicknesses is common in use. Some most popular shrink wrap thickness guide is detailed below:

    45 Gauge Thick Shrink Wrap

    45 Gauge Thick Shrink Wrap

    45 Gauge Thick Shrink Wrap- Picture Courtesy: Indifoodbev

    It is one of the most popular shrink wrap thicknesses preferred by consumers. However, some consumers are biased towards even thinner 35 gauge shrink wrap. Generally, it is assumed that thinner gauges are not tough and resistant.

    Nevertheless, with innovation in technology resin and high-tech extrusion devices, the thinner gauges of the recent era are stronger than ever.

    45 gauge shrink wrap is formed by the cross-linking of polyolefin polymer that gives this shrink wrap high tensile strength. It is typically employed for protecting food items, bakery products, electronics, and many more.

    60 Gauge Thick Shrink Wrap

    45 Gauge Thick Shrink Wrap

    60 Gauge Thick Shrink Wrap- Picture Courtesy: Texwrap

    Usually, shrink wrap of this thickness is fabricated using different types of plastic polymers such as PVC, polyolefin with cross-linking, etc.

    It is best for lightweight applications and is mostly adopted by bakeries to package biscuits and other items. This thickness shrink wrap has also found its usage in the stationery industry for packaging pens, pencils, etc.

    It is mostly for wrapping products with no sharp ends. It is easily moulded into contours of product with less heat application. Furthermore, it is convenient to open and form tamper-evident seals.

    75 Gauge Thick Shrink Wrap

    75 Gauge Thick Shrink Wrap

    75 Gauge Thick Shrink Wrap

    It is the most widespread thickness of shrink wrap for retail packaging, is manufactured with PVC and polyolefin, and is considered the standard thickness for both these types of shrink wrap. It is suitable for wrapping products weighing about 15 lbs.

    Polyolefin shrink wrap having a 75-gauge thickness is more flexible and puncture-resistant. However, it is not suitable for shipping boxes and parcels.

    100 Gauge Thick Shrink Wrap

    100 Gauge Thick Shrink Wrap

    100 Gauge Thick Shrink Wrap- Picture Courtesy: Fastpack Packaging

    This thickness shrink wrap is mostly used in wrapping and packaging heavier items weighing over 25 lbs. It is used for packaging goods when there are issues like burns or tears with the thinner shrink wraps.

    It is typically employed for enveloping heavy metallic and wooden items. Furthermore, 100 gauge formed by cross-linking polyolefin can wrap products with a weight of about 50 lbs.

    125-150 Gauge Thick Shrink Wrap

    125-150 Gauge Thick Shrink Wrap

    120-150 Gauge Thick Shrink Wrap- Picture Courtesy: International Plastics

    These thickness shrink wraps are created by a variety of plastic polymers including PVC, polyolefin, polypropylene and polyethylene. This type of shrink wrap is perfect for packing heavier loads for instance shipping containers because of its higher strength.

    200 Gauge Thick Shrink Wrap

    200 Gauge Thick Shrink Wrap

    200 Gauge Thick Shrink Wrap- Picture Courtesy: Product Packaging Supplies

    It has a thickness of about 2 Mil (200 gauge). It is a common industrial standard thickness of shrink wraps and is often employed for bundling a dozen bottles weighing up to 12 oz. Mostly polyethylene and polypropylene are used for manufacturing 200-gauge thickness shrink wraps.

    4 Mil-12 Mil Thick Shrink Wrap

    4 Mil-12 Mil Thick Shrink Wrap

    4 Mil-12 Mil Thick Shrink Wrap- Picture Courtesy: AAA Polymer

    Shrink wrap of high thicknesses weighing more than 4 Mil (400 gauge) is typically formed using polyethylene film. 4 Mil thickness shrink wrap is seen in furniture wrapping while shrink wraps having 6 Mil thickness are used for covering boats.

    Shrink wraps with high thickness mostly come as a multi-fold roll and are blue or white.

    5.What Is The Thickest Shrink Wrap?

    Thickest Shrink Wrap

    Thickest Shrink Wrap- Picture Courtesy: SkiSafe

    The thickest shrink wrap is about 12 Mil is equal to 305 Microns (1200 gauge). It is extra-thick, strong, and employed in industries for wrapping heavy transport pallets. This thickness shrink wrap is one of the resilient shrink wraps regularly used without padding.

    It is best for enveloping construction structures and is recommended by experts for encapsulating heavyweight objects, for instance, industrial machinery, furniture, etc. It is known for its high-level protection.

    6.What Is The Thinnest Shrink Wrap?

    Thinnest Shrink Wrap

    Thin Shrink Wrap- Picture Courtesy: Polythene UK

    The thinnest shrink wraps have miscellaneous functions in many industries and are favoured by manufacturers for their higher shrink rate that better adapts to the product shape It has about 35 gauge thickness (8.9 microns). Some of these commercially offered shrink wraps are 12.5 or 13 microns (50 gauge).

    This shrink wrap comes with a huge range of benefits and is important for lightweight packaging. It offers high product visibility. It is ideal for packaging delicate products, for instance, pharmaceutical bottles, fresh produce, and lighter electronic goods.

    In addition to packaging, it is also utilized as a tamper-evident seal for beverages and pharmaceutical products.

    7.How You Know About Different Types of Shrink Wrap and Their Thickness?

    Shrink wraps come in various styles and forms; however, there are three main kinds of shrink wraps. Their detailed discussion is penned below for your understanding.

    PVC Shrink Wrap

    PVC Shrink Wrap

    PVC Shrink Wrap- Picture Courtesy: Rising Star Plastic

    It stands for polyvinyl chloride shrink wrap. When it was introduced for packaging, it was one of regularly utilized shrink wraps. But now its use is limited to wrapping DVD and CD cases, gaming boxes, and retail packaging. It is not used for packaging food items as it is not safe for food contact and leach chloride upon heating therefore, is not recommended by the FDA.

    Its benefits include high tear resistance and cost-effectivity but upon shrinking it becomes brittle and thus is not ideal for bundling numerous items.

    PVC shrink wrap has varying thicknesses in the range of 60-150. However, 75-gauge PVC shrink wrap is most prevalent in industries for packaging goods.

    POF Shrink Wrap

    POF Shrink Wrap

    POF Shrink Wrap- Picture Courtesy: Rising Star Plastic

    Polyolefin shrink wrap has surpassed PVC shrink wrap in terms of usage. Due to its versatility and robustness, it is used for wrapping various types of industrial goods including food products. This is because it is considered safe for direct food contact and is FDA-approved shrink wrap.

    POF shrink wrap has two qualities- economic and premium. It has high clarity and takes a soft flexible look and feel upon shrinkage.

    One of its prime advantages is that it has diverse thicknesses ranging from as low as 35 to as high as 150 gauge. 40, 60, 75, and 100 are its frequently produced thicknesses.

    PE Shrink Wrap

    PE Shrink Wrap

    PE Shrink Wrap- Picture Courtesy: ISOCELL

    It is sturdiest of all shrink wrap and is best known for its heavy-duty industrial wrapping. Low-Density Polyethylene (LDPE) is mostly used for shrink-wrapping in industries. It has added strength and long-lasting protection and, therefore, is routinely employed for wrapping heavy pallets and multi-packs of drinks.

    POF and PVC shrink wraps have a maximum gauge thickness of around 150 gauge. PE shrink wraps have a high thickness of up to 1200 gauge which is ideal for marine use. However, it does not have a high shrink rate.

    8.What are Centerfold Shrink Wrap and Single Wound Shrink Wrap and Their Thicknesses?

    There are two common types of shrink wraps depending upon their arrangement on the roll. These are discussed below:

    Centerfold Shrink Wrap

    Centerfold Shrink Wrap and Single Wound Shrink Wrap

    Centerfold Shrink Wrap

    This type of shrink wrap is typically folded in half and then wrapped around a centre to form a large film roll. For instance, a 10 cm centrefold shrink wrap is unwounded to give a 20 cm shrink wrap. This shrink wrap is available in 35-100 gauge thicknesses while 60 and 75 gauge are commonly used.

    Single Wound Shrink Wrap

    It is also known as single-layered shrink wrap. It is available as a flat sheet wound around the core. However, this type of shrink wrap is twice as heavy as centrefold shrink wrap. It comes in a 35-150 gauge range. Ultra-thin single-wound shrink wrap ranging between 35-50 gauge is favoured by users.

    9.Is There a Difference Between Heat Shrink Wrap Thickness and Stretch Wrap Thickness?  

    Heat Shrink Wrap Thickness

    Shrink Wrap Thickness and Stretch Wrap Thickness- Picture Courtesy: U.S. Packaging & Wrapping

    Heat shrink wrap and stretch wrap differ in their mode of application. Heat shrink wrap shrinks on applying heat and adapts to the curves of the product being wrapped. Stretch wrap is applied by stretching and completely envelops the product.

    Consequently, both these wraps also differ in their thickness. Stretch wrap is way thinner than heat shrink wrap. It is because with stretch wrap not much protection is needed.

    When packing smaller items, the heat shrink wrap of 1 Mil (100 gauge) thickness is used while stretch wrap of thickness 0.75 Mil (75 gauge) is utilized for the same function.

    Similarly, when bundling large cargo pallets, the thickness of heat shrink wrap could be as high as 12 Mil but for palletizing purposes, the stretch wrap with a thickness of up to 5 Mil is utilized.

    Furthermore, the highest thickness level of heat shrink wrap is 12 Mil (1200 gauge) and for stretch wrap maximum thickness is 5 Mil (500 gauge).

    10.What Is The Relationship Between Gauge And Shrink Wrap Thickness?

    Relationship Between Gauge

    Gauge and Shrink Wrap Thickness- Picture Courtesy: Cantwell Cleary

    The gauge has paramount usage in industrial settings and is commonly used for mentioning shrink wrap thickness. The value of the gauge is directly proportional to the thickness of the shrink wrap. This means that if the shrink wrap has a lower gauge value it means that it is thinner and vice versa.

    For instance, 40 gauge shrink wrap is thinner while 140 gauge is thicker. Moreover, thinner gauge shrink wrap contracts and encloses around the product without needing much heat. However, the shrink wraps with higher gauges necessitate a significantly higher amount of heat for wrapping.

    11.How Does The Thickness Of Shrink Wrap Impact Its Price?

    Thickness Of Shrink Wrap Impact Its Price

    Shrink Wrap- Picture Courtesy: Industrial Products

    The price of the shrink wrap is directly influenced by its width, type, and, thickness. Generally, the thicker shrink wrap has a higher price cost than the thinner shrink wrap. This is because the manufacturing cost of thicker shrink wrap is higher.

    The thick shrink wrap demands more starting material and is fabricated with more quantities of plastics, resins, and additives. Furthermore, the thick shrink wrap needs specialized equipment for extrusion that runs on high power. The equipment running cost also influences the price of shrink wrap.

    In addition to these factors, the application of thick shrink wrap is also a deciding aspect when it comes to its purchase price. Thick shrink wraps are heavy-duty thus their buying cost is higher.

    Thinner shrink wraps are fabricated using fewer raw materials and are not processed with specialized machines, therefore, these shrink wraps are fairly inexpensive than their thick counterparts.

    12.Do the Size and Weight of Products Affect Shrink Wrap Thickness?

    Size and Weight

    Heavier Objects and Shrink Wrap Thickness- Picture Courtesy: The Wickery

    Yes, the size and weight of products are pivotal factors that impact the shrink wrap thickness. Heavier and larger objects such as boats, and pallets have large surface areas, consequently, they are enclosed in thicker shrink wrap as there is a higher chance of their damage during rough transportation and treatment. These thicker shrink wraps offer products ultimate protection.

    Thicker shrink wraps are more robust and long-lasting. They can endure higher strain and do not rupture or tear due to heavier loads. Thinner shrink wraps are normally for lightweight and smaller items that do not need heavy protection.

    Besides size and weight, the contours and designs of products impact the thickness of shrink wrap. Usually, objects with sharp corners and irregular designs are packed in thicker shrink wraps. These sharp corners of products can rip the shrink wrap, so, they are enveloped in thicker shrink wraps because the latter withstand the tearing or puncture.

    13.How Do Environmental Conditions Influence The Durability Of Shrink Wrap Thickness?

    Yes, environmental conditions significantly impact the durability of shrink wrap thickness. These harsh surroundings can degrade the shrink wrap and affect its protectiveness. The relation between environmental conditions and durability of shrink wrap thickness is listed below:

    Temperature

    Temperature

    Temperature and Shrink Wrap- Picture Courtesy: Market Prospects

    Both high and low temperatures affect the effectiveness of shrink wrap thickness. Elevated temperature for a long time could lead to the compression of shrink wrap as a result they lose their protective properties.

    On the other hand, storage of thick shrink wraps at extremely low temperatures, results in their brittleness making them more prone to ripping and snapping

    Humidity

    Humidity

    Humidity and Shrink Wrap- Picture Courtesy: tufwrap

    High humidity rates could be the reason for the compression of shrink wrap thickness and cause loss of their stretchability. Consequently, it is problematic to cover products with them. Furthermore, high moisture promotes the growth of moulds that deteriorate the bonding between polymers of shrink wrap and lead to degradation of the thickness of shrink wrap.

    UV Light

    UV Light

    UV Light and Shrink Wrap-Picture Courtesy:360 Eco Packaging

    High UV radiations from direct sunlight pose a significant risk to shrink wrap thickness because these high-energy radiations break connectivity between shrink wraps of high thickness. Thus, they fail to protect products against mechanical damage and rough handling.

    14.Why Choosing the Right Shrink Wrap Thickness Guide Matters?

    Choosing the Right Shrink Wrap Thickness

    Shrink Wrap Thickness- Picture Courtesy: Nobelus University

    Nowadays, in the market, there is a huge range of shrink wrap thicknesses. But choosing the right type of shrink wrap thickness guide would bring you fruitful results. Here is a list of reasons why it is crucial to choose the right kind shrink wrap thickness guide:

    Protection The main purpose of shrink wrap thickness is to protect items from damage and harm. Consequently, with the use of the right shrink wrap thickness guide, the users will get more knowledge about the different barrier capabilities of shrink wrap thicknesses. This will lead to stronger protection against elements.
    Presentation Furthermore, by using better shrink wrap thickness, the product appeal and presentation are enhanced. Thicker shrink wrap offers packed items a professional and premium look, whereas, products wrapped in thinner shrink wraps look flimsy.
    Cost-Cutting The selection of the wrong shrink wrap thickness guide is detrimental to the expanding business and results in revenue loss. The usage of thicker shrink wraps than required will elevate material and transport expenses. On the other hand, the application of thinner shrink wraps will cause significant product defects.
    Ease in Application It is imperative to opt for the correct shrink wrap thickness guide because wrapping products in thicker shrink wraps is time-consuming, troublesome, labour-intensive and requires specialized equipment, consequently increasing operational expenses.

    Conclusion

    Shrink wrap has diverse industrial uses and is one of the most sought-after films for packaging. Due to different uses, shrink wraps are innovated in different thicknesses that diverge in their applications. The shrink wrap thickness guide is an information source that guides users at each step to select shrink wraps of appropriate thickness. Two important units for describing shrink wrap thickness are gauge and Mil. The higher the gauge thicker the shrink wrap. It is a common rule that the thickest shrink wraps are for heavyweight wrapping and products larger in size. Thin shrink wrap is for lighter-weight items. Hope you have learnt about prime aspects of shrink wrap thickness by going through this guide. Still indecisive about selecting shrink wrap then contact our Allpack customer care for shrink wrap selection guidance.

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    Stretch-Wrapping-Machine-15

    Stretch Wrapping Machine: The Complete Buying Guide In 2024

    Shrink Packaging Machine

    Stretch Wrapping Machine: The Complete Buying Guide In 2024

    Do you want to take your business operations to the next level? Are you tired of dealing with wrapping and packaging products by hand? Then it’s time you invest in a stretch wrapping machine! Not only do they increase efficiency, but they can also help you cut costs.

    Stretch-Wrappping-Machine-SF-1650-

    In this blog post, we’ll examine exactly why a stretch wrapping machine is the perfect addition to your business operation. So if you’re ready to take things up a notch in your business, keep reading because we’ve got everything you need to know about a stretch wrapping machine. Let’s dive in!

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      1.What Is A Stretch Wrapping Machine?

      Boxes

      A stretch wrapping machine is a specialized form of packaging equipment designed to stretch wrap stretchable film, such as plastic and paper around a variety of products. This device can be used for several applications such as bundling and palletizing boxes, as well as stretch wrapping containers.

      The stretch wrapping machine utilizes tension in order to tightly secure the product or bundle with stretch wrap. This stretch wrap is then securely fastened to the pallet or product for storage and shipping purposes.

      2.What Are The Components Of A Stretch Wrapping Machine?

      Components Of A Stretch Wrapping Machine

      Tower

      This is the main frame of the stretch wrapping machine and it houses the core components including the turntable, stretch wrap holder and control panel among other components.

      Control Panel

      This component is responsible for controlling the stretch wrapping process as well as recording data and settings.

      The control panel typically consists of a power switch, stretch wrap selector switch, stretch film tension selector knob, stretch wrapper speed control knob, and other buttons for controlling the stretch wrapping machine’s functions.

      Stretch Wrap Holder

      The stretch wrap holder is responsible for holding the stretch wrap material and winding it onto a reel. It commonly consists of a stretch wrap roll, core holder, and brakes that help regulate tension.

      Cut-Clamp Brush Mechanism

      This is a mechanism that clamps stretch wrap to the pallet and then cuts it off after wrapping has been completed.

      Turntable

      This component rotates the load when stretch wrapping; allowing the stretch wrap to evenly distribute and stretch around the load.

      3.What Are The Merits Of A Stretch Wrapping Machine?

      Merits Of A Stretch Wrapping Machine

      Improved Productivity: A stretch wrapping machine can dramatically increase productivity and reduce labor costs by automating the entire stretch wrapping process. This also helps to ensure that each pallet is wrapped consistently with minimum effort and time.

      Cost Savings: By using a stretch wrapping you can save money on stretch wrap film since stretch wrapping machines can stretch the film up to three times its original length, meaning less stretch wrap is needed for each pallet.

      Wrapping Quality: With stretch wrapping machines, companies can achieve a consistent and tight wrapping job that helps to protect the load during transit or storage. This also helps to reduce product damage and customer complaints due to mishandling or poor stretch wrapping.

      Load Security: Stretch wrapping machines provide greater load security and stability of the pallet, which helps to minimize product loss or damage during transport or storage. This also reduces the risk of theft as it makes it more difficult for criminals to access the products being shipped.

      Versatility: Stretch wrapping machines are designed to accommodate a wide range of different product sizes and weights due to their adjustable stretch wrapping tension and speed controls. This allows you to stretch wrap large or fragile loads without worrying about damaging the product.

      4.What Are The Working Principles Of A Stretch Wrapping Machine?

      Working Principles Of A Stretch Wrapping Machine

      The stretch wrapping process begins by feeding stretch film onto a stretch wrapper’s rotating ring. This stretch wrap is then wound around the product, moving up and down to ensure full coverage.

      The stretch wrapping machine’s rotating ring moves in a pre-programmed pattern while winding the stretch film around the products. The stretch wrap is tensioned as it is applied to ensure a tight and secure stretch-wrap layer.

      Once the stretch wrapping process is complete, a cutter blade severs the stretch film at the end of the rotation. The finished product is then removed from the stretch wrapper and ready for shipment.

      5.Which Industries Can Benefit From Stretch Wrapping Machines?

      Warehousing and Logistics

      Warehousing and Logistics

      Stretch wrapping machines are integral to warehouse operations, as they securely wrap pallets of goods for transport. This ensures that during transit, goods remain safely secured in their packaging and arrive at the final destination without any damage or delays.

      Manufacturing Industry

      Manufacturing Industry

      Many manufacturing companies use stretch wrapping machines to quickly and efficiently package their goods for transportation or storage. This helps reduce labor costs and improve the efficiency of packaging operations.

      Food Service Industry

      Food Service Industry

      Stretch wrapping machines are used in the food service industry to package and store foods. This helps keep food fresh and free of bacteria, while also protecting it from environmental hazards such as moisture or dust.

      Additionally, stretch wrap can prevent products from being tampered with during transit, providing an extra layer of security for valuable items.

      Pharmaceutical Industry

      Pharmaceutical Industry

      Stretch wrapping machines are used in pharmaceutical companies to securely package sensitive goods, such as medical supplies or drugs. This ensures that the goods remain safe and secure throughout transit and beyond.

      Retail Industry

      Retail Industry

      Stretch wrapping machines are used in retail to secure products during shipment, as well as prevent theft. This helps protect valuable items, while also preventing them from being damaged due to shipping or handling.

      Additionally, stretch wrap plays an important role in product presentation and merchandising, helping retailers attract customers and increase their sales.

      6.What Are The Different Types Of Stretch Wrapping Machines Available On The Market?

      a) Manual Stretch Wrapping Machines

      Manual Stretch Wrapping Machines

      Manual stretch wrapping machines are the most basic stretch wrappers and operate manually, meaning that they require an operator to manually wrap the stretch film around the product.

      b) Fully Automatic Stretch Wrapping Machines

      Fully Automatic Stretch Wrapping Machines

      Fully automatic stretch wrapping machines are computer-controlled stretch wrapping systems that allow for a higher degree of automation. These stretch wrapping machines are typically used in large-scale industrial environments as they can wrap heavy loads quickly and accurately.

      c) Semi-Automatic Stretch Wrapping Machines

      Stretch Wrapping Machine

      Semi-Automatic stretch wrapping machines are manually operated, with the operator controlling the stretch wrap tension, speed and stretch wrap film unrolling. They are suitable for smaller loads and lower production rates but require more manual labor compared to other stretch wrapping machines.

      d)Turntable Stretch Wrapping Machines

      Turntable Stretch Wrapping Machines

      Turn table stretch wrapping machines feature a revolving turntable that allows the operator to stretch wrap a load without having to rotate it manually. They are usually automated and have adjustable speed settings, making them suitable for stretch wrapping a variety of different sizes and shapes.

      e) Rotary Arm Stretch Wrapping Machines

      Rotary Arm Stretch Wrapping Machines

      Rotary arm stretch wrapping machines are designed for high volume applications. They use a stretch arm and electric motor to power the stretch film, as well as an automated system that can detect the size of packages and pallets, apply stretch film at pre-programmed tension levels, and continuously rotate around the package or pallet in order to wrap it multiple times.

      f) Orbital Stretch Wrapping Machines

      Orbital Stretch Wrapping Machines

      These machines are designed to stretch wrap cylindrical objects such as drums, barrels and other containers. They are typically automated and require limited operator involvement.

      7.What Are The Differences Between A Stretch Wrapping Machine And A Shrink Wrapping Machine?

      a) Stretch Wrapping Machine

      Stretch Wrapping Machine-3

      b) Shrink Wrapping Machine

      Shrink Wrapping Machine-4

      The main difference between stretch wrapping machines and shrink wrapping machines is the material they use. Stretch wrap is made out of stretchable plastic film that easily conforms to irregularly shaped items, while shrink wrap is a thicker plastic film which shrinks when heated.

      The process for stretch wrapping usually involves applying stretch wrap around the product, either manually or with a stretch wrapping machine. Its stretchable nature makes it ideal to hold multiple items together and protect them from any physical damage during transport.

      On the other hand, shrink wrap is applied by using heat to shrink the plastic film around the product, creating a tight seal which prevents tampering.

      In terms of cost-effectiveness, a stretch wrapping machine is a more economical choice for large-scale operations compared to shrink wrapping machines. Stretch wrapping machines uses thinner film than shrink wrapping machines which reduces material costs, and stretch wrapping machines can typically process items at a faster rate as well.

      However, in terms of protection, shrink wrapping machines provides superior coverage since it creates an airtight seal around the product which prevents moisture from entering.

      8.What Are The Differences Between A Manual Stretch Wrapping Machine And An Automatic Stretch Wrapping Machine?

      Automatic Stretch Wrapping Machine-6

      Manual Stretch Wrapping Machine

      Automatic Stretch Wrapping Machine-7

      Automatic Stretch Wrapping Machine

      Manual stretch wrapping machines are devices that require manual labor to secure a product with stretch film. They consist of a turntable, the manual operator and the material being wrapped.

      Also, manual stretch wrapping machines are ideal for limited batch jobs or for those who don’t want to invest in an automated stretch wrapping machines. In addition, manual stretch wrapping machines are more affordable than the automated stretch wrapping machines, but manual labor is required to secure the load.

      On the other hand, an automatic stretch wrapping machines are devices that use electrical motors and conveyor systems to automatically wrap products in stretch film. They are designed for large batch production jobs as they can produce more wraps per hour than manual devices.

      Automatic stretch wrapping machines are usually more expensive than manual stretch wrapping machines, but they can save time and labor costs in the long run. Furthermore, automatic stretch wrapping machines generally offer greater safety and accuracy when wrapping products. Automatic stretch wrapping machines are also more efficient in terms of cost and production speed.

      9.What Type Of Materials Can Be Used With A Stretch Wrapping Machine?

      Polyethylene Stretch Film

      Polyethylene Stretch Film

      This type of stretch film is the most common material used for stretch wrapping, due to its strength and ability to stretch up to 400%. It is strong enough to securely hold items together during transit and transportation, while being flexible enough to allow the stretch wrapping machine’s wrapping arm to move freely.

      Polypropylene Stretch Film

      This type of stretch film is ideal for lighter packaged items, as it offers a bit less stretch than polyethylene stretch film. It is able to hold items together while also providing a small amount of flexibility and movement.

      Corrugated Boxes

      Corrugated Boxes

      These can provide an additional layer of protection for stretch wrapped items, and are also often used to simplify the stretch wrapping process by providing a sturdy platform for products to be securely attached to.

      Paper

      Paper

      Paper can also be used with stretch wrapping machines, although it provides less stretch than stretch film and cardboard materials. It typically works well when packing books or other lightweight items that don’t require much stretch or protection.

      Foam

      Foam

      Foam is a great material to use when stretch wrapping fragile items. The stretch wrapping machine can be used to wrap foam around the item and hold it in place, providing additional protection during transit and transportation.

      Bubble Wrap

      Bubble Wrap

      Bubble wrap can also be used with stretch wrapping machines to provide additional cushioning and protection for fragile items. The stretch wrapping arms are able to wrap the bubble wrap around the item and securely hold it in place.

      Adhesive Tape

      Adhesive Tape

      This material can be used alongside stretch film to help improve the stability and security of packages, as well as to provide an extra layer of protection against tampering.

      10.What Type Of Products Can Be Wrapped Using A Stretch Wrapping Machine?

      Palletized products

      Palletized products

      Stretch wrapping machines are frequently used for palletizing goods prior to shipment. The stretch wrap securely holds multiple items in place, allowing for easy transport and delivery with fewer damages 

      Bundled items

      Bundled items

      By using stretch film, bundles of items such as pipes, rods, bars and beams can be securely wrapped by stretch wrapping machines. This is a great way to protect multiple items from damage due to shifting during shipping or storage.

      Unstable products

      Unstable products

      Stretch wrapping machines are also ideal for packaging irregularly shaped items that may not fit into conventional boxes. Axes, shovels, rakes and even furniture can be securely stretch wrapped with stretch film to ensure they are safe during shipping or storage.

      Containers

      Containers

      Stretch wrapping machines can also be used to stretch wrap large drums, barrels and containers securely for transport. This is a great way to secure large containers and prevent them from leaking during transportation.

      Boxes

      Boxes

      Boxes of different sizes and shapes can also be stretch wrapped using a stretch wrapping machine to ensure the content is safe and secure during transit or storage. It’s a great way to protect boxes from damage, breakage or loss due to shifting during shipping or storage.

      11.How Can Stretch Wrapping Machines Help To Improve Efficiency And Reduce Waste?

      Reduce Waste

      A stretch wrapping machine is a highly efficient and reliable way to securely bundle, package and transport products. This kind of machinery minimizes the time it takes to wrap pallets, protecting them from climatic changes and dirt which can occur during the transportation process. It also helps save money on packaging materials while reducing waste.

      One of the main benefits of stretch wrapping machines is that they help improve efficiency in production and reduce waste. By automating the stretch wrapping process, it can significantly reduce the time spent manually wrapping pallets. This results in fewer employees needed for stretch wrapping tasks, thereby reducing labor costs and increasing productivity.

      Additionally, stretch wrapping machines use stretch film which is a stretchable plastic material that can be wound around a pallet to keep items secure during transport. Stretch film is much lighter and thinner than other packaging materials, making it more cost-effective and reducing the amount of waste generated.

      Furthermore, stretch wrapping machines help ensure that all the products on each pallet are tightly secured together. This reduces the risk of any items getting damaged in transit, thereby reducing the cost associated with repairs and replacements.

      Also, stretch film is stretchable which allows it to conform to the shape of a pallet and keep all the goods tightly secured together. This ensures that each product will arrive safely at its destination without shifting or becoming damaged during transport.

      12.What Are The Common Problems Associated With Stretch Wrapping Machines?

      Stretch Wrapping Machines-6

      Film Breaking

      Film Breaking – This is usually caused by a stretch wrapping machine not having the correct tension settings or having worn out tensioning components. It can also be caused by using an inferior stretch film that is too thin for the weight of the pallet being wrapped.

      Over-stretching Film – If stretch wrapping machines are set too high it can stretch the stretch film past its breaking point, resulting in an ineffective stretch wrap.

      Inadequate Wrapping – If a stretch wrapping machine is not set correctly or if worn out components are used; it can cause inadequate wrapping of the pallet. This could result in packages coming undone during shipping, or compromise the integrity of the stretch wrap.

      Poor Distribution – If stretch wrapping machines are not set up correctly, it can result in poor stretch film distribution around a pallet which can cause weak spots when stretch wrapped.

      Machine Malfunction – Age and wear and tear of stretch wrapping machines can lead to machine malfunctions that can cause stretch wrapping to not be effective. This could lead to stretch film being used inefficiently, or inadequate stretch wrap of a pallet.

      Turntable not Turning-This can be as a result of no power supply, bad fuse, motor overload, loose belt or chain off sprocket.

      Dirty Film – If a stretch wrapper is not maintained correctly it can result in dirt and debris getting trapped in the stretch film which reduces its effectiveness when applied to pallets.

      Film Waste – If stretch wrapping machines are not set correctly or if inferior stretch film is being used, it can result in stretch film being wasted due to over stretching or inadequate stretch wrap.

      13.How Can You Troubleshoot Common Issues With A Stretch Wrapping Machine?

      Stretch Wrapping Machines-9

      Troubleshooting stretch wrap machines can be a daunting task, especially when they malfunction. To help simplify the process, here are some tips to troubleshoot common issues with stretch wrapping machines:

      Check power connections – Inspect all electrical connections and make sure they are securely connected and properly grounded. Make sure the stretch wrapping machine is properly connected to a reliable power source.

      Check stretch wrap tension – Make sure the stretch wrap is loaded correctly and that it is applied with the proper tension for effective stretch wrapping. If the stretch wrap does not stretch far enough before breaking, it may need more tension or higher-quality stretch wrap material.

      Inspect stretch wrap roller – Make sure the stretch wrap rollers are clean, lubricated, and free of obstructions or debris that can interfere with stretch wrapping.

      Check stretch wrap delivery system – Inspect the stretch wrap delivery system to make sure it is functioning properly and not blocking stretch wrapping material from entering the stretch wrapping machine.

      14.How Can You Choose A Stretch Wrapping Machine For Your Business Needs?

      Stretch Wrapping Machines-10

      When it comes to choosing a stretch wrapping machine for your business needs, there are several factors that you should consider.

      First and foremost, you should consider the type of product that you need to stretch wrap. Different stretch wrapping machines are designed for different applications. For example, automated stretch wrapping machines are designed to quickly wrap large amounts of products at once, while manual stretch wrapping machines are better suited for smaller loads.

      In addition to the type of product to be stretch wrapped, you should consider the size and weight of your product as well as the speed at which you need your stretch wrap job completed. Many stretch wrapping machines come with adjustable speeds to accommodate any job.

      Furthermore, you should also consider the stretch wrap film you plan to use. Different stretch wrapping machines are designed for different stretch wrap films, so be sure to choose a stretch wrapping machine that is compatible with the stretch wrap film your business uses.

      Finally, cost should also be taken into consideration when selecting a stretch wrapping machine. Manual stretch wrapping machines tend to be more economical than automated stretch wrapping machines, but they also require more labor. Automated stretch wrapping machines can help reduce labor costs, but they tend to be more expensive than manual stretch wrap machines.

      Choosing the right stretch wrapping machine for your business needs doesn’t have to be a daunting task. By considering the type of product you need to stretch wrap, the size and weight of your product, the stretch wrap film you plan to use, and cost, you can easily select a stretch wrapping machine that is perfect for your business needs.

      CONCLUSION

      In conclusion, stretch wrapping machines can be a very effective way to package and secure products for shipping. With a wide range of options and sizes available on the market, Allpack can be the perfect solution for your needs. If you need help in selecting the right stretch wrapping machine for your business, contact Allpack. Our knowledgeable staff can answer any questions you might have about what type of machine is right for your business and how to use it correctly. Don’t hesitate – get in touch with us today and start using the power of stretch wrapping machines to increase your productivity and keep your goods safe!

      Don't forget to share this post!

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      Tell us your raw material and project budget to get quotations within 24 hours.

      WhatsApp Us: +86 181 7101 8586

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      Stretch Wrapping Machine: The Complete Buying Guide In 2024 Read More »

      Steam Tunnel for Shrink Sleeves-9

      Steam Tunnel For Shrink Sleeves:The Complete Buying Guide in 2024

      Shrink Packaging Machine

      Steam Tunnel For Shrink Sleeves:The Complete Buying Guide in 2024

      Are you looking for a new way to package and print your products? Have you heard of the steam tunnel technique but need to figure out how it works or if it’s right for your business? Don’t fret! This guide will demystify everything you need to know about the process in 2024. We’ll go over all the details of using shrink sleeves, from choosing the right sleeve type to using a steam tunnel machine effectively and efficiently.

      Steam Tunnel for Shrink Sleeves

      With this guide, you can become an expert on shrink-sleeve technology in no time – so what are you waiting for?

        Add a header to begin generating the table of contents

        1.What Is A Steam Tunnel for Shrink Sleeves?

        Steam Tunnel for Shrink Sleeves-1

        Steam tunnels are an essential piece of equipment for shrink sleeve applications. They are used to generate steam that is directed over the sleeve, which shrinks it tightly around the container. This ensures a secure fit and a professional finish on your packaging. Steam tunnels come in various sizes and provide adjustable steam flow so you can tailor your shrink sleeve application to your needs.

        You can also get steam tunnels with adjustable conveyor speeds, which allow you to adjust the speed of your shrinking process depending on the size and shape of the container. With a steam tunnel, you can ensure a perfect fit every time. Using a steam tunnel is an efficient and economical way to apply shrink sleeves and create attractive packaging for products. Get your steam tunnel today and take your shrink sleeve packaging to the next level!

        2.What Are The Components Of A Steam Tunnel for Shrink Sleeves?

        A steam tunnel for shrink sleeves is composed of several different components, all of which work together to create the perfect heat seal. These components include:

        Steam Generator

        Steam Generator

        This is the main source of heat that will be used to heat up the sleeve material and cause it to shrink around the product or container. The steam generator should provide enough heat in order to achieve a good quality finish on the product.

        Blower

        Blower

        The blower is used to provide a steady flow of air into the steam tunnel. This helps to ensure that the heat is evenly distributed throughout the tunnel and that it reaches all parts of the sleeve material, allowing it to shrink around the product or container.

        Heat Exchanger

        The heat exchanger helps maintain a constant temperature in the steam tunnel. It contains a thermal reservoir that stores heat and then releases it when necessary to keep the tunnel at an optimal temperature for shrink sleeve application.

        Conveyor System

        Conveyor System

        The conveyor system is responsible for transporting containers or products into and out of the steam tunnel. This allows for efficient production speeds and helps to ensure that the shrink sleeve is applied correctly.

        Temperature Control System

        Temperature Control System

        This ensures that the temperature in the tunnel remains at an optimal level for shrinking and sealing of the sleeve material around containers or products. It helps to maintain a consistent product finish throughout every batch produced.

        Cooling Fan

        A cooling fan is installed at one end of the tunnel to rapidly cool down the product as it passes through. This helps to set the shrinkage in place and ensures that your sleeves are perfectly shrunk.

        3.What Are The Applications Of A Steam Tunnel for Shrink Sleeves?

        The Steam Tunnel is a versatile piece of machinery and can be used across a variety of industries. It helps shrink sleeves onto products quickly and efficiently, providing clear labels for businesses. Here are some common applications:

        Food and Beverage Industry

        Food and Beverage Industry

        Steam tunnels are used to shrink wrap multi-packs of drinks, snacks, and other food items. Shrink sleeves provide a tamper-proof seal that increases the shelf life of food products. It also allows for customized branding which can help with product marketing.

        Pharmaceuticals Industry

        Pharmaceuticals Industry

        Shrink sleeves can be used to package pharmaceutical products, such as tablets and capsules. It helps keep the product tamper-proof and safe from external contaminants.

        Cosmetics Industry

        Cosmetics Industry

        Steam tunnels are often used to shrink wrap cosmetics containers, such as lip balm tubes and shampoo bottles. This helps ensure that the cosmetic products remain fresh and safe for use.

        Industrial Packaging

        Shrink sleeves are used to package industrial parts and components, such as bolts, screws, and nuts. This helps protect the parts from damage during transit or storage. It also makes it easier to identify the parts quickly and accurately in large warehouses.

        Household & Industrial Cleaning Products

        Industrial Cleaning Products

        Shrink sleeve sealing with a steam tunnel is an effective way to package cleaning products such as detergents, bleach, and aerosol cans. The steam tunnel provides an airtight seal that protects these items from leakage and contamination.

        4.How Does A Steam Tunnel for Shrink Sleeves work?

        Steam Tunnel for Shrink Sleeves work

        A steam tunnel for shrink sleeves works by tightly shrinking the sleeve around your product. It does this by using hot, pressurized steam to reduce the size of the sleeve material. This process is done in three steps.

        First, the container and sleeve are placed inside a chamber of the steam tunnel. Hot, pressurized steam is then directed onto the sleeve, which causes it to heat up and shrink. Pressure is maintained throughout the tunnel in order to keep a steady stream of steam flowing over the product.

        Next, as the sleeve shrinks and conforms around your container, it tightens into place due to tension created by opposing forces such as centrifugal force and gravity. This tension is necessary to ensure a tight fit and seal when the sleeve is finished.

        Finally, cool air is then directed over the container and sleeve in order to quickly cool down the material and finish off the process. The cooling step helps produce a secure shrink wrap with uniform consistency that won’t easily come apart or unravel.

        5.Are There Different Types Of Steam Tunnel for Shrink Sleeves Available?

        There are several types of steam tunnels available for shrinking shrink sleeves. Depending on the size and complexity of the application, you may need to choose from any one of these models.

        Automatic Steam Tunnel For Shrink Sleeves

        Automatic Steam Tunnel For Shrink Sleeves

        An automatic steam tunnel is an ideal solution if you need to shrink a large number of sleeves quickly and accurately. It uses pressurized steam, applied directly onto the sleeve from all sides. The conveyor belt moves the sleeve through the tunnel in a continuous operation, making it incredibly efficient and cost effective.

        Semi Automatic Steam Tunnel For Shrink Sleeves

        Steam Tunnel for Shrink Sleeves

        This type of tunnel combines the efficiency of an automatic steam tunnel with the flexibility of an open steam tunnel. It uses a conveyor belt to move the shrink sleeve through the chamber, but it also has manual controls that allow you to adjust the pressure of the steam and time spent in the tunnel. This makes it easier to achieve optimal results for more complex shrink sleeve shapes.

        Open Shrink Steam Tunnel

        Open Shrink Steam Tunnel

        This type of steam tunnel is the most traditional and popular model, as it is easy to use and cost effective. The shrink sleeve goes through an open chamber with a conveyor belt and steam is applied directly onto the sleeve from one or two sides. This can be a time consuming process, but it provides good shrinkage and cost benefits.

        Closed Chamber Steam Tunnel For Shrink Sleeves

        Closed Chamber Steam Tunnel For Shrink Sleeves

        Such a steam tunnel is more efficient than the open chamber model, as it utilizes a closed environment to quickly apply steam heat to the shrink sleeve. This tunnel features two components: an outer chamber that houses the sleeve and a smaller inner chamber with a conveyor belt. The steam is applied directly to the sleeve from both sides of the inner chamber.

        Rotary Steam Tunnel For Shrink Sleeves

        Rotary Steam Tunnel For Shrink Sleeves

        This type of steam tunnel features a rotating drum with a conveyor belt that carries the shrink sleeves through an enclosed chamber filled with steam. The drum rotates at high speeds, ensuring fast and uniform heating for maximum shrinkage results.

        Infrared Steam Tunnel For Shrink Sleeves

        Infrared Steam Tunnel For Shrink Sleeves

        The steam tunnel uses infrared heaters to generate steam and quickly apply heat to shrink sleeves without direct contact. It is a more efficient option than open chamber or rotary models, as it provides fast heating with minimal energy consumption.

        6.What Are The Differences Between Automatic And Manual Tunnels For Shrink Sleeves?

        Automatic And Manual Tunnels For Shrink Sleeves

        The primary difference between automatic and manual tunnels for shrink sleeves lies in the speed and ease of operation. Automatic tunnels are faster, more efficient, and require fewer people to operate them. They can also produce larger volumes of product with greater consistency than a manual tunnel. Manual tunnels involve a much slower process, as each sleeve has to be placed onto the tunnel by hand. This can be a time-consuming process, as well as a physically demanding one.

        In addition to speed and ease of operation, automatic tunnels also offer greater control over the heat applied to the shrink sleeve. With manual tunnels, there is no way to adjust or monitor the temperature of the air heated by the tunnel. Automatic tunnels, however, allow users to adjust the temperature and humidity of the air used to heat the shrink sleeve. This ensures that each product is heated uniformly and accurately.

        Another key difference between automatic and manual tunnels is in the type of equipment used. Manual tunnels typically require more manual labor and are limited by their physical size and capacity. Automatic tunnels, on the other hand, require less manual labor and can accommodate larger products. This makes them ideal for high-volume production of shrink sleeve products.

        Finally, automatic tunnels tend to be more expensive than manual tunnels due to the complexity of the machines and their higher energy consumption. However, they are often considered a better investment in the long run due to the greater efficiency and consistency they offer.

        7.How Is A Steam Tunnel for Shrink Sleeves Different From Standard Shrinking Machines?

        Standard Shrinking Machine

        The main difference between a steam tunnel for shrink sleeves and standard shrinking machines is the way they heat the wrap. A traditional shrinking machine uses an electrical coil to apply heat directly on the film, while a steam tunnel heats the air around it, causing convection currents that warm up the sleeve from all directions. This kind of heating method allows for more even and consistent shrinkage of the sleeve.

        Steam tunnels also offer better temperature control than traditional shrinking machines, meaning that the wrap can be heated more precisely to meet exact specifications for a particular product or application. Steam tunnels provide gentler heat than direct heat from electrical coils, reducing the potential of damage to delicate materials such as food packaging or labels. Additionally, the steam tunnel system is much quieter than traditional shrinking machines and it can offer quick turnaround times with high throughput rates.

        Furthermore, steam tunnels for shrink sleeves can also be used to shrink multiple sleeves at once, making them ideal for large production runs. This is not possible with standard shrinking machines which can only shrink one sleeve at a time. Furthermore, steam tunnel machines are able to work with a variety of container shapes and sizes, giving you more flexibility when it comes to labeling.

        8.What Types Of Products Can Be Sealed By A Steam Tunnel for Shrink Sleeves?

        Shrink sleeve sealing with a steam tunnel is an efficient process for many different industries and products. Here are some of the most common types of products that can be sealed using this method:

        Soda

        Soda

        Carbonated beverages such as soda contain a great deal of pressure. As the steam tunnel seals the shrink sleeve around the bottle, it assists to release this pressure and maintain a secure seal on the product.

        Bottled Water

        Bottled water is often packaged in shrink-sleeved containers for added protection and tamper-resistance. The steam tunnel helps to ensure that the shrink sleeve is sealed tightly around the bottle, keeping it safe and secure.

        Pill Bottles

        Pill Bottles

        Pill bottles typically have a thin plastic film that needs to be securely sealed in order for them to stay fresh. By using a steam tunnel to shrink-seal the sleeve around the container, the contents stay safely contained.

        Detergents

        Detergents

        Detergent bottles are often packaged with shrink-sleeve packaging in order to increase product shelf appeal and add extra protection against tampering. The steam tunnel assists to seal the shrink sleeve tightly around the bottle, keeping it safe and secure.

        Shampoo Bottles

        Shampoo bottles are often sealed with shrink sleeves for added protection against tampering and to maintain product freshness. The steam tunnel makes sure the shrink sleeve is sealed tightly around the bottle, giving it a secure seal.

        Lotion and creams

        Lotion and creams

        In cosmetic industries,  lotions and creams are often packaged in shrink-sleeved containers for extra protection against tampering. The steam tunnel ensures that the sleeve is securely sealed around the bottle, keeping it safe and secure.

        9.What Are The Different Types Of Packaging Materials That Can Be Used With A Steam Tunnel for Shrink Sleeves?

        When using a steam tunnel to shrink sleeve packaging, the types of materials that can be used are varied. Generally speaking, most shrink-sleeved products are made of plastic or film, but a wide range of materials can also be used. The most common packaging materials for use with steam tunnels for shrink sleeves include:

        PVC (Polyvinyl Chloride)

        PVC (Polyvinyl Chloride)

        PVC is a popular material for shrink sleeves because it’s durable, flexible and resistant to moisture. It can be printed on easily, and has a high shrink ratio which makes it ideal for use with steam tunnels.

        Polyethylene (PE)

        Polyethylene (PE)

        PE is one of the most popular and widely-used packaging materials in the industry, as it has excellent heat resistance, is flexible, and offers good mechanical properties. It also provides superior protection against moisture and gas permeability.

        Polypropylene (PP)

        Polypropylene (PP)

        PP is another popular choice for shrink sleeves due to its excellent strength and flexibility, as well as its ability to be easily heat-sealed with a steam tunnel. It also provides robust resistance to most chemicals and solvents.

        PET (Polyethylene Terephthalate)

        PET (Polyethylene Terephthalate)

        This material is known for its strength and durability, as well as its resistance to chemicals and moisture. It’s also popular because it can be recycled. When used with a steam tunnel for shrink sleeve packaging, it offers a high-shrink ratio and an excellent barrier layer.

        Conclusion

        Purchasing a Steam Tunnel for Shrink Sleeves can be a bit overwhelming. There are a lot of things to consider, such as budget, maintenance requirements, and speed of production. With this buying guide as your starting point, you should be well on your way to finding the perfect steam tunnel for your needs. When you are ready to begin shopping around, contact Allpack — they have some of the highest-quality models on the market today. Whether you need a small or large machine, they have something that will fit into any budget and deliver superior performance. So don’t wait too long – get in touch with them today!

        Don't forget to share this post!

        CONTACT US

        Tell us your raw material and project budget to get quotations within 24 hours.

        WhatsApp Us: +86 181 7101 8586

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        Food Products Industry

        What Is The Difference Between Shrink Sleeve Labeler And Traditional Labeling Machine

        Shrink Packaging Machine

        What Is The Difference Between Shrink Sleeve Labeler And Traditional Labeling Machine

        The term “labeling” refers to the attachment of particular label to any thing or material so it can be easily identified. In packaging area labeling is an inevitable part that play crucial role in every manufacturing firm because labeling is the key for their products’ recognition.

        Traditional Labeling Machine

        But have you ever been amazed by looking into same bottles having different lables? Did you ever try to know the reason or dissimilarity behind? If not! This detailed review article is designed to get you enable to better understand the difference between shrink sleeve labeler and traditional labeling machine. Just keep reading to know more!

          Add a header to begin generating the table of contents

          1.What Is Shrink Sleeve Labeler Machine?

          Shrink Sleeve Labeler Machine

          Shrink sleeve labeler is advanced automatic machine that applies plastic labels on the whole body of bottles so they can be protected from light and external damage. It uses heat to shrink the label on bottles and provide you an opportunity to brand your products by creating 360-degree labeling.

          It is capable of processing bottles regardless of different shapes and sizes. Businessmen around the globe are utilizing this technology on broad level because it give their products’ charming look and quality recognition which grabs the attention of consumers.

          2.What Is Traditional Labeling Machine?

          Traditional Labeling Machine-1

          A traditional labeling machine generally uses the old technique of labeling products with self adhesive stickers that comes in various forms. It applies pre-glued lables that are provided in stock of reel either in form of paper or film.

          Unlike shrink sleeve labeler it does not provide enough space for writing much information but necessary facts are mentioned for easy accessibility. Many firms still follows this technology for their items.

          3.What Is The Difference Between Shrink Sleeve Labeler And Traditional Labeling Machine?

          Structure

          Shrink Sleeve Labeler

          Shrink Sleeve Labeler-1

          Structure of shrink sleeve labeler is somehow complicated with too many parts joined together performing different tasks. Its main components include:

          Label roll feeder

          It is the label which has to apply on the bottles through a process. Film is stocked on reel in layers form. This is located on the top side of machine.

          In feed Conveyor

          This part of machine work as a road while ensuring the stable movement of products..

          Sensors

          Various sensors are fixed at different levels for varying purposes. They detect the registration codes, end of label and metering of products. This helps in the formulation of accurate labeling.

          Cutter

          It functions as a knife with smooth cut. When the labels are formed in sleeve shape the cutter cut them down in order to divide them into separate labels.

          Shooter Motor

          Shooter Motor along with ejector wheels precisely applies the label dispensed on bottles.

          Shrink Tunnel

          This is the core component of machine where exact shrinking of labeling takes place through generating heat.

          Traditional Labeling Machine

          Traditional Labeling Machine-2

          Compare to shrink sleeve labeler, traditional labeling machine is composed of fewer parts. These are:

          Product Sensor

          It senses the presence of containers and sent the signal to controller for preceding the process.

          Controller

          It counts the numbering of items and order command to release the labels accordingly.

          Supply Reel

          Labels are combined in unified form as a roller on supply reel.

          Peel Bar

          It peels the label from laminated liner and pushes it towards bottle.

          Labeling Head

          Parts associated with labels are located in labeling head. Labels are delivered until machine realizes the gap between containers thus stop labeling and wait for another one.

          Applicator Brush

          When label is peeled off by peeling plate the brush pasted it on bottle and exert some pressure to get the label stick to the bottle.

          Procedure

          Shrink Sleeve Labeler

          Shrink Sleeve Labeler

          The process of shrink sleeve labeling is a little bit lengthy. It starts when unlabeled containers are transported through in feed conveyor. Rotating screw feeder meters the product.

          On the other side, unwinding of film from reel initiates the movement and the film is produced in form of continuous web. During this mechanism label registration sensor detect the registration code on each label after which the label is turned into round shape.

          The labels are then carried out by shooter motor which accurately place it over product and the container is then passed through heat tunnel where the film shrinks and transform into the shape of bottle. Eventually the operation completes and material is discharged.

          Traditional Labeling Machine

          Traditional Labeling Machine-3

          In contrast to shrink sleeve labeler, traditional labeling method is quite simple with few steps. These are:

          Once machine is switched on after fixation of parameters the operation begins. Bottles kept on conveyor belt are sensed by controller and the process of labeling initiates. The controller allows the labeling reel to release labels and the blade cuts them for separate containers.

          When label is applied on container a light pressure is applied due to which the label simply adheres to the surface of object.

          Pros

          Pros

          Shrink Sleeve Labeler

          Shrink Sleeve Labeler-4

          Efficient

          The process of shrink sleeve labeling is fast as the product just passes through the heat tunnel and film itself shrinks to the shape of bottle.

          Adaptable

          Shrink sleeve labeler is highly flexible as it conforms to irregular shaped bottles and easily transforms the label to shape of containers. It creates perfect shrinkage without wrinkles in unusual shapes. It is also capable of labeling and decorating on complex shaped containers.

          Size

          Shrink sleeves are mostly of big size they cover the entire body of bottles and offer 360 degree area to print labeling content. Thus provide enough space to manufacturers for displaying the important information which they want to deliver to customers.

          Attractive Appearance

          Its use can benefits you in so many ways among which the prominent one is the beautiful look which it gives to your products. This ultimately catches the attention of buyers and increases their interest in such products.

          Durable Seal

          Shrink sleeve labeling works as anti tamper agent and provide strong rigid seal which is difficult to damage.

          Traditional Labeling Machine

          Ease in Setup

          Ease in Setup

          A traditional labeling machine provides you with easy setup that can be changed without any difficulty.

          Consume Less Energy

          Consume Less Energy

          This machine applies pressure sensitive labels which do not require much force thus consume less energy.

          Cons

          Cons

          Shrink Sleeve Labeler

          Expensive

          Expensive

          Shrink sleeve labeler is expensive in nature as the machine comprised of various parts with complicated structure.

          Traditional Labeling Machine

          Slow

          Slow

          The process of traditional labeling is slow due to the peeling of labels and the gap between containers which stops the process until container is close to labeling head.

          Small Size

          Small Size

          Traditional labels are often small in size due to which only product or company names can be printed.

          4.Composition Of Shrink Sleeve Labeler Vs Traditional Labeling Machine?

          Traditional Labeling Machine-6

          There is huge difference between shrink sleeve labeling and traditional labeling on the basis of their composition. Material from which these two are made is described below separately:

          Shrink Sleeve Labeling

          Shrink Sleeve Labeling-7

          Plastic

          Shrink sleeve labeling is always made from strong plastic because the film has to pass through the heat which other material cannot endure. Plastic used in such labeling is durable, tamper resistant and 100% recyclable. As plastic is more flexible compare to paper, it can be transformed into any type of bottle shape covering it from top to bottom.

          Traditional Labeling Machine

          Paper

          Paper

          Compare to shrink sleeve labelling, traditional labeling is mostly produced from paper, cards or rarely from light plastic. Although it cannot be recycled due to deterioration caused by moisture but its fast decomposition makes it environmental friendly.

          5.Which Machine Is More Cost Effective-Shrink Sleeve Labeler OR Traditional Labeling Machine?

          Cost Effective-Shrink

          How the cost of shrink sleeve labeler and traditional labeling machine differs one from another is what we have explained below:

          Shrink Sleeve Labeler

          Shrink sleeve labeler is 25% more costly than traditional labeling machine. The reasons are; use of strong plastic to endure the heat pressure, the large amount of films as whole body of containers are to be covered and complex components of machine which are expensive.

          Traditional Labeling Machine

          Traditional labeling machine is less expensive than shrink sleeve labeler because of the less parts requirement and its use of paper labels which are relatively cheaper than plastic. Thus it is more economical and suitable for processing number of products.

          6.Which Labeling Machine Is Popularly Used Between Shrink Sleeve Labeler Machine And Traditional Labeling Machine?

          Shrink Sleeve Labeler

          Large scale industries with huge production level usually use the shrink sleeve labeler. These are:

          Food Products Industry

          Food Products Industry

          This machine is mostly used for bottles having food products like ketchup, pickles, coffee, candies, cooking oil, snacks etc. Their main motive behind labeling the bottles is to better inform customers about ingredients present in prepared items.

          Beverage Industry

          Beverage Industry

          The foremost industry which assume shrink sleeve labeler as obligatory part of its business is the beverage industry. Variety of juices, cold drinks and even water bottles are wrapped in shrink sleeve labels.

          Wine Industry

          Wine Industry

          Shrink sleeve labeling is used in wine factories to create eye catching designs on wine bottles. Along with that it also helps producers to introduce their brands with new ideas which too trigger the cost.

          Dairy Industry

          Dairy Industry

          This machine is also used for shrink sleeving the bottles of products made from milk like butter, cheese, milk shake etc.

          Chemical Industry

          Chemical Industry

          Different types of chemicals and various other toxic substances are frequently found in bottles having shrink sleeve covers. It is basically done to better assure the safety of users by mentioning the complete usage method and necessary precautions on attached labels.

          Pharmaceutical Industry

          Pharmaceutical Industry

          Another industry which is taking the services of this machine on large scale is obviously pharmaceutical that deals with the packaging of thousands of medicines every day. To make them well identified a shrink sleeve labeler is always admired for doing the task accurately.

          Cosmetics Industry

          Cosmetics Industry

          Large number of cosmetics products such as lotion, shampoo, face wash and creams are shrink sealed with sleeve labels to better assist the customers in knowing brand names, used ingredients and steps of usage etc.

          Condiment Industry

          Condiment Industry

          Condiments and spices are of various types. It becomes difficult to identify each of them if their is no proper label available on bottle. In this way, shrink sleeve labeling is widely used in condiment industries where beautiful pictures of each product is printed on labels for easy identification and safe packaging.

          Traditional Labeling Machine

          Small scale manufacturing firms with low and ordinary production volume are keen to incorporate traditional labeling technology into their business sphere: They are:

          Medical Industry

          Medical Industry

          For labeling variety of bottles containing injection medicine, tablets and syrups traditional labeling machine is usually preferred as their is no such need of additional information necessary to mention.

          Traditional Industries

          Traditional Industries

          Industries which have traditional business or their origin of manufacturing are far historical, use such type of labels and feel proud to take their customs with them.

          Food Industries

          Food Industries

          Factories that produce different types of food like dry fruits, sweets or other items look for easy identification method so they find traditional labeling machine suitable to their economic condition as well.

          Conclusion

          Demand for labeling is growing day by day as most of the markets even does not accept the products without proper label. In such circumstances it is a matter of significance to look for best labeling machinery that better compliment your needs. Allpack is always there for providing standard quality equipment. For availing this opportunity contact us by clicking into our link given here.

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          Top 10 Global Shrink Tunnel Machine Manufactures: The Definite Guide In 2024

          Shrink Packaging Machine, Top 10

          Top 10 Global Shrink Tunnel Machine Manufactures: The Definite Guide In 2024

          In the packaging industry, this machine must be indispensable- The shrink Tunnel Machine. This machine is widely used, including glass bottles, styrofoam, cartons, toys, electronics, daily necessities, medicines, cosmetics, beverages, fruits, etc.

          Do you know any well-known manufacturers of such Shrink Tunnel Machines in the world? Next, let us get acquainted with the famous manufacturers of Shrink Tunnel machines in the world together!

          RANK MANUFACTURES OF CARTON SEALER HEADQUARTERS
          1 AETNA GROUP Italy
          2 ULMA Spain
          3 WEBOMATIC Germany
          4 ALLPACK China
          5 NVENIA USA
          6 Sleeve Technology Group Netherlands
          7 TRI PACK USA
          8 TEXWRAP USA
          9 KALLFASS Germany
          10 KARLVILLE Switzerland

          LOGO

          1.AETNA

          AETNA-GROUP-Logo-5
          CONTACT THIS COMPANY NOW

          Headquarter: Italy

          Company Background & Information

          AETNA GROUP is the world leader in the packaging sector, specializing in end-line solutions. From semi-automatic wrapping machines with smart technology to the latest generation of automatic machines, from industrial shrink wrappers to case packers and shrink wrapping machines, AETNA GROUP manufactures and markets a wide range of machines and lines capable of responding to equally vast production needs, offering tailor-made packaging solutions.

          Key Products

          DIMAC-STAR-ONE

          DIMAC STAR ONE

          • STAR ONE BASIC: up to 20 packs/minute
          • STAR ONE B.I: up to 30 packs/minute

          PRASMATIC-TC-300-400-SHRINK

          PRASMATIC TC 300/400 SHRINK

          • TC 300: up to 35 packs/minute
          • TC 400: up to 45 packs/minute

          PRASMATIC-TC-500-600-SHRINK

          PRASMATIC TC 500/600 SHRINK

          • TC 500: up to 55 packs/minute
          • TC 600: up to 65 packs/minute

          Recommend Reason

          • More than 40 years of history for a group that has achieved success all over the world thanks to its quality, expertise, innovation and entrepreneurial spirit.
          • With a total turnover of more than 350 million euros achieved by a team of more than 1500 professionals working in 9 plants located all over the world.
          • They boast approximately 1500 employees, 15 subsidiaries (France, UK, Germany, USA, Russia, China, Spain and Brazil) and 9 production facilities in the Packaging Valley in Italy, 1 in Brazil and 1 in the USA.
          • They operate in more than 120 countries and provide global customer service.
          • Their production ranges from semi-automatic wrapping machines with smart technology to innovative automatic solutions, from industrial wrapping machines to shrink wrapping machines and cartoning machines, to tailor-made packaging solutions.

          2. ULMA

          Ulma-Packaging-logo
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          Headquarter: Spain

          Company Background & Information

          ULMA was founded in 1961 and belongs to the Ulma Group. Since 1961 they have been designing and developing packaging products and services and innovating to provide solutions that meet our customers’ needs. Their global vision is supported by a network of 7 offices and 20 subsidiaries, allowing them to provide a local service. They also have a network of local distributors who cover over 130 countries.

          Key Products

          TR-shrink-tunnel

          TR Shrink Tunnel

          TR-100-shrink-tunnel

          TR 100 Shrink Tunnel

          • High calorific power, low consumption and low heat loss tunnels.
          • The TR 100 is a shrink tunnel fully manufactured in Stainless Steel for Entry Level and Low-Speed applications.

          Recommend Reason

          • Syntegon offers you perfect multi-shift processing machine which give you speedy production.
          • Their machines have different formats for packaging.
          • Their 203-E horizontal flow wrapper has multiple options for packaging such as hot or cold sealing, curved or straight sealing.
          • Their machines can give you optimum result on small footprint with easy handling.

          3.WEBOMATIC

          WEBMATIC-logo-1
          CONTACT THIS COMPANY NOW

          Headquarter: Germany

          Company Background & Information

          Webomatic

          WEBOMATIC was founded in 1985 by the couple Hildegard and Werner Bonk, and have inspired the industry and set standards for numerous packaging machines. Their task is the optimal vacuum packaging of food and non-food products such as food, medical products or highly sensitive industrial articles. Their customers come from trade, gastronomy and industry.

          Key Products

          Shrink-tunnel-STCW-60

          Shrink Tunnel STCW 60

          Shrink-tunnel-STCW-80

          Shrink Tunnel STCW 80

          • In the shrink tunnel STCW 60, the shrink packs pass through the hot water cascades fully automatically, without cycle times and cost-intensive production breaks.

          Recommend Reason

          • WEBOMATIC sales and service partners are available in 17 agencies in Germany, in 39 countries Europe and 245 times worldwide.
          • Their network includes subsidiaries in Poland, Romania and Austria as well as over 17 service partners in Germany and agencies in 39 European countries and 45 non-European countries.
          • Engineering, innovations and technology. They rely on comprehensive technical knowledge, application-oriented experience, cooperation with top-class suppliers and the use of high-quality materials without exception to guarantee their first-class WEBOMATIC quality.

          4. ALLPACK

          allpack-1
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          Headquarter: China

          Company Background & Information

          ALLPACK is a professional packaging equipment manufacturer with 11 years of experience in packing machine labeling, and they focus on round bottles. The company covers a range of production areas like Carton Packaging, Sealing, Strapping, Vacuum Packaging, Capping Packaging, Labeling, Pharma Machinery, Coding and Marking machines, and so on. They can solve & support your packaging equipment challenges, so you can grow your business.

          Key Products

          BS-A-series-shrink-tunnel

          BS-A series shrink tunnel

          Shrink-Tunnel-BS-5030X

          Shrink Tunnel BS-5030X

          Shrink-Tunnel-BS-6040L

          Shrink Tunnel BS-6040L

          • Adopt a high-quality transducer to control the conveying speed.
          • The stainless steel heater ensures an efficient and long service time.
          • Adopt planetary reduction gear and high-power motor to ensure stable conveying without shaking.

          Recommend Reason

          • With service of free shipping and return service, a money-back guarantee, Online support 24/7, and secure payment.
          • Provide massive and professional machinery and equipment. Various machines can provide different models to meet your different professional needs.
          • With the complete shop and return policies to meet your unsuitable machine needs. Responsible for the entire shipping and delivery procedures and procedures, and deliver it to your home or company with peace of mind.
          • Responsible for all after-sales problems. Provide you with a safe, secure, and trustworthy environment.

          5.NVENIA

          NVENIA
          CONTACT THIS COMPANY NOW

          Headquarter: USA

          Company Background & Information

          NVENIA

          NVENIA headquartered in Wood Dale, IL, designs and manufactures primary, secondary, and end-of-line packaging equipment, featuring the product brands of Arpac, Fischbein, Hamer and Ohlson. NVENIA’s focus is on delivering next-level packaging equipment, integration and innovation to our customers.

          Key Products

          Arpac-Brand-XT-Series-Shrink-Tunnels

          Arpac Brand XT Series Shrink Tunnels

          Arpac-Brand-ECO-Model-Shrink-Tunnel

          Arpac Brand ECO Model Shrink Tunnel

          Arpac-Brand-VT-Model-Shrink-Tunnel

          Arpac Brand VT Model Shrink Tunnel

          • Heavy-duty welded construction.
          • Powder coat finish provides a durable scratch-resistant surface that prevents corrosion.
          • Bottom pre-shrink section in the chamber controls seal placement on the package.
          • Heavy-duty wire belt is a zero maintenance item.

          Recommend Reason

          • NVENIA is honest and sincere in our dealings with others.
          • They are responsible for their individual actions in order to enhance their good reputation and meet the needs of customers, employees, and other stakeholders.
          • They seek to be more than trustworthy – – they seek to be trusted.
          • They serve their customers with agility, responsiveness, and reach.

          6. Sleeve

          Sleeve-Technology-Group-Logo
          CONTACT THIS COMPANY NOW

          Headquarter: Netherlands

          Company Background & Information

          Sleeve-Technology-Group

          Sleeve Technology Group was founded in 2009 by Hans Weijers and is the partner for tight solutions. With over 35 years of experience with shrinking sleeves & providing sleeve application solutions, Sleeve Technology Group started with manufacturing and shipping replacement parts and rebuilt sleeve machines. Within one year the first employee was hired to help us develop an operating system for the first Sleeve Technology shrink sleeve machine.

          Key Products

          Hot-Air-Shrink-Tunnel

          Hot Air Shrink Tunnel

          Steam-Tunnel-HSS6000

          Steam Tunnel HSS6000

          • Fast supply of spare parts
          • Excellent service and support
          • Guaranteed ≥ 98% efficiency

          Recommend Reason

          • They are committed to continuing to provide sleeving solutions and services.
          • With offices in The Netherlands, Mexico, and the United States, they could help their customers even quicker due to providing spare & wear parts, local service, and a point of contact.
          • With over 35 years of experience with shrinking sleeves & providing sleeve application solutions.

          7. TRI

          TRI PACK
          CONTACT THIS COMPANY NOW

          Headquarter: USA

          Company Background & Information

          TRI PACK is a U.S. manufacturer of shrink sleeve application systems. Family-owned and operated since 2003, TRI PACK offers a comprehensive line of shrink sleeve applicators, steam tunnel systems, convection tunnel systems, and customized product handling.

          Key Products

          ST-2

          ST-2

          • Live Steam / On-the-Fly Control
          • Adjustable Velocity Steam Exhaust
          • Pressure Reducing Valve

          HT-2

          HT-2

          • Digital Temperature Control
          • Variable Speed Air Flow (VFD)
          • Adjustable Heat Directing Baffle System

          Recommend Reason

          • Their excellent aftermarket services and support are what sets them apart from the competition.
          • They work closely with their customers to maximize equipment performance, efficiency, and value over the life of your equipment.
          • They have a broad range of tools, programs, and services to help you reach and exceed your goals.

          8.TEXWRAP

          TEXWRAP-logo
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          Headquarter: USA

          Company Background & Information

          TEXWRAP is a ProMach brand, centrally located in Washington, Missouri, and is the leader in the design and manufacture of fully automatic shrink wrapping, shrink bundling systems, and E-commerce systems. Known as the industry innovator, they hold patents on some of the most significant breakthrough technologies in the shrink-wrapping business. Their full line of standard wrappers includes L-bar sealers, intermittent motion side sealers, continuous motion side sealers, and vertical wrappers, as well as shrink tunnels, which are all made in the U.S.A.

          Key Products

          Single-Chamber-Tunnel

          Single Chamber Tunnel

          Double-Chamber-Tunnel

          Double Chamber Tunnel

          Triple-Chamber-Tunnel

          Triple Chamber Tunnel

          • Two chambers for higher speed applications, paired easily with continuous motion wrappers.
          • TEXWRAP triple chamber tunnels provide excellent shrink wrap results on high-speed applications.

          Recommend Reason

          • Their mission is to provide our customers with the latest technological advances while maintaining our commitment to a user-friendly machine that is efficient and easy to maintain.
          • TEXWRAP partners with a nationwide network of highly-trained packaging distributors in order to better serve their customers.
          • The partnership provides a support structure to insure the best machinery/application fit, a smooth startup, reliable local service, and long-term return on the machinery investment.

          9.KALLFASS

          kallfass-logo
          CONTACT THIS COMPANY NOW

          Headquarter: Germany

          Company Background & Information

          KALLFASS leads in contemporary innovations and they are continually developing their products and services. In 2001, they came out with the first 100% servo-controlled high-speed wrapper. Within the same year, they also managed to completely eliminate the pneumatic components from all of their side sealers. By 2006, they had introduced their“hybrid”servo-controlled side sealer: Universe 500 Servo.

          Key Products

          Universal-650-HV

          Universal 650 HV

          Universal-650-N

          Universal 650 N

          Universal-1600-NT

          Universal 1600 NT

          • Perfect shrink results due to targeted heat transfer to the package contents.
          • Excellent insulation and compact design ensure fast heat-up times, allowing the system to quickly get ready for operation.

          Recommend Reason

          • Innovations setting standards. Development and design with the Swabian inventive flair and attention to detail – put into large-scale practice – their mechanical and electrical experts have a whole building at their disposal.
          • Free rotatingwear-freee counter seal bar.
          • They deliver shrink-wrapping machines including full-service throughout the world.
          • Agencies and sales partners located in all centers of commerce worldwide ensure an intensive dialog with our customers.

          10.KARLVILLE

          KARLVILLE-Logo
          CONTACT THIS COMPANY NOW

          Headquarter: USA

          Company Background & Information

          KARLVILLE is a global company with more than 20 years in the market providing sustainable vertically integrated machinery solutions for Shrink Sleeves, Flexible Packaging, Pouches & Tape Multipacks. They have become the global converting machinery leader and high-speed shrink sleeve application machinery niche player.

          Key Products

          • SteamPRO Shrink Tunnel

          Steampro-Dry-Shrink-Tunnel

          SteamPRO Dry Shrink Tunnel

          HEATPRO-–-Electric-Tunnel

          HEATPRO – Electric Tunnel

          • Shrinking Solution for Standard Shaped Containers.
          • Shrinking Solution for Water Sensitive Products.
          • Convection, Ambient Air Passes through Heating Elements Directed to Three Levels of Adjustment.

          Recommend Reason

          • KARLVILLE has support facilities in the USA, Europe, and Asia, they are well-positioned to service a global customer base.
          • They offer a wide range of innovative converting and packaging machines to produce shrink sleeves, flexible packaging, pouches, and tape multipacks.
          • As part of our commitment to customers, they operate a Technology Center in Miami, Florida to showcase their technologies for life “in person” or through virtual demos.

          Conclusion

          The shrink Tunnel Machine is a very widely used machine. The items packaged by the Shrink Tunnel Machine can be sealed, moisture-proof, and pollution-proof, and protect the goods from external shocks. Have you ever heard of these world-famous Shrink Tunnel Machine manufacturers? If you have more knowledge or questions about this machine or other problems, you are welcome to consult us at any time.

          Don't forget to share this post!

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          Tell us your raw material and project budget to get quotations within 24 hours.

          WhatsApp Us: +86 181 7101 8586

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          Flexible working ability-5

          Shrink Wrap Tunnel Machine: The Complete Buying Guide in 2024

          Shrink Packaging Machine

          Shrink Wrap Tunnel Machine: The Complete Buying Guide in 2024

          When you perform any kind of shrink wrap manually to wrap up a product in a plastic film you might got stuck on that process because it requires accurate heating ability.

          To get over this kind of task you can use a special equipment called shrink wrap tunnel machine, it can assist you in wrapping many sorts of products in many ways through its unique working ability.

          If you are interested in learning more about this vicious shrink wrap tunnel machine then you are on the right page because in this guide you will get complete information about shrink wrap tunnel machine & how it can help your business grow in a quick manner.

            Add a header to begin generating the table of contents

            1.What is shrink wrap tunnel machine?

            Shrink Wrap Tunnel Machine

            Shrink Wrap Tunnel Machine

            Basically, the name tells all about the machine a shrink wrap tunnel machine is designed and structured in such a way that it has a tunnel shape processing unit that works on the heating to wrap different products.

            You can think of a pipeline in which a free-flowing element enters from one side and comes out from the other, the difference is that when product enters from the one side it gets wrapped and comes out of the other side like icing on the cake.

            Shrink wrap tunnel machine uses the heating system to completely and perfectly wrap the required item with the help of a plastic film.

            2.Explain the different advantages of shrink wrap tunnel machine?

            Well, every wrapping machine has some advantages so does the shrink wrap tunnel machine if there are no advantages then what is the purpose to have the machine right? So, let's see some of shrink wrap tunnel machine advantages.

            Unique & Perfect Wrapping

            Unique & Perfect Wrapping

            Comparing with other wrapping machines shrink wrap tunnel machine is very strong in terms of providing in depth wrapping on multiple products.

            Maybe you will not get satisfaction from other machines while wrapping your products but shrink wrap tunnel machine will not leave any leaf unturned & will do the amazing wrapping around the product in a unique and perfect fashion.

            Tamper proof Work

            One of the best things about shrink wrap tunnel machine is that it will not only wrap your product perfectly but it will also maintain the shape of your product as well.

            So once the wrapping is done if there is any sort of tampering happens during the process or after it you can take immediate actions without losing the shape of future products.

            As it is tampering proof and easy to handle so most of the pharmaceutical firms and also some other industries are shifting towards shrink wrap tunnel machine.

            Merchandise Protection & Durability

            Durability

            Shrink wrap tunnel machine is a flexible equipment that very much durable and can protect any kind of merchandise by wrapping a plastic film according to the shape of the product by using heat.

            The stand-alone ability of the shrink wrap tunnel machine comes very handy to protect the product during the wrapping process & wrapped product by this machine are more durable as compared to others.

            Marketing & Branding

            Branding

            You can actually use your branding plastic films that have your custom-made logos on it and then all you need to do is just start the shrink wrap tunnel machine to wrap up your desired product.

            Basically, you will get custom wrap items with your logos present on the wrapping element and covered in a perfect way so, it is a kind of free branding plus protection.

            It is an astonishing equipment with modern features and advantages so you definitely need to have one for more productivity.

            3.How does the shrink wrap tunnel machine works?

            Thankfully, the working of the shrink wrap tunnel machine is simple as compared to its complex design. Well, that is not true as it designed in a completely different way so it also has different working process.

            Initial stage

            Initial stage

            At the initial stage when the product enters into the machine it moves towards the tunnel where all the processing takes place.

            Once the product started its movement the wrapping film goes down towards the tunnel and adjust itself according to the size of the product.

            Middle Stage

            It is a crucial stage in which the wrapping process takes place as once the product enters into the tunnel it gets wrapped and when the product is wrapped with the plastic film.

            Then there comes the heating system into action which simply perform the heating operation and heat the wrapped product to give the wrapping a shape according the design and size of the product.

            You can say that in this stage multiple processes takes place all at once.

            Final Stage

            Final Stage

            Once the product is ready and wrapped perfectly the way you want it then it comes out the from mystery box which is called tunnel because you simply do not know how the product was wrapped and all that.

            There you go the final stage of shrink wrap tunnel machine and your product is ready to be delivered.

            4.What are key components in shrink wrap tunnel machine?

            Every machine is made up with the combination of different working components so does the shrink wrap tunnel machine.

            Heating Bank

            Heating Bank

            This is a main component in the shrink wrap tunnel machine which control all the things related to heat.

            For instance, heat is produced in this unit and then it kept the temperature according to the adjustments and requirements that you set.

            Air Blower Motor

            Air Blower Motor

            The function of this component in shrink wrap tunnel machine is to blow the hot air towards the product when it is wrapped with a plastic film.

            You can say it controls the heating air movement inside the tunnel when the product enters first it gets wrapped then hot air blows on the wrap to shrink the film according to the size and shape of merchandise.

            The Conveyor

            As usual in all sorts of machines the conveyor actually controls the movement of the product & in the shrink wrap tunnel machine.

            It helps the wrapping items to enter tunnel and once they are wrapped then it makes sures they came out from the other side.

            You have the flexibility to control the speed rate of the conveyor depending upon the wrapping speed of the shrink wrap tunnel machine.

            Cooling Fan

            Cooling Fan

            Once the product is wrapped and shrink with heat then cooling fan helps your wrapped product to cool down by providing fresh cooling air.

            It is an important component that also make sure that your product remains in its good quality because heat can do the damage.

            5.How many types of shrink wrap tunnel machines are there?

            According to the design & working capability to deal multiple shape and size products there are two main types of shrink wrap tunnel machines.

            L-Bar Shrink Wrap Tunnel Machine

            L-Bar Shrink Wrap Tunnel Machine

            It is conveniently used for large level products wrapping. The main thing about this machine is it has a cutting blade in the shape L which cuts the product once the film is wrapped around.

            L-bar shrink wrap machine comes in three different variants such as manual, semi-automatic and fully automatic so, you can make your choice as you want.

            Working

            L-bar shrink wrap tunnel machine mainly rotates around its heat-sealing L-bar frame which gives the flexibility to wrap multiple size products by simple modification.

            Once the product enters the tunnel then it gets wrap around completely and then L-bar sealer holds the item to give it a hot air for perfect wrapping.

            The ability of this machine is that you can work with it by installing heat gun or a tunnel for heating purpose.

            Advantages

            • Semi-automatic ability to handle many sorts of products.
            • You can literally wrap thousands of products in a single cycle.
            • Pretty good for to deal high level objects.

            Disadvantages

            • You can only use perforated shrink films for wrapping.
            • Tunnel parameters need to be set every type you set the wrapping film.

            Components

            Moat of the components are same in almost all the types of shrink wrap tunnel machines but here are unique ones present in L-bar shrink wrap tunnel machine.

            L-Bar

            L-Bar

            It is metallic rode which is present at the top of the L-bar shrink wrap tunnel machine. This flexible L-bar gives the ability to cut the film into desired length during processing.

            Motor & Assembly

            Motor & assembly is a main component present at the front side of the L-bar shrink wrap tunnel machine. But in some other machines these are may be located somewhere else.

            Height Adjustment Rode

            In an automatic L-bar shrink wrap tunnel machine there is a rode that holds the sealing unit and you can easily adjust the level of sealing according to size of the product by using that rode.

            I-Bar Shrink Wrap Tunnel Machine

            I-Bar Shrink Wrap Tunnel Machine

            L-bar shrink wrap tunnel machine is a basic kind of machine that gives you ability to work with small size & basic products.

            In this machine the wrapping is not done completed in steps instead the product is wrapped completely at once then the long I-bar rode cuts the wrapped film.

            After the film is wrapped around and cut as required then heating make the wrap to shrink around the product.

            Working

            Basically, the I-bar shrink wrap tunnel machine works manually in most of the cases and its wrapping process is done with the help of a feeder & I-bar cutter.

            Once the product comes into the tunnel the feeder feeds the product & I-bar cuts the wrap when the wrap covers one side of the object & then same process is repeated on the other side.

            Advantages

            • Reliable enough for medium applications.
            • Quick and can shrink wrap 200 items per cycle.
            • Single design infrastructure & easy to maintain.

            Disadvantages

            • Not much efficient in wrapping & sealing.
            • Require extra effort at the end for sealing.

            Components

            L-bar shrink wrap tunnel machine also has some main working components different from other machines.

            I-bar

            L shape metal bar along with a sealing film are placed on top of the machine at one side & there is a tunnel on the other side.

            Feed Conveyor

            Feed Conveyor

            The basic purpose of a feed conveyor is to controls the initial stage movement of the product when it gets in contact with the I-bar for wrapping & sealing process.

            Operation Panel

            All the processing steps are controlled using the operation panel it contains multiple sorts of buttons and settings to adjust the speed of the machine.

            Industrial Shrink Wrap Tunnel Machine

            Industrial Shrink Wrap Tunnel Machine

            Industrial shrink wrap tunnel machine works out of the box by minimizing any human effort during its working principle.

            Well, if you are dealing with a huge industry then this specific equipment is designed for you to get rapid production in huge-figures.

            Basically, you can utilize its maximum potential for high production rate in less time frame & low labor involvement.

            Working

            As the industrial shrink wrap tunnel machine is structured to handle big kinds of products there is a assembly line attached with this machine for quick & automatic processing.

            You just need to upload the products onto the assembly line and leave the rest because the machine will configure the size of the product and will seal it as you expected.

            Advantages

            • You can use it to shrink wrap products in any industry line.
            • Huge products to wrap no worries at all.
            • Safe, durable & efficient wrapping.

            Disadvantages

            • Do not set high temperature it will make the wrap wrinkles away.
            • Not recommended for eatable items.

            Components

            Industrial shrink wrap tunnel machine is used at a very high level so it contains multiple sorts of working components.

            Handy body frame

            Every machine does have a frame but in the industrial shrink wrap tunnel machine its frame is very big and completely made with stainless steel body to handle large products.

            Chain

            Chain

            The chain at the side bar help the conveyor to move forward so the element present on it also move. It is a kind of connector that gets the power from motor and then rotate the conveyor and other small parts.

            6.What are the applications of shrink wrap tunnel machine?

            Shrink wrap tunnel machine have many applications & almost used in every industry that we encounter in our daily life.

            Food & Beverage

            Beverage

            In this industry there are many applications of this machine for instance most of the drinkable products that comes in plastic bottles are wrapped with the help of shrink wrap tunnel machine.

            It can also wrap a bundle of products for example a group of similar items assembled in such a way that they made a group then the wrapping will be done on a whole group.

            Electronics

            Most of the electrical appliances are shrink wrapped by using the shrink wrap tunnel machine because shrink wrap uses a rigid form film which will keep the electronic appliances safe if they got hit during traveling.

            Pharmaceutical & medical

            medical

            In the pharmaceutical industries the vials & bottles that we see are wrapped by using this machine. Such as eye drops bottle, drip vials & many more.

            You can also shrink wrap packed tablet packs by giving them a secure outer layer so that your branding details do not get damage if the packed box encounter something during the traveling.

            Well, shrink wrap tunnel machine is not just limited to these applications you can literally wrap any kind of product by setting the required settings on the machine.

            7.Difference between shrink wrap tunnel machine & plastic wrap?

            plastic wrap

            There is a one huge difference point between a shrink wrap tunnel machine and a plastic wrap machine.

            As you know the shrink wrap tunnel machine not only wraps the machine it also shrink the plastic wrap around the product using heat according to the design of the wrapping item.

            Whereas, a plastic wrap machine just simply wraps the product with a plastic film and seal it at the end.

            You can give desired shape to your product using the shrink wrap tunnel machine but you can not do that by using a plastic wrap machine.

            8.Why heat is necessary in shrink wrapping?

            shrink wrapping

            Heat is very important element in a shrink wrap tunnel machine processing because it plays a vital role to wrap the product.

            For example, once you wrap the product with a PVC or polyolefin film then how you are going to shrink it that is the reason heat is important.

            And by using hot air you can perfectly wrap the product with a plastic film so it is a kind of main piece of shrink wrap processing. You will get quality wrapped product while using heat in the form of hot air.

            9.What types of materials you can use to work with shrink wrap tunnel machine?

            You can basically work with three main plastic wrapping films while using shrink wrap tunnel machine.

            PVC

            PVC

            Polyvinyl Chloride is a plastic film that comes in multiple kinds of flexibility and rigidness depending upon the business requirement you can select that best suit your needs.

            It comes in such a thin quality and visibility that you can stretch it up to a limit and also see through or your can choose the invisible one.

            PE

            Polyethylene film is extracted from some natural resources such as hydrocarbons that we get rom or daily life elements like gasoline or petroleum elements.

            It is one of the widely used film most of the plastic bags are formed with PE.

            POF

            POF

            Polyolefin is a polymer based plastic film which is taking over the wrapping industry in all most every sector.

            POF is very effective when it comes to shrink wrapping and most of the shrink wrap tunnel machine workers use this film because of its shrinkable ability.

            10.Can a shrink wrap product get wet?

            shrink wrap product

            No way, once the product is wrapped by using a shrink wrap tunnel machine then it is very hard for water to get inside.

            But in some cases this can happen if there is any kind of tampering happen during the wrapping then may be there are some holes left on the wrap so make sure that no tempering happen while wrapping the product.

            Once the wrapping is done the shrinking of the film left no holes open to make sure that the item inside remain safe, secure and durable in the best possible way.

            11.How to troubleshoot shrink wrap tunnel machine problems?

            shrink wrap tunnel machine-1

            You may encounter some problems while working with shrink wrap tunnel machine.

            Problem 1: One of the most basic one is that your wrap got wrinkles & your product not wrapped perfectly.

            Solution: To handle this kind problem always set appropriate heating temperature because it mostly happens because of high heating temperature.

            Problem 2: Sometimes your wrapping film will not be cut appropriately according to the size of the product.

            Solution: It is also a good practice to check your film cutting clamp pressure because this can cause irregular cutting of wrap film.

            Problem 3: Bad sealing during the shrink wrap process.

            Solution: In most of the cases bad sealing of shrink wrap happen because of your sealing film properties. Maybe you are using a very thin film which can not bear greater heating rate.

            12.How to select best shrink wrap tunnel machine for your business?

            shrink wrap tunnel machine-2

            When you are selecting a shrink wrap tunnel machine you need to remember some of these key points.

            Focus on Speed & Size of Machine

            Choose a machine with a moderate size that can be easily adjusted & installed within your working space.

            Some of the shrink wrap tunnel machines are slow in terms of their working principle so slow speed will lead you to less production so, choose wisely.

            Look for low air velocity tunnels

            If you select a suitable tunnel-based shrink wrap tunnel machine that has minimum air velocity rate then there will be less chances that your wrap got wrinkles during the process.

            Flexible working ability

            Flexible working ability

            You have to remember that flexibility matters when you are working with a shrink wrap tunnel.

            It simple means your machine is capable to work with different plastic films having different thickness rate.

            Conclusion

            As this guide explain most of the vital points about the shrink wrap tunnel machine so you must have understood the importance of this machine in packaging and sealing. It is a win-win situation for you if you made up your mind to have a shrink wrap tunnel machine for your production line to pack different size products. Do not wait and Contact Us as early as possible to boost your business in a positive way.

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            Two Common Packaging Methods-Shrink Packaging VS Vacuum Packaging

            Shrink Packaging Machine

            Two Common Packaging Methods-Shrink Packaging VS Vacuum Packaging

            As a fact,there are two common packaging methods in the market-shrink packaging and vacuum packaging,if you always go to the supermarket,maybe you will find that some products are respectively packaged by these two different packaging methods.

            But,have you really thought about the two packaging methods?Why some products are shrink packaged while others are vacuum packaged?What are the differences between them?Which one is suitable for your demand?Now please explore the answers from this article.

              Add a header to begin generating the table of contents

              1.What is shrink packaging VS vacuum packaging?

              At the first part,we need to resolve the basic problem,what is shrink packaging and what is vacuum packaging,in other words,what are the definitions of them.

              Shrink Packaging

              Shrink Packaging

              Shrink packaging is to wrap product with a plastic film which is accord with the size of it,then begin the operation of heat-sealing,under the influence of the heat,plastic film is shrinking constantly until it fit tightly to the surface of product.

              Shrink packaging originated in the mid-1960s and developed rapidly in the 1970s,it is widely used by some economically developed countries.

              Vacuum Packaging

              Vacuum Packaging

              Distinct from shrink packaging,vacuum packaging is to extract the air from the container of product,to make it under a low-oxygen condition in which microorganism can not survival and reproduce.

              The appearance of vacuum packaging is earlier than shrink packaging,it first appears in the 1940s,and after 1950s,it has developed in a fast speed.

              2.What are the effects of shrink packaging VS vacuum packaging?

              In the basic case,the purpose of shrink packaging and vacuum packaging is to storage products for longer time,and besides,they also have other effects,which are as follows:

              Effects of Shrink Packaging

              Effects of Shrink Packaging

              Moistureproof and Waterproof

              Moistureproof and Waterproof

              Because of the leakproofness of shrink packaging,you can ensure that there is no moisture inside the packaging film,therefore,shrink packaging is moistureproof and waterproof.

              Anti-pollution

              Anti-pollution

              Through shrink packaging,the products are sealed in plastic films so they will not contact with dust in the air or other environmental elements,as a result,shrink packaging achieves the function of anti-pollution.

              Avoid Shock

              Avoid Shock

              In fact,when the product is stuck, the plastic film which is wrapped around it can plays a role in buffer,protects the product to a certain degree.Moreover,if the product which is shrink packaged is a fragile object,the film can prevent splashes when the product is broken.

              Effects of Vacuum Packaging

              Effects of Vacuum Packaging

              Prevent food oxidation

              Prevent food oxidation

              Sometimes,there are some fatty foods,they contain a lot of unsaturated fatty acids,which are easy to influenced by oxygen and come to oxidation.Vacuum packaging extract the air,so it can effectively avoid food oxidation.

              Prevent Pollution

              Prevent Pollution

              The reason why vacuum packaging can prevent products from pollution is that,by using vacuum packaging,the products is wrapped in the packaging pouch and don’t touch outside environment,so possible pollution is avoided.

              Keep a Good Appearance

              Keep a Good Appearance

              The same as others,principle of this is also because vacuum packaging can keep food in a low oxygen condition,which inhibits the survival and reproduce of the microorganism,so that the food can keep in a original appearance.

              Crush Resistance

              Crush Resistance

              During the vacuum packaging,after extracting the air, there are other gases filled into packaging pouch,then the air pressure in the pouch is greater than the air pressure outside the pouch, which can effectively prevent the crushing deformation of the food and does not affect the appearance of the pouch.

              3.How many types of shrinking films and vacuum packaging pouches there are?

              In general,there are different types of shrinking films and vacuum packaging pouches,which are made of different materials and are adapted to different products.

              Shrinking Films

              Shrinking Films

              PE Film

              This kind of film is suitable for wine, cans, mineral water, all kinds of beverages, cloth and other products of the whole collection packaging,it takes advantages of flexibility and tear resistance ability.

              In addition,the PE film is hard to be damaged and the shrinking percentage of it is high.

              PVC Film

              The PVC film has features of high transparency,high glossy and high shrinking percentage.

              POF Film

              POF refers to multi-layer co-extruded polyolefin thermal shrinkage film,it has high surface gloss, good toughness, high tear strength, uniform thermal shrinkage.

              OPS Film

              OPS film is type of shrinking film which is standard to the environmental protect requirements,it has high strength, high rigidity, stable shape, and has good gloss and transparency.And the OPS film is convenient in processing,coloring and printing.

              Pet Heat-shrinkable Polyester Film

              This film is stable under normal temperature,but while the temperature up to glass transition temperature,it starts to shrink.It has many advantages,and the most special one is that there is no renaturation of it, which makes it has a certain anti-counterfeiting function.

              Vacuum Packaging Pouches

              Vacuum Packaging Pouches

              Aluminum Foil Vacuum Pouch

              The material of this vacuum pouch is generally PET/AL/CPE or PET/NY/AL/CPE,This product has good performances such as anti-static, oxygen, shielding, moisture-proof, shading function and excellent heat sealing.

              Aluminum foil vacuum pouch is widely used in food, electronics, chemical and other industries. Because the raw material of aluminum foil itself is expensive, the cost of vacuum will be relatively high.

              Nylon Co-extrusion Vacuum Pouch

              Nylon co-extrusion vacuum pouch is made of PA, EVOH and PE, PP, TIE and other resins.It has the characteristics of pollution-free, high barrier,low cost, small capacity ratio, high strength, flexible structure and so on,and it makes the production process of food packaging materials realize pollution-free.

              Nylon Composite Vacuum Pouch

              The material of nylon composite vacuum pouch is similar to nylon co-extrusion vacuum pouch,the difference between them is the technology,the composite pouch is made up of multiple layers of materials.

              PE Vacuum Pouch

              PE vacuum pouch is the most widely used vacuum pouch in the market because the price is cheap,that is,high cost performance.But,it has disadvantages of high breathability and low leakproofness,as a result,it’s easier to be broken.

              4.What are the pros and cons of shrink packaging VS vacuum packaging?

              Certainly,nothing in the world is perfect,both the two packaging methods have their own pros and cons,which will be explained in detail to the below.

              Pros of Shrink Packaging

              Pros of Shrink Packaging

              Adaptable

              As is mentioned above,shrink packaging to heat the film which is cover around the product,then it is wrapped tightly to the products,so that it is adapted to products of various shapes and sizes.

              Transparency

              The film which is around the product is transparent,so people can directly see the appearance of the product,which is convenient for purchase.

              Stable

              The close and tight contact between the film and the product can increase the stability of the product,prevent it from moving position.

              Save Labor

              Both the packaging technology and packaging equipment of shrink packaging are simple,which makes it convenient for shrink packaging realizes automatically production,save the investment of labor.

              Cons of Shrink Packaging

              Cons of Shrink Packaging

              Can Not Be Recycled

              One of the cons of shrink packaging is that it is hard to recycle,as the shrink packaging is to tightly wrap the product itself,the recovery rate is relevantly reduced.

              Not suitable For Heat Sensitive Products

              If there are some heat sensitive products,shrink packaging is not appropriate for them.So,in fact,shrink packaging isn’t suitable for all kinds of products.

              Energy Consumption

              In addition,the precondition of shrink packaging is heat,to reach the required temperature,there is much energy that consumed.

              Pros of Vacuum Packaging

              Pros of Vacuum Packaging

              Retain the Original Taste

              Vacuum packaging can make sure that food is sealed in packaging pouch,it will not contact with air,so it can keep the same condition as when it is packaged.As a result,the taste of food is also retained.

              Save Space

              Vacuum Packaged products are compact and organized,when you put them into your refrigerator or other places,they will not occupy too much space,in other word,vacuum packaging can save your space.

              Reduce Cost

              By the way,vacuum packaging can reduce the cost which you spend in packaging food or other products because its packaging procedure and raw material are simple.

              Convenient

              Similar to the last point,the whole operation process of vacuum packaging is more simple than shrink packaging,it doesn’t have so many complex procedure,so vacuum packaging is convenient.

              Cons of Vacuum Packaging

              Cons of Vacuum Packaging

              Not Environmental Friendly

              Generally,vacuum packaging uses disposable packaging pouches,which are unfriendly to the natural environment.

              Easy to be Affected by Temperature

              Although vacuum packaging can lengthen the shelf life of food,it often thanks to the help of refrigerator,if food is exposed to the high temperature condition,it still be affected.

              Not Adapt to Liquid

              There are a few kinds of liquid such as beverage and milk can be vacuum packaged,but when it comes to soup or congee,it seems not so convenient to operate.

              5.What is the application range of shrink packaging VS vacuum packaging?

              Even if both shrink packaging and vacuum packaging are suitable for many fields,they also have their own applications.

              Application Range of Shrink Packaging

              Application Range of Shrink Packaging

              Food Industry

              Food Industry

              Shrink packaging is always used to package food,you will find shrink packaged food in supermarket,fruit store,bread store and so on.

              Beverage Industry

              Beverage Industry

              The application range of shrink packaging in beverage industry is also wide,shrink packaging can make the packaging film fit the beverage product perfectly,so it is widely used in beverage industry.

              Medicine Industry

              Medicine Industry

              Furthermore,shrink packaging is also used in pharmaceutical industry,the outside package films of medicine bottles and medicine cases are shrink packaged.

              Commodity Industry

              Commodity Industry

              Actually,shrink packaging is also used in commodity industry,such as shampoo,shower gel,facial cleanser,toothpaste, detergents and so many other commodities.

              Stationery Industry

              Stationery Industry

              And,stationery can also be shrink packaged,for instance,look at the picture,the notebook uses shrink packaging.

              Express Transportation Industry

              Express Transportation Industry

              If you always shop online,this is not strange to you,sometimes,the carton package that you receive will also have a shrink film on the outside,this can reduce some shock to the cartons.

              Cosmetic Industry

              Cosmetic Industry

              Maybe ladies are not unfamiliar with this,generally,cosmetic or skin care products all have a layer of plastic film packaging to cover their packaging cases.

              Application Range of Vacuum Packaging

              Application Range of Vacuum Packaging

              Food Industry

              Food Industry-1

              The most basic application of vacuum packaging is the food field,you can say that it is mostly widely used in this industry.Vacuum packaging is used to pack meat,vegetables,fruit,snacks,etc.

              Medicine Industry

              Medicine Industry-1

              Vacuum packaging is also widely used in medicine industry,its function is to protect drugs from environmental affects,keep the property of drugs and lengthen the shelf life of medicines.

              Electronic Component Industry

              Electronic Component Industry

              Vacuum packaging applied in electronic components industry,to prevent the components from being damaged by statics.

              The all above is the main applications of shrink packaging and vacuum packaging,of course that these are not the whole application range,the applications of shrink packaging and vacuum packaging is large more common than you can image.

              6.What is the working principle of shrink packaging VS vacuum packaging?

              After reading the all above content,I believe that you have a general understand of the two packaging methods,the next part is to tell you the working principle of them.

              Working Principle of Shrink Packaging

              Working-Principle-of-Shrink-Packaging

              In detail,the working principle of shrink packaging is that,heating the shrinking film at a high temperature, the irregular arrangement of atoms has undergone drastic changes.

              Then under the use of infrared radiation light, plastic molecules move again, the arrangement changes, so that through atomic rearrangement, resulting in a large reduction of the area of the film.

              In this way, it can more closely fit the finished products to be packaged and processed by the manufacturer, that is the working principle of shrink packaging.

              Working Principle of Vacuum Packaging

              Working Principle of Vacuum Packaging

              The working principle of vacuum packaging is simple,it solves the problem from the origin.At first,you need to consider,why does food go bad?The chief culprit is microorganism,it is because of the survival of microorganism that the food would be mildewed,however,what if microorganism disappears?

              Vacuum packaging achieves this,the survival of microorganism depends on oxygen,so we extract the oxygen of the packaging pouch,means that the microorganism loose its survival condition,it can not survive and multiply,so the function of vacuum packaging is realized.

              7.What is the technologicalprocess of shrink packaging VS vacuum packaging?

              Besides the working principles,you also need to know the technological process of shrink packaging and vacuum packaging,that is,how does a shrink package or vacuum package create.

              Technological Process of Shrink Packaging

              Technological Process of Shrink Packaging

              There are two types of shrink packaging method:manual shrink packaging and mechanical shrink packaging.

              If you choose manual shrink packaging,you need to wrap the product with film by hand,and then use heater blower gun to blow hot air on the product to complete the shrink packaging process,but this method consumes too much time and energy,so it just suitable for family needs.

              On the contrary,the mechanical shrink packaging is to assist the help of shrink packing machines,process of this shrink packaging method is also simple,just divided to two steps:wrap in advance and heat shrink.

              The first step,you need to wrap the products with plastic film,and leave the necessary seam for the heat shrink step.And then is the next step,put the wrapped products on the heat shrinking equipment,when the heating starts,the film begins to shrink until it closely fit the product.

              Technological Process of Vacuum Packaging

              Technological Process of Vacuum Packaging

              Vacuum packaging needs to use vacuum packaging machines,although there are many types of vacuum packaging machines,their working process is similar.The whole packaging process can be divided into three parts:extracting out air,filling into other gases,hot-sealing.

              At the beginning,put product into the chamber of vacuum packaging machine,then the machine start work,extract the air of the packaging pouch until the vacuum index in the pouch is up to requirement.

              After this step,the machine fills other gases such as nitrogen, carbon dioxide, rare gas and other single gas or a mixture of two or three gases into the packaging pouch,to guarantee that the pouch is under the positive pressure,which makes the product hard to be damaged.

              The final step is hot-sealing,the chamber inflates and the hot pressure frame presses the mouth of packaging pouch to complete the hot-sealing operation.Until now,vacuum packaging process is finished.

              8.What are the similarities of shrink Packaging VS vacuum packaging?

              Even though shrink packaging and vacuum packaging are two different type of packaging methods,they also have some similarities,which are to the below:

              similarities

              Transparency

              In common,either shrink packaging or vacuum packaging uses transparent films or pouches to package products,this is one of their similarities.

              Heat-sealing

              During the packaging process,both shrink packaging and vacuum packaging have a heat-sealing step to ensure the products are sealed into the package.

              Neat Packaged Appearances

              Moreover,products which are shrink packaged or vacuum packaged all kept in a good and neat appearance,they looked compact,clean,exquisite and beautiful.

              Widely Used in Food Packaging

              The most similar point of shrink packaging and vacuum packaging is that both of them are widely used in food packaging field because they can make food keep fresh.

              9.What are the differences between shrink packaging and vacuum packaging?

              Certainly,when there are similarities,there are differences,now lets start to explore the differences between shrink packaging and vacuum packaging.

              differences

              Thickness of Packaging Material

              As is known,the packaging material of shrink packaging is plastic film while vacuum packaging uses packaging pouch,in many cases,the packaging pouch maybe a little thicker than plastic film.

              Packaging Machine

              It is mentioned a little bit in the previous article that the two packaging methods all have their own packaging machines:shrink packing machine and vacuum packaging machine,the two types of packaging machines have different function and working process.

              Presence of Oxygen

              The most essential difference is the presence of oxygen,shrink packaging uses high temperature to realize heat-sealing,it doesn’t affect by whether there is air,on the contrast,vacuum packaging needs low oxygen,it has a high requirement of vacuum.

              That is the most obvious distinction of shrink packaging and vacuum packaging.

              10.Which one is better-shrink packaging or vacuum packaging?

              After reading all above text,you may find that the shrink packaging and vacuum packaging have their own advantages and disadvantages separately,you can not absolutely say which of them is better,how about just say which one is better in specific situations?

              shrink packaging or vacuum packaging

              When you need to pack liquid product,it is better to put the product in proper container and use shrink packaging cause vacuum packaging isn’t suitable for all kinds of liquid products.

              When you need to pack products which is in a large size,such as furnitures,cartons,or even larger objects,it seems hard to find packaging pouches in such a large size,in this case,shrink packaging is a better choice.

              If you need to pack products which are sensitive to high temperature,choose vacuum packaging is better,the reason is that the process of shrink packaging is in a high-temperature condition,may cause damage to this type of products.

              shrink packaging or vacuum packaging-1

              And there are some products which will release toxic substances when they are under high temperature,it is obviously you can not use shrink packaging to pack them,vacuum packaging is better in this situation.

              Of course that there are many other situations,you need to consider the real condition,choose more proper one of the shrink packaging and vacuum packaging.

              Conclusion

              Totally speaking,both shrink packaging and vacuum packaging are useful and convenient for your daily life,you can choose each of them according to your actual requirement.After reading this article,if you still have some confusions,welcome to contact us.

              Don't forget to share this post!

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              Tell us your raw material and project budget to get quotations within 24 hours.

              WhatsApp Us: +86 181 7101 8586

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              Want to get Best Price Shrink Packaging Machine from China?

              Shrink Packaging

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