High Speed Shower Gel Body Cream Lotion Shampoo Filling Machine Automatic liquid filling line

1.What Is Shampoo Filling Machine?

Shampoo filling machine is electronic equipment employed to undertake the task of filling large volume containers with precise amount of liquid shampoo. The machine is highly innovative with advance features of filling various sizes of containers automatically at same time. In addition, the overfilling and waste is reduced by the integrated system of product detection and fixation system.

2.What Are The Benefits Of Using A Shampoo Filling Machine?

By reading points below, you will explore substantial benefits given by a shampoo filling machine:

Stable Performance

One of the crucial advantage of using a shampoo filling machine is the high degree of stable performance it ensures during operation. This prohibits the shaking of containers and eventually gives accurate filling.

Reliable

Reliability is another key attribute the machine possesses. It can fill range of large bottles at same time. In addition, the machine is capable of processing materials with diverse viscosities including syrups, cream, and ointment etc. without need for changing tools

Save Time

With simple machine interface it is easy to manage the parameters once, after which machine will run continuously. This consistency and non-stop filling ultimately grow the number of containers filled and decrease the time spent.

Increase Production

Due to the large number of filling nozzles, the machine can fill up to 120 containers in a minute as a result of which the existing production can be rapidly increased.

Hygienic

This compact machine is constructed with standard quality stainless steel with no tolerance for bacterial presence and corrosion. Therefore, it provides a safe and hygienic environment for your sensitive products to be processed under sanitized atmosphere.

Available Scalability

The prime importance of a shampoo filling machine comes with its scalability. You can upgrade its machinery with existing tools. For instance, you can integrate a hopper and nozzles for carrying out heavier tasks.

3.What Are The Applications Of A Shampoo Filling Machine?

A shampoo filling machine can handle broad range of products from different sectors including:

Cosmetic Industry

Cosmetic industry is the most common area where shampoo filling machine is the best applicable. Number of products including shampoo, hair oil, lotion, foundation and cleansers are perfectly poured into jars, bottles or containers by this machine.

Beverage Industry

This machine has high demand in beverage processing firms. For instance, the upgrade option and high accuracy for filling viscous fluids are now key parameters for any business holder. That's why, products including juices, pulps, wine, milk and mineral water are delivered into bottles and containers by this innovative equipment.

Pharmaceutical Industry

Another sector is pharmaceutical industry who make thin to thick syrups and oral suspensions for curing minor to acute diseases. These solutions are loaded into bottles by using this equipment.

Automotive Industry

It is crucial to note that automotive assembly lines require a device like shampoo filling machine, that can efficiently fill bottles with oil and lubricants.

Herbal Industry

Among other industries, herbal industry cannot be overlooked, which also realize the need for a shampoo filling machine to proceed the growing production of herbal medicines and pastes etc.

4.Which Type Of Products Can Be Filled By A Shampoo Filling Machine?

Here you will find the list of products with eligibility to be processed by a shampoo filling machine.

Oil & Lubricants

Oil and lubricants belonging to any class of viscosity can be easily filled via shampoo filling machine. They may include cooking oil, engine oil or lubricants.

Chemicals

This machine is also suitable for variety of toxic industrial chemicals and daily use chemicals to fill them into containers.

Beverages

A shampoo filling machine can also be effectively utilized for accomplishing the responsible task of filling juices, pulps and wine into various containers in a hygienic environment.

Milk

 

Milk and other liquids derived from it such as milk shake can also be dispensed in jars and containers through the excellence of this equipment.

Medical Fluids

This machine is likely to fill pharmaceutical syrups and other fluids including pyodine and surgical spirit etc.

5.Write Down The Working Principles Of A Shampoo Filling Machine?

Like other machines, a shampoo filling machine follow proper procedure for accomplishing the process of filling shampoo. These working principles can be understood by reading the points explained below:

Material Loading

The initial step of shampoo filling begin with loading material like shampoo emulsion or any other desired material into hopper. This task may be carried out by operator or automatically via integrated system.

Setting Parameters

Now, by using a touch screen control panel, user will set the parameters for operating machine. This setting may include time fixation for each dosage, speed of conveyor belt or maintaining level of filling for containers.

Serialization

Now, after dimensions are fixed, machine will be started just by pressing power button. This will ultimately energize every part of machine including conveyor belt. Empty containers will constantly come towards filling station sequentially.

Shampoo Filling

Once the containers reach under filling nozzles, the sensor will detect their accurate positioning under nozzles and consequently the containers will be filled with required amount of shampoo through nozzles.

Bottle Discharging

Finally, when all containers get filled, conveyor belt is responsible to take them for further proceeding if connected with production line, otherwise, they will be discharged where operator may take them manually for labeling and capping etc.

6.Explain The Major Components Of A Shampoo Filling Machine?

The robust structure of a shampoo filling machine is indeed result of heavy-duty mechanical parts who together contributed for the best performance of machine. These components are described as under:

Infeed Hopper

This part of machine is the storage tank where liquid shampoo is poured as a whole to fill large number of containers. It is located at the top of machine and is composed of tanks below it who are filled with fixed dosage before the material is dispensed into containers.

Control Panel

This innovative component of the machine makes handling of entire mechanism easier This user-friendly device display number of command options for executing machine.

Filling Nozzle

Filling nozzles are also known as filling heads with narrow mouth attached to material hopper. They are responsible for taking precise amount of shampoo from hopper and delivering it to containers without any waste. The number of filling nozzles vary from one type of shampoo filling machine to another.

Electric Cabinet

Electric cabinet is the control board composed of switches and buttons. Its function is to protect the electrical parts of machine and prevent them from shock.

Electric Motor

There are one or two electric motors integrated in a single machine to regulate the movement of conveyer belt.

Conveying System

It consists of conveyor belt and motor that move the belt. Both are responsible for transporting containers from one end towards filling and discharging respectively.

Supporting Stand

The stainless steel supporting stand greatly helps in stabilizing the filling process. The attached circular base perfectly grip over the surface to avoid trembling.

Stop Cylinder

This equipment is placed in the center of machine which detect containers and send information to machine for stopping mechanism until the bottles are accurately filled.

7.What Are The Types Of A Shampoo Filling Machine?

Fundamentally,  shampoo filling machine can be divided into two categories which are described below in detail:

Types On The Basis Of Nature

Fully Automatic Shampoo Filling Machine

Fully automatic shampoo filling machine is high quality advance equipment that can bear heavy workload. The machine is fast in its performance and is suitable to fill 1ml to 5000ml volume of liquids into containers while ensuring perfect filling with no waste. Most of the large industrial sectors admire its use including cosmetic industry, food industry and healthcare industry etc.

Components

It consists of advance stainless steel structure, material storage tank, conveying system, nozzles, touch screen control panel, electric cabinet and detection system.

Working Principles

The process of fully automatic machine free from manual intervention. It is independent with loading material into hopper. The bottles are automatically conveyed to filling station by conveyor belt, where they get filled with shampoo and at last, these filled containers are processed under series of operations.

Semi-Automatic Shampoo Filling Machine

Semi-Automatic shampoo filling machine is another type of machine mostly utilized for medium scale productions.  It has capacity of filling bottles of 1ml to jerry cans of 25 liters. This machine is smaller while depending on user interference to carry out the task such as loading and unloading of containers etc.

Components

The machine is composed of several parts including control board, main frame, casters, filling nozzles, hopper and pump regulator.

Working Principles

Semi-automatic shampoo filling machine works as its name. The operator manually load hopper with required amount of shampoo and place the container under filling nozzle. Now, after the power button is switched on, the machine dispense accurate quantity of shampoo. After the gallon get filled, user replace it with empty one.

Types On The Basis Of Containers

Drum Shampoo Filling Machine

Drum shampoo filling machine is designed with standard quality features to carry out tough and intense task of filling large volume of liquids from 100-1000 liters. It is available in both fully automatic and semi-automatic form and can be customized for adopting different fillers such as gravity filler or time based filling machine. This type of machine has demand in large production firm who are engaged in selling bulk material in international market.

Jerrycan Shampoo Filling Machine

Jerrycan shampoo filling machine is highly effective used for dispensing thick and viscous shampoo and other fluids into jerrycans including paste, honey, lotion and cream etc. With dual rod driven system this machine uses piston fillers and volumetric fillers for dispensing liquids up to 25 liters. The nozzles are entered into jerrycans to avoid overflow eventually reduce the chance of product wastage. It is often used in automotive industry, beverage industry and chemical industry etc.

Bucket Shampoo Filling Machine

This machine is employed to fill small to large buckets with shampoo and other viscous material. It is customizable with available options of auger filler, piston filler, flowmeter and gravity filler etc. It process the fluids with mixing agitators located in hopper to avoid lumping. Round, rectangular and square containers with 10-20 liters capacity can be easily filled by this machine. Such type of machine is frequently used in food industry, dairy industry and cosmetic industry etc.

8.Which Type Of Containers Can Be Filled By A Shampoo Filling Machine?

A shampoo filling machine is capable to fill small to large size containers with capacity of holding about 10L-20L material as mentioned below:

Jerry Cans

Jerry cans are robust containers made up of thin metal or plastic. They are cheaper in price and can hold up to 25 Liters of shampoo, that's why, most of the industries prefer their use. Hence, a shampoo filling machine can effectively fill Jerry cans with shampoo.

Buckets

Buckets are often round in shape with attached handle for easy handling. Most of the buckets are made from plastic with an opening lid. They can hold larger volume of material with weight over 15L-20L ensuring hygienic atmosphere for your formulations to stay fresh for longer. Most of the syrups, chocolate, food pastes and cosmetic substances are stored in these buckets with the help of shampoo filling machine.

Drums

It may be surprising to you if you have never used shampoo dispensed from drums. But, it is true that shampoo and other liquids can also be delivered in tin or plastic drums. The reason is no doubt, their importance in large scale industries.

Intermediate Bulk Containers

Intermediate bulk containers are large sized containers with capacity for storing high volume of shampoo and other liquids. Its robust construction make it reliable for transportation and shipping.

Gallons

Gallons are large sized containers with capacity to hold heavier load of shampoo or other liquids from 5L-15L. This benefit of having large space is what attracts manufacturers to deliver their substances in gallons for which a shampoo filling machine is best applicable to fill them.

9.What Volume Can Allpack China Shampoo Filling Machine Fill?

Do you know that, most of the shampoo filling machines have smaller area in terms of filling volume. However, Allpack has brought you an amazing collection of shampoo filling machine with surprising performance.

Allpack shampoo filling machines are designed with heavy-duty composition to carry out filling of larger volumes from 5 liters up to 1000 liters. By using this machine, you can also fill number of thin to thick viscous fluids along with shampoo into drums, jerrycans, gallons and buckets.

10.What Is The Production Line For A Shampoo Filling Machine?

To gain extraordinary effective performance of a shampoo filling machine, it can be integrated with other large machines which are as follows:

For 200 Liters

For 10-30 Liters

Manual Barreling Machine

Manual barreling machine refers to the cleaning machine used for polishing containers such as drums, jerrycans or intermediate bulk containers. It consists of rotary tumbler which tumblers which helps in cleaning the containers.

Automatic Capping Machine

This heavy-duty automatic machine is helpful for applying the caps of containers over them by using friction wheel after which caps are screwed over containers and Jerry cans. This machine has wide applicability by applying caps of different sizes and shapes.

Servo Tracking Capping Machine

Servo tracking capping machine is one of the essential equipment utilized for capping lids over buckets, drums and other containers. It helps in the stable handling of containers while pressing and screwing the lids over containers during process. It uses a screw that quickly grasp the lid and fix it to container.

Labeling Machine

Labeling is the core part of any business as it gives recognition to product as well as familiarize the manufacturer to customers. Mostly, sticker labeling with back side adhesive are used for shampoo containers including jerrycans, buckets and gallons. These stickers are collectively gathered around roller which release sticker and stick it to the container during operation. This powerful machine can label large shampoo containers with weight from 10 liters to 200 liters.

Stacker

Stacker is used for arranging filled and capped containers in a sequential manner by placing them over one another. This process of stacking is done automatically by machine to avoid the blockage of conveyor belt due to overload.

Robotic Palletizer

Robotic palletizer is an innovative machine employed to undertake the heavy-duty task of palletizing buckets and containers by picking them up from stacker. It works independently by tightly holding the container through fork and grip over them, after which the containers are palletized on fixed location.

Horizontal Strapping Machine

Horizontal strapping machine is used for tightening containers together by applying band, so that, they would not be untied during transit and will be secured.

Automatic Sword-Piercing Strapping Machine

This is another type of strapping machine used for bundling the individual pallets into a single unit. It uses sword that holds the band and pass it through the stacker. This strengthen the bond of pallets and thus, eliminate the risk of containers dispersion.

Automatic Wrapping Machine

As the name indicates, automatic wrapping machine simply wraps the palletized and strapped bulk containers with strong plastic. This plastic is stretched over the load to fasten them together for avoiding damage during transit.

Forklift Unloading Bucket

Forklift is an industrial vehicle with capacity of moving high weight bulk. It is used for unloading packed containers from the production line to trucks or containers for shipping purpose.

11.Which Considerations Should Be Followed For Purchasing The Best Shampoo Filling Machine?

Whenever you intend to purchase a shampoo filling machine keep in mind that this machine is going to change the destiny of your business. However, it is on you to choose the best option. For making its selection easy for you, we have provided some important factors which must be considered:

Working Dimensions

Your prime concern should be to check the working specifications of the machine. For instance, you can check the speed of machine, its ability to adjust for different containers and precision in filling.

Production Requirements

Another factor is to have a look at your current production line. It will help you analyze the ratio of your production. If it is higher, and you expect further boost the better option will be fully automatic machine. In contrast, you may select semi-automatic shampoo filling machine is the size of your production is mediocre.

Quality Of Machine

For knowing the quality of machine, you can check the company's portfolio and search for quality certifications granted. GMP, CE and ISO are the common organizations for monitoring the production of quality goods and equipment.

Warranty

If you are spending huge amount of your wealth, you become responsible to have warranty accessibility. Now, either you will be offered warranty certificate and if not, then you should ask for it as an instrument for quality assurance.

Customer Support

Most of the time, the machines we use suddenly get stop and we cannot find the problem. At that time, only the developer of machine knows real matter. Again, you will need communication with vendor which is only possible if you have considered the customer support of the company.

Conclusion

Overall, shampoo filling machine is an effective tool for measuring exact quantity of shampoo while at the same time filling it into separate containers. This equipment can benefit you in lots of ways by reducing waste, time spent and most importantly you can increase your production output. Therefore, if you want to buy a shampoo filling machine for making your business lucrative, don't waste time and simply contact us through our website!