Anti Corrosion Chemical Insecticide Solvent Filling Machine Automatic liquid filling line

1.What is a Solvent Filling Machine?

A highly programmed machine that is used to fill various types of solvent into respective bottles, containers, and buckets, in specified and precise volumes of solution.

The machine is an easy–to–use equipment ensuring 100% productivity and effective outcomes for a company by offering a highly sanitary approach to your filling containers.

The filling nozzle of the machine just contact with the exterior opening of the filling container and that’s it! It won’t affect your product by unwanted contact thus minimizing the chances of potential cross-contamination of your formulation.
Moreover, solvent filling machine has a fast changeover time and is easy to clean allowing a consumer to spend lesser time on its maintenance.

In a nutshell, for many companies, solvent filling machine imparts an integral role in doing business. This is because of the hardest competition and cost pressure due to product wastage while filling liquids and achieving promising results when serving multiple sectors like foods, pharma, and beverages.

2.What is the Importance of a Solvent Filling Machine?

A solvent filling machine has been a state of the art to dictate its beneficial uses across multiple industrial sectors. Some of important benefits are:

Prevents Wastage of Valuable Solvents

Solvents produced by different industrial manufacturers hold value and are usually of great cost requiring the prevention of its wastage or overfilling.
A solvent filling machine has controlling ability through their nozzles which avoids liquid dripping from bottles once being filled and also has the feature of no bottle no fill.

Ensures Consistency

Rather than filling manually of liquid products which may result human errors in delivering accurate measured quantity of liquid products, a solvent filling machine ensures consistent filling by weight and volume of your products as it has volumetric fillers.

Greater Productivity & less labor cost

Filling heads of a solvent filling machine has the ability to fill several bottles according to varying speed adjustment as per your liquid’s viscosities giving greater productivity and lessening labor cost.

Multiple Applications

Just by making few changes in parts of this solvent filling machine , it can be utilised for filling thick and thin consistencies of liquids for many applications for multiple industrial sectors as pharmaceutical, food and beverages, cosmetics, agricultural, chemical etc.

Assures Hygienic Filling

Many industries require their products to be free from any environmental contaminants and germs, giving high quality sterile and hygienic product. These liquid products are pharmaceutical fluids like vaccines, syrups, parenteral solutions, liquids from food and beverages industry like dairy products, water etc.

3.Describe Industrial Applications of Solvent Filling Machine?

A solvent filling machine suits to execute its appliance across multiple industrial sectors. How these solvents are incorporated in their packaging in different industries, will be interesting to find out!

Food Industry

A solvent filling machine was employed initially by the food industry to prevent contamination in edible items and ensure hygienic delivery of products to the consumer meanwhile helping to reduce labor cost for packaging these products. The machine is suitable for filling of both high and low viscosity products such as water, carbonated drinks, wine, juices, sauces and pastes used in variety of food items like food dressings, etc.

Pharmaceutical Industry

Assuring effective, sterile, and precise dose of liquids is an important part of delivering medicines in a pharmaceutical industry. To carry out filling of medicinal liquids, solvent filling machine is utilised to deliver solvents into bottles and containers. It can handle different viscosities of liquid products by little changes in their parts. The machine is specially designed to volumetrically fill accurate dosage quantities of desired medicated liquids such as syrups, suspension, laxatives, injectables, medicinal shampoo, supplementary medicines etc.

Cosmetics Industry

The beauty industry uses solvent filling machine to maintain their quality standards and the need to fill different products into unique shaped bottles and containers with consistency in quantity. Cosmetics such as eyeliner, mascara, lip gloss, body lotions, creams, rose water, hair oil, skin care and hair care products etc involve volumetric nozzles and piston pump for filling all these products into their containers.

Chemical Industry

A solvent filling machine is employed by chemical industry for filling of various chemical agents like household cleaning liquids such as detergents, washing liquids, toilet cleaners, dishwashing liquids, disinfectants, flammables like abrasives, paints, inks, and others that are of high and low viscosities.

The machine is thus suited to handle all types of chemicals which might be flammable or hazardous to that which are of daily use in household or different industrial applications.

Agricultural Industry

Filling of agricultural products like herbicides, pesticides and fertilizers are carried out using anti-corrosive stainless-steel construction of a liquid filling machine that adapts to handle many types of agrochemicals which are dangerous for human contact. This equipment can hold small to large volumes of liquid for filling containers ranging from pails, drums, gallons, bottles and jerry cans. Servo motors and precision fillers control accurate filling of these chemicals into their containers without any overfilling or wastage of product.

4.How Does a Solvent Filling Machine Work?

Knowing the basic difference between various types of solvent filling machines will allow you to approach the best option for your business requirements.

Let’s describe the working process in the following stages:

Stage 1: POSITIONING
The process begins when empty container position on the conveyor in order to fill solvent into it. The conveyor moves carrying empty containers into the machine.

Stage 2: FILLING
Since the machine is automatic it arranges the container itself and ensure programmed releasing of container one by one, that is basically depends upon number of filling nozzles present in the machine for e.g., 5 containers for 5 filling nozzles. Once the container reaches; it is sensed by the machine and filling process begins through the actuation of the machine.

Stage 3: RELEASING
The machine has variable filling volume options and filling time to the filling containers. Thus, when the time elapses it releases the filled containers automatically. Hence a new, lot of empty containers releases automatically.

Stage 4: REPEATITION

The machine follows same procedure till entire batch is filled.

So, the working principle of this machine is pretty easy that do not require too many technical skills so any one can operate it.

5.What are the Main Parts of a Solvent Filling Machine?

The main parts of a solvent filling machine typically include:

Anti-corrosive Stainless Steel Body	The machine's body is usually made of anti-corrosive stainless steel material, which ensures durability, longevity, and resistance to the corrosive properties of solvents.
Material Feeding Pipe	The material feeding pipe connects to the solvent storage container or supply system and allows the solvent to flow into the filling machine for the filling process.
Sensor	Sensors are used in solvent filling machine to detect various parameters such as the presence of the container, level of solvent, or positioning of the containers. These sensors help automate the filling process and ensure accurate and efficient operation.
Weighing Mold	The weighing mold is a component that holds the container being filled and measures the weight of the solvent being dispensed. It enables precise volume control and accurate filling by measuring the weight of the solvent during the filling process.
Material Hopper	The material hopper is a container that holds the solvent before it is dispensed into the containers. It provides a reservoir for the solvent and ensures a continuous flow of material during the filling process.
PLC Touchscreen	The programmable logic controller (PLC) touchscreen is the interface used to control and monitor the filling machine's operation. It allows operators to set parameters, adjust settings, and monitor the filling process in real-time, providing intuitive control and easy operation.
Filling Nozzle	The filling nozzle is the component that dispenses the solvent into the containers. It is designed to fit into the container's opening or valve and ensures a secure and leak-free connection during the filling process
Conveyor	In some solvent filling machine, a conveyor system is integrated to move the containers through the filling process. The conveyor facilitates the smooth and continuous movement of the containers, allowing for efficient filling and throughput.

These are some of the main parts of a solvent filling machine, each playing a vital role in automating the filling process, ensuring accurate volume control, and providing a user-friendly interface for control and monitoring.

6.What are the Major Types of Solvent Filling Machine?

There are many different types of solvent filling machine that basically falls into three main categories.

Type of Solvent Filling Machine- Based on Automation

• Semi-Automatic Solvent Filling Machine
• Full Automatic Solvent Filling Machine

Type of Solvent Filling Machine- Based on Industrial Applications

• Solvent filling machine is used in various industries to efficiently fill solvents and other liquid products into containers. The major types of solvent filling machines include:
• Piston Viscous Solvent Filling Machine
• Positive Displacement Solvent Filling Machine
• Rotary Solvent Filling Machines
• Linear Solvent Filling Machines

Type of Solvent Filling Machine- Based on Containers

• Drum Solvent Filling Machine
• IBC Solvent Filling Machine
• Jerrycan Solvent Filling Machine
• Bucket Solvent Filling Machine

Let’s discuss each category:

Type of Solvent Filling Machine- Based on Automation

On the basis of automation, solvent filling machine can be categorized into two types. Here's a brief explanation of each:

Semi- Automatic Solvent Filling Machine

These machines are particularly useful in industries that require a moderate production rate and a balance between manual interaction and automated filling. These machines have a moderate capacity, capable of filling up to 50 drums per hour, 10 IBCs per hour, and 100 jerrycans per hour. They offer a balance between manual interaction and automated filling, suitable for applications that require a moderate production rate.

Fully Automatic Solvent Filling Machine

Fully Automatic machines offer the highest level of automation in solvent filling. Once aligned, the filling process is automatically initiated, guaranteeing fast and accurate filling operations. The filling process is entirely automated. These machines have the highest capacity, capable of filling up to 100 drums per hour, 15 IBCs per hour, and 800 jerrycans per hour.

Type of Solvent Filling Machine- Based on Industrial Applications

Piston Viscous Solvent Filling Machine

The piston viscous liquid filling machine is also applicable for filling viscous solvents in industrial settings. The filling machine has a nozzle range of 1 to 16, allowing for flexible filling options. It offers a production capacity ranging from 800 to 5000 bottles per hour. The filling volume can be adjusted within the range of hundreds of litre per hour.

Positive Displacement Filling Machines

In piston-based positive displacement fillers, the solvent is drawn into a cylinder by a piston and then dispensed into the containers through a nozzle. These machines find applications in various industries such as pharmaceuticals, chemicals, cosmetics, food and beverage, and more, where precise and reliable filling of solvents is essential for product quality and production efficiency. The machine supports a wide range of filling sizes, from 0.5 ounces to 5 gallons.

Rotary Solvent Filling Machines

These machines rotate containers past a filling spout, where the solvent is dispensed. They are typically used for high-volume applications where accuracy is not critical. It has a maximum capacity of 2400 pieces per hour per row, ensuring efficient and high-speed filling operations. The machine allows large volume filling accommodating a wide range of product sizes.

Linear Filling Machines

Linear filling machines are a type of filling equipment used in various industries for the precise and efficient filling of containers. Linear filling machines operate with a linear motion, moving containers along a straight line to complete the filling process. The filling volume options is designed for larger containers.

Type of Solvent Filling Machine- Based on Containers

Drum Solvent Filling Machine

Drum solvent filling machine are used in various industries that require the filling of large drums or containers with solvent liquidises machines automate the filling process, leading to faster operations and higher production output. They offer precise control over the volume of solvent, ensuring accurate measurement and minimizing wastage.

IBC Solvent Filling Machine

An IBC (Intermediate Bulk Container) solvent filling machine is designed specifically for filling solvents into IBCs, which are large containers used for transporting and storing bulk liquids. It minimizes the risk of human error, which can lead to costly mistakes and material wastage. IBC solvent filling machine are designed to meet industry regulations and safety standards. They ensure compliance with regards to accurate filling, spill prevention, and proper handling of solvents, reducing the risk of non-compliance and associated penalties.

Bucket Solvent Filling Machine

The bucket solvent filling machine's importance lies in its ability to streamline the filling process, maintain accuracy and quality, ensure safety, reduce costs, and facilitate compliance with industry regulations. It plays a crucial role in optimizing operations and enhancing the overall efficiency of solvent filling in various industries.

Jerrycan Solvent Filling Machine

A jerrycan solvent filling machine play a crucial role in industries that require efficient and precise filling of solvents into jerrycans, such as chemical manufacturing, automotive, and household product industries.
A jerrycan solvent filling machine incorporates safety features such as automatic shut-off mechanisms, leak detection systems, and anti-drip mechanisms, minimizing the risk of accidents and promoting a safer working environment.

7.What Type of Solvents a Solvent Filling Machine Fills?

A solvent filling machine is designed to fill various types of solvents into containers. The specific solvents that can be filled depend on the capabilities and compatibility of the machine, as well as the safety considerations involved.
Some common types of solvents that can be filled using solvent filling machine include:

Water-Based Solvents

These are solvents that have water as the main component. Examples include water-based paints, adhesives, and cleaning solutions.

Organic Solvents

These are solvents that contain carbon compounds. They can be further classified into various categories based on their chemical properties, such as alcohols (e.g., ethanol, isopropanol), ketones (e.g., acetone, methyl ethyl ketone), ethers (e.g., diethyl ether, tetrahydrofuran), and hydrocarbons (e.g., toluene, xylene).

Chlorinated Solvents

These solvents contain chlorine atoms in their chemical structure. Examples include dichloromethane (methylene chloride), trichloroethylene, and perchloroethylene.

Aromatic Solvents

These solvents are derived from aromatic hydrocarbons and are often used as solvents for paints, coatings, and cleaning applications. Common examples include benzene, toluene, and xylene.

Glycol Ethers

These solvents are a class of solvents that contain glycol ether compounds. Examples include ethylene glycol monobutyl ether (butyl cellosolve), propylene glycol monomethyl ether (PM), and diethylene glycol monobutyl ether (butyl carbitol).

It is important to note that a solvent filling machine should be selected and configured based on the specific requirements and properties of the solvents being filled. Safety considerations, such as appropriate ventilation, fireproofing, and explosion-proof features, may also be necessary depending on the solvents used.

8.What Unit Integration is Required with Solvent Filling Machine?

A solvent filling typically includes several machines that work together to automate the process. Here is an outline of the machines commonly used in a solvent-filling production line:

Machines	Description
Manual Barrelling Machine	The manual barrelling machine is the central component of the production line. It is designed to accurately fill the solvent into the barrels. The machine has featured with polishing tumbler that varnishes and cleans the containers and making them aesthetically pleasant.
Solvent Filling Machine	Containers are transferred to the solvent filling machine, then moves to the next machine.
Capping Machine	Once the containers are filled are transferred to an automatic capping machine for securing the product.
Servo Tracking Capping Machine	A PLC-regulated system ensures a large movement of capping in order to avoid product leakage from bottles.
Labelling Machine	A labelling machine can be used to apply labels with product information, warnings, and other relevant details. The labelling machine may include options for printing batch numbers, expiration dates, or barcode labels.
Auto-Ink Jet Printer	The machine facilitates printing information related to filled products such as batch number, date., etc.
Stacker	A hydraulic lifter picks the containers and compiles them together for mass-scale shipment.
Robotic Pelletizer	The machine helps in lifting stacks of products altogether ensuring easy pelletizing.
Strapping Machine	This machine straps the pellets for secure transportation.
Wrapping Machine	This machine wraps the whole pellets with flexible film to prevent them from damaging.
Fork lifter	A fork lifter is required to transfer the filled products from the production area to the shipping section.

9.How to Deal with Technical Difficulties of Solvent Filling Machine?

Foaming & Liquid Dripping Issues

• If the seal of the valves is broken, try to carry out its repair. If repairing is not possible, you might need to change the entire equipment.
• Check for any leakage issues from the valves.
• Use of diving nozzles eliminates this problem entirely as it dips down the container to fill the liquid.

Inadequacy In Filling

• Broken seals may be the cause, for which try it’s repairing.
• Monitor and check for air hose loosening and trapped air issues.
• Inadequate filling due to improper settings of timing can be set and readjusted by a touchscreen or PLC system.

Electrical Power Supply Issues

• Prevent electrical power shortage by ensuring even supply to the equipment.
• Ensure that your power supply is strong enough to manage all inline production machines and have a backup power plan.

Error in the functioning of the Head Dive

• The operator must ensure that the air supply to the machine is not interrupted and there is no leakage.
• Compressed air must be supplied to the whole equipment.

Handling Of Unique Shaped Containers

To manage the accurate liquid filling in odd-shaped containers, the use of plastic holders known as “Pucks” is done that hold these containers properly in place.

Conclusion

Finally, after reading the blog on ‘solvent filling machine’ we would urge you to spend wisely! You must avoid purchasing the cheapest equipment for your production as it can turn out to be a false economy in the long term. We’re extremely proud to offer amazing operational lines on solvent filling machines that can support your operational and production challenges. We would be delighted to discuss this with you. Please contact us now!