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Fully Automatic Bagging Granule Cartoning Machine

Allpack fully automatic bagging granule cartoning machine is a specific type of packaging machinery that is designed to automate the process of packaging granular products, such as grains, powders, or small solid particles, into bags or cartons. These machines are commonly used in industries such as food, pharmaceuticals, chemicals, or agriculture.

Here’s a general overview of how a fully automatic bagging granule cartoning machine typically works:

Product Feeding: The machine receives the granular product from the upstream production line. This can be done through a hopper, conveyor belt, or other feeding mechanisms.

Bag Formation: The machine forms the bags from a roll of flat film or pre-formed bags, depending on the machine design. The film is unwound, and the bags are formed using heat sealing or other sealing techniques.

Product Filling: The granular product is automatically measured and dispensed into the formed bags. This is usually done using a weighing system or volumetric filling mechanism to ensure accurate and consistent product quantities.

Bag Sealing: Once the bags are filled, the machine seals them to ensure the product remains securely inside. This can be done through heat sealing, ultrasonic sealing, or other sealing methods, depending on the packaging material and machine specifications.

Bag Coding/Labeling: If required, the machine can also incorporate coding or labeling systems to mark the bags with batch numbers, expiration dates, barcodes, or other relevant information. This is typically done using inkjet printers, thermal transfer printers, or labeling devices.

Carton Formation: In some cases, the machine can also form cartons or boxes from flat cardboard sheets to accommodate multiple bags. This is done using folding mechanisms and may involve the application of adhesive or interlocking tabs to secure the cartons.

Bag Insertion into Cartons: The filled bags are inserted into the formed cartons automatically. This can be achieved using mechanical pushers, robotic arms, or other insertion mechanisms, depending on the machine design.

Carton Closure: Once the bags are placed inside the cartons, the machine seals or closes the cartons using glue, tuck flaps, or other closure methods. This ensures the contents remain protected and secure during transportation and storage.

Quality Control: Some machines incorporate quality control mechanisms to check for proper bag filling, sealing, and carton integrity. This may involve sensors, vision systems, or weight checking devices to ensure the packaging meets the required standards.

Carton Ejection: The finished cartons are then discharged from the machine, ready for further downstream processes such as labeling, palletizing, or shipment.

Fully automatic bagging granule cartoning machines are designed to optimize packaging efficiency, minimize manual labor, and improve product consistency and accuracy. They can handle high-speed production lines and are equipped with various sensors and controls to ensure reliable and precise packaging of granular products.

Cartoning Machine Features:

1.The machine adopts automatic box opening (suction), folding of instruction manual, material feeding, batch printing, box sealing, waste removal detection and other processes. It runs smoothly with low noise.

2.The machine adopts PLC and human-machine interface automatic control system with stepless frequency conversion speed regulation. It has a high degree of automation and is easy to operate.

3.The machine uses internationally renowned brand electrical components with stable and reliable performance.

4.The machine is equipped with mechanical overload automatic shutdown function to ensure operator safety.

5.It automatically removes packaging products that lack packaging materials or instruction manuals to ensure the quality of packaged products.

6.It has functions such as fault display, alarm, and product counting, which facilitate maintenance and troubleshooting.

7.Various automatic feeder devices and conveyor systems can be designed according to customer requirements.

8.Optional hot melt glue machine can be used for hot melt glue spraying sealing or design of hot melt glue brush device.

9.It can be connected and linked with aluminum-plastic packaging machines, flow wrapmachines, filling machines, soap making machines, inkjet printers (or regulatory code systems), labeling machines, online weighing instruments,three-dimensional packaging machines,heat shrink packaging machines,bundling machines,and other production lines for integrated production coordination.

Cartoning Machine Technical Specification:

Model:APK-100

Power: AC380V three-phase four-wire 50HZ

Total power: 1.5KW

Production capacity: Main machine operating speed 30-100 boxes/minute

Folding machine operating speed 30-100 boxes/minute

Air consumption: 20m3/h (pressure 0.5-0.7mpa)

Packaging material: Carton quality; 250-450g/m2 (depending on the size of the carton)

Specifications: Maximum size (LxWxH) 250x170x90mm

Minimum size: (LxWxH) 50x20x15mm

Instruction manual: Paper quality is 55-65g/m2

Specifications: Maximum size (LxW)260x190mm

Minimum size:(LXW)100X100MM

Dimensions:3300X1350X1650MM

Weight:Approximately1.2 tons

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