Allpack NJP-1200D automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has six pieces of innovation, two of which has been issued the utility model patent certificate by the national intellectual property administration, PRC at May 11, 2016. The innovative NJP-1200D automatic capsule filling machine has advantages of higher production efficiency and longer service life, and has been well received by customers at home and abroad.
In order to improvethe quality and production efficiency of this model, we have made significant improvement on the original 1200Dautomatic capsule filling machine. The overall machine size has been enlarged, where the main machine dimension is changed to1200×1000×2150mm.
For ensuring the device quality and production effects: we have selected bigger high precision dividing box, which is better than 1200Dautomatic capsule filling machine of the same model produced by other companies in domestic industry, who usually use the configuration of 83DS and 83DS cam dividing box, and whose disadvantage is that the filling speed is limited at about 900pcs capsule per minutes in proper working condition. Forcibly increasing the filling speed to about 1000pcs capsule per minutes and continuing the working condition for these machines may cause breaking of the input and output shafts and the subsequent operation stopping. Unlike other companies, we use cam dividing configuration of 100DS, and we are the first one in domestic market to use the 100DS. Although the production cost increases, we have significantly enhanced the device’s production efficiency and service life. Its filling speed has been raised up to about 1100pcs capsule per minutes. Due to these advantages, it has been widely received by customers at home and abroad. (Attached figure 1 and 2)
New powder hopper
The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.
Capsule hopper Integrated powder aspirator
New turntable
Ten back to turntable frame is made of one-piece processing forming, do compact structure, no splicing gap, good sealing, easy disassembly, easy to maintain individual modules movement up and down (lower die do horizontal telescopic movement, the module for vertical lifting movement) and module of fixed bracket shaft seal used in oil, dustproof lips skeleton shield.To achieve no noise, small volume, small load, high precision completely enclosed turntable inside three years, no maintenance, no refueling, no maintenance, no powder.(patent no. : ZL 2015 2 1021530.0)
Drug filling unit Base of filling station
Capsule locking machine Die hole cleaning device
New transmission system
Using the current latest into the CAM drive system, transmission bracket up and down through the design, running CAM all use the inner groove CAM, replace the honest external CAM, high-speed operation to fine, accurate, stable and noiseless.
A New Type of Bladder Discharging Mechanism Dry vacuum pump
The new type of finished product capsule discharging mechanism exclusively adopts the design of capsule clamping plate. When the finished product capsule discharging, there is no external air source, and no dust flying in the production process. At the same time, it can effectively avoid the mechanical injury of the finished product capsule when it is discharging.
Dry vacuum pump has the following advantages: 1. In the production process of equipment quiet effect is very good.2. The vacuum generated by the dry vacuum pump through the eccentric slide high-speed rotation meets the international (FTA) pharmaceutical gas standards.3. Continuous use of vacuum pump does not generate heat and will not affect the temperature control of GMP workshop.4. The vacuum degree is sustainable and will not be reduced due to long time use.5. Dry vacuum pump has its own impurity filtration system, which is simple and convenient to clean.
Powder Reclaimer
In the process of production, a small amount of leakage powder in the filling base and the powder in the integrated powder inhaler are separated and recycled, so as to ensure that the powder will not cross-contaminate the recycled waste capsule. The recovered powder can be directly re-entered into the machine for production without disinfection.
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