Protein Powder Making Machine: The Complete FAQ Guide In 2024

Are you interested in knowing about protein powder making machine? If yes, you are at the right place and at the right time. We have something new and comprehensive for you related to your interest. This guide is best for you whether you are a beginner or owning a big firm.

Protein powder making is one of the growing industries worldwide and its utilization is immense in the current age. So, please be here to know more!
The questions we are going to discuss in this article are the following:

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1.What is a protein powder making machine?

Protein powder

Protein powder making machine is a specialized apparatus used for the production of protein powder from a number of sources. Passing the ingredients through various machines, finally, fine powder is formed by utilizing this equipment. It does various tasks like grinding, vaporization of moisture from protein powder, mixing it with other ingredients, and also sometimes used in casing or wrapping for such products.

Additionally, on the basis of these different purposes, these instruments are of different types and sizes. A magnificent machine that has a lot of use in your daily life. It fulfils the basic protein needs of everyone.

2.What advantages do you get from a protein powder making machine?

The machine under discussion has got advantages from its innovative technology and is beneficial for both manufacturers and buyers. Some of its major advantages are mentioned below;

Digestive Support Drink Mix

Greater Production

High Production

It makes the process faster as compared to traditional methods of making protein powder. The process has been modernized escalating the production capabilities by utilizing this machine that completely complies with the increasing industrial demands.

Product Quality

Better quality

Its precise monitoring and command system reduces waste production resulting in a high quality product consistently. This is good for the brands to enhance their reputation among their competitors.

Lowering the Costs

Economical Choice

Protein powder making machine is fully automatic therefore it lowers labor costs. As it is not dependent on human intervention that is liable to commit errors, this machine is highly advantageous for you.

Variety

Variety

Variety of Your Choice

Protein powder making machine can deal with a variety of products such as casein, whey, collagen, and egg protein in powder form.

3.Where do you use a protein powder making machine? What industries require protein powder making machine?

Protein is an essential nutrient and a major energy source makes the use of protein powder making machine necessary at various platforms which include the following.

Drug Industry

Picture Courtesy: Nestle Medical Hub

Drug companies use protein powder making machines to make beneficial drugs for those who lack protein-type enzymes and hormones, and also for the infected one who requires antibodies and vaccines which are made of protein.

Human Food Industry

Organic Protein Formula

The deficiency of protein in human bodies is usually treated by having protein-rich food. This protein rich food is prepared by food manufacturers with the help of protein powder making machine by injecting protein powder into the food items.

Animal food industry

Animal Whey Protein: Picture Courtesy: Animal Pak

Animals as same as humans also require protein rich food for being healthy. So animal food industry manufactures a high protein diet for animals with the help of protein powder making machine.

Research labs

Different Protein Powder Sample

In this progressive world, research labs use protein powder making machine for testing and for a lot of new experiments to discover more about proteins.

Grooming items industry

Protein Powder for Self- Care

Protein-abundant humans have a fresh, healthy and clear skin, and long and healthy hair. So protein powder making machine is used in making cosmetics mill and in different hair products making factories.

4.Enumerate the different types of protein powders prepared by the protein powder making machine?

It helps a lot to prepare different types of protein powders. All these are produced with the help of this highly advanced machine such as pea protein, milk protein, egg protein whey protein, etc. Here are the details for each type:

Pea Protein Powder

Plant-Based Protein

This pea protein with so many benefits is prepared with protein powder making machine. As it is a valuable protein mostly consumed by those people who don’t use animal proteins. It is a plant protein, that’s why used by most of the vegans.

The machine uses pisum sativum to produce this type which contains abundant amino acids like all other proteins. It makes protein powder in such a fine manner that it can easily be digested.

This machine helps in extracting 79 to 80 percent of protein content and up To 5 percent fat content from the raw materials. Well, it gives it a smooth texture.

Milk Protein Powder

Meal Replacement Protein Powder

Most of the people drink milk daily at night or in the morning to bring health to them. As we have discussed the use of protein powder making machine in the food industry, milk protein that contains all essential amino acids that help to regulate body weight is also prepared with the help of this equipment.

Egg Protein Powder

Egg Whey Protein

Egg protein which has so many advantages including muscles growth, manufactured by protein powder making machine.

Whey Protein Powder

Milk-Based Protein Powder

Protein powder making machine is also used for production of whey protein. Whey even is usually prepared from liquid milk during cheese manufacturing. It contains both types of essential and branched-chain amino acids. This machine helps in the production of whey protein that is most often used by bodybuilders and athletes.

Hemp Protein Powder

Additive Free Hemp Protein: Organic Superfood

Hemp protein powder is another protein powder that can also be made by the protein powder making machine. It is prepared with the powerful granulating apparatus that is usually used to make the immune system strong and it helps in digestion and also supports the heart keeping it healthy.

5.How does a protein powder making machine work?

Protein powder making machine works very smoothly due to its automated system and convenient process within short period of time. Let's learn the process of protein powder from milk sources step by step.

Separation

Curd and Whey: Picture Courtesy: Science Learning Hub

The actual process begins after milk is pasteurized, it goes through curdling when an enzyme named rennet is added into the milk. This process is carried out within high-qualified machines that is composed of mechanical stirs and agitators. These agitators aids in making an even mixture of milk and rennet.

Basically in this phase, the mixture is separated into solid curd and liquid whey. Pasteurization of the mixture is carried out again to ensure a contaminant free product.

Filtering

Picture Courtesy: Fitness Standard

Now, it’s time to filter the protein mixture. Here, the protein is isolated from the mixture either through membrane filtration or ion exchange method. Now we have the protein ready to be entered into next stage.

Drying

Drying

Spray Drying: Picture Courtesy: Dedert Corporation

Step it up, and the filtered protein liquid is transformed into fine powder using spray dryers for this purpose. During this process specialized machines are employed that make sure high standard and quality product. And in this way you get the milk-based protein powder in most finest form.

Protein Powder Filling

Protein Powder - Picture Courtesy: Healthline

When the protein powder is prepared either it is milk-based or plant-based, it goes through the process to be filled in the containers. Bags, pouches, cups, jars and cans are good choices for packaging of protein powder. So for this purpose, there are specially designed protein powder filling machines that will work automatically and provide you with high percentage of accuracy.

6.Do you know the various types of a protein powder making machine?

Protein powder making process is a bit complicated as it has many steps involved in it. Hence the process has to deal with many machines at a time. These machines are of many types depending on the quality of the products given out by the machine and the different working and purposes of the machine. So, following are some of the advanced machinery that is involved in this process and each machine has its own purpose in this process.

Classification of protein powder making machine

Based on Automation

There are many types of protein powder making machines based on level of automation in its operating method. Below are its types with brief description.

Semi Automatic Protein Powder Making Machine

Semi-Automatic Protein Powder Making Machine: Picture Courtesy: AIPAK

Sometimes proteins are present in liquid form and are required in powder form. At that time semi automatic protein powder making machine is used. It makes it easy to fill the container with required concentration of protein powder while preserving its quality. Its handling capacity makes it useful for many powdered substances such as spices, chilli, cocoa, coffee, whey, epoxy, or talcum and many more.

Its major components including a split hopper, servo motor drive screw, LCD touch system, and highly advanced dust removal system make it a promising choice among many. And it has easy maintenance and can be washed easily.

It operates in the following way;

Feeding the hopper with ingredients.
Place the container manually for filling.
As the machine sense the container, it fills it through the filling nozzles with required amount of product.
Filled container moves forward for further processing.

Automatic Protein Powder Making Machine

Automatic Protein Powder Making Machine: Picture Courtesy: AIPAK

This is an automatic auger filling machine designed specifically for the filling of products into hard containers like bottles, cans, jars etc. It has made the filling process of protein powder so much easier because most of the processes such as metering, filling, and releasing of protein powder are done by its automated system and advanced technology.

Its unique design make it more appropriate for filling or packaging of dry powder or granular substances. It is widely used in a number of businesses or fields such as; food, chemical, drugs, granular additives and food items. It is featured with high power transmission system, controlling system and detection and rejection sensors that ensure high degree of accuracy and precision.

It operates in the following manner;

All its components are connected and coordinates when they are loaded with the protein powder.
Once the container is detected by its sensors, the machine starts filling; it uses auger devices or filling nozzles for this function.
The container moves onward after filling with protein powder.

Based on Filling Material

Another category is the classification of protein powder making machines based on the filling container or material. There are varieties of protein powder making machine available in the market. Some of them with their distinctive features are discussed below;

Pouch Filling Machine

Pouch Package Machine: Picture Courtesy: Lenis Machine

If you desire to get the product in ultra-fine powder form, then this machine is best for you. Its PLC control and easy interface help you in the adjustment of parameters according to your requirements. It is capable of providing high-standard packaging to the protein powder which is essential to retain the quality of protein powder increasing its shelf-life.

Moreover, it has multiple purposes and can be used in many other industries, for instance, packaging of carbon, other powder form substances or additives, chemical industry, pharmaceutical sector etc.

Its working steps are following;

Stack of unloaded pouches are put inside a bag magazine.
These vacant pouches are picked separately by the grippers.
Then it is transferred to the inflating area to be blown up by the air.
Now, these empty blown up pouches are filled the protein powder.

Sachet Filling Machine

Powder Sachet Filling Machine: Picture Courtesy: Samful Packing

This is one of the specialized protein powder making machines manufactured globally. It has a completely compact design with automatic features making it suitable for filling the products into sachets, bottles, jars or cans etc.

It can measure or weigh the amount of the product which helps it in rejecting the underweight or overweight amount. Moreover, for uniform process it has been devised with the photo eye detectors which detect the sachet or container. This photo eye sensor stops the filling process when detect that there is no sachet to be filled with powder.

Here in this case, it is highly recommended for protein powder making industry to fill the powder in sachet in the appropriate amount. However, you can not use this machinery for filling liquid or fluid materials into sachets.

Its working manner is discussed below;

As for sachet, it is provided with the film on the film case.
The rotation of the disc helps it in unwinding.
Forming tube convert this film into a small packet like container called sachet.
Auger filler of the machine filled the sachet with protein powder in required amount.
Finally, the filled sachet is sealed with the glue.

Can Filling Machine

Can Protein Package Powder Machine: Picture Courtesy: Threepac

This is an automatic can filling machine designed specifically for the filling of products into hard containers like cans, bottles, jars etc. It has made the filling process of protein powder so much easier because most of the processes such as metering, filling, and releasing of protein powder are done by its automated system and advanced technology.

Its working principle is given below;

First of all load the machine with empty cans.
After detecting the empty cans, the machine starts filling it with protein powder.
After filling with set amount of the product, can is conveyed to further packaging.

Jars Filling Machine

Automatic Jar Filling Machine: Picture Courtesy: Vtops

This is electrically powered machine that has automatic mouth locking device which prevents the powder from leakage. The protein powder jar filling machine is made of stainless steel which make its structure strong and highly resistant towards corrosion or acid.

Moreover, its servo filling system, weighing scale, and stainless steel storage bucket ensure greater accuracy. Its application varies from pharmaceutical industry to chemical and foodstuff sector.

It works on the following steps;

At first, set the jars on the conveyors at predetermined intervals.
Filling area bring them into the place of filling one after the other.
By setting the parameters with PLC system, you can adjust the required quantity of the product.
After filling successfully with powder via nozzles, the jar is transported towards capping or sealing system.

7.What are the preventive measures needed for protein powder making machine?

Quality Needs Maintenance

Here are some of the preventive measures needed to adopt while using the protein powder making machine.

Constant tidying

Regular purification of machine and it’s components lessens the chance of being defected and being deteriorated. It increases the machine’s life span.

Use lubricants

Constantly lubricating the parts of machine helps to work smoothly without any disturbance. Also it prevents the wear and tear of the parts of the protein powder making machine.

Energy assurance

You should regularly have a check on the electricity supply. It will increases your safety chances. Also helps to prevent electrical shocks and fire.

Tutoring or coaching

Machine users should be well-trained. Properly trained people know very well how to use machine in a convenient way. In this way, correct machine handling will be ensured.

Loading and unloading

If you want the machine to work properly then a specific amount of ingredients should be poured into the protein powder making machine at a specific time and the final product should be extracted out after a certain period of time.

Temperature handling

Scorching can cause inappropriate and slow working of protein powder making machine. So machine’s temperature should be kept normal by using cooling reagents.

8.What are some common problems and their solutions related to protein powder making machine?

Some of the common problems you may encounter while using protein powder making machine, are given below:

Clogging

Protein powder blending: Picture Courtesy: AIPAK

Irregular cleaning and overflow of protein powder through the machine can lead to clogging and congestion of the machine. When clogged by protein powder, then there will be no product produced because the process had been stopped midway.

Solution

This problem has an easy and simple solution to clean the machine regularly after use and oil the machine 2 times a week. Also, the filling in the machine should be checked.

Failed to Start

Control Panel

You may encounter a situation when a machine fails to start. It may occur due to sudden damage of fuses or another wiring system.

Solution

It can be solved by replacing the fuse with a new one and repairing power lines or wiring.

Irregular Powder Flow

Protein Powder Filling into Containers

The amount of humidity affects the powder flow during the process. The moisture present in the powder causes it to flow in irregular patterns that eventually slow down the machine’s speed.

Solution

It is good to reduce the amount of humidity and increasing the agitator speed will help reduce the irregular flow.

Producing unwanted sounds

Atomizer Nozzle

Machines usually produce unwanted sounds when it is not well maintained. Then machine become clanged. Producing unwanted sounds leads to noise pollution which also affects the workers working abilities.

Solution

Examine the machine and its maintenance at regular basis. The working solution for this issue is the tightening of loose parts and repairing or replacing the impaired parts.

Over heating of the machine

Peristaltic Pump

Machine get over heated by the usage for a long time and do not having a proper cooling and freezing system. This can cause the damage of machine. Over heated machines do not work well and it’s working ability will be affected.

Solution

It’s solution is also quite easy. Use the machine timely and giving breaks during work for a little time. And install proper cooling systems to treat the scorching of machine.

Wear and tear of the machine

Dryer Spray Equipment for Protein Detergent Powder

Every machine has a limited life span. After that they get expired. But sometimes, it is before their expiry date that their parts torn up because of overuse or being defaulted and left neglected.

Solution

The one and only solution to keep machine from being torn up before expiration is to keep a check on machine and take good care of it.

Incorrect level detection

There is a major problem regarding the level of recognition by the protein powder making machine. Sometimes machine are not purified by the workers so they remain polluted due to which protein powder making machine cannot identify the original size.

Solution

Keep check and balance while feeding the machine with raw materials and set the parameters according to requirements so that the machine can detect the material size and its dimensions for further process.

9.What are the important factors to consider before buying a protein powder making machine?

Best Quality Protein Powder

There are always some essential factors which need to be considered before buying a machine for any purpose. Same is the case with protein powder making machine .Some important factors are given below:

Output work rate

The most important factor is to check the work rate of the protein powder making machine to know that how much of protein powder can be produced in a specific amount of time.

Abrasive cutting capacity

Before buying a protein powder making machine you should check the abrasive cutting capacity of it whether it is suitable for the product you are going to make or not.

Spotlessness and purity

Cleanliness is the major factor that decides the machine’s life span. So you must opt for the machine which can easily be purified.

Scorching

The best machines are those that do not get scorched easily by working for a little. So a machine with good cooling reagents which don’t allow it to become so hot in less time should be considered.

Size

The size before buying a protein powder making machine is also a very important factor you have to look at. You should select the one with a size according to your work requirements.

Efficiency

No machine can be one hundred percent efficient but the protein powder making machine with a high efficiency is preferred.

Warranty

A Warranty of so many years provides you surety of the best working of the protein powder making machine. So it’s another factor that you should think about.

Conclusion

So this was all important information about protein powder making machine. All information regarding its construction, uses benefits, and all the factors that should be considered before its purchase is present here. Now you have got the idea and it will be easy for you to decide where to go for the best protein powder making machine. If you have further queries feel free to contact us.

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Top 10 Global Powder Packaging Machine Manufacturers In 2024

Powder Packaging Machine, Top 10

Top 10 Global Powder Packaging Machine Manufacturers In 2024

With the increasing application of packaging materials in a wide range of industries such as healthcare, cosmetics, food and beverages, and consumer goods, the packaging machinery market is witnessing growth in the global packaging sector. And choosing the right machinery manufacturer is essential for efficiency and innovation.

This post will introduce you the top 10 global powder packaging machine manufacturers in the world and how their products designed with innovation and technological advancements. Let's take a look now and choose the one you like!

RANK	MANUFACTURERS	LOCATION
1	Syntegon	Germany
2	Rovema	Germany
3	Paxiom Group Inc.	USA
4	ALLPACK	China
5	Viking Masek	USA
6	nVenia	USA
7	CONCETTI	Italy
8	MATCON	UK
9	K-FLEX Packaging Systems	USA
10	NICHROME	India

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1.Syntegon

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Headquarter: Germany

Syntegon's Background:

Syntegon is a world leading packaging machine manufacturers with decades of experience for making automated packaging processes in many industries. Their key offerings include machines for bag sealing and closing, bio-process systems, coding, filling and closing of ampoule, capsules, cartridges. The powder packaging machine they offered are specially designed for pharmaceutical and food industries.

Key Products:

Continuous Motion Baggers

Recommend Reason

Syntegon is your best partner for processing and packaging solutions in the pharmaceutical and food industries.
They can offer you the innovative technologies and sustainable solutions for your powder packagings.
Their powder packaging machines can support you in achieving your goals.
The company is a leading supplier of pharmaceutical packaging equipment, especially the powder packaging machines.

2.Rovema

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Headquarter: Germany

Rovema's Background:

Rovema

Rovema is a global company that makes vertical form fill and seal and powder packaging machines. Their packaging solutions include packing fresh produce like potatoes, carrots, onions, oranges, and berries, as well as frozen food like vegetables, chicken nuggets, ready meals, shrimp, and fries, and powders&granules.

Key Products:

Aroma Perm

Recommend Reason

Rovema is a global leader in the powder packaging machine industry.
Whether high-speed packaging or low-dust packaging of flours and flakes, their powder packaging machine can be tailored exactly to your packaging task.
They can help you conduct all the machine design, engineering, manufacturing, acceptance testing, commissioning, training.
The company has been the pioneer of industry solutions for 60 years.

3.Paxiom Group

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Headquarter: USA

Paxiom Group Inc.'s Background:

Paxiom Group Inc. is a global automated packaging systems company, especially for powder packaging machines. They are recognized for our packaging line of automated packaging machinery weigh filling, form fill, bagging, container filling, sealing machines, and conveying solutions. In addition, one of its core values is to provide the best value possible to you.

Key Products:

XPdius
Swifty Bagger
Vertek

XPdius

Vertek

Recommend Reason

Paxiom is a leader in powder packaging machine technology.
They offer a wide range of powder packaging solutions to fit your products, facilities, and budget needs.
The company is also a leading provider of primary, secondary, and end-of-line packaging machines with more than 30 years of industry expertise.
Their powder packaging machines are specifically designed for bagging and container filling products such as flour, salt, sugar, baking mixes, spices and ground coffee.

4.ALLPACK

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Headquarter: China

ALLPACK's Background:

ALLPACK stands as a preeminent manufacturer of variable packaging solutions. Its extensive range of machinery encompasses powder packaging machine, carton sealer, stick pack machine, capsule filling machine, and so on. This versatile product line finds widespread application across numerous industries, including pharmaceuticals, cosmetics, agriculture, and the chemical industry.

Key Products:

APK-820P
APK-130
APK-889

APK-130

APK-889

Recommend Reason

ALLPACK offers powder packaging machines that boast versatility in managing a diverse range of materials, spanning powders, particle and granules.
The powder packaging machines they offer can complete a series of operations such as powder weighing, filling, bag making and bag sealing.
Except for excellent powder packaging machines, they also provide high quality customer service.
The company always resolve your problems at once.

5.Viking Masek

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Headquarter: USA

Viking Masek's Background:

Viking Masek is a packaging machinery company that manufactures, sells, and services automated packaging systems for a variety of industries, including food, non-food, and pharmaceutical. Their powder packaging machines are known for its high quality and efficient features. The powder packaging machines they offer include premade pouch packing machines, VFFS baggers, vertical baggers, etc.

Key Products:

VFFS M250
Stick Pack ST600
Viking-8SD-165

Recommend Reason

Viking Masek's powder packaging solutions can integrate with weighers, fillers, metal detectors, and other automated equipment.
They manufacture easy-to-use powder packaging machines with high-speed continuous motion.
The company can solve your powder packaging problems and increase your revenues, reduce your risks.
The powder packaging machines they designed are user-friendly, cost-effective, high-speed and stable.

6.nVenia

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Headquarter: USA

nVenia's Background:

NVENIA

nVenia is a packaging machinery manufacturer that designs and builds primary, secondary, and end-of-line packaging equipment, especially the powder packaging machines. Their products are used in a variety of industries, including food and beverage, consumer packaged goods, pharmaceutical, agriculture, and industrial.

Key Products:

Powder Bagging System

Recommend Reason

nVenia's equipment is designed to be durable in difficult environments and automate repetitive tasks.
They offer services such as conceptualization, installation, and maintenance.
The company stands in a leader in powder packaging machines with innovative solutions.
It is a packaging machinery manufacturing and service organization widely known to have the widest selection of packaging technology.

7.Concetti

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Headquarter: Italy

CONCETTI's Background:

Concetti is an Italian manufacturer of automatic packaging systems for bulk products. It has been present on the US market since the 1990s and has installed more than 140 high quality systems for weighing, packaging and palletizing bulk products in bags, bulk bags and boxed bags. The powder packaging machines they offered can perform the powder weighing, bagging, closing and palletizing.

Key Products:

Concetti FFS Powder Bagging Machine

Recommend Reason

Concetti is a world-leading manufacturer of customised bagging systems turn-key solutions.
They provide customized assistance for your powder products weighing, bagging, and palletizing.
The company makes robust weighing, filling, closing and palletising lines for your service.
They also specialize in marketing, technical assistance and spare parts supply for the sector.

8.Matcon

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Headquarter: UK

Matcon's Background:

Matcon

Matcon specializes in the supply of top-quality intermediate packaging systems for the efficient and flexible handling of powders, granules and tablets. It is an industry leading service provider of excavation and shoring to the residential, commercial and industrial market. Their powder packaging machines is suitable for all kinds of spice powder, protein powder, seasoning, washing powder, pesticides packagings.

Key Products:

Powder Packaging Line

Recommend Reason

Matcon delivers top quality, flexible manufacturing system for effective powder handling and processing.
The company designs and manufactures powder packaging machines that can be used to improve manufacturing processes across a range of applications.
The powder packaging machines they provide are efficient to the highest standards for all industry applications.
Their machines can accurately discharge your powder-based products without segregation.

9.K-FLEX

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Headquarter: USA

K-FLEX Packaging Systems's Background:

K-FLEX Packaging Systems is a family-owned business that provides a wide range of packaging equipment and services for industries such as dairy, pet food, and snacks. The powder packaging machines they have can achieve your production objectives, and can automatically do the following task: weigh powders, divide products into proper serving sizes, fill bags and containers with powder products.

Key Products:

Stick Pack Machine
Premade Pouch Packaging Machine
Vertical Form Fill Seal

Recommend Reason

K-FLEX Packaging Systems offers a variety of powder packaging machines, including entry-level, semi-automatic, and high-speed systems for any pouch style and speed.
As the industry leader in flexible packaging equipment, they are sure to have an automated solution to accommodate your pouch style and speed.
They supply a full range of smart and sustainable products and services which are suitable for diverse applications and industries.
The company provides complete powder packaging system for all powders and granules.

10.Nichrome

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Headquarter: India

Nichrome's Background:

Nichrome is one of the leading powder packaging machine manufacturers that provides powder packaging solutions for specific product lines with its high quality and flexible machine lines ranging from its food packaging machine lines to its granule packaging machine product lines. They offer integrated packaging solutions for food, pharma and many other products.

Key Products:

Sprint 250 Plus Servo Auger
Maxima 200 with Servo Auger
Maxima 400 with Servo Auger

Recommend Reason

Nichrome is a renowned packaging machine manufacturer and is one of the most valuable packaging machinery brands in India and abroad.
They are the first milk pouch packaging manufacturer.
The powder packaging machines they offered ensure you consistent output.
The company provides world-class quality milk and dairy packaging machines that can help to increase busines

Conclusion

The powder packaging machine is a significant investment. It can save you a lot of money and enable fast and efficient product packaging. Overall, powder packaging machinery is a very efficient and economical solution for your product packaging. Through this top 10 global powder packaging machine manufacturers, you may get their benefits. If there are more you want to know, please contact us now!

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How To Package Powder: The Complete FAQ Guide In 2024

Powder Packaging Machine

How To Package Powder: The Complete FAQ Guide In 2024

You can never ignore package powder in the manufacturing sector. Innumerable products are only prepared from powders. Whether it is pharmaceuticals, nutraceuticals, or non-health-related fields, the packaged powder plays an unparalleled role in their product's success.

Powder

Picture Courtesy: Euronews

The massive trick is none other than a packaged powder that transforms the substance into the right product. Remember, you should critically evaluate how to package powder when planning for filling or packaging powders. Do follow the article ‘How to Package Powder: The Complete FAQ Guide In 2024’ to get essential information and possible packaging powder for your industry.

Add a header to begin generating the table of contents

1.What is package powder?

Package Powder: Picture Courtesy: Mtpak

As a matter of fact, the powder is a dry and loose substance that exists in either a free-flowing or non-free-flowing state. However, for various applications, you cannot use them in an existent shape.

Therefore, it is packed in different package materials for your convenience and its protection which makes it readily available for market and further applications. In the past few years, there has been a high rise in the demand for package powder due to unlimited benefits.

Nevertheless, a suitable and excellent package powder can either make your good profile or break it. Thus, various different and secure package powder materials have come into the market to improve your brand side by side offering high quality and promising safety against dust expulsion.

2.How package powder can be profitable?

Package powder

The package powder serves an integral role in your quality product and profit. There are certain reasons why a packaged powder can be involved in boosting your business.

Preservation of Freshness and Quality	This is considered one of the elemental entities as a package powder has the ability to preserve the quality of your powders. What makes your good quality product is its freshness and intact packaging that facilitates an airtight environment inside. Therefore, it ultimately protects the powder against unwanted factors that affect the freshness. so, it ultimately preserves high-quality standards and maintains the loyalty of your brand and customer satisfaction.
Extending Shelf Life	Package powder is just like creating a barrier against environmental factors that helps in keeping a high shelf life as it safe powders from unwanted hazards. For that, there are certain techniques that are used for package powders such as Modified Atmosphere Packaging (MAP) or vacuum packaging help in prolonging shelf life by reducing the chances of progression of microbes.
Convenient Handling and Transportation	The package powder is helpful in market handling and transportation worldwide in a super-efficient way. You can simply store them in a minimized space allowing flexible transportation without any chances of spillage or leakage, so, it is helpful in enhancing the overall marketing and shopping experiences for many suppliers.
Branding and Marketing	Good packaging is always serving as the best tool for enhancing your market value. You can add beautiful colors, graphics beautiful aesthetics, that can attract the customers when they see the packaging on the market shelves., furthermore, it allows a convenient mode to get your message or communication printed on the packaging with catchy designs with relevant product information, for example, the date of manufacturing, expiry, etc that assists too customer and builds a good impression.
Tamper evident packaging	The package powder ensures the customer that whatever they are taking is absolutely original and directly packed by the manufacturer. The strong sealing and tamper evident stamp guarantee the product delivered to you without any impeding.

3.How to package powder?

The Steps For Package Powder

Bulk Bag Package Powder

Bulk or tote bags are packed with powder by using a large powder filling machine, which is mainly worked by net-weighing filler to dispense a correct and large portion of powders into the bags

Bulk package powder- Picture courtesy: National bulk equipment

Crushing

For manufacturing purposes, the crushing machine is used to reduce the particle size to the finest sizes. for this, a pulverizer, or grinder machine is used

Pulverizer

Blending

To mix powders with active substances or improve flowability glidants or lubricants are used. For this, various types of blenders can be used such as V-blender, ribbon mixer, paddle mixer, etc.

Blender

Sifting

To get consistency, the sifter machine is used to separate irregular particles and make powder with uniform sizes. The screening can be done by the vibratory mechanism which collects powder substance depending on different grading.

Sifter

Package Powder

Whether in pouches, bags, cans, or containers, the final package powder is done to attain the final packaging ensuring the product is suitable for long-term storage and shipment.

powder pack

4.What are the different materials for Package powder?

Productive package powder demands versatility. The design of the material safety for the powder. Let’s discuss some of the established practices regarding the material for package powder.

Jars/cans/container

Jars/Cans/Container Package Powder

A hollow container, spherical cans, and jars are good choices for package powder. These containers must be hooked with a lightweight portable cap. These jars are composed of hard-wearing matter planned to store and supply powder products conveniently and secure them against external physical factors.

Sachet

Sachet

Sachet

Another suitable material used for package powder is a sachet. It is a side hermetic pack that is made of either plastic or aluminum and is used for packaging powder. It offers a handy way to store your product that you can carry anywhere very easily.

Premade Pouches

Pre-Made Pouches

Today, for package powder you have better options in the form of premade pouches. They have extra storage space and are convenient to position in your cabinet and shelves that’s why it is way more popular as package powder material.

Stick Packs

Stick Packs

You can go for the stick pack as it is the ideal solution with lots of customized options. The primary perks of using a stick pack for package powder are its suitability with substances, single-serving options, and sustainability.

Pillow Packs

Pillow Pack

Pillow packs are a hassle-free and accessible alternative to package powder. This is mainly used for small portions of package powder and you will get assured freshness with its seal on both ends i.e. top and bottom.

Bulk Package Powder Materials (Tote Bags)

Bulk package powder materials are becoming popular for their additional seals around the sides and bottom of package powder for retail and long-distance trading. Tote bags are excellent packaging solutions for powder substances.

5.What machines are used for package powder?

Let’s be very honest, when talking about package powder, you will be having with so many options and highly competitive modes, that the wow factor is only to get the right machine or right way that absolutely meets your demand and can package powder under your budget. Therefore, we have conducted the list of methods to package powder right just below:

Manual Package Powder

Manual package powder

This is a traditional way to package powders that is also known as a manual package powder. Let’s see its structure which is equipped with a handle and screw in some cases. Of course, when you push the handle or unscrew the knob, it will draw some quantity of powders into the package.

Here, the amount of package powders depends on the intensity of the pushing handle. How simple is that! This method is highly reliable, and the machine used for this purpose is so simple in certain ways. For example, it is economical, suitable for small businesses, and does not require high power consumption. Many home-based, research and small pharmacies utilized this method for packaging powder in limited quantities.

Mechanical Package Powder

Certain machines are further sub-classify into the following:

Based on Package Technique

Based On the Type of Package Material

Based On Package Powder Machine Design

Based On Package Powder Automation

Auger Filler

Net Weight Filler

Vibratory Filler

Volume Filler

Vacuum Filler

Automatic Can Package Powder Machine

Premade Pouche Package Powder Machine

Carton Package Powder Machine

Film Form and Sealing Machine

Stick Package Powder Machine

Sachet Package powder machine

Pillow Package powder machine

Inline Package Powder Machine

Rotary Package Powder Machine

Fully Automatic Package Powder Machine

Semi-automatic package powder machine

Based On the Package Technique

When you’re subjected to package powder, there are two basic techniques that every piece of equipment follows.

Auger Filler

Auger filler- Picture Courtesy: Pexicome Group

This is the most commonly used technique for the various packaging materials. The powder can be packed into the different packaging materials by using rotating auger screws equipped with auger filler cone that helps in the transportation of material from the reservoir hopper toward the container, or bag.

Net Weight Filler

Net Weight Filler

By its name, you can guess that it is used for filling high operation batches for the accurate package powder. The precise weight of the powder is measured by the machine prior to dispensing into the packaging materials.

Vibratory Filler

Vibratory filler- Picture Courtesy: All-Fill

It utilizes vibratory force to package powder into the materials. The purpose of vibration is to attain uniform and constant flow with an even distribution of particles and minimize the risk of aggregation. Several materials such as spices, or substances prone to clump are mainly subjected to vibratory filler.

Volume Filler

Volume filler- picture Courtesy: Lenis

This is the common type of filler that takes a specific volume of package powder where accuracy is the foremost requirement. This is capable of filling materials with broad shapes and sizes.

Vacuum Filler

Vacuum Package Powder- Picture Courtesy: GEA

A package powder machine works by creating a vacuum for the suction of powder, Therefore reducing the chances of dust formation and ensuring precise powder filling.

Based On the Type of Package Material

The package powder can be made in various materials; therefore, the following different machines are subjected to fill them. For example:

Automatic Can Package Powder Machine

Can Package Powder Machine- Picture Courtesy: Threepac

It completely utilizes automatic processing for the package powder process. The machine has the capability to treat various packaging materials, such as cans, jars, and bottles.

The machine is involved with feeding, filling, and capping.

This machine is mainly applied in nutraceuticals, pharmaceuticals, and food companies for the packaging of various products like powdered milk, health supplements, spices, etc.

Premade Pouch Package Powder Machine

Premade Pouch Package Powder Machine- Picture Courtesy: Honorpack

This is an automatic solution for the filling of various varieties of pre-made pouches with a consistent throughput. This machine is an ideal solution for large industries as it allows a high-speed package of powder with various customized options, such as fast changeover, excellent automation, various shapes and sizes of pre-made pouches, and compact floor space.

Film Form and Sealing Machine

Allpack FFS Series

These also known as FFS machines prevalent in package powder, and are mainly available in two basic types; a horizontal form, fill, sealing machine, and a vertical form film sealing machine. Each machine selection can be chosen by the customer depending on their requirement and the type of packaging they want.

If we compare VFFS to HFFS, a vertical machine is more recognized than a horizontal one due to certain reasons for example, it is very cost-effective, designed in a compact structure, and can be utilized from small to medium to large industries.

Stick Package Powder Machine

Allpack Stick Package Powder Machine

This machine is capable of packaging powder in a single-serving stick pack. This is known as a stick pack as its form of package resembles the stick. Modern consumers mostly prefer using single-serving products by selecting them due to offering accurate and travel-friendly packaging with improved aesthetics.

Sachet Package Powder Machine

Allpack Horizontal Sachet Package Powder Machine

For making of small sachet for package powder, the compact solution of a sachet machine is presented in the market that provides you with making and filling of sachet in flexible automation. This machine is designed with benefits to customers as it is quite economical and performs excellent tasks for a broad variety of powders such as free and non-flowing powders.

Pillow Package Powder Machine

Pillow package powder machine- Picture Courtesy: SED Pharma

This machine is suitable for packaging powder in pouches that are formed in the shape of pillow. The top, side, back, and bottom sealing and filling of powder can be done by the machine to dispense small and precise quantities of powder into each single pack.

Based On Package Powder Machine Design

Based on package powder machine designs, it is categorized into two basic types:

Inline Package Powder Machine

Inline Package Powder Machine

The inline is a very simple and reliable machine and used for many years. This is an easy-to-use machine with few drawbacks as it acquires a large floorspace, therefore customers with limited space are not suggested to purchase this machine.

Rotary Package Powder Machine

Rotary Package Powder Machine

As compared to an inline package powder machine, it is way much faster option with various properties. This is mainly designed with a carousel with empty pockets for adjusting feeding material. With the help of circular motion, empty package materials come to the filling section, the sensors detect, fill the powder, and leave the section.

Based on Package Powder Automation

Based on automation the package powder machines are two types.

Fully Automatic Package Powder Machine

Automatic Package Powder Machine

This is a modern package powder machine with extensive automation. In larger production lines, the machine can integrate with other units to bring the entire processing automatically day and night.

Semi-Automatic Package Powder Machine

Semi-Automatic Package Powder Machine- Picture Courtesy: Sino Pharmaceuticals

This machine is considered a better option for packaging powder than a manual or handheld procedure. It gives moderate package powder throughput therefore preferred in medium production sizes units.

6.Where do you apply package powder in industries?

Package powder is an integral process required in the various manufacturing and packaging industries worldwide. For example:

Food Industry

Food Industry

This is the fast-growing and highly demanding manufacturing sector linked to package powder. In this industry, safety and hygiene are fundamentally important to keep your product intact and potent for a long duration and acceptable to consumers. The package powder technique is required for the various steps till final marketing. For example, spices, sugar, grains, flour, tea, coffee, condiments, etc.

Pharmaceutical/ Medicinal Industry

Pharmaceutical Industry

The pharmaceutical industry is concerned with healthcare items, and for that precise and accurate package powder is needed for the formulation and packaging of solid dosage forms, and the preparation of liquid dosage forms such as syrups, suspensions, and topical preparations. None of any formulation is possible without package powder. For example: tablets, capsules, pellets, pills, antibiotics (topical, oral, injectables, etc).

Chemical Industry

Bleach Powder

In this industry package powder is essential for the safety of the user as well as the environment. For example, in the chemical industry, mainly package powder is concerned with organic and inorganic substances, neutralizing salts, bleaching agents, alkaline materials, and acidic and related compounds that are commonly available in dried free-flowing and non-free-flowing form.

Nutraceutical Industry

Nutraceutical Powders

This industry offers you three different types of power products. First, it provides health supplements, second, it provides functional food substances such as milk protein, and formula milk, thirdly, it offers you herbal or plant-based products. Many of them are available in powder form which necessitates package powder. that is why this machine is high in demand when it comes to packing nutraceutical goods.

Cosmetic Industry

Cosmetic industry- Picture Courtesy: Health

A fast-paced and dynamic sector associated with various skin-related and personal hygiene products in the powder formulation. It includes skin cleaners, concealing powder, loose powder, compact powders, and various foundations, hair care-related regimes that are mainly formulated in powder. That is why, the package powder technique is required for the filling formulation and marketing for the mentioned cosmetics items.

Agriculture Industry

Agriculture Industry- Picture Courtesy: Al Ardh

This industry plays a broader role in the boosting economy and high demand for package powder types of machinery for dealing with agricultural products such as grains, seeds, plant supplements, raw as well as finished products, etc. requiring package powder's accurate and dust-free packaging.

7.Does Package Powder Need Desiccant?

Oxygen absorber packets: Picture Courtesy: OxySorb

Desiccant is a moisture-absorbent agent that is particularly responsible for keeping powders dry. In many cases, it is recommended air-tight powder packing to avoid rapid degradation of potent ingredients and clumping. Therefore, desiccant is used in the packaging industry to avoid all these situations and to retain the chemical makeup of package powder.

But it depends on the conditions of the packaged powder. Like if your product is packaged in a large bulk container then it is very susceptible to absorbing unwanted moisture content. Therefore, the desiccant is used for package to maintain the quality of powder.

8.How long is a packaged powder safe?

Shelf life of package powder

Shelf life determines the time period starting from the production of the product till the time when the item no longer has that goodness in terms of quality.

So in the case of product safety, the pivotal role is played by its packaging. The protection system of a product i.e. package powder serves as a junction between the outside environment and the packaged item.

The major parameters influencing the shelf life of package powder include; temperature, moisture conditions, light, etc. Normally, package powder is safe for one to two years but it may vary from powder to powder substance.

Package powder for food and healthcare items is mainly done under strict conditions that to avoid oxidation. Therefore, N2 or vacuum is used to displace oxygen inside packaging with vacuum or N2 (inert and harmless) that lengthen shelf life and the package powder stays fresh for a longer period.

9.What are the challenging problems and solutions with package powder?

The package powder is a critical process that is dealt with in a careful manner. However, there are some common problems that you may face. We have mentioned them with possible solutions.

Problem	Cause
Dust Formation	During packaging powder, there are greater risk for dust generation that is harmful to you as it may be directly inhaled and cause respiratory problems. Secondly, dust formation may lead to product wastage as particle blows off in the air.
Solution Anti Dust Package Powder Filler- Picture Courtesy: Professional Pouch To solve this problem, you should opt for the machine that features an anti-dust unit that collects dust via positive pressure and collects in a collector. This will ultimately subside this problem; moreover, the package powder area must be well-ventilated ensuring a hygienic workspace.
Problem	Cause
Poor flow of package powder	Powders with poor flow commonly demonstrate weak flow with more cohesiveness. This may result in inaccuracies with poor quality filling.
Solution Improving flowability An auger filler with a rotating agitator must be used for efficient package powders. Moreover, a vibratory hopper improves the flow rate by consistent vibration. Also, check

Problem

Cause

Powder Aggregation

powder clogging is another common problem that interrupts the flowability and quality.

Solution

Preventing Powder Clogging

It is recommended to clean the equipment used for packaging powder to improve easy flow and minimize the chances of powder clogging. Using a sifter before packaging is a good option to ensure improved flow in packaging of powder.

10.What are things to be considered for package powder?

Nevertheless, you may face some challenges while commencing the process of packaging powder. The slightest miscalculations may cause damage. Therefore, you must take the below factors into account for package powder.

Knowing the Powder’s Nature

Nature of Powder

Powder is available in two forms. It is either free-flowing or non-free-flowing powder. You must have the insights of powder form because it will definitely influence the preciseness, proficiency, and quality. For instance, you can identify its type by applying pressure. You will get the powder compacted in case of non-free-flowing powder. And if its shape didn’t get manipulated by pressure, it is a free-flowing powder.

Powder Nature	Machine Requirement
Free-flowing powder	Auger, net weight, vibratory, etc.
Non-free-flowing powder	Auger Agitation, Vacuum Fillers, Compression Fillers.

Are you Dealing with Free-Flowing Powder?

As its name indicates, this type of powder is found in free form. It flows freely without getting cohere. During the dispensation process, the particles move around freely without being stuck to other particles. Examples of free-flowing powder include sugar and salt.

Are you dealing with Non-Free-Flowing Powder?

Particles can stick to other particles if the powder type is non-free-flowing. Particles do not move freely. The cohesive attributes of milk powder make it a non-free-flowing type of powder.

Bulk Density

Knowing Bulk Density

Bulk density is an important factor that helps in selecting the optimum size of pouch or other packaging material. The industrialist can upgrade the package powder as long as they consider this significant factor.

For that you need this formula, (ρ) = M / V

ρ = denoted as bulk density (g/cm3)

M = denoted as the mass of the powder (g or kg)

V = denoted as a volume of the powder (cm³ or m³)

It also minimizes resource waste and assures consistency. For example; you need small-sized pouches to fit high-bulk-density powder in it. Such as brown sugar or sand can be effortlessly compacted. But some products like roasted coffee don’t fit in small pouches as it does not get compressed. Hence large pouches will be consistent with low-density powders.

Style of Material/Container

Style of Material/Container

As we have discussed diverse forms of materials are advantageously utilized for package powder, including jars, cans, pouches, stick packs, or pillow packs. By considering the correct style of material for package powder, you will reduce the potential risk of product damage. You ought to pick the required material based on powder usage. Such a powder sachet will be convenient for package powder that is valid for single usage. Similarly, you can opt for bulk package powder materials (tote bags) for mass products.

Conclusion

In summary, the role of package powder is inarguable in the packaging industry. There are unlimited options for package powder are emerge with deal with consumers' demands and meet challenges. Allpack understands its critical role in today’s market. That’s why- we have a broad series of package powder machines that are ideal for your business and requirements. If you have any queries or want to look at our extensive equipment. Please contact us now!

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Seasoning Powder Packing Machine: The Complete Buying Guide In 2024

Powder Packaging Machine

Seasoning Powder Packing Machine: The Complete Buying Guide In 2024

Are seasoning powders really evoking the essence of memories in every corner of the world?

Its answer is ‘Yes’ if seasoning powder packing is perfectly done.

However, the seasoning powder packing machine is the game changer device promisingly bringing seasoning powder in your kitchen cabinet with freshness and appealing aroma.

Today, you are going to explore the significance of the machine and how it helps you in generating profit by making a little investment.

We have designed this blog specifically for you all- because you’re at the right place and at the right time because here you can find all about seasoning powder packing machine.

Add a header to begin generating the table of contents

1.What is seasoning powder packing?

Seasoning Powder Packing

A seasoning powder must be freshen and intact; a seasoning powder packing is referred in the packaging industry that ensures they are packed in several different formats for higher shelf life.They can be packed in pouches, sachets, jars, bottles in a specified amount and packed securely to protect them against contamination.

The seasoning powder packing is mainly provided by essential labeling and meeting quality standards which is helpful in maintain hygiene and effectiveness.

2.What is a seasoning powder packing machine?

Seasoning Powder

A seasoning powder packing machine is an efficient device that helps in the accurate filling of seasoning products into each specific packaging type respectively.

This machine is an advanced unit that brings the task of delivering, filling, sealing, and final labeling by incorporating itself with other systems of facility in a smooth manner.

How it brings so many functions? Its answer is ‘servo-controlled’ unit that promises you to provide all key functions with high precision and fast performance under close monitoring system allowing inspection.

These hi-tech advanced properties of seasoning powder packing machine has made it greater popularity among various other packaging fields.

3.Why do you need a seasoning powder packing machine?

Seasoning Powder Packing

A seasoning powder packing machine is tool for your business success, this is well-noticed that as you grow your production, this machine helps in scaling up your production demands. There are several significant reasons why this machine is benefiting you. For example,

Enjoy Ease of Usage

Attractive seasoning powder packing

Due to this property, it is considered as quite valuable to customers and manufacturer. A user- friendly and hi-tech machine that streamlining your packing procedures by minimizing your manual packing labor with greater productivity.

Taking Less Space

Less space and more product

If you examine the structural design of the instrument, it is definitely compact! Therefore, in your equipment space, it would be taking lesser space than conventional packaging machines. Now you can help maximum advantages with improved working area.

Hi-Level Protection

Protective packing

Seasoning powder packing machine is the safeguard of your valuable product. This is the tool that facilitates filling, sealing, and packing of product and keep them preventing against unwanted environmental factors such as light, temperature, and the most important ‘moisture’. So, you can get high quality seasoning powders.

Hello to SkyRocketting Business!

High revenue

This machine is giving you maximum freedom to make your packaging design ‘remarkable’. Because, it can make allow you to acquire customized shapes bags, fill various jars bottles, or pre-made pouches that makes you brand to meet opportunities of success.

Easy & Fast Filling

Greater productivity

The machine performs an effortless and quick operating process. This is done very accurately and with fastest pace. Therefore, seasoning powder packing machine is not only hooked to easy and fast filling but also giving you accurate powder dosing that ensures consistent packing in every finished product.

Shelf Appeal

Boundless beauty

Suppose your product is quite intact and packed in a sophisticated manner with high professional look, it will enhance your product market and attract many of its customers when viewing at the shelf of the market.

4.Where can you implement a seasoning powder packing machine?

Due to versatile properties of seasoning powder packing machine; you can find its applications in a broad range of packaging fields. Some of them are described below.

Food and Beverage Industry

Foods

Seasoning powders comes in this category where different types of seasoning powders such as red chili, turmeric, black pepper, garam masala, BBQs smoky spice, salts, and various range of other products are dealt with. You can install this machine to pack food and beverage products such as soda mix powders, flavoring drinks, instant coffee mixes, etc.

Pharmaceutical Industry

Powdery product- picture courtesy: Huhtamaki

You have seen various medicines available in powdery and granulated forms. This is mainly packed by a seasoning powder packing machine. This machine is of high significance when you’re dealing with products require for making of tablets, syrups, capsules, etc . side by side, after preparation medications used for topical layering such as anti-biotic powders, coricosteriods powders, granaulated compounds, all of them are packed by using a seasoning powder packing machine.

Chemical Industry

Chemical powder- Picture Courtesy: multiwall kraft

The packing of chemicals included magnesium, charcoals, organic and inorganic salts, neutral salts, and several other compounds that are granulated or non-granulated in nature are safely and precisely filled and packed by a seasoning powder packing machine. as this machine offers safety at its maximum, therefore, it is mainly required by chemical industry.

Cosmetics Industry

Cosmetic powder- picture courtesy: pouch direct

Mainly all famous cosmetics industries such as Lo’real, Madora, and other are linked with manufacturing of cosmetics that are powdery in nature. We assure you that a seasoning powder packing machine is the one significant device is used in every types of manufacturing and packaging industry for the beautiful and accurate filling and packing of products like dusting powders, hair colors, shimmers, face masks (mud mask), charcoal mask, etc.,with highly consistent results.

Nutritional Supplements Industry

Nutritional supplements- Picture courtesy: new mountain merck

A seasoning powder packing machine is used in nutritional supplements industry for the packing of energy drinks, protein powders, adult formulations, infant formula milks, nutritional & vitamin supplements, trace elements etc ensuring an accurate dosing.

Agricultural Industry

Agricultural powder- Picture Courtesy: forest super food

You can’t ignore an agricultural industry when it comes to packaging of products. This industry is dealing with granulated and non-granulated substances such as fertilizers, pesticides, crop boosters etc and are packed by using of seasoning powder packing machine.

Cleaning Products Industry

Cleaning powder- picture courtesy: power of 4

There are various powder substances manufactured products used for cleaning of your surroundings. The cleaning industry mainly dealing with detergents, floor cleaners, carpet cleaners, tiles cleaners, anti-fungal and anti-mold products and various other formulations that are packed by using non-other than a seasoning powder packing machine.

5.What are the working steps of seasoning powder packing machine?

The working principle of a seasoning powder packing machine is described in the following basic steps:

Feeding

This is the first step; you can feed the seasoning powder into the machine’s hopper either manually or using a feeding unit.

Dosing

The machine is facilitated by a dosing unit which is equipped in the filler. The dosing as it name shows is meant to deliver an accurate and precise amount of seasoning powder for each packing type. There are two types of dosing fillers, volumetric(pre-determined concentration using volume measurement)and gravimetric or gravimetric (weigh and fill by gravimetric force).

Filling

Once dosing is achived, the amount of seasoning powder is filled inside the packaging materials. It could be jar, bottle, pouch, sachet, or a container.

Closing

The packaging material is secured by lid, using another integrated unit. In case of pouch, or sachet, a single machine is capable of sealing packaging material by using heat or ultra-sonic pressure over the edges of the pack.

Collection

The final step, here you can collect the product either by directly from the machine exit or by a conveyor.

6.What are the parts of the seasoning powder packing machine?

A seasoning powder packing machine is composed of simple structure; each of the component of the machine is responsible for significant processing without it you cannot avail ideal packing for seasoning powder. Described below figure of seasoning powder packing machine is very helpful in understanding of each component and its function. Let’s have a look at them.

Allpack seasoning powder packing machine

Hopper: this is kind of a storage tank that holds bulk quantity of seasoning powder before it is subjected to the filling process. This is mainly designed with an auger unit which is used to rotate or swirl the seasoning powder for easy pouring and transferring down to the unit.

PLC Touchscreen: using a touchscreen allowing you easy entery of data inside the machine, for example, number of pouches, jars, or materials to be filled, velocity of filling, speed of conveyor etc.,the touchscreen interface is also useful in the management of technical problems and general maintenance.

Filling Nozzle: a narrow tube like structure which is used for precise filling of the seasoning powder into each packaging material. the filling nozzle design ensuring you that the powder is safe from wastage and prevents dust formation so user can also be safe against progression of respiratory problems such as sneezing, tearing, or inhaling, etc.,

Motor: machine mainly drives all functions by generating energy which is mainly done by a motor and is equipped rare parts of the machine. This motor helps in the transformation of electrical energy into mechanical energy and you can enjoy filling tasks smoothly.

Conveyor: the packaging material from outside comes inside and in contact with the machine by the help of the movement of conveyor belt or chain. This unit is useful and time saving that bring uniform and consistent flow of containers without chances of jamming or falling.

Base: this is the foundation which supports the overall parts of the machine and ensuring intact standing and promising operation without generating shakiness or vibration in the equipment.

7.What are the packaging types for seasoning powder?

The seasoning powder packing machine offers distinct packaging types to you and the options are given below:

Sachets & Stick Packs

Picture courtesy: natural spice packaging

Sachet and stick packaging are considered as the popular choice worldwide for packing of seasoning powders due to few significant reasons. Firstly, they’re very cost-effective for you and secondly, they’re available as single serving and travel side so you can enjoy your favorite seasoning powders everywhere.

Bottles and Jars

Bottle and jars

You can count these packaging types as the most traditional way which helps you in the dispensing and storing of seasonging powders. It is an excellent way to prevent your product from moisture and other unwanted factors hence improving greater shelflife.

Blister Packs

Blister pack- Picture courtesy: foodnetwork

This is newly and advanced type of seasoning powder packing where a tamper evident blister packaging offers precise filling and mainly used in professional food making areas. Each pack or portion of blister packaging is offering you precise and accurate portion of seasoning powder, so your dishes turned to highly expert cuisines.

Can

Can

Seasoning powder cans

These are circular or square shaped containers with resealable caps and lids. It can accommodate bulk quantities of the seasoning powders. They are metallic or plastic in nature.

Shaker Bottles

seasoning powders shaker bottles

Bulk shaker containers are usually seen on the dining tables or in the restaurant setting. These containers come with a perforated lid for convenience in seasoning powder sprinkling. They are best when it comes to controlled pouring.

Pre-made Pouches

Pre-made pouches

Due to innovation in flexible packaging, premade pouches for seasoning powders are usually seen on aisles. Seasoning powders are easily poured out from the flexible pouches. They are resealed with ties or zippers.

8.What are available types of seasoning powder packing machine?

There are many available types of seasoning powder packing machine, let’s have a look at them.

Auger Seasoning Powder Packing Machine

Allpack auger seasoning powder packing machine

This is mainly designed to treat packing of powdered materials where an auger rotation facilitates filling of products inside the packing type. The auger rotation mainly helps in the dispensing of pre-determined and accurate measured quantities of substance. This is capable of working alone or can be integrated into the other units of the systems.

This machine is useful in the filling of jars, bottles, containers, pre-made pouches with seasoning powder effectively.

Vertical Form Fill Seal (VFFS) Seasoning Powder Packing Machine

Allpack Vertical Form Fill Seal (VFFS) Seasoning Powder Packing Machine

This is the most popular and versatile addition in the packing world of seasoning powders. I used term ‘versatile’ this is because, it can not only pack the powder but helps in the creation of sachet or packaging bags simply from the strip of a film.

You can call it as vertical film forming and sealing machine as the entire working steps from film unwounding till final exit takes place in a vertical manner.

Horizontal Form Fill Seal (HFFS) Seasoning Powder Packing Machine

Allpack Horizontal seasoning powder packing machine

This is similar to the VFFS seasoning powder packing machine except for its orientation of working which is mainly based on a horizontal format. Yes, this machine can also form, fill, and seal the packaging material but following cross-sectional or horizontal format of working.

If you’re running a high production line and expecting more or greater output; this is the machine of choice for you.

Stick Pack Seasoning Powder Packing Machine

Allpack single lane and multi-lane stick pack seasoning powder packing machine

If you want to design seasoning powder packing following a narrow stick shape packets, then this is the machine for you.

It is useful in the creation, filling, and sealing of the high production stick packs with single serving products. It is very popular choice for foods, medicines, and beverage industry as it can gives you an easy and individual product which is easy to use and highly secured for your product.

There are two types of stick packing seasoning powder packing machine, single lane (medium production) and multi lane stick pack seasoning powder packing machine (larger production).

Sachet Seasoning Powder Packing Machine

Allpack sachet seasoning powder packing machine

A small , flat, and single serving seasoning powder packets are mainly formed by using a sachet machine.

This is commonly used in small to moderate businesses as it can give greater productivity but not than above discussed machines.

You can use this machine if you’re mainly stick to astringent budget or running medium production needs.

It works by forming, filling, sealing, and cutting of each sachet once it forms and gives you tremendous gateway for filling seasoning powders in no time.

Pre made pouch seasoning powder packing machine

Pre made pouch seasoning powder packing machine

This machine is particularly available for filling of pre made pouches that are also known as a pre-formed pouches. You can just fix the bundle of pre-made pouches in the magazine or rack of the machine where the grippers are responsible for picking pouch and inflators opened them one by one.

A high blow and vacuum suction ensures that each pouch is fully opened so precise amount of powder is filled into each pouch and sealed air tightly at sealing station.

Bottle and Jar Seasoning Powder Packing Machine

Aipak seasoning powder packing machine for bottle/jar/container

Filling of seasoning powders in bottles, containers, or jars are mainly achieved by using this machine which works by sensing the presence of packaging materials that comes in contact with it simply by help of conveyor.

Once they’re reaches the filling nozzle, an auger filler dispensed precise concentration of seasoning powders into each container and it goes to the next machine once they’re filled.

Blister Seasoning Powder Packing Machine

Allpack seasoning powder packing machine

It is a specialized equipment used for packing of seasoning powder to distribute small quantities in a tiny and tamper evident cavities. The machine itself is responsible for make a small portion of the cavity where optimized concentration of spices can be settled and secured by upper layer of the foil making your product fresh and long lasting.

9.How long seasoning powder can stay when treated with seasoning powder packing machine?

Freshness of the seasoning powder- picture courtesy: feel good

It is fact that seasoning powder will lose its crispness, fragrance, taste, and potency with the passage of time.

Seasoning powder when treated with seasoning powder packing machine can last for about 1-3 years. They are generally used before 3 years to acquire maximum flavour and potency from them.

Generally, the expiration period of seasoning powder is dependent upon their type, processing, and storage.

Usually, seasoning powder stay fresh longer if they are less processed. Whole seasoning is longer shelf life than the ground seasoning powder.

10.What are the main problems and solutions of seasoning powder packing machine?

Seasoning powder packaging machine is state-of-the-art machine, yet it still faces some serious issues while running. These problems negatively impact the production quality and uptime. But there is a solution to every problem and the seasoning powder packing machine is no exception to the rule. Some common problems and their solution are:

Inconsistent Seasoning Powder Feeding

Cause

Solution

Image

Defective feeding systems and filling nozzles.

Dosing systems are not calibrated properly.

Poor flow of powder.

Replace defective dosing systems and filling nozzles.

Properly calibrate the dosing systems.

Use agitator and accurate storage hopper to boost the flow of seasoning powders.

Picture Courtesy: JDAProgress

Improper Capping

Cause

Solution

Image

Misalignment of caps on jars or bottles.

Dirty caps or neck of bottles.

Manufacturing faults in caps and bottles.

Inadequate torque applications.

Properly insert the caps on bottles.

Clean the caps as well as necks of bottles.

Use high-quality caps and packaging containers.

Properly apply the torque on the caps.

Picture Courtesy: PMMI ProSource

Failure in Film Tracking

Cause

Solution

Image

Film feed system is not aligned.

There are blockages on the film path.

Align film tracking systems according to manufacturers instructions.

Clear the blockage present in the film feeding path.

Picture Courtesy: pooshanplastic.com

Poor Seal Quality

Cause

Solution

Image

Poorly cleaned sealing jaws.

Out of alignment sealing jaws.

Short dwell time.

Decrease sealing pressure and temperature.

Thoroughly clean sealing jaws to avoid weak seals.

Adjust the alignment of sealing jaws so film should be centre of sealing jaws.

Increase the dwell time.

Adjust settings of sealing temperature and pressure.

Picture Courtesy: behance

Clumping of Seasoning Powders

Cause

Solution

Image

Absorbance of water particles from the air.

Generation of static charges, leading to clumping.

Anti-caking agents are not used causing poor seasoning powder flow.

Differences in the sizes of particles.

Control the humidity in the production plant.

Use anti-static agents.

Add anti-caking agents.

Control the variations in the sizes of seasoning powder particles.

Picture Courtesy: The Kitchn

11.What are the points to be determined when looking for a seasoning powder packing machine?

Seasoning powder packing machine has paramount place in the food industry. This instrumentation is intricately designed and carry out different steps in the powder packaging for example filling and sealing of the seasoning powder packaging container.

Making informed choice when it comes to purchase of seasoning powder machine is of utmost importance. But sheer number of machines is market is cause of overwhelming that impact the final choice. To overcome this difficulty, read through these points to make right choice for your businesses.

Production Scale

Production Scale- Picture Courtesy: Kimac Industries

Production size impact the estimation of budget allocated for the seasoning powder packing machine. Are you managing a tiny business or are part of massive production line. The production capacity determines the production efficiency and dictating the use of equipment that exceeds expectation when it comes to packaging containers.

Automation

Automation- Picture Courtesy: Conger Industries

It is one of the major factors that influence the expenses of seasoning powder packaging lines. In the realm of seasoning powder packaging, the use of automated device enhances the production efficiency and guarantee a positive outcome for the business. Bigger businesses generally go for automated machine while for smaller businesses semi-automatic machines are the best choice.

Type of Packaging Container

Type of Packaging Container- Picture Courtesy: CarePac

Packaging revolution in seasoning powder packaging brings a multitude of seasoning powder packing containers. To accommodate this variety, broad range of seasoning powder packing machines are invented. Bottle seasoning powder packing machine cannot process pouches and vice versa. So, ensure your intended machine is making your desired packaging containers as failure to do so could leads to machine returning problems.

Quality

quality

Quality- Picture Courtesy: HKBU Academic Registry

Seasoning powder packing machine continuously deals with the edible seasoning powders. Thus, it must be made with food-grade quality materials. To ensure the quality, it is best to check machine quality certification such as ISO, FDA, GMP, etc.

Conclusion

Relam of seasoning powder packing is ever-changing, hence, to meet the demand of constant evolution up-to-date seasoning powder packing machines are introduced in the market. A seasoning powder packing machine cater to needs of manufacturers by its efficiency and utmost accuracy. Buying this machine is hectic job but purchasing the equipment from pioneers like Allpack makes it easy. Because we Allpack guide and assist you at each and every step of your selection journey. For more queries, visit our website.

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Milk Powder Canning Line: The Complete Buying Guide In 2024

Powder Packaging Machine

Milk Powder Canning Line: The Complete Buying Guide In 2024

Do you work in the dairy industry and are considering investing in a milk powder canning line? With the increase in demand for powdered milk products, having an effective and dependable canning line may greatly influence your production capacity and product quality.

Preserving powdered milk freshness and quality is crucial to the customer’s aspect and business growth. Powdered milk in tin cans can be preserved longer than in bags as it maintains quality and freshness by providing an efficient airtight storage container.

However, where do you even begin? How can you pick the ideal solution for your requirements and financial situation? Which cutting-edge technology could provide you an advantage over your competitors? All of these queries and more are addressed in this buying guide.

Welcome to the ultimate resource for a better understanding and purchasing a milk powder canning line. So, let’s dive together into the world of the milk powder canning line and explore every aspect that can lead you to make informed decisions regarding your business and market presence.

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1.What do you mean by milk powder canning line?

Milk Powder Canning Line – Picture Courtesy: Utrust Pack

A milk powder canning line refers to the layout for processing and packaging milk powders or other powdered goods. It comprises equipment that facilitates efficient packaging of the powders. The milk powder canning line is specifically designed for filling milk powders in metal cans.

Powdered milk is a popular dairy product made by drying the milk via evaporation. All the components/machines in the milk powder canning line are manufactured from stainless steel as per the food safety standard. The line is capable of dispensing dry powders into containers at a speed of up to 50 bpm while sustaining accuracy.

Apart from the dairy industry, the milk powder canning line can also be employed in other sectors for packaging powdered ingredients in multiple metal cans.

2.What are the benefits of a milk powder canning line to your business?

In the ever-changing and complicated world of the food/dairy industry, productivity and efficiency have become more than just goals – emerging as essential requirements. The integration of automation in the milk powder canning line has revealed significant opportunities for operational progress.

In addition to streamlining production, this updated strategy strengthens a business's capacity to react quickly and skillfully to shifting market needs, giving it a substantial competitive advantage.

Here are some key benefits of installing a milk powder canning line in your business.

Increased Productivity and Efficiency

Increased Productivity and Efficiency – Picture Courtesy: Levapack

The automated milk powder canning line speeds up the packaging process, reducing the time and labor requirements. Here, every movement and action is carefully timed to reach maximum output, resulting in a seamless fusion of quickness and accuracy.

Improved Product Quality

Improved Product Quality – Picture Courtesy: MC Packaging

Modern filling equipment makes sure that the precise amounts of milk powder are dispensed into each can, ensuring consistency and minimizing waste. The air-tight seaming prevents the product from contamination and external environmental factors, preserving its freshness and quality.

Cost Savings

Cost Benefit

The automation in the packaging process reduces human involvement, leading to significant savings in terms of labor expenses. Moreover, the automatic and accurate filling operation also neglects human errors and product loss, resulting in resource preservation.

Enhanced Hygiene

Hygienic Operation – Picture Courtesy: Levapack

Modern milk powder canning lines are designed with safety features in mind, using materials and structures that are easy to maintain and clean. Neglecting human intervention results in a hygienic environment and preventing cross-contamination.

Flexibility

Flexibility

Modern milk powder canning lines are capable of handling a wide range of can shapes and sizes and various types of powders, which permits product diversification without incurring large retooling expenses.

Consistency and Reliability

Consistency and Reliability

The milk powder canning line plays a crucial role in the complex structure of supply chain management. It ensures unwavering consistency and reliability, which are essential for maintaining brand integrity and building customer confidence.

Competitive Advantage

Competitive Edge – Picture Courtesy: TheStreet

The milk powder canning line allows you to produce quality products efficiently and consistently, giving your company a competitive edge in the market and improving brand-building.

3.What are the industrial applications of a milk powder canning line?

The milk powder canning line is integral to various industrial applications, particularly in the dairy, food, and beverage industries. The milk powder canning line ensures that the powdered goods are packaged efficiently and hygienically to preserve the product’s quality.

Some of the major industries that have adopted the milk powder canning line are:

Dairy Industry

Powdered Milk

The dairy industry is the primary sector for the milk powder canning line, which processes and packages milk into powder form for long-term storage and distributio

Food and Beverage Industry

Powdered Beverage

Many powdered food and beverage products are efficiently packaged and preserved using a milk powder canning line. Products like powdered drink mixes, soup mixes, spice blends, powdered baby formula, and instant coffee or tea fall under this category.

Pharmaceutical Industry

Drug Powder for Medication

Pharmaceuticals are frequently supplied in powdered form, either as supplements or as active components. These medicinal powders are effectively packaged into containers using the milk powder canning line.

Nutritional Industry

Protein Powder for Muscle Gain

Powdered nutrients and supplements are frequently packaged with the milk powder canning line. This covers goods like protein powders, powders for meal replacements, and supplements made of vitamins, minerals, and herbs.

Cosmetics Industry

Cosmetic Powder

Certain cosmetics and personal care products are available as powders, such as talc, face powders, sunscreen, etc. The milk powder canning line may be used to package these goods for distribution in effectively sealed cans.

Chemical Industry

Disinfectant Powder – Picture Courtesy: Detro Healthcare

The powdered chemicals and industrial materials require safe and effective packaging for their supply, storage, and distribution. The milk powder canning line is the solution providing effectively sealed containers. These chemicals include powdered detergents, paints, dyes, agricultural chemicals, and construction materials.

Veterinary Industry

Veterinary Milk Powder – Picture Courtesy: Petzone

In the vet industry, the milk powder canning line can be employed to package certain powdered animal feed and powders used in pet food formulations.

4.Describe the components of a milk powder canning line.

There is an array of machinery in the milk powder canning line, each carefully designed to carry out certain tasks during the packaging process. The major components or machines included in the line with their respective function are discussed here.

Rotary Can Infeed Table

Rotary Can Infeed Table – Picture Courtesy: Link Pack

It is an automated equipment used in the milk powder canning line. This infeed table directs the empty cans to the conveyor belt efficiently and accurately. It guarantees that the cans are being fed without any interruption.

Apart from the rotary infeed tables, linear infeed systems are also widely employed. Linear variants are typically beneficial for small production volumes while the rotary systems are primarily recommended in medium and high-volume production sectors.

Can Rinser / Sterilizer

Can Rinser / Sterilizer – Picture Courtesy: Levapack

Can rinser/sterilizer machines are a mainstay of the packaging industry. These advanced devices are designed to thoroughly clean and sterilize containers before they are used in product packaging.

The containers are vulnerable to dust collection and possible microbial contamination during the packaging. Careful cleaning of these containers is crucial to preserve product integrity, extend shelf life, and ensure compliance with international packaging guidelines.

The techniques installed in these devices for the sterilization of containers are diverse. Some use high-pressure hot air while others utilize ionized air or treated water to create a sterile atmosphere.

Powder Filling Machine

Powder Filling Machine – Picture Courtesy: Dahepack

The powder filling machine is an indispensable component of the milk powder canning line, designed to dispense the desired quantity of product into containers.

A can-filling instrument's structure is centered on several essential components, including a hopper for product feeding, a precisely structured filling nozzle, a mechanical drive system, sensors for functional accuracy, a PLC system for smooth process integration, and a volumetric measuring device.

Depending on the structural design, the device fills either a single or multiple containers in each cycle. The filling mechanism also varies based on the product’s nature.

Can Sealing Machine / Can Seamer

Can Seamer Machine – Picture Courtesy: JK Somme

Can seamers are particularly designed to execute a hermetic sealing action, a vital step in fixing the lid to a vessel with an air-tight sealing. Such action protects the product from the external environment and contamination.

There are primarily two different designs: rotary and non-rotary can-seamers. Rotary designs are suitable for high-speed operations, making the cans. Non-rotary seamers maintain the vessels stationary and the device revolves around them.

The process initiates from the compression stage. The cans are aligned and carefully clamped to the seamer lob. This stage is followed by a sequence of finely tuned roller movements that strategically create a strong double seam. The integrity of the seam is critical because it not only keeps the contained product secure and long-lasting but also plays a key role in avoiding possible leaks.

Can Capping Machine

Can Capping Machine

The capping device plays a pivotal role in ensuring the hermetic sealing of containers. This is accomplished by applying various advanced closures, such as plastic caps and various metallic caps, in addition to other specialty fittings.

There is a diverse range of devices available, each specifically designed for certain containers. The primary ones are the screw-on cappers, which further divide into spindle and chuck versions.

Spindle cappers, distinguished by their use of a series of revolving discs, are proficient in precisely tightening caps. They are well-suited for automatic milk powder canning lines that apply a lot of caps. On the other hand, chuck cappers utilize a special capping head and are frequently seen in semi-automatic settings.

Furthermore, snap capper machines are specifically made for containers requiring snap caps. These devices are accessible in both semi-automated and automatic systems.

Can Labeling Machine

Can Labeling Machine – Picture Courtesy: VKPAK

The can labelers are utilized for affixing labels onto the containers. They either utilize pressure-sensitive mechanisms to apply pre-made labels or use advanced direct labeling methods using laser-jet or inkjet printers, inscribing directly onto the container’s surface.

Precise and efficient labeling is crucial for accurate product marking, branding, clear identification, and adherence to standard labeling practices.

Can Coding Machine

Can Coding Machine

The can coders are used to imprint the essential information onto the labels. They diligently imprint production and expiry dates, barcodes, commercial logos, and QR scan codes.

These devices are classified into different types based on application method. This includes heat transfer coders utilizing heat and ink ribbon and are renowned for their high-quality imprinting, laser coders using laser beams and known for rapid and efficient action, and inkjet coders employing high-speed jet streams of ink to imprint the information.

Rotary Can Outfeed Unscrambler

Rotary Can Outfeed Unscrambler

The rotary outfeed table is located at the terminal of the milk powder canning line, which conveniently removes the packaged products from the conveyor belt.

5.What is the working process of a milk powder canning line?

Milk Powder Canning Line Working – Picture Courtesy: Shipu

The working process of a milk powder canning line involves distinct steps performed by respective equipment. These steps are discussed below.

Working Steps

Loading / Infeed of Empty Cans

The first step is the placement of empty cans on the rotary infeed bottle unscrambler, which revolves and directs the cans to the conveyor belt one by one.

Can Rinsing

The can rinser will blow and rinse the empty cans to remove dust and contaminants to ensure a clean vessel.

Sterilization / Disinfection of Cans

The next step involves sterilization. The can sterilizer employs various methods to sterilize the containers, such as high-pressure hot air, treated water, or ionized air. The selection of a particular can-rinser/sterilizer depends on the unique requirements.
Measuring and Filling

The powder-filling machine then comes into play and fills the milk powder into empty cans after accurately weighing. Based on the device’s structure, it can fill one or multiple cans concurrently.

Nitrogen Filling and Seaming

Here comes the vacuum Nitrogen filling and can seaming/sealing. Ensure the residual rate of oxygen is < 2% and the cans are automatically vacuumed, filled with nitrogen gas, and ultimately sealed without cross-contamination. The Nitrogen gas extends the product’s freshness and thus shelf-life, particularly milk powders.

Capping

The sealed cans are then capped using a can-capping machine to ensure the product’s safety.

Labeling

After capping, the cans are labeled with the desired or essential information via a can-labeling machine.

Coding

Some processing lines include a can-coder that is responsible for featuring a barcode on the cans.

Discharging / Outfeed of Filled Cans

After the entire operation, the finished cans are safely discharged from the conveyor using an automatic rotary can-outfeed unscrambler.

6.What types of milk powder filling machines are available?

The milk powder filling devices are designed in various structures, each having unique characteristics and advantages for certain industries. These devices can be incorporated into a milk powder canning line. Here are the three primary examples of these devices:

Auger / Screw Filling Machine

Auger / Screw Filling Machine – Picture Courtesy: iPharmachine

Screw-type powder filling machine consists of a rotating screw (auger) that directs the powder from the hopper toward the containers. They are popular for their flexibility in handling numerous powder types.

The precise powder dispensing property of auger filling devices makes them an incredible choice for the healthcare industry, where accuracy is paramount.

Cup Powder Filling Machine

Volumetric Cup Feeding Powder Filling Machine

Cup powder filling devices are tailored with a pre-calculated cup. They are used to grab and pack the products. They are useful when rapid production is more demanded than precision.

Such devices can fill up to 100 cups each minute, therefore they are recognized as a robust and economical solution for smaller enterprises. These devices are typically used for food items.

Vacuum Powder Filling Machine

Vacuum Powder Filling Machine

Vacuum filler uses a suction mechanism for powder transfer to the containers. They work excellent when it comes to airy or extremely fine powders that don't flow naturally, products that need to be handled gently to maintain the quality, such as flour or powdered milk, are most suited for this procedure.

These devices can process very lightweight products based on the powder's settling properties. During this operation, less amount of compressed air is utilized.

7.What are the differences between a semi-automatic and an automatic milk powder canning line?

Milk Powder Canning Line – Picture Courtesy: Levapack

A semi-automatic and a fully automatic milk powder canning line differ primarily in terms of automation level, labor intensity, cost, productivity, and efficiency. Here is a detailed comparison:

Semi-Automatic Milk Powder Canning Line

The semi-automatic milk powder canning line incorporates both manual and automatic processes. Certain stages such as loading empty cans, initiating the packaging process, and discharging filled cans, may require human intervention. In certain semi-automatic systems, the labeling step is also done manually.

Such an operational setup is generally slower, less productive, and more prone to errors. Therefore, it is more suitable and recommended for small to medium-scale production houses, where the production intensity is low, and for businesses with varied product lines or frequent changeovers.

Semi-automatic lines thus require lower investment. Operational expenses may be high due to the requirement of manual labor.

Fully Automatic Milk Powder Canning Line

On the contrary, the fully automatic milk powder canning line is an advanced working setup with the integration of automated equipment and requires minimal human intervention. The entire processing, from loading cans, filling, seaming, and capping, to labeling and discharging, is done via automated devices.

Fully automatic systems are usually employed in large-scale sectors, where production intensity is high as they offer robust and efficient packaging and are less prone to errors. It requires a substantial initial investment but reduces the overall operational costs in the long run.

8.What types of can-seamers are available to be incorporated into a milk powder canning line?

A can-seamer in the packaging process is used for hermetic can-sealing, utilizing a double or triple-seam. The lid is typically made from tin-plated steel. The formed seam is usually leak-proof.

There are various types of can-seamers, described as under;

Based on Automation

Fully Automatic Can Seamer

Automatic Can Seamer Machine

Automatic can-seamers do not require much human involvement as most of the operational steps are done automatically. The operator only needs to feed the machine with large quantities of lids. Thus, these devices are recommended for high-production sectors. They are usually integrated with automatic devices in a production line.

Semi-Automatic Can Seamer

Semi-Automatic Can Seamer Machine

Using a semi-automatic can-seamer, the operator has to start the process usually via a footswitch or finger switch for each sealing cycle. Such devices can seal one can at a time that’s why they are recommended for small or medium enterprises, having modest production demands.

Based on Machine Design

Rotary Can Seamer

Rotary Can Seamer Machine

The rotary can-seamers carry out the sealing process while the cans rotate on their axes. This type of design is typically seen in fully automatic variants, enabling them to operate faster. They are therefore perfect for large-scale enterprises.

Furthermore, the rotary seamers are usually used to seam the round cans and are provided with up to 18 seaming heads rotating around a single head.

Non-Rotary Can Seamer

Non-Rotary Can Seamer Machine

On the contrary, non-rotary can-seamers perform the sealing process while keeping the cans stationary throughout, avoiding damage to cans and the product during operation.

Such can-seamers are mostly used for sealing cans of other shapes, such as oval, oblong, etc. Moreover, most semi-automatic devices have such designs.

9.What types of milk powders can be packaged using a milk powder canning line?

A milk powder canning line can be utilized to package various milk powders in different cans. Some common types of milk powders are:

Whole Milk Powder

Whole Milk Powder

It is made up of cow’s whole milk removing water content and retaining fat content. It is typically used as dairy powder, in baking, and cooking.

Skimmed Milk Powder

Skimmed Milk Powder

It is made up of skim milk with water content removed. It has very little fat content. It is usually used in fat-free recipes and various dairy and non-dairy food products.

Butter Milk Powder

Butter Milk Powder

It is an expensive and naturally favorable milk powder, containing a significant quantity of butter. It is used for baking products.

Infant Formula

Infant Formula Milk Powder

It is specifically made for the growth and development of infants, containing essential nutrients.

Flavored Milk Powder

Flavored Milk Powder

The milk powders with added flavors such as strawberry, chocolate, vanilla, etc. it is used for making flavored milk beverages.

10.What quality standards should the components of a milk powder canning line comply with?

Picture Courtesy: InfoWorld

It is important for all components included in the milk powder canning line to be certified and comply with the international quality standard guidelines to ensure a safe and healthy packaging process while maintaining the product’s quality. Some key standards are:

Food and Drug Administration (FDA)

The Food and Drug Administration (FDA) approval implies that the product has been manufactured following the guidelines and is safe and effective. It signifies that the product’s known and potential benefits outweigh the risks.

Conformate European (CE)

The European Conformity (CE) certification indicates that the product has been assessed and meets the standard guidelines for safety and health.

International Organization for Standardization (ISO)

The ISO marking establishes the product’s credibility to meet the quality standards and customer demands.

Current Good Manufacturing Practices (cGMP)

The cGMP (Current Good Manufacturing Practices) certification implies that the product is assured of the proper design and facilities.

11.What are the maintenance and cleaning procedures of a milk powder canning line?

Maintenance – Picture Courtesy: TEK Centers

Maintenance and cleaning, of each device of your milk powder canning line, are crucial. If you don’t follow or conduct regular maintenance, it is certain that the devices may get damaged, resulting in reduced productivity or efficiency. Here are some key tips to ensure your canning line works smoothly.

Routine Maintenance Tips

Regular maintenance is crucial to maintain your milk powder canning line in optimal working condition for a long period. The following are some particular pointers to remember:

Lubrication:Apply the appropriate lubricants to the moving parts to lessen friction and wear. In addition to extending their lifespan, it ensures that the elements function effectively and silently.

Inspection:be sure to routinely inspect all the components closely for their damage and wear. Consider immediate repair or replacement to ensure smooth operation and avoid breakdown.

Software Update:To have access to the newest features and enhancements, make sure the firmware and software on your computer are updated regularly. It may be used to improve functionality and hence prevent any problems that could cause performance issues.

Calibration:conduct periodic calibration checks to ensure all the components functioning accurately, particularly the fillers. This step has paramount importance especially after repairing, replacement, and cleaning.

Effective Cleaning Procedures

Clean machinery is essential to maintaining product quality and is also a crucial component of meeting health and safety regulations. Here are some efficient cleaning methods:

Daily Cleaning of Surfaces:wipe off exterior surfaces weekly to get rid of dust and dirt. It is best to use a soft fabric and a detergent to avoid corrosion.

Deep Cleaning:conduct periodic deep cleaning of all the components. Disassemble the devices and clean them to avoid dust and residue accumulation.

Avoid Moisture Build-up:make sure that the cleaning liquids are not left on the surfaces to prevent corrosion and mold. After washing, air-dry all the components.

Validate Cleaning:after cleaning, make sure there is no cleaner residue left behind to prevent product contamination. Validate all the cleaning processes using certain validation systems.

12.What are the factors that influence the cost of a milk powder canning line?

Factors Influencing the Cost of the Milk Powder Canning Line

In the realm of product packaging, the importance of an efficient milk powder canning line is paramount. This system is intricately structured, comprising many crucial stages: can sterilization, accurate filling, careful seaming, and label imprinting with accurate date coding.

More than just keeping items within cans, the goal is to ensure efficient processing and follow strict hygienic guidelines, which will protect the product’s intrinsic quality. Comprehending the parameters impacting the cost and performance is of utmost importance and understanding them aids in making informed decisions.

Let’s discuss some major factors impacting the cost of a milk powder canning line.

Production Scale

Production Scale – Picture Courtesy: goingwind

The amount of production becomes a crucial factor in determining how much money to invest in the milk powder canning line technology. Is your business doing its operations in a tiny space, or are you handling the complexities of a massive, bulky manufacturing machine?

The size of your production volume places strict requirements on the canning line's operational efficacy, necessitating the use of a system that goes above and beyond basic resilience to represent the highest level of efficiency.

Automation Factor

Level of Automation – Picture Courtesy: GTM

One of the most important factors influencing a milk powder canning line operation's finances is the use of automation. In the field of canning, the use of automated mechanisms—which range from sophisticated labelers to modern seamers—is essential to promoting operating efficiency and guaranteeing a consistent product.

Although it may seem expensive initially, investing in a fully automated canning line has the potential to significantly reduce labor expenses over the long run. Even while many would like a fully automated line, smaller businesses may find that implementing a manual or semi-automatic system is a more practical and cost-effective solution.

Construction Material

Stainless Steel Canning Line

When it comes to canning line operations, material selection is a key factor that determines total costs. Stainless steel equipment is initially more expensive but offers better performance and a longer lifespan, all covered by a warranty.

Geographic Factor

Geographic Location of Industrial Plant – Picture Courtesy: Formaspace

The location of your business might have a significant impact on the initial investment needed to set up a milk powder canning line. This is mostly because of the variable expenses associated with the transportation of the equipment.

These extra costs have the potential to increase dramatically, especially for businesses located far from major production hubs.

Maintenance

Maintenance and Service Costs

The best operation of your canning line requires the systematic application of maintenance protocols, which include comprehensive cleaning processes and the prompt replacement of deteriorating components. Even the most advanced machinery, however, needs routine maintenance supervision, which cannot be overstated.

Conclusion

The journey through the ever-changing field of automated milk powder canning line technology is a prime example of a development characterized by unwavering creativity and methodical breakthroughs. At the front of technological innovation, companies like Allpack stand out as leaders, paving the way for a more efficient and promising future for automated canning technology. If you are looking to install or integrate equipment into an already installed milk powder canning line, contact the Allpack and get assistance in selecting the ultimate solution for your business growth!

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Want to get Best Price Milk Powder Canning Line from China?

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Twelve Lanes Powder Cartoning Production Line-6

Twelve Lanes Powder Cartoning Production Line: The Complete Buying Guide In 2024

Powder Packaging Machine

Twelve Lanes Powder Cartoning Production Line: The Complete Buying Guide In 2024

Whether its pharmaceutical, foodstuff, chemical or cosmetic industry, manufacturing and processing of powders is inevitable. Similarly, dealing with huge level of production and packaging require efficient, sophisticated, and advanced equipment which can bring ease in your work. Therefore, Twelve Lanes Powder Cartoning Production Line is created to transform the industry's efficiency level.

It is an outstanding powder packaging tool which cover both the primary and secondary packaging of every kind of powder. Not only that, but it also preserves the sensitivity, quality, and essence of your powders. You can customize it as per your preferences and get the desired output. All it requires is to discover in depth about A Twelve Lanes Powder Cartoning Production Line. So, be ready to give this buying guide a thorough read!

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1.What Is Twelve Lanes Powder Cartoning Production Line?

Multi-lane stick bag counting & cartoning machine- Picture Courtesy: samfull.net

Twelve lanes powder cartoning production line is an assembly of several equipment which together form a production line to carry out the full powder packaging. It mainly consists of a twelve lanes powder packaging machine, bag sorting or counting machine, and a cartoning machine.

This production line is extremely fast in its performance by first encasing precise amount of powder into twelve individual packages and then passing these finished powder packages through cartoning phase where the secondary packaging of powder bags is accomplished. It follows an automatic way for doing this task, therefore, you can get extremely high output ratio in terms of production.

2.Explain The Benefits Of Twelve Lanes Powder Cartoning Production Line?

Twelve lanes powder cartoning production line is the name of advanced technology composition. That's why, you can gain a lot by using this packaging solution. Let's know some of its most prominent features and associated benefits:

Working Continuity

Working process of cartoning machine

The interconnected assembly of a twelve lanes powder cartoning production line is a perfect display of fully automatic equipment. It thus reduces the interruptions caused by manual interference and ensure the smooth working which definitely enhance your packaging efficiency.

Compact

Compact

Compact multi-lane powder cartoning production line- Picture Courtesy: Viking Masek

Although, this production line is composed of several units, yet it occupies less space due to its compact and durable body which is made up of fully secured quality material. Hence, you can locate it wherever you want and mobilize it easily.

One-Step Solution

Various stick packs along with cartons- Picture Courtesy: KenHigh

Twelve lanes powder cartoning production line is one-step solution, and it offers both the primary and secondary packaging services for your powder packaging. For instance, its multi functioning capability can outstandingly finish powder measuring, bag making, filling, sealing, cutting, sorting, cartoning, and discharging etc.

High Protection

Powder cartoning under protected environment

Another most crucial attributes of this twelve lanes powder cartoning production line is its safety for material as well as operator. In addition, all its movable and heating parts are covered in protected glass to avoid pollution and the contact parts of material and boxes are made from food grade stainless steel.

Easy Handling

Operator setting machine- Picture Courtesy: Optima Packaging

Despite having large body, a twelve lanes powder cartoning production line require little maintenance and is extremely handy to operate. The user is only required to set the machine parameters by using intuitive control panel and power the machine on. The rest of operation is done automatically by machine.

3.Enlist The Various Types Of Powders Which Can Be Processed By A Twelve Lanes Powder Cartoning Production Line?

A twelve lanes powder cartoning production line can be employed to pack all kinds of powders whether free flowing or cohesive. So, below is a brief list to shed light on some of the notable ones which we use in our daily life. These include:

Coffee Powder

Coffee powder presentation idea

Coffee is the most favored drink worldwide which is derived from coffee beans. It also carries certain health benefits. That's why, its use is common in houses, workplace and outdoor. Thus, to aid consumers, a twelve lanes powder cartoning production line can be simply employed for packing large volume of coffee powder into single serving stick packs or sachets.

Milk Powder

Milk powder in bowl

Milk powder is also delivered in individual packages to ensure instant use. Therefore, this machine is capable of doing this task with great efficiency and safety to retain the quality of your milk powders.

Pharmaceutical Powder

Pharmaceutical capsule powder- Picture Courtesy: harpersbazar.com

Wide range of pharmaceutical powders are now used for treating certain illnesses instead of using high dose and oversized pills. However, these medicated powders are in need of hygienic environment for packaging. In this way, a twelve lanes powder cartoning production line is the best suitable to maintain the quality and sterility of pharmaceutical powders.

Protein Powder

Protein powder carton packaging- Picture Courtesy: cleansimpleeats.com

Protein powders are obtained from plants, eggs, and milk etc. They are rich in protein and often taken as meal replacement powder. Some of the popular examples include whey protein, pea protein, hemp protein, and milk protein powder etc. All these protein powders are suitable to be processed by this sophisticated production line.

Seasoning Powder

Powder seasoning in bowl- Picture Courtesy: poshjournal.com

Seasoning powders are edible powders which are produced by crushing spices, herbs, along with flavorings. They are used for adding color, taste, and aroma to food like noodle, curry, and other cuisines. As, seasoning powders are often spicy, so, a twelve lanes powder cartoning production line is a good choice to deal with their packaging.

Dye Powder

Natural dye kit

The production line can also process various types of dyes like hair dye, pigment dyes, synthetic dyes, and natural dyes into beautiful single use bags for primary packaging and cardboard boxes for secondary packaging.

4.What Are The Working Principles Of Twelve Lanes Powder Cartoning Production Line?

A twelve lanes powder cartoning production line follows predetermined process for carrying out powder packaging. Therefore, it is based on few working principles whose understanding will help you operate it on the right way. They are as follows:

Loading Phase

Film loading into machine

The initial phase includes the loading of different materials into the respective sections of the twelve lanes powder cartoning production line. For this, operator will supply the material hopper with enough volume of powder or connect a feed station for continuous automatic feeding. Moreover, the film roll will be fitted into a film holder, and the magazine of cartoning unit will be loaded with the stock of unformed flat boxes.

Operational Setting

Operator setting machine parameters through touch screen interface- Picture Courtesy: Viking Masek

After loading, the second most essential step to be carried out for operating the production line involves the setting of basic parameters. It takes place when user communicate to the PLC touch screen and fix the data regarding bags length, width, sealing temperature, and cutting style. Similarly, the bag sorting unit has separate control board through which the number of bags to be assembled for each box is settled.

As far as the cartoning machine is concerned, so, it has a separate small computer where operator makes the setting for picking and forming boxes, their filling, coding data, and sealing.

Bags Formation

Bags formation- Picture Courtesy: Viking Masek

Now, the machine is powered on which begin the step of bag formation. As the machine starts, multiple film tension rods also start moving and the film on moving wheel is unwinded. The rollers guide the direction of film and moved it ahead where the film is divided into twelve pieces and each piece of film is wrapped around a cylindrical bag former. Afterward longitudinal and bottom seal is added to these film layers which result into creation of bags.

Powder Weighing & Filling

Powder filling into bags- Picture Courtesy: KenHigh

As soon as the bag formation takes place, metering device initiate measuring the amount of powder to be filled in each bag. Similarly, the weighed powder is poured into individual bags through upper feeding tubes in a safe tidy manner.

Bags Sealing & Cutting

Bags cutting and conveying from powder packaging machine- Picture Courtesy: diagraph.com

After filling, the next step is sealing and cutting. Here, the heated pair of sealing jaws come in contact which leads to the creation of stringent sealing on opening of powder filled bags, while forming the bottom seal of next batch. In addition to sealing, cutting is also introduced to the bags for their separation and designing.

Bags Sorting

Bags sorting- Picture Courtesy: KenHigh

At this point, the finished powder packages are ready for entering into another unit for sorting, that's why instead of discharging these bags are mobilized towards sorting machine through a conveyor belt. During sorting, these packages are accurately counted and assembled for next round.

Carton Formation

Carton Formation- Picture Courtesy: WinnTech Pack

Moving forward, the cartoning machine comes into action and start forming carton by picking premade flat box from magazine and undergoing it through intermittently located robotic arms which form carton through opening and bottom flat folding.

Bags Cartoning

Bags cartoning- Picture Courtesy: WinnTech Pack

Now, the most crucial step of bags cartoning is carried out. For this, the sorted group of finished powder packages is supplied to the machine through conveyor belt on one side while cartons on the other. Similarly, each group of packages is inserted into the passing carton through robotic arm and these cartons are sealed one by one.

Carton Printing

Carton printing- Picture Courtesy: KenHigh

Upon bags cartoning, the finished bags cartons are passed by the printing unit umahere necessary data such as batch no, manufacturing date, and expiration date are printed over the cartons.

Finished Carton Discharging

Finished carton discharging- Picture Courtesy: WinnTech Pack

At last, the finished powder cartons are discharged from the machine through conveyor belt and collected in a container or processed for further packaging.

5.What Parts Constitute A Twelve Lanes Powder Cartoning Production Line?

A twelve lanes powder cartoning production line is the creation of several machines which are too made from small to large components. That's why, we have come up with this question to provide you a valuable insight regarding all these components and the function each play. So, consider the underlying explanation:

Structure of Multi-lane stick bag counting & cartoning machine- Picture Courtesy: samfull.net

Powder Packaging Machine

Powder packaging machine constitute the very first section of a twelve lanes powder cartoning production line. It plays a significant role in forming bags and undergoing these bags through powder filling, sealing, and cutting etc. It consists of several components including:

Hopper:Hopper is the feeding tank of a powder packaging machine situated on its top. It is in direct contact with bulk powder; therefore, it is made from food grade 316 stainless steel. The function of hopper is to hold powder and supply it to machine during operation.

Weighing System:it is another part of the machine which is responsible for accurately weighing the amount of powder for filling in each bag. The type of weighing system depends upon the nature and flow of powders like free flowing or adhesive powders.

Film Roll:Film roll is a stock of plastic, aluminum, or laminated paper available in form of reel. It is fitted in the machine for bags formation.

Bag Former:Bag former is a cylindrical shape device which is also made from corrosion resistant and antibacterial stainless steel as it is in contact with packaging material. It is useful for bag formation.

Filling Heads:There are twelve filling heads in the machine through which the weighed powder is discharged into individual bags.

Bag Sealer:A pair of bag sealers is available in the machine naming horizontal seal and vertical seal. The former is responsible for making top and bottom seal on bags, while as, the latter make longitudinal back sealing on bags.

Electric Cabinet:There is a heavy-duty machinery fixed into the machine which encases all the electrical components of machine in form of circuits, power boards, and fuses etc. It is known as electric cabinet which ensures safety of machine.

Control Panel:Control panel is a computer like device with touch screen display. It is extremely beneficial for communicating commands to machine. It comes up with latest features of offering multiple languages and can store different settings.

Bag Cutter:Bag cutter is a sharp blade like tool which may come in style shape like zigzag, round, or flat. It is employed for adding cut to finished powder packages for their separation and beautification.

Protection Window:The powder packaging unit of twelve lanes powder cartoning production line have a transparent glass window over its working area. The purpose of this protection window is to enable user for clear observation of machine working as well as restricting environmental pollution to ensure safety.

Bags Counting and Sorting Machine

Bag counting and sorting machine is the second section of a twelve lanes powder cartoning production line. It is pivotal for arranging the finished powder packages into groups by counting. Different parts together help the machine to carry out its function among which the major ones are:

Multi Channel Sorter:It refers of a device having number of compartments which hold inside them individual packages.

Conveying System:The machine has a conveying system which is solely responsible for taking the finished powder packages from powder packaging machine and transporting it towards counting and cartoning unit.

Bags Counting Unit:This part of machine has a detection system which helps in the exact counting of packages as set by the operator.

Bags Assembler:Bags assembler is a device where counted bags are kept until they are inserted into a carton.

Bags Cartoning Machine

The final unit of a twelve lanes powder cartoning production line is bags cartoning machine. Its purpose is to enclose the group of powder packages into a single box. For this, it uses multiple tools which are as follows:

Magazine:It is a station where initial cartons are stacked in flat form.

Robotic Arm:It refers to the device which picks up preformed flat cartons from magazine and place them over conveyor for formation.

Folding Flappers:The machine has folding flappers which are responsible for folding the bottom and top side of cartons.

Guide Rail:It is a type of transmission device which helps in the mobilization of cartons.

Data Coder:Data coder is another important part of the machine which is used for printing variable data the cartons.

Exit Station:It refers to a device which finally discharge the finished bag cartons from machine.

6.Highlight The Uses Of A Twelve Lanes Powder Cartoning Production Line?

Twelve lanes powder cartoning production line has numerous applications due to its adaptability and flexibility that it can process every type of powder. Some of its prominent uses are as under:

Pharmaceutical Industry

Herbal powder for medication

This comprehensive solution is perfectly applicable in pharmaceutical industry where processing of drugs is a routine practice. That's why, it is admired for the effective performance to carry out the primary and secondary packaging of pharmaceutical powders.

Beverage Industry

Instant coffee stick packs cartoning

Beverage industry is also involved in the manufacturing and processing of solid beverage in form of powder. Therefore, to pack such a large amount of juice powder, meal replacement powder, milk mixers, coffee, and energy drink powder in cartons, a twelve lanes powder cartoning production line is ideally suitable.

Food Industry

Various powdered spices

Food industry is a large sector where the use of a twelve lanes powder cartoning production line is inevitable. It is because, products like condiments, milk powder, tea, coca powder, and food additives are often delivered in powdered form. Thus, the packaging requirement is high which can be only fulfilled by using this advanced solution.

Nutraceutical Industry

Nutraceucal powder carton packaging- Picture Courtesy: nutribullet.com

Another notable application of the production line is nutraceutical industry where protein, calcium and vitamins are obtained from fruits, nuts, and seafood etc., and delivered in form of powder for instant use. Therefore, the best way for their preservation is to give them highly secure packaging which is only possible by employing this equipment.

Cosmetic Industry

Cosmetic powder carton presentation idea

Cosmetic industry is also growing rapidly so as its packaging needs for which a twelve lanes powder cartoning production line is always recommended. Hence, the common examples of products we see being packed it include hair dye, black powder, facial powder, and facial clay etc.

Chemical Industry

Pesticide powder carton- Picture Courtesy: plantlane.com

Like other fields, the spectrum of chemical industry is also very extensive. Products like pesticides, herbicides, organic chemicals, and pigments etc., are all can be defined as chemicals. That's why, they require safe environment for packaging to avoid damage to users and surrounding and this is outstandingly accomplished by the enclosed body of a twelve lanes powder cartoning production line.

7.How To Maintain A Twelve Lanes Powder Cartoning Production Line?

Regular maintenance is crucial for keeping your twelve lanes powder cartoning production line at good working condition. Therefore, you should be ready to take relevant measures for drafting a schedule and conducting a proper maintenance system for your solution. In this way, underlying guidelines will be useful:

Maintenance icon- Picture Courtesy: gesrepair.com

Cleaning:Cleaning is very important for ensuring the efficiency and safety of your twelve lanes powder cartoning production line. For this, it is necessary to only use the cleaning products as recommended by the producer to avoid damage to any part.

Moreover, during cleaning, make sure to accurately remove out the dust, dirt, and residues left or accumulated in machine. Parts like hopper, filling nozzles, and sealing jaws should be given priority.

Lubrication:Lubricating your production line with recommended oil or grease greatly helps in reducing the friction and possibility of wear and tear also disappear. It is also very useful for enabling every movable part to work freely.

Setting:It refers to both the parameters setting and structural setting. So, be careful when operating your twelve lanes powder cartoning production line. Make sure to check each unit is well-connected through wires and other devices. Along with that, each time when you begin operation, keep checking the parameters setting and adjust accordingly.

Parts Changeover:At any point, your twelve lanes powder cartoning production line may start malfunctioning due to parts breakdown or failure. In such case, it is obligatory to take notice of the part and replace it timely to avoid further damage.

8.What Quality Standards Should A Twelve Lanes Powder Cartoning Production Line Meet With?

As twelve lanes powder cartoning production line is meant for dealing with food and non-food powders, it must adhere certain quality standards in order to be safe and hygienic. In this way, international community has established few quality standards whose compliance guarantees the safety of machine being made. These include:

ISO standard logo- Picture Courtesy: arenasolutions.com

International Organization for Standardization (ISO)

ISO is an international organization established for developing standards which circulate around the globe. It has many bodies regulating in over 160 countries. Thus, your machine must be certified by ISO.

Food And Drugs Administration (FDA)

FDA is another important agency created for ensuring public health safety by keeping strict principles for all the goods and machines being associated with food and drugs.

Current Good Manufacturing Practices (cGMP)

Under the auspices of FDA, rules and regulations with the name current good manufacturing practices are employed to assure the quality, identity, and purity of drugs products and equipment. Similarly, a twelve lanes powder cartoning production line certified by cGMP validate its advanced technology with updated quality standards.

Conformate European (CE)

CE is yet another quality standard obligatory for all the goods and products which are produced in European Union countries or meant to be sold there.

9.Troubleshoot The Common Errors Of A Twelve Lanes Powder Cartoning Production Line?

There are always possibilities that your twelve lanes powder cartoning production line may show inconsistencies during operation in different forms and due to various reasons. However, regardless of whether the issue is small or large, it can have serious consequences on your packaging. Hence, it is better to understand what these problems are and how to solve them. For this, follow the upcoming explanation:

Improper film tracking

Displaying film tracking error- Picture Courtesy: KenHigh

Causes

Automatic film tracking system is not working.

Bags forming tubes are either damaged or installed improperly.

Film pulling rollers and belts are not set up properly.

Solutions

Check the setting in touch screen interface and reset it for proper functioning.

Check the forming tubes and install them properly. In case of damage, replace them with new ones.

Readjust the film pulling rollers and belts for accurate functioning.

Powder filling inconsistency

Highlighted powder filling mechanism- Picture Courtesy: Optima Packaging

Causes

The powder may be cohesive due to which it creates bridges inside hopper.

The powder is not well set, especially in case of cup fillers which results in weight variability.

Solutions

In case of cohesive powder, it is better to use agitators and small vibrators to break ratholes.

For this, adding the flowing agent into powders will be good. Apart from this, changing the design of hopper from conical to wedge will also resolve the issue.

Leakages of packs

Powder package leaking

Causes

The major reason is powder being trapped between two sides of the film due to dust.

The sealing jaws may generate inconsistent temperature which result into weak, partial, or burned resulting in powder spilling from pack.

Solutions

It can be tackled by reducing the level of dust generated by powder during filling and also the integration of dust aspiration system will restrict powder from dispersing.

It is a serious problem and should be quickly countered by adjusting the temperature of sealing jaws to suitable level.

Problem in carton sucking

Carton suction process- Picture Courtesy: KenHigh

Causes

The air circuit might be leak causing air to escape and thus making the force unable to suck cartons.

The carton suction head may be aging.

Low vacuum pressure results in poor sucking.

Solutions

Check the air supply pipeline for possible leakage and replace if the leak is big.

Replace the suction head for effective gripping of cartons.

Increase the air pressure for proper functioning of suction cup.

Carton formation issue

Encircled carton during formation- Picture Courtesy: WinnTech Pack

Causes

The carton is too hard due to weak indentation which causes difficulty in carton formation.

The position of carton placing guide rod and feeding template is not correct.

Solutions

You need to use cartons with proper indentation.

Adjust the position of guide rod and carton feeding template.

Intermittent stopping of conveyor

Carton conveying on transmission device- Picture Courtesy: KenHigh

Causes

There might be shortage of carton feeding material or cartons.

The machine may be shut down due to inadequate or poorly connected power supply.

The transmission gear is damaged or broken.

Solutions

Check and supply the machine with required material for functioning.

Supply adequate electricity to machine and connect it properly.

Replace the transmission gear along with adjoined chain.

10.How To Choose The Most Suitable Twelve Lanes Powder Cartoning Production Line?

When choosing a twelve lanes powder cartoning production line, you may feel haphazard to opt for which one. Therefore, we have tried to make this decision an easy for you by displaying some of the instrumental factors for consideration. These are as follows:

Speed

Speed

Multi-lane Powder Cartoning Production Line

It is important to check the speed of a production line which you intend to purchase. It is because there are multitude of solutions available in market, however, each equipment has different speed. The speed also depends upon the material being processed. For instance, large size packages with designed cutting may require more time. Hence, checking the speed of production line is important.

Cost

Another significant aspect to look for is the overall expenditure of buying a twelve lanes powder cartoning production line. It will include the exact price of equipment along with installation, maintenance, and operation cost. So, make sure to fully satisfy yourself by asking every possible question from vendor regarding the cost you will have to pay.

Flexibility

Applications of a twelve lanes powder cartoning production line Various powder stick packs along with cartons- Picture Courtesy: KenHigh

When choosing a twelve lanes powder cartoning production line, it is crucial to check the ability of equipment to deal with different types of materials. The more the equipment is adaptable the higher will be chances to deal with variety of products and packaging formats. Similarly, the flexible production line will be the best compatible to meet your packaging needs in the future.

Warranty & Assurance

Warranty icon- Picture Courtesy: ctcu.com

Buying a twelve lanes powder cartoning production line means transforming the fate of your business. In such a case, it is your prime responsibility to pay attention to all the formalities directly and indirectly associated with its quality. In this way, warranty policy is one of the eminent things to consider.

Conclusion

So, it's time to wrap up this piece of information about a Twelve Lanes Powder Cartoning Production Line with a reminder that no matter it's a food, medical, or beauty care industry, this production line is applicable. Where efficacy, quality, and hygiene are important, understanding the structure, working process, and maintenance methods are also very useful. So, make sure you have gone through all the data provided above. Still, if you have any query or want to know more about a Twelve lanes powder cartoning production line then leave us a message we will answer it shortly!

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Collagen Protein Powder Stick Packing Machine: The Complete Buying Guide In 2024

Powder Packaging Machine

Collagen Protein Powder Stick Packing Machine: The Complete Buying Guide In 2024

Today health-conscious individuals demand collagen protein powder because of their numerous health benefits. These increase muscle mass, improve bone health, relieve joint pain, and promote heart efficiency. Seems relatable. Yes!

Nowadays, collagen protein powders are packed in small stick packs by the collagen protein powder stick packing machine. This machine improves automation, efficiency, and accuracy as well as has a role in product branding and marketing.

Now are you looking for a solution to increase your protein efficiency? Are different machine options overwhelming you? Then you are at the right place.

Read this comprehensive buying guide to understand every minute detail about the collagen protein powder stick packing machine like its uses, pros, categories, and many more.

Add a header to begin generating the table of contents

1.How To Explain Collagen Protein Powder Stick Packing Machine?

Allpack Collagen Protein Powder Stick Packing Machine

A collagen powder stick packing machine is a specially design machine for forming, filling, and sealing collagen powders into stick packaging style. This machine takes a forming film, cuts it into smaller strips, folds it around the forming tube and transforms them into captivating stick packs.

This machine is an innovation in packaging technology, where the function of every part is coordinated through the control panel. The control panel of the collagen protein powder stick packing machine provides an easy way to adjust program options by showing essential display selections.

Furthermore, the collagen protein powder stick packing machine is extremely flexible in terms of producing different packaging stick packs.

2.Why Collagen Protein Powder Stick Packing Machine is Popular in Industries?

The collagen protein powder stick packing machine provides various significant advantages to businesses because of its cutting-edge technology. It is hugely popular in the industry because it takes businesses towards a new level of success and expansion. Some of the advantages, this machine offers to businesses are:

Increased Level of Production

Increased Level of Production

Manual labour can be very slow, decreasing production efficiency. That is why manufacturers are switching over to automatic collagen protein powder stick packing machines because of their great production capacity. High-tech and sophisticated technology boosts production efficiency far beyond than possible with manual packaging.

Efficient Sealing

Efficient Sealing

Preservation of the freshness of collagen protein powders is a critical aspect in achieving the required nutrition benefits. This protection is all because of effective and airtight sealing produced by the collagen protein powder stick packing machine. It offers strong sealing that protects inner sealed contents from air and moisture.

Accuracy in Every Filled Stick Pack

Accuracy in Every Filled Stick Pack

Over and underfilling is very detrimental to the production, often causing wastage of expensive collagen powder protein and loss of customer’s trust in brand production. Thus, the collagen protein powder stick packing machine is routinely seen in the powder filling industries because it offers accuracy of powder fill in every stick pack. With precise loading systems, there is no chance of fill variation.

Cost Cutting Benefits

Cost Cutting Benefits

Due to precise filling and forming systems, the collagen protein powder stick packing machine does not waste product and packaging materials, saving the need to purchase powders and packaging film again and again. This saves the operational cost.

User-friendly Operation

User-Friendly Operation

The collagen protein powder stick packing machine has user-friendly technology like HMI touch screens and PLC systems. These systems are easier to understand and command, needing little to less skill. This saves valuable time for the operator.

Versatility

Versatility of Collagen Protein Powder Stick Packing Machine

Are you thinking that the collagen protein powder stick packing machine makes simple stick packs? Well, this is not the case, since it is a versatile machine equipped with different kinds of forming, sealing, and cutting components with which it produces diverse shaped stick packs. it also forms stick packs varying in seal and cut pattern.

3.What are the Categories of Collagen Protein Powder Stick Packing Machine?

The collagen powder stick packing machine is classified into different types based on the number of lanes and operation type. These types are penned below for your ease of selection.

According to the Number of Lanes

Single-Lane Collagen Protein Powder Stick Packing Machine

Allpack Single-Lane Collagen Protein Powder Stick Packing Machine

A single-lane collagen protein powder stick packing machine is defined as a small machine having a compact construction and is easily operatable. It is portable meaning it is easily moved around via rotary wheels and because of its lightweight feature.

It is a cost-effective unit for small and medium-sized production and it is capable of producing 60 packs per minute. It is used in home-based businesses and laboratories.

Multiple Lane Collagen Protein Powder Stick Packing Machine

Allpack Multiple Lane Collagen Protein Powder Stick Packing Machine

This type of collagen protein powder stick packing machine is a huge-sized machine due to the presence of multiple lanes. About 4-12 lanes are present in the multiple-lane collagen protein powder stick packing machine. These lanes assist in producing several stick packs in one cycle.

It is usually found in large production plants that need a higher output rate. It can output more than 400 stick packs per minute.

It is not portable due to its heavy-duty build.

According to Motion Type

Continuous Motion Collagen Protein Powder Stick Packing Machine

Continuous Motion Collagen Protein Powder Stick Packing Machine

It is an advanced innovation in the collagen protein powder stick packing machine. It has a continuous forming, filing, and sealing technology, thus operating continuously without pausing. Its output rate is far above that of its intermittent motion collagen protein powder stick packing machine counterpart. It is an efficient and automated machine

Intermittent Motion Collagen Protein Powder Stick Packing Machine

Intermittent Motion Collagen Protein Powder Stick Packing Machine

In contrast to the continuous motion collagen protein powder stick packing machine, this type of collagen protein powder stick packing machine is slow and has less production rate as it pauses between every step of forming, filling, and sealing. However, this machine is more flexible and has more accuracy.

4.Enlist Parts of the Collagen Protein Powder Stick Packing Machine.

Parts of Collagen Protein Powder Stick Packing Machine

Storage Hopper	It is the bulk-sized hollow part that houses a large supply of collagen protein powders for an uninterpreted flow of operation. It supplies a gradual amount of protein powders to the filling devices.
Metering Device	The metering device is fixed on the top of the machine. It is a weight-measuring devices that dispense a precise amount of collagen protein powders from the hopper to the filling devices.
Motor	The motor part is crucial in powering up the machine. It is a transformative unit that converts the electric energy to mechanical energy and supplies it to other components.
Forming Part	It is a conical hollow tube located at the upper side of the collagen protein powder stick packing machine. it is essential in doubling and shaping the strips of packaging film into the stick packs.
Vertical Sealer	These are the sealers present at the side of the forming tube and join together two longitudinal seams of the packaging film.
Touch Screen	Different options regarding the machine's function are displayed on the touchscreen interface. It allows the users to easily supervise and adjust the machine functions.
Operating Button	It is also called the start button. This button is the main button that turns on the machine.
E-Stop Button	It is an emergency stop button. The users immediately press this button in case of machine failure. By pressing this button, the machine instantly shuts down.
Horizontal Sealing	It is the core sealing part of the machine due to its role in sealing the top and bottom edges of the packaging film. Horizontal sealing jaws along with vertical sealing jaws are responsible for airtight sealing of the collagen protein powder stick packing.
Cutting	It is integrated towards the lower end of the machine and has a role in separating two stick packs from each other.
Electricity Box	It is the core electric powerhouse of the machine because it contains different switches, breakers, relays, cables, and wires for powering up the equipment.
Stainless Steel Frame	It is the external body of the collagen protein powder stick packing machine and is made of hygienic stainless steel that is quite easy to clean.
Chute	It is an integrated component and finished stick packs are led to discharge in the chute
Caster	It is the round base that provides balance to the machine. It allows the machine to remain upright.

5.What is the Working Mechanism of a Collagen Protein Powder Stick Packing Machine?

With just only a few steps, the working mechanism of the collagen protein powder stick packing machine is quick and efficient. The detail of the working mechanism is listed below:

Film and Collagen Protein Powder Loading

Film Loading

Before turning on the machine, the operator put a heavy-duty packaging film roll over the unwinding disk. At the same time, bulk volumes of collagen protein powders are placed in the large-size hopper.

Machine Settings

Machine Settings

Different programming parameters are adjusted and set on the HMI interface of the machine. By the programming of HMI, different inputs like powder weight, stick pack length, and sealing temperature are assigned for faster processing. Afterwards, the machine is turned on.

With the power supply, the motor powers up different components of the machine like metering devices, film rollers, and vertical and horizontal sealing jaws.

Stick Pack Formation

Filling

Stick Pack Formation

After getting the energy from the motor, the unwinding rollers begin to rotate and by the constant movement of these rollers and film unwinds and travels towards the forming tube. Before reaching the forming tubes, integrated cuts strip the film into individual pieces. The number of these formed pieces is dependent upon the number of lanes.

Now each film strip reaches its respective conical shape forming tube. In this station, the film strips will be doubled and wrapped around hollow former and converted into stick packs by heated vertical and horizontal sealers.

Filling

Filling

Upon stick pack formation, now it's time for stick pack filling with the collagen protein powder. For this job, this powder is initially measured through the metering devices. When the preprogrammed weight of collagen protein powder is measured then it is dispensed inside the stick packs.

Sealing and Cutting

Sealing and Cutting

After filling, the sealing step occurs at the sealing station. Here a pair of horizontal sealing jaws are applied to the top part of the collagen protein powder stick packs and these jaws forcefully seal the two ends. Later, the separation of stick packs is carried out by the sharp cutters. Next, finished stick packs are passed down the chute.

6.What are the Uses of a Collagen Protein Powder Stick Packing Machine?

The uses of a collagen powder stick packing machine are infinite because it is easily customized to fill different kinds of powders varying in flowability and particle size. However, we have highlighted some significant industrial sectors for your ease of understanding:

Protein Powder Industry

Application of Collagen Protein Powder Machine in Protein Powder Industry

There are many different kinds of protein powder present in the market nowadays. Each has a specific use due to its health benefits. These powders are packed in stick packs via a handy device called a collagen protein powder stick packing machine. It packs a wide range of protein powders like whey protein powder, casein protein powder, soy protein powder, and many more in the stick pack.

Medical and Nutritional Industry

Application of Collagen Protein Powder Machine in Medical and Nutritional Industry

Due to its flexibility and adaptability, collagen protein powder stick packing machine is used in the medical industry. This machine is tailored to make a stick pack, enclosing different medical and nutritional powders like supplement powders, electrolyte mixtures, mineral powders like calcium and magnesium, etc.

Food Industry

Application of Collagen Protein Powder Machine in the Food Industry

Since the collagen protein powder stick packing machine is efficient and advanced, it is routinely utilized in the food industry. It is utilized to pack sugar, salts, spices, milk powders, cocoas, vegetable powders, curry powders, herbs, etc in the individual-sized stick packing machine. Food stick packs are very popular nowadays.

Beverage Industry

Application of Collagen Protein Powder Machine in the Beverage Industry

Yes, collagen protein powder stick packing machine is also typically seen in the beverage industry for packaging different kinds of beverage powders like juice mixes, coffee powders, tea powders, energy booster powders, hydration powders, etc in beautiful stick packs. This machine has the latest technology and it speedily packs beverage powders.

Agriculture Industry

Application of Collagen Protein Powder Machine in the Agriculture Industry

The use of a collagen protein powder stick packing machine is not limited to the medical and nutrition sectors. Because this robust machine has found its application in the agriculture sector as well. It is utilized for packing small amounts of fertilizers, pesticides, insecticides, and organic manure in portion-control stick packs.

7.What is the Production Volume of a Collagen Protein Powder Stick Packing Machine?

Production Volume of Collagen Protein Powder Stick Packing Machine

The production volume of the collagen protein powder stick packing machine varies from model to model of the machine. Generally, it is dependent upon several factors such as:

Number of Lanes	Different types of collagen protein powder stick packing machines have different numbers of lanes. These range from single lanes to multiple lanes (2, 4, 6, 8, 12). The higher the number of lanes higher the production volume of the machine.
Speed	It is measured in cycles per minute (CPM). It denotes how many forming, filling, and sealing steps are carried out in one minute. If the collagen protein powder stick packing machine has more CPM, it in turn leads to more production volume.
Product Nature	The density, particle size, and flowability of the product can affect the production volume. Production volume with free-flowing particles will be more than non-free-flowing powders.

8.What is the Preventive Maintenance of Collagen Protein Powder Stick Packaging Machine?

Preventive Maintenance

Preventive maintenance is a kind of regular procedure passed out to prevent breakdowns in a machine. Its essential aim is to recognize and address minute flaws before they become greater problems.

Here are some maintenance tips:

1. Prevention Schedule For Collagen Protein Powder Stick Packaging Machines	The most significant step of effective packing machine maintenance is preventive maintenance, which gives a long life to the unit. As with a car, a packaging machine needs to be serviced in a regular and timely manner to maximize its output. Once the packing machine has been installed, it will be necessary to develop and carry out a preventative maintenance policy. The maintenance program tries to prevent both major and minor problems through the minimization of unplanned stoppage.
2. Automation of Routine Tasks To boost efficiency	We suggest making packing machine maintenance assignments that include both complex assignments and simpler, routine tasks that workers conduct regularly. To accomplish the autonomous maintenance tasks, provide the operators with the packaging machine maintenance checklist and then assign them to complete certain tasks on a daily, weekly, monthly, quarterly, and biannual basis.
3. Work with Responsive Packaging OEMs	Work with responsive OEM packaging companies for such scenarios. If a packaging machine fails, time is of the essence. Before the purchase of a packing machine, you should do a thorough investigation of an original equipment manufacturer (OEM) to find out about their technical support team, service accessibility, and spare parts inventory. Instead, it is beneficial to make purchases from a provider who offers multiple end-user services such as remote access and debugging for the most common problems.
4. Learn your spare parts list	When you purchase a packaging machine, the OEM should provide you with a necessary spare parts list. This list should be sorted into groups depending on machine wear, from high to low so that you can plan inventory accordingly for high, medium, and low wear parts. It is generally recommended to keep high-wear components on hand to lessen the possibility of having to wait for a delivery to arrive during production's highest periods.
5. Plan for Repairs and Obsolescence	Naturally, packing equipment and software will require adjustments. Some may just become obsolete as technology develops. Maintain an ongoing connection with the collagen protein powder stick packaging machine manufacturer to learn about any upgrades or recommendations that will help you stay on track and ahead of the curve.

9.How Can You Troubleshoot Collagen Protein Powder Stick Packing Machine?

When we talk about the collagen protein powder stick packaging machines that are used in the pharmaceutical industry due to the high automation and efficiency of the process. This machine operates on the principle of combining different components and processes to obtain the smallest packages. Despite that these systems are mostly dependable and simple to operate, they may develop some problems which need troubleshooting. These problems and their solutions could be:

Problems Due To		Solutions
Power Supply	Power Supply	Make sure the equipment is getting an adequate power source
Material Supply	Material Supply	Make sure that there is enough collagen protein powder for the packaging. Inspect the hopper or feeder for clogs or inhomogeneity in the material flow.
Soiled/ Unclean Machine Component	Unclean Machine Components	To avoid machine improper functionality, it should be ensured that all the components such as the hopper, feeding tubes, sealing bars, and sensors are clean.
Sensor Problem	Sensor Problems	The calibration of the sensor must be up to date.
Worn-out Belt	Worn-out Belts	In the case of worn belts, they should be replaced immediately to eliminate operational problems and let the packaging processes flow smoothly. Adjusting at regular intervals belt condition and tension can aid in preventing early wear and prolonging the maintenance time.
Machine Setting	Machine Setting	Regularly examining the machine's settings such as temperature, speed, and sealing pressure must be used to avoid maintenance problems. Adjust the machine settings according to the manufacturer's recommendation on the collagen protein powder stick packing machine.

10.How to Buy Best Collagen Protein Powder Stick Packing Machine?

When it comes to making a critical decision for your firm, a variety of challenges occur, one of which is selecting the best collagen protein powder stick packaging machine. Does it feel relatable? So, why not go with some simple factors? Let's mark the important ones!

Speed

Speed

Speed of Collagen Protein Powder Stick Packing Machine

When choosing a protein powder stick packing machine, inquire about the equipment's speed to meet set production targets. It will help you determine both the machine's speed and your productivity level.

Filling system

Auger Filler

Another key aspect is the sort of filling system offered by the machine. For example, is it an auger or volumetric cup or screw filler? Is it suitable for your current powder nature? Answering these questions will undoubtedly benefit you

Customization

Customization of Collagen Protein Powder Stick Packs

People no longer associate themselves with the same old things. The emerging styles are separate, with new and unique design packages that catch the eye differently. So, try the machine's modification and adaptability to manufacture a variety of stick packs.

Cost

Cost

Costs

When you are on the brink of revolutionizing your packaging mode, it is always suitable to pay attention to the expenditure, this purchase will cause in both the short and long term. It simply means to estimate the collective cost of the machine which will include the original price of a machine, the cost of packaging material, installation, and parts changeover etc.

Conclusion

This buying guide about the collagen protein powder stick packing machine aims to examine the importance of this machine in the modern world of economics and technology. By adding this machine to your productions, you can bring positive changes to your businesses and add value to your production. Before adding this machine to production, first consult machinery experts like Allpack because we are committed to providing valuable machines and services, So, do not forget to contact our customer care. Happy Shopping!!

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Back Sealing Powder Packing Machine: The Complete Buying Guide In 2024

Powder Packaging Machine

Back Sealing Powder Packing Machine: The Complete Buying Guide In 2024

Powders are ground materials that are easy to use and apply, and have more stability and rapid action. Due to their incredible benefits, its market is continuously growing and it’s a daunting task to package the powders in multiple packages effectively.

As technology advances, the instruments used for powdered goods packaging have also evolved, offering value and ease to your business. What if a device precisely packages powdered materials with surgical accuracy, guaranteeing that each gram is precisely measured?

Imagine a tool so flexible it could accurately measure everything from coarse pharmaceutical powders to fine spices. Enter the world of the back sealing powder packing machine, where efficiency and creativity blend seamlessly to provide flawless automated packaging.

I know choosing the right back sealing powder packing machine can be a difficult task without proper knowledge. In this guide, we will explore the fundamental aspects of the back sealing powder packing machine.

So if you want a better understanding of the back sealing powder packing machine, read this guide.

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1.What is a back sealing powder packing machine?

Back Sealing Powder Packing Machine

The back sealing powder packing machine is a packaging technology designed to form, fill, and seal the individual powder sachets. The device is widely employed in the food, pharmaceutical, and cosmetic sectors, making it easier to package a wide range of powdered goods, such as protein powders, flour, spices, powdered drugs, and powdered milk.

A back sealing powder packing machine can automatically complete the whole operation of measuring, filling, sealing, and cutting. It can be an excellent addition to your business.

2.How can a back sealing powder packing machine be utilized for different applications?

The powdered goods are difficult to package manually, therefore, a back sealing powder packing machine is designed, which has been adopted by many industries due to its prodigious benefits. The common industries that are utilizing the back sealing powder packing machine are:

Food and Beverage Industry

Applications in the Food and Beverage Industry

The back sealing powder packing machine is the most popular equipment in the food sector, efficiently packaging items in various packages. Some usual products include flour, powdered milk, coffee powder, salt, spices, and protein powders.

Chemical Industry

Applications in the Chemical Industry

In the chemical industry, the back sealing powder packing machine is utilized for packaging items, such as detergents, pesticides, dyes, and powder coatings efficiently.

Pharmaceutical Industry

Applications in the Pharmaceutical Industry

The back sealing powder packing machine is used in the healthcare industry to package powdered drug products into sachets accurately and in uniform dosing.

Cosmetics Industry

Applications in the Cosmetics Industry

Some notable cosmetic products that can be efficiently packaged using a back sealing powder packing machine are skincare powders, baby powders, and makeup powders.

3.What are the benefits of a back sealing powder packing machine?

Owing to heightened rivalry in the market, several manufacturing firms need to conceive a strategy that separates their brand from that of their rivals. Customers could choose a product whose packaging is more attractive and effective.

Hence, the back sealing powder packing machine is a good choice for businesses looking to expand brand exposure and awareness through effective packaging. Apart from sparing you from the tedious process of manual packaging, an automatic back sealing powder packing machine will offer the following benefits.

Cost-Effectiveness

Cost-Effectiveness

Installing a back sealing powder packing machine undoubtedly requires a huge investment, but if you consider the long-term benefits, it is a worthy investment. It can lessen labor expenses and processing time. Additionally, it can exclude potential human errors.

Extended Shelf-Life

Extended Shelf-Life

The back sealing powder packing machine is crucial for maintaining the product’s freshness, eventually increasing its shelf-life while maintaining its inherent qualities.

Enhanced Functionality

Enhanced Functionality

The multi-tasking property of the back sealing powder packing machine allows you greater productivity in a limited time frame with preserved accuracy and efficiency. It can accomplish various tasks utilizing advanced technologies, such as sachet formation, filling, sealing, and cutting with minimal human labor.

Increased Brand Worth

Increased Brand Worth

The back sealing powder packing machine offers flexibility in powder packaging, making it simpler to develop several product designs to establish brand recognition because the product presentation is a key factor in drawing potential customers.

Adaptability

Versatility

One of the key benefits a back sealing powder packing machine provides is versatility in various product processing and packaging designs. It can handle different forms of powders effectively.

Improved Product Quality

Improved Product Quality

Automated processing of the back sealing powder packing machine minimizes the intervention of human labor, resulting in hygienic operation and protecting the product from cross-contamination, ultimately resulting in improved product quality.

4.What are the key components of a back sealing powder packing machine?

The back sealing powder packing machine consists of multiple parts that play a crucial role in its functioning. In this section, we will focus only on the major parts and their description.

Components of a Back Sealing Powder Packing Machine

Components	Description
Packaging Roll Film	The packaging material film roll from which sachets of desired dimensions are fabricated.
Material Hopper	The container of powdered material allows a specific amount of powder to be filled in each package. It is an enclosed space located at the top of the machine. Its size and capacity vary with different models.
Control Panel	The regulatory screen through which process parameters are monitored and adjusted accordingly.
Sachet Molding	The section where packaging film is molded into specified length and width of sachets.
Power Switch	It connects the device to the main power supply which is required for machine operation.
Heat Sealing	The area where the filled sachets are sealed effectively via heated sealing bars or clamps.
Filling Funnel	The component that is responsible for the accurate filling of sachets. It contains a nozzle for the material to ooze out and a filling mechanism, either auger or volumetric cup.
Separator	The section where the sealed sachets are separated from the continuous film.
Universal Wheel	The wheels are responsible for the easy transport of the device.
Exit	The outlet point that expels individual sachets outside the device.

5.How does a back sealing powder packing machine work?

Working on the Back Sealing Powder Packing Machine

Despite the new advancements, the basic operational protocols of the back sealing powder packing machine continue to be the same. Here are the basic steps involved in the working process.

Working Steps of the Back Sealing Powder Packing Machine

Powder Feeding and Film Placement: It is the first step of the process that involves the recommended packaging material film roll placement in particular order to ensure smooth feeding of film. Furthermore, a significant amount of powdered material is poured into the hopper.

Film Unwinding: In this step, the film roll gets unwound to feed the film to the machine for sachet fabrication.

Sachet Formation: This step has the involvement of the shaping or packing molding section where the film is folded into desired dimensioned sachets.

Filling: Here the formed sachets are placed under the filling nozzle to be filled from the precise dose powder.

Sealing and Separation: In this step, the filled sachets are heat-sealed through sealing clamps/bars and separated from the remaining film.

Exit: This is the last step in which the ultimate filled and sealed sachets get an exit from the device.

6.What are the different types of back sealing powder packing machines?

Looking at the heft of options of the back sealing powder packing machine in the market can be overwhelming at times. Research and a comprehensive understanding of the device are important in selecting the right variant for your business.

Here we are enlisting some of the common device variants, classified on multiple aspects.

Orientation-Based Classification

Vertical Form Fill Seal (VFFS) Back Sealing Powder Packing Machine

Vertical Form Fill Seal (VFFS) Back Sealing Powder Packing Machine

The vertical form fill seal (VFFS) back sealing powder packing machine is a widely employed variant in many industries, including food and cosmetics. It is an automated assembly designed to produce filled sachets of powdered goods. It is structured in a vertical orientation and occupies less space comparatively.

The device offers numerous benefits and operates at a high speed with accuracy and efficiency.

Horizontal Form Fill Seal (HFFS) Back Sealing Powder Packing Machine

AIPAK Horizontal Form Fill Seal (HFFS) Back Sealing Powder Packing Machine

The horizontal form fill seal (HFFS) back sealing powder packing machine is a popular device in large manufacturing sectors, differing in configuration. It operates with the same principle as VFFS but in the horizontal direction. It has a more compact and complex structure.

Packaging Format-Based Classification

Sachet/Pouch Back Sealing Powder Packing Machine

Sachet/Pouch Back Sealing Powder Packing Machine

This type of back sealing powder packing machine is specifically designed to automatically produce filled powdered sachets. The dimensions of the sachets can be adjusted as per requirements.

Stick Pack Back Sealing Powder Packing Machine

Stick Pack Back Sealing Powder Packing Machine

The stick pack back sealing powder packing machine efficiently produces powdered-filled stick packs. Stick packs are popular packages in the food industry and can be utilized for the instant use of powders.

Automation Based Classification

Semi-Automatic Back Sealing Powder Packing Machine

Semi-Automatic Back Sealing Powder Packing Machine

In this type of device, an operator is required to perform a few steps of the process, such as loading of the material, film placement, and discharging of filled sachets. The remaining process is automatically done by the machine.

Fully Automatic Back Sealing Powder Packing Machine

Fully Automatic Back Sealing Powder Packing Machine

This is an advanced form of equipment, utilizing the latest technologies to speed up the process without sacrificing the product’s quality. It only needs instructions from the operator, followed by the automatic functioning. It is equipped with sensors and automated mechanisms, allowing for efficient, accurate, and rapid production.

Filling Mechanism Based Classification

Auger Filler Back Sealing Powder Packing Machine

Auger Filler Back Sealing Powder Packing Machine

This type of back sealing powder packing machine utilizes an auger screw as the filling mechanism. The auger screw rotates and directs the precise amount of powder into each sachet. The amount of powder to be dispensed can be regulated by adjusting the screw rotations.

Volumetric Weigh/Cup Filler Back Sealing Powder Packing Machine

Volumetric Weigh/Cup Filler Back Sealing Powder Packing Machine

The volumetric weigh filler back sealing powder packing machine is an accurate device that can dispense precisely dosed powders into the sachets by measuring them.

7.What do you mean by free-flow and non-free-flow powders in the back sealing powder packing machine?

Free Flow Powder (Granulated Sugar) vs Non-Free Flow Powder (Powdered Milk)

Free-flow powders have non-cohesive particles, like in granulated sugar. It implies that they will flow easily while dispensing and no additional pressure exertion can compress or manipulate them.

Non-free-flow powders have cohesive particles, like powdered milk. They do not flow easily. Moreover, extra pressure can be applied to manipulate their structure into any desired form.

There is an unorthodox way to determine the nature of the powder (free-flowing or non-free-flowing), and that is the “Finger Test”.

Finger Test

Poke a finger into the vessel containing the powder. A non-free-flow powder will remain indented after finger removal (after initial pressing). On the contrary, in free-flow powder, the indention will not sustained.

This property determines the filler type you would need for your product’s efficient dispensing. For free-flow powder, an auger or volumetric cup filler will be preferred while for non-free-flow powders, a special auger filler can be utilized capable of handling the sticky products.

8.Why is it important for the back sealing powder packing machine to have suitable packaging material?

The correct packaging process is vital for maintaining the freshness and quality of your product. You can satisfy your consumer’s demands by selecting the appropriate packaging material and device.

Not convinced?

We are enlisting the primary reasons why choosing the right powder packaging and the back sealing powder packing machine is so important:

Airtight packaging prevents the product from humidity, air, and light which are the primary factors involved in the reduction of the product’s quality and freshness.

The packaging must be moisture-proof to avoid bacterial growth which can result in the degradation of the product, ultimately affecting its safety.

Light-resistant packing aids in the protection of products from UV rays: which can cause the degradation of certain products.

The right packaging and efficient processing help extend the product’s shelf-life.

So, it is important to ensure the right packaging material for each product type, but it will not be enough in case of the wrong selection of the device. It means that both the right packaging material and the back sealing powder packing machine are crucial for effective packaging.

9.What are the different filling techniques in the back sealing powder packing machine?

There are several filling techniques applied in the back sealing powder packing machine. The common ones are:

Auger Fillers

Auger Filling Mechanism

The powdered material is poured/kept in a cone-shaped hopper. The powder gets filled into the sachets using an auger screw/conveyor. The amount of the product to be dispensed can be controlled by regulating the number of rotations of the screw.

Volumetric Weigh/Cup Fillers

Volumetric Weigh/Cup Filling Mechanism

This is a suitable filling technique for linear feeders. It is flexible, accurate, and has a rapid speed. This type of filler measures the powders in precise weights and then fills them into pouches.

10.What should be done to extend the life of your back sealing powder packing machine?

Maintenance of the Back Sealing Powder Packing Machine

Continuous operation without proper maintenance can reduce the life expectancy of the device, ultimately resulting in a huge loss, both in terms of investment and production halt. It is therefore advised to develop and follow the scheduled maintenance programs for the device to keep it in optimal condition for a longer period.

Here are some tips that can be considered in developing a maintenance schedule that can help extend the life of your back sealing powder packing machine.

Regularly clean the equipment with a soft cloth or a suitable cleansing agent.
Determine a time frame for the deep cleaning of the entire device.
Disassemble the machine and have a thorough cleaning of all the components periodically, particularly the parts in direct contact with the powdered goods.
Sanitize the elements for food and drug products.
Moving parts can reduce their movements due to friction after a specific period, therefore, keep lubricating all the moving components to ensure a smooth operation.
Conduct a routine inspection of all the components of the device under the magnifier. It is done to detect any damaged or worn parts and in case there are; consider timely replacement or repair to avoid major issues.
Calibrate the device regularly to ensure uniform procedure.
Remember to conduct the maintenance through trained personnel.
Document all the tasks performed in terms of maintenance for the record.

11.What are the causes and countermeasures for sealing defects of the back sealing powder packing machine?

Sealing Defect/Failure

“Sealing Failure” is the most common issue encountered in the back sealing powder packing machine. They are frequently caused by improperly adjusted settings. Seal failure can be referred to as various forms of sealing defects, like incomplete seal, wrinkled seal, etc. It not only has an impact on the product’s quality but also creates a negative image of the brand, leading to adversely affecting sales.

Cause and Countermeasures

The packaging films are of various types, each differing in characteristics and requiring proper processing settings, otherwise, a defective sealing can result. The main causes are:

Causes of Sealing Failure

Improperly Adjusted Sealing Temperature

The packaging films vary in thickness. Each of them has a suitable temperature setting for sealing. In case of non-adjustment of the temperature, a defective sealing will be the outcome.

Countermeasures

Always check and validate the suitable temperature setting for the respective packaging film to avoid shrinkage or unevenness in sealing.

Inadequate Time of Sealing

For efficient working, a rapid production speed is required. However, the inadequate sealing time will result in the sealing failure, the frequent one is the seal peeling. The inadequate time with high temperature results in a broken seal. Moreover, as the strength of the seal becomes weak, it can burst on impact.

Countermeasures

Adjust the sealing time to be sufficient for an effective seal. Select a device that allows flexibility in sealing time.

Dirty Sealing Components

It is a common defect in which a foreign matter or the product gets entry into the seal part. It is usually caused by the lack of maintenance of the device.

Countermeasures

Thorough cleaning of the sealing components is necessary. Inspect that no film particles/residues are remaining on the sealing station.

12.What are the limitations of a back sealing powder packing machine?

Limitations of the Back Sealing Powder Packing Machine

The limitations of a back sealing powder packing machine are:

It is compatible with the powders of flow properties to a certain level.
Some variants are versatile, while others are suitable only for specific applications.
Buying an advanced fully automatic back sealing powder packing machine demands a huge amount of money.

Automatic devices function through digital settings which are set before the process starts. In case of incorrect instructions, the device has no developed feature to distinguish the problem and will follow them. It is advised to validate the settings before pressing the start button.

The limitations of a back sealing powder packing machine vary as per the model type depending on the:

Packaging Mechanism.
Design of the device.
Operational Principle.

13.What to look for when choosing a back sealing powder packing machine?

There are a large number of variants of the back sealing powder packing machine available in the market. It is therefore difficult to choose the best option for your business. Are you planning to invest in the back sealing powder packing machine, then here are some primary considerations that must be taken into account.

Cost

Cost

Assess Your Budget & Machine Overall Cost

Every manufacturer aims for profit. So, assess your budget and cumulative costs of the device and then choose the right option that should satisfy your needs efficiently.

Product Type

Product Type & Characteristics

You must know about the characteristics of your product and research about the features of different variants. Select a device that is compatible with your products.

Versatility

Flexible in Handling Multiple Product Types

If you have the required budget, you should choose a versatile device that can handle different kinds of powders and can package them in several package designs. It may help you achieve future objectives with a single investment.

Operational Mode

Semi-automatic or Fully Automatic Operational Mode

Based on your needs and budget, you can opt for either a fully automatic or a semi-automatic back sealing powder packing machine.

Regulatory Standards

Regulatory Specs

To guarantee safe and effective operation, always select the device that meets the requirements of all the regulatory standards, such as FDA, CE, cGMP, etc.

Device Efficiency

Efficient Device with High Productivity

The productivity rate determines the device’s efficiency. It varies with different variants, depending on several factors. Buy one that could satisfy your production demands smoothly.

Operational and Maintenance Ease

Operational & Maintenance Ease

Select a device having a user-friendly interface so that can be operated with ease. Additionally, it should be maintained with ease as well and the spare parts must be readily available to avoid machine breakdown.

Conclusion

Okay, so you have reached the end of this comprehensive buying guide, and by now, you should have a better understanding of the device. In short, the back sealing powder packing machine is a reliable equipment, ensuring the safe and effective packaging of powdered goods. Many food and non-food industries have adopted this amazing equipment due to its efficiency, high speed, and accuracy. If you are looking to invest in this amazing device or need any further assistance, contact Allpack, you will be guided to a better selection.

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Oatmeal 3 Side Sealing Packing Machine-9

Oatmeal 3 Side Sealing Packing Machine: The Complete Buying Guide In 2024

Powder Packaging Machine

Oatmeal 3 Side Sealing Packing Machine: The Complete Buying Guide In 2024

Yummy oatmeal is a way to kick start the sleepy days. It delivers healthy benefits to people all around the world. But how these health benefits are packed in small packing of oatmeal? The answer is by oatmeal 3 side sealing packing machine.

This machine is a light in the dark in the food processing industry, as it hygienically packs oatmeal for their protection. Extra care and packaging efficiency is achieved by the oatmeal 3 side sealing packing machine. It diligently packs the oatmeal for its protection and preservation of taste and nutritional quality.

Are you switching to the latest oatmeal 3 side sealing packing machine and are you interested in understanding the types, working, benefits, and applications of this machine? Then here is a blog post, full of information exclusively for you.

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1.How To Define an Oatmeal 3 Side Sealing Packing Machine?

Oatmeal 3 Side Sealing Packing Machine

The oatmeal 3 side sealing packing machine is excellent and high-quality equipment, creating a diverse kind of sachets from a packaging film roll, filling them precisely with the oatmeal and hermetically sealing them.

The 3 side sealing formed by this machine can hold more quantities of the products by folding on one side.

It is a versatile machine creating huge varieties of sachets and pouches. It is a chief component of the food industry used for packaging cereals and spices besides oatmeal. It can be customized for packing powders in different industries.

2.Enlist the Advantages of the Oatmeal 3 Side Sealing Packing Machine.

Investing in an oatmeal 3 side sealing packing machine can bring numerous fruitful results to businesses. If you want to increase your output capacity then the oatmeal 3 side sealing packing machine is a valuable choice. It has many captivating advantages like:

Boosts Output Rate

High production rate

The oatmeal 3 side sealing packing machine is an efficient unit, increasing output rate far above the manual packaging. The latter can be slow and tiresome, but not the oatmeal 3 side sealing packing machine. It has state-of-the-art parts that carry out packaging at advanced rates. It offers optimized results within no time.

Accuracy in Every Fill

Greater accuracy

Accuracy is critical in production as over and underfilling has some serious consequences like product recall. But with an oatmeal 3 side sealing packing machine, you have guaranteed accuracy in the filling. It has top-notch sensitive sensors and weighing systems that offer accuracy in every fill.

Hygienic Packaging

Maximum protection

Yes, with an oatmeal 3 side sealing packing machine you can achieve hygienic packaging. It has sterile processing systems and a clean working environment and therefore, prevents contamination in the filling and packaging process. Thus, you can ensure packaging quality.

Cost-Effective Machine

Cost-Effective

Money is the biggest issue when it comes to packaging. However, the oatmeal 3 side sealing packing machine runs without needing support from human labor, so it saves a lot of labor costs. Furthermore, it packs oatmeal with minimal materials, thus saving materials. These two points make this machine a cost-effective choice.

Versatility in Packaging

Versatile packing

The versatility of product packaging goes a long way in attracting customers. Striking and unique oatmeal sachets and pillow pouches captivate kids and adults alike. Hence, the oatmeal 3 side sealing packing machine is used for its versatility as it efficiently creates diverse shape packaging.

3.What is the Design Engineering of Oatmeal 3 Side Sealing Packing Machine?

The oatmeal 3 side sealing packing machine consists of various technical, mechanical and electric components acting together for precise and fast working operation. Here we will discuss some important parts of the oatmeal 3 side sealing packing machine.

Oatmeal 3 Side Sealing Packing Machine

Parts	Description
Hopper	It is an enclosed structure capable of housing huge quantities of powders and granules. It accurately moves oatmeal to a filling inlet. The shape and dimension of the hopper vary with the type of oatmeal 3 side sealing packing machine.
Forming Part	It is the primary part of the oatmeal 3 side sealing packing machine that guides and folds the packaging film to create sachets and pouches varying in shape and dimension.
Safety Glass	It is the barrier between the operator and machine, preventing the contamination of oatmeals while keeping the operator safe. It allows them to safely check the working performance of the machine.
Drive Belts	It is an integral part of the machine, capable of aiding the motion of packaging film, creation of packaging, oatmeal filling, and sealing. The drive belts are manufactured using rubber or polyurethane.
Side Sealing	These are the vertical sealing jaws that seal the sachets from one longitudinal edge. It creates a side folding sachet.
Top and Bottom Sealing	As the name suggests, these are the horizontal sealing bars that fuse the top layers and bottom layers of the formed sachet or pouch.
Cutter	It is a sharp knife that separates the formed and filled sachets from the rest of the packaging roll and guides them towards the product discharge chute.
HMI Display Screen	It is the main part of the machine where different program options are monitored and adjusted. It also helps in self-diagnosis and troubleshooting the machine.
Electric Cabinet	Different machine cables, switches, breakers, circuits, etc. are housed in the sturdy electric cabinet, thus it helps in powering the machine.
Stable Foot	It is essential in supporting and levelling the machine.

4.How Does Oatmeal 3 Side Sealing Packing Machine Work?

The working process of this machine is quite easy, it simply fills the formed packaging with sachets with simple collaboration between its parts. The working of this machine is described below:

Working flow chart of Oatmeal 3 Side Sealing Packing Machine

Film Feeding	A continuous roll of film of required packaging material is fixed on the film holder. The operator unwinds the film and guides this film over tension rollers. These rollers are critical in keeping the film under consistent tension.
Oatmeal Loading	The oatmeal is deposited in the upper hopper. This process is either done manually or by an automatic feed tank.
Sachet Formation	A desired shape and dimension sachet is formed by the forming tube. It is a conical part that shapes the continuous film roll into the sachets.
Side and Bottom Sealing	The side and bottom sealing of the sachet is carried out by the vertical and horizontal sealing bars. These sealers fuse the layers of packaging film to create a hermetic seal.
Filling	The desired weight of the oatmeal is then fed into a shaped sachet by the combined action of filling nozzles and filling devices.
Top Sealing	After filling, the top side of the filled sachet is fused via horizontal sealing jaws to prevent leakage.
Cutting and Discharge	The sealed sachets are cut from each other using cutters. These sachets are directed to discharge in the discharge device or chute. These sachets are then collected and carried across further packaging steps.

5.What are the Classes of Oatmeal 3 Side Sealing Packing Machine?

There are diverse ranges of oatmeal 3 side sealing packing machines depending upon design and filling devices. We are discussing each type briefly:

According to the Design

VFFS Oatmeal 3 Side Sealing Packing Machine

VFFS Oatmeal 3 Side Sealing Packing Machine

As the name suggests, it has a vertical mode of operation, meaning it packs oatmeal in an upside-down direction. It is routinely seen in the oatmeal industry because it has the highest output rate and increased efficiency. It is a versatile instrumentation, capable of producing packaging as per customized requirements.

Stick pack Oatmeal 3 Side Sealing Packing Machine

Stick pack Oatmeal 3 Side Sealing Packing Machine

It is a speedy machine with many lanes that produces many stick packs at increasingly high speeds. These lanes have their individual forming and cutting stations. The film is cut into small strips to form different stick packs. Each forming station plays a role in shaping stick packs, whereas these stick packs are sealed by sealers to avoid leakage and contamination.

HFFS Oatmeal 3 Side Sealing Packing Machine

HFFS Oatmeal 3 Side Sealing Packing Machine

This machine is a great addition to large-scale industries because it has a horizontal construction and thus, it has a much larger footprint. It is a robust and flexible instrumentation, forming, filling, and sealing in horizontal configuration. These processing stations in this machine are present close to each other for advanced packaging.

Sachet Oatmeal 3 Side Sealing Packing Machine

Sachet Oatmeal 3 Side Sealing Packing Machine

It is a simple and compact device that has one or more lanes for forming, filling, and sealing oatmeal sachets. It is the most common machine for packaging small sachets. It accurately introduces oatmeal in its packaging. The Sachet oatmeal 3 side sealing packing machine also has a vertical configuration.

According to the Filling Type

Auger Oatmeal 3 Side Sealing Packing Machine

Auger Oatmeal 3 Side Sealing Packing Machine

It has a specialized type of auger, often utilized for filling oatmeal powders. It has an auger-filling device that pushes a specific volume of powders into sachets. It consistently and evenly fills powders without any batch variations. Auger screws and auger plates help in smooth working operation.

Multi-Head Oatmeal 3 Side Sealing Packing Machine

Multi head Oatmeal 3 Side Sealing Packing Machine

This kind of oatmeal 3 side sealing packing machine uses multi-head channels for filling oatmeal granules in the packaging. Multi-head channels are increasingly utilized for packaging oatmeals because of their accuracy. Due to its multiple channels, this machine packs granules at higher speeds.

6.Where Is the Oatmeal 3 Side Sealing Packing Machine Used?

Oatmeal 3 side sealing packing machine is found in every major industry of the world because of its application in powder and granule filling. Some of the major uses of this machine are explored below:

Oatmeal Industry

Oatmeal industry

The utilization of an oatmeal 3 side sealing packing machine is inevitable in the oatmeal industry because it packs different types of oatmeal in the 3 side seal packing. It also packs oatmeal in individual serving sachets, which are easy to use. This machine has a significant role in keeping oatmeal fresh by sealing them in airtight sachets.

Confectionery Industry

Confectionery Industry

It is used also in the confectionery industry for packing different confectionery items like chocolates, gummies, jellies, gums, dessert toppings, festive treats, sugar-free confections, etc in sachet packaging. It is added to the confectionery industry because of its higher efficiency.

Snack Industry

Snack filling industry

Besides the confectionery industry, the oatmeal 3 side sealing packing machine is also utilized in the snack industry. It has precise dosing of snacks, hence; it packs different nuts, chips, biscuits, and popcorn in the sachet packing. It is widely popular for packing oatmeal-based snack products.

Condiment & Spice Industry

General food items

This machine is routinely added in the food industry because of its huge demand in this industry. It packs both powdery and granular items like cereals, grains, scented tea, spices, sugar crystals, salts, seeds, etc. Oatmeal 3 side sealing packing machine packs different food items in individual serving packs.

Health & Wellbeing Industry

health & wellbeing products

The significance of the oatmeal 3 side sealing packing machine is not overlooked in the medicinal industry. It is used for packing different herbal and nutritional mixtures in the portion-controlled sachet.

Hardware Industry

Hardware industry

Although, it seems strange oatmeal 3 side sealing packing machine is also applied in the hardware industry, where different types of nuts, bolts, screws, and many more are regularly packed in one-use serve sachet.

7.What are the Packaging Formats for Oatmeal 3 Side Sealing Packing Machine?

Since, the oatmeal 3 side sealing packaging machine is a diverse kind of packaging machine, it forms a great variety of 3 side sealing packing that are mostly sachets. These packaging formats are detailed below:

3 Side Seal Sachets

The three sides sealing is present in 3 sides seal sachets while on one side, it has folding. Due to these sealing placements, it can hold more quantities of oatmeal. It is space-efficient, as it has a compact design.

Pillow Pouch

The pillow pouch has sealing on three sides but instead of side sealing it has back sealing present along the complete backside of the pouch. It is the most economical retail packaging pouch. It has a simple design and flat appearance.

Tear-Notch Sachet

Although it is sealed on three sides, it has a tear notch below the upper seal for easy tearing of the sachet. There is no need for scissors to open a tear-notch sachet.

8.What is the Difference between an Oatmeal 3 Side Sealing Packing Machine and an Oatmeal Box Packaging Machine?

These two machines are routinely seen in the oatmeal industry for packaging oatmeal. However, they are vastly different from each other. Let’s discuss the difference between an oatmeal 3 side sealing packing machine and an oatmeal box packaging machine.

Parameters	Oatmeal 3 Side Sealing Packing Machine	Oatmeal Box Packaging Machine
Picture
Packaging Type	Its packaging type is flexible sachets.	Its packaging type is rigid boxes or cartons.
Sealing Method	It utilizes heat or ultrasonic sealing to seal the sachets.	This machine utilizes gluing and folding approaches to close the boxes.
Packaging Size	It produces a single-serve sachet.	The oatmeal box packaging machine packs multiple servings of the oatmeal.
Applications	Oatmeal 3 side sealing packing machine produces sachets best for go-on consumption.	The oatmeal box packaging machine is applied for bulk and retail packaging.

9.What Features Help in Creating an Air-Tight Environment in Oatmeal 3 Side Sealing Packing Machine?

Air tight packing

Protection from moisture, light, air, microbes, and vermin is very important in preserving the freshness, taste, aroma, and quality of the oatmeal. This protection makes oatmeal healthy for consumption. Without this protection, the health and safety of consumers are compromised.

For this protection is airtightly sealed by the oatmeal 3 side sealing packing machine. Different features help in creating an airtight environment in the oatmeal 3 side sealing packing machine like nitrogen gas feeding or degassing. Nitrogen feeding and degassing have the same purpose which is the removal of oxygen and moisture from inner oatmeal packaging.

These two are the main culprits in deteriorating the quality of oatmeal. Oxygen causes the oxidation of oatmeal, whereas moisture is linked with the sogginess of the oatmeal. Thus, nitrogen feeding and degassing extend the consumption period of the oatmeal.

10.What are Integrity Tests for Sachets Packed by Oatmeal 3 Side Sealing Packing Machine?

Quality testing

There are different seal integrity tests for sachets packed by oatmeal 3 side sealing packing machine like:

Visual Test	It is the simplest form of seal integrity test in which at the end of the production, containers are manually inspected or by using technology like a vision camera and image processing. It can detect defects like improper sealing, leakage, breakage, and the presence of debris and dust.
Seal Integrity Test	Different seal integrity tests like dye penetration, vacuum decay, and air bubble tests are conducted to identify leakage or compromised sealing.
Burst Strength Test	A high pressure is subjected to the oatmeal sachet to ensure this packaging can resistant high pressure from inside without opening. The ability of the sachet to handle rough treatment and transportation journeys is accessed using this test.
Peel Strength Test	The force needed to peel apart the sealed edges of the oatmeal sachet is measured by this test. This test allows to set right parameters for sealing and it identifies the strength of the sealing.
Microbial Test	It is also called the sterility test and measures the growth of microbes in the content of sachet. This test ascertains there is no microbial contamination in the oatmeal sachets.
Tensile Test	The tensile strength of both packaging material and seal is checked through the tensile test. In this test, pulling force is applied to the oatmeal sachet until it tears apart. This test ascertains that packaging film and seal can withstand strain during packaging and transportation.

11.Enumerate Technical Errors and Their Troubleshooting in the Oatmeal 3 Side Sealing Packing Machine.

Technical errors in the oatmeal 3 side sealing packing machine can disrupt the packaging stages and produce poorly filled, formed, and sealed sachets. However, there is no reason to worry and these errors are easily troubleshooted by following these guidelines:

Film Wrinkling

During the packaging steps, the film gets wrinkled or crumpled.

Causes

The reason for film wrinkling is poor film tension. This problem can be due to increased or non-uniform heating of the forming tube. Sometimes film slips or misaligns cause this problem.

Solutions

To resolve this issue, first, properly fix the tension parameters on the film feed mechanism. Inspect and recalibrate heating elements present in the forming collar to ascertain uniform heating. Properly align the film to avoid wrinkling and spillage.

Failure in Functioning of Sealing Jaws

Sealing jaws are not sealing the sachets properly

Causes

This problem can be due to several reasons like unclean sealing jaws. Insufficient sealing temperature and pressure. Short dwell time and worn-out sealing jaws.

Solutions

To solve this problem, clean the poorly cleaned sealing jaws. Also, increase temperature and pressure as per recommended guidelines of manufacturers. Increase sealing time. Repair and properly level the sealing jaws with the film to ensure smooth sealing.

Non-uniform Fill Weight

There are differences in the fill weight across every batch.

Causes

Differences in the oatmeal granule density and flow characteristics can be the reason for inconsistent fill weight. Damaged or worn-out sensors or filling devices. Poor calibration of the fill system is also the cause of this problem.

Solutions

To fix this issue, always control product fill settings like their density and flow characteristics. To prevent variation in fill weight repair and maintain the sensors and fill devices. Also, calibrate the fill system.

Variation in Sachet Shapes

The sachets produced are of varying shapes and sizes.

Causes

Forming parts are not aligned properly which could be the cause of this problem. It can also be due to high or non-uniform film tension. Mechanical problems in the forming part can be a reason for this issue.

Solutions

This problem is resolved by properly alignment or rightly adjusting the forming collar. Fix the tension in the film to avoid increased stretching or wrinkling. Check and repair the forming parts to see if they are worn out.

Software Unresponsiveness

The software sometimes freezes and does not respond to commands.

Causes

These software freezing or glitches can be due to software bugs and also because of programming errors. Corrupted files can also cause unresponsiveness of software.

Solutions

Restart the machine to reboot the machine HMI. It will reset the program processes. Install the latest update as provided by the manufacturer.

12.What are the Buying Factors When Procuring an Oatmeal 3 Side Sealing Packing Machine?

Investing in an oatmeal 3 side sealing packing machine can require substantial upfront investment, so care should be taken when procuring the oatmeal 3 side sealing packing machine. We are giving some buying factors that will aid you in your selection.

Automation and Speed

Speed of Oatmeal 3 Side Sealing Packing Machine

Speed is increased significantly when switching from a manual mode of operation to an automatic one. In the market, different kinds of oatmeal 3 side sealing packing machines have a diverse range of speeds. So, first, look into your required production rate and then choose the speed of the machine accordingly.

Packaging Style

Your packing styles

However, this machine usually produces 3 side sealing packaging. There are many tailor-made packaging styles with simple changes in sealing and cutting parameters. Thus, decide your required packaging style and then select a machine that makes your desired packaging style.

Budget

Budget

Your budget

Different models of oatmeal 3 side sealing packing machines require different ranges of investment. Price usually depends upon the technology and features of the machine. When you are overwhelmed, simply narrow down the options by selecting the machines that are in the defined range of your budget.

Compliance and Quality

International quality compliance

Adherence with different regulatory standards like ISO, GMP, CE, etc., is a measure of the quality of the oatmeal 3 side sealing packing machine. The equipment compliance with standards shows that machines are manufactured using strict quality guidelines. Thus compliance is a must for safe and hygienic processing.

Warranty

Warranty of machine

Warranty time offers a mental peace that is valuable for the manufacturer. Always look for a machine with the highest warranty period to ensure minimal downtime of the machine. The warranty period is related to production efficiency, as it gives protection from unpredicted repair costs.

Conclusion

Simply put, an oatmeal 3 side sealing packing machine is needed by every modern oatmeal brand and other manufacturers. It is because this machine is very useful in production, bringing a huge ton of benefits. It is not only used in the oatmeal industry but in other industries as well. Oatmeal 3 side sealing packing machine is efficient and precise and produces striking 3 side sealing sachets that spellbind a great many consumers. With so many benefits, everyone is in line to add this outclass machine in production. Want to know more about this handy machine or are keen on buying this machine, then without further delay contact our Allpack customer care. Because your convenience is our goal.

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Protein Powder Stick Packing Machine: The Complete Buying Guide In 2024

Powder Packaging Machine

Protein Powder Stick Packing Machine: The Complete Buying Guide In 2024

Protein powder is popular among masses especially those with low level of protein growth or who want to increase their regular protein intake such as older people, kids, and athletes. In this way, range of products are being used for making protein powder in order to provide the consumers with their choice of protein powder. In similar fashion, there is a rise in demand for handy protein powder packs like single serving stick packs.

Therefore, the packaging industry is working on fulfilling this dream and has introduced the cutting-edge Protein Powder Stick Packing Machine which has gained excellence in packaging. The machine is highly versatile, adaptable, and efficient in its performance. You can employ it for meeting daily needs of protein powder stick packing. So, don't hold up and be ready to uncover the magics of a Protein Powder Stick Packing Machine in this informative review!

Add a header to begin generating the table of contents

1.What Is Protein Powder Stick Packing Machine?

Allpack- APK Multilane stick packing machine for powder

Protein powder stick packing machine is a form, fill, and seal packaging machine specifically designed to pack protein powder into stick packs. The machine uses single layer of film, process it around a bag former and turn it into beautiful stick packs.

This machine is the creation of modern and sophisticated technology where all of its parts are controlled automatically through sensors and control system. It offers extremely convenient way for operation by displaying necessary information about the machine over control panel. Moreover, it accommodates variety in producing different packaging formats.

2.Write Down The Benefits Of A Protein Powder Stick Packing Machine?

Protein powder stick packing machine comes with substantial advantages and is very beneficial for making your business more lucrative. Underlying explained benefits are some of the prominent ones:

Robust Construction

Robust construction of single lane powder stick packing machine- Allpack

Protein powder stick packing machine is made up of high quality durable stainless steel, compact machinery and is having a concise footprint which makes it easy to mobilize. In addition to it, the transparent window of machine ensures good visibility of the product flow as well as entire packaging process without any interruption.

User-friendly

Operator using touch screen control panel- Picture Courtesy: Universal Pack

The most eminent quality of a protein powder stick packing machine is its advanced technology represented by the intuitive control system and flexible design of the machine which support easy handling. Moreover, the automatic system for cleaning with no need for parts disassembling indicates optimal accessibility of machine.

Adaptability

Various types of protein powders- Picture Courtesy: nomeatathlete.com

Adaptability and resilience are the other advantages of this machine which can be better described by its ability to support fast, easy, and automatic parts changeover. Along with this, a protein powder stick packing machine can be calibrated with different filling systems to suit eclectic needs depending upon powder properties such as auger filler, basculating filler, and volumetric filler etc.

Efficiency & Accuracy

Various collagen powder stick packs

By undertaking multiple tasks in a single run, protein powder stick packing machine can give you optimal production output while at the same time maintaining packaging accuracy and consistency.

3.Name The Types Of Packaging Material Used By A Protein Powder Stick Packing Machine?

A protein powder stick packing machine is capable of processing wide range of packaging material for forming stick packs. These are described below:

Plastic Film

Multiple smoothie powder in plastic stick packs- Picture Courtesy: kencko.com

Plastic films are the most common type of packaging materials processed by a protein powder stick packing machine. They are extremely light weighted, moisture resistant, and easily get sealed through heat. The popular plastic films being used by this machine include Polyethylene (PE), Polypropylene (PP), Polyvinyl chloride (PVC), and Polyethylene terephthalate (PET) etc.

Aluminum Foil

Aluminum foil stick pack- Picture Courtesy: Universal Pack

Aluminum foil is another famous type of film used by a protein powder stick packing machine for forming stick packs. Aluminum foil has high barrier properties against light, heat as well as moisture, therefore, it is often used for products requiring longer shelf life such as protein powders, medicine powders, and food powders etc. Aluminum can also be used in multilayer with plastic or paper film to give the products additional strength.

Paper Film

Paper stick packs- Picture Courtesy: Creative Market

The third and most traditional packaging material type is paper film. Paper films are highly sustainable, environmentally friendly, and 100% compostable. However, due to their poor resistance to moisture, paper is often used along with plastic or aluminum layer for the protection of products being packed. Some common examples of paper film include kraft paper, glassine paper, and wax paper etc.

Biodegradable Films

Biodegradable stick pack- Picture Courtesy: chengyipacking.com

Keeping in view the growing environmental concerns, packaging industry has broaden the spectrum of packaging films and included in it the use of biodegradable films which greatly help in environmental sustainability by natural breakdown process. One such example is Polylactic acid (PLA) which is derived from renewable resource such as cornstarch.

4.What Popular Protein Powders Are Processed By A Protein Powder Stick Packing Machine?

There are wide range of protein powders available in market today. Each comes with unique advantages and all of them can be packed in stick packs by using a protein powder stick packing machine. These include:

Whey Protein

Whey protein powder- Picture Courtesy: alphabitamins.com

Whey protein is one of the most popular types of protein powder derived from milk. It is a great source of amino acid leucine and is considered an effective booster for muscle building.

Casein Protein

Casein protein powder- Picture Courtesy: recoveryforathletes.com

Another notable type of protein powder which can be packed in stick packs is casein protein powder. It is also obtained from milk; however, it requires a bit longer time to digest than that of whey powder.

Soy Protein

Soy powder in spoon- Picture Courtesy: superfoodies.com

Soy protein is a plant-based protein available in powder form. It is rich in amino acids, glutamine and arginine; therefore, it is considered best for uplifting immunity, digestive system and brain function. However, with some health exceptions it must be taken with care.

Egg White Protein

Egg white protein powder- Picture Courtesy: unlimited-recipies.com

It is the most popular protein powder known for its benefits especially before workout. It is simply the dried white of egg which is turned into powder. Egg white protein powder can be consumed as a meal replacement smoothie; therefore, egg white protein powder is always preferred in stick packs form for ease and convenience.

Pea Protein

Pea protein powder- Picture Courtesy: syndicatedanalytics.com

Pea protein powder is another plant-based protein powder used by anyone who is allergic to diary products. It can be consumed by pairing with other light protein powder like rice or hemp protein due to its lower amino acid possession.

Hemp Protein

Hemp protein powder- Picture Courtesy: thebircherbar.com.au

Hemp protein is made from plant-based hemp seeds and is a good source of energy for all those who want to ramp up their protein intake without building their muscles. Hence, hemp protein powder can be perfectly packed into stick packs by using a protein powder stick packing machine.

5.Explain The Working Principles Of A Protein Powder Stick Packing Machine?

The working process of a protein powder stick packing machine is faster and easier with few working principles in context. These are explained below:

Machine Loading & Setting

User setting machine- Picture Courtesy: Universal Pack

So, the process of a protein powder stick packing machine gets started with operator loading the hopper of machine with adequate amount of protein powder and placing a rollstock into film roll frame.

Once loaded, the user comes up with the associated important task of assigning the machine certain responsibilities regarding powder dosage, bag size, and sealing temperature etc., through contacting touch screen interface.

Stick Pack Forming

Stick pack formation- Picture Courtesy: Great Pack

Now, the operator will turn the machine on. As soon as the machine get power supply, motor will energize the various parts of machine including weighing system, film unwinding rollers, and heat-sealing jaws.

Firstly, the formation of stick packs will be carried out. The constant unwinding and its guiding through rollers will mobilize the film towards forming unit. Here, the film will be wrapped around conical bag former and turned into stick pack by heat sealing.

Material Weighing & Filling

Protein powder weighing & filling- Picture Courtesy: Great Pack

Upon forming, the stick packs are ready to be filled with protein powder. For this purpose, protein powder is first weighed by the machine through attached weighing system. Once, the required dosage of protein powder is weighed by the machine, it will be then poured into stick packs.

Stick Pack Sealing & Cutting

Stick pack sealing & cutting- Picture Courtesy: Great Pack

Later, the filled stick packs are moved towards sealing where a pair of heated sealing jaws come closer and create a strong sealing to the opening of stick packs. Afterwards, stick packs are separated into individual packages through sharp cutting blades.

Stick Pack Discharging

Stick packs discharging- Picture Courtesy: Universal Pack

At the end, finished protein powder stick packs are discharged from the machine through conveyor belt.

6.Describe The Structure Of A Protein Powder Stick Packing Machine?

The structure of a protein powder stick packing machine is precise, compact, and easily manageable. Its basic components are described below in detail:

Structure of Multi Line Powder Stick Packing Machine- Picture Courtesy: coretamp.com

Hopper:Hopper is a large size vacant container located on the top of machine. Its function is to hold the large volume of protein powder and gradually supply it to machine during operation.

Motor:Another important part of a protein powder stick packing machine is motor which regulates the different parts of machine when power supply to the machine is switched on.

Weighing Pump:Weighing pump is an integrated device attached to the machine. It is responsible for weighing and filling of accurate protein powder amount into each stick pack. The type of weighing pump or filling system vary according to the properties of protein powder such as auger filler, volumetric cup filler, and basculating filler etc.

Touch Screen Display:This tool is placed on the top right of machine. It helps in managing and monitoring of machine by displaying different options regarding machine functions.

Bag Former:Bag former is the core part of a protein powder stick packing machine due to its role for the formation of stick packs. It is attached with a collar on top. The conical bag former is used to wrap the film around it and turn it into uniform stick pack shape.

Filling Heads:Multiple filling heads are attached to the weighing pump which come into action for the final disposition of weighed protein powder into stick packs.

Horizontal Seal:Horizontal seal forms the top and bottom of stick packs. It seals the stick packs using heat and pressure. It works along vertical seal which is responsible to add longitudinal seal to stick packs.

Film:Film is a think layer of plastic, aluminum, laminated paper, or combination of these all. It is supplied to the machine in form of a rollstock to create stick packs.

Cutting Device:It is also known as cutting knife or cutting blade which is used to separate the stick packs before discharging.

Protection Window:A transparent window is placed around the workplace of machine for visibility and protection of ongoing process.

Main Frame:The main frame constitutes supporting structure of machine being made from stainless steel.

Electric Enclosure:It is a safety enclosure for keeping the electrical connections of machine.

Stable Foot:There are four stable feet attached to the machine which greatly helps in distributing the weight evenly on surface and avoid disequilibrium.

7.What Is The Classification Of A Protein Powder Stick Packing Machine?

Protein powder stick packing machine can be classified into two categories. These categories or types of machines are described below:

Single Lane Protein Powder Stick Packing Machine

Allpack- APK 2-220 Automatic Vertical Single Lane Powder Stick Packing Machine

Single lane protein powder stick packing machine refers to the small size, compact machine that is easily manageable and can be moved conveniently from one place to another. This machine is cost-effective while as the same time striving to fulfill your daily production targets with its automatic high-speed production of over 60 stick packs per minute.

The machine works by taking the single layer of film from roll and processing it through single conical bag former where it gets filled with protein and then passed through sealing and discharging phase.

This machine is best suitable for small to medium size industries dealing with powders such as laboratories, home based businesses, and small estates.

Multi-lane Protein Powder Packaging Machine

Allpack- APK Multilane stick packing machine for powder

Contrary to single lane, multi-lane protein powder stick packing machine is high power machine with multiple lanes being engaged in stick packs forming, filling, and sealing. Moreover, the machine has high output ratio. It can be found in 4-12 lanes with production output of over 500 stick packs per minute.

The working process of machine is automatic and continuous until the operator stops it or the desired number of stick packs are produced. The film is processed through multi channels, and the process end up with discharging of finished stick packs.

This type of heavy-duty machine is perfectly compatible to meet the needs of large to extra large industries in food, medical, and cosmetic sectors.

8.Differentiate Between Protein Powder Stick Packing Machine And Protein Powder Sachet Packing Machine?

Protein powder stick packing machine and protein powder sachet packing machine are both used for same purpose yet having certain differences prevailing between them. So, let's discover what these distinctions are!

No	Factors	Protein Powder Stick Packing Machine	Protein Powder Sachet Packing Machine
1	Definition	It is a type of machine employed for creating stick packs and filling them with protein powder.	While as, this type of machine is used for packing protein powder in sachets.
2	Structure	The structure of machine is vertical body that stands up right on the floor covering less space.	In contrast, it has a horizontal structure, therefore, it covers more space than stick packing machine.
3	Working process	Its working process start from top and end at the bottom.	On the other hand, you will notice that this machine has a linear horizontal working process that start from one (left) side and get completed on the other (right) side.
4	Bag former	Its bag former is conical in shape around which film is wrapped for stick pack formation.	Contrary to that, sachet packing machine has a photocell and film guide for sachet formation.
5	Best for	This machine is best suitable for all the powders which are meant to be taken as on-the-go like protein powders, collagen powder, seasonings, coffee powder, and tea powder etc.	While as, protein powder sachet packing machine is good for products with a bit high volume such as milk powder, chocolate powder, and juice powder etc.
6	Picture	Allpack- APK 2-220 Automatic Vertical Single Lane Powder Stick Packing Machine	Allpack- APK-130 Automatic Horizontal Powder Sachet Machine

9.Figure Out Are The Uses Of A Protein Powder Stick Packing Machine?

The uses of a protein powder stick packing machine are uncountable due to its adaptability and flexibility to cope up with powders of various characteristics. However, to give you a valuable but brief insight of the applications of this machine, we have highlighted some of the prominent sectors:

Beverage Industry

Multiple stick packs of fruit juice powder

Beverage industry is an area where products related to drinks are manufactured and processed. Similarly, these drinks are also available in solid powder form such as juice powder, energy drink powder, and milk mixers etc. To pack these beverage powders in beautiful stick packs, the help of a protein powder stick packing machine is taken.

Food Industry

Vegetable powder- Picture Courtesy: suncorefoods.com

Another comprehensive field where the presence of a protein powder stick packing machine can be found is food industry. Here, hundreds and thousands of powders including seasonings, milk powder, coffee powder, sugar, cocoa powder, and vegetable powders are processed on daily basis.

Agricultural Industry

Plant growing on soil- Picture Courtesy: World of IVY

In addition to food industry, another application of the machine is agricultural industry where the processing of powdered pesticides, soil, uracil chemicals, and fertilizers is carried out regularly. Therefore, this machine is helpful in enabling producers to pack these powders in small amount.

Medical Industry

Electrolyte mix protein powder stick packing presentation idea- Picture Courtesy: Ultima Replenisher

Protein powder stick packing machine is also playing a very significant role in medical industry to pack protein powder, calcium powder, supplement powder, and other medicated powders in stick packs.

Hardware Industry

Multiple colors plastic granules- Picture Courtesy: dreamstime.com

In hardware industry we often see the production and packaging of adhesive powders, pigments, metal powder, and plastic particulates. So, these all objects can be easily packed by using this wonderful protein powder stick packing machine.

10.What Are The Cleaning And Maintenance Requirements Of A Protein Powder Stick Packing Machine?

As long as you take care of your protein powder stick packing machine, it will never disappoint you and will be on right track. However, when you leave it to work only, it will start losing its efficiency, working quality, and packaging accuracy. So, make sure to be vigilant when it comes to the cleaning and maintenance of your machine.

Although, cleaning and maintenance methods should be described by the owner or manufacturer of machine, but still, you must show interest in undertaking the right way. In this way, we have explained a brief description. Consider it!

Operator maintaining machine- Picture Courtesy: Universal Pack

Cleaning

Before cleaning, properly turn off the machine by disconnecting the power supply.

Wear protection glasses and use a pair of gloves to keep yourself protected from debris.

Disassemble hopper, bag former, filling heads, and sealing jaws and clean them properly from all the possible accumulation of dirt and residues.

Use mild moist cloth for cleaning the machine interface, protection window, and other external components.

Maintenance

Tight all the nuts and screws of machine each time before starting operation.

Examine the components of machine during operation and identify the location if unusual noise is caused.

Check the movable parts of machine, rollers, and joints for accurate functioning and add lubrication to concerned parts for friction free functioning.

Replace the damaged and worn-out parts of machine timely to avoid further deterioration.

Regularly set the parameters of machine by resetting previous setting or regulating the saved one.

11.What Quality Standards Should A Protein Powder Stick Packing Machine Meet With?

A protein powder stick packing machine is meant to be used for food products like protein powder, meal replacement powder, and coffee powder etc. Although, it is applicable to non-food powders as well, it is obligatory for the machine to be a product of quality material. In this way, the machine must adhere to local and international quality standards to be in the line of quality equipment. These quality standards include:

Quality compliance icons- Picture Courtesy: Universal Pack

Current Good Manufacturing Practices (cGMP)

CGMP is a quality standard established by FDA to keep strict check on all the products which are direyor indirectly associated with food and drugs. Therefore, a protein powder stick packing machine complying cGMP's regulation will confirm the machine's high quality, strength, and safe hygienic condition.

International Organization for Standardization (ISO)

ISO is another organization having its presence on national and international level. It is essential for a machine to be certified by ISO to be eligible for food products.

Food And Drugs Administration (FDA)

FDA is American agency responsible for ensuring the safety, quality, and efficacy of all the goods and products which are related to food and drugs. Therefore, a protein powder stick packing machine must be certified by FDA.

Conformité Européenne (CE)

The french term Conformité Européenne translate to European Conformity which means that a protein powder stick packing machine which is meant to be exported to European Union countries or sell there, must have a CE mark over it. Hence, it is necessary for a machine to comply its rules and regulations.

12.Factors For Selecting The Best Protein Powder Stick Packing Machine?

A sea of questions starts floating in the mind when it is about to make a critical step for your business and one such step includes deciding the packing machine. Seems relatable? Then why not go for some simple factors! Let's mark important ones!

Speed

Speed

Large number of powder stick packs

When buying a protein powder stick packing machine must consider the speed of machine by questioning how fast the machine needs to be in order to meet specific production targets. It will help you determine not only the speed of machine but also your manufacturing level.

Filling System

Another significant factor is to examine the filling system which the machine is offering. For instance, whether it is volumetric cup filler or auger filler? Does it suit your current powder nature? Answering these questions will indeed be helpful for you.

Customization

Customized stick packs- Picture Courtesy: kollohealth.com

The time has gone when people used to be attached with same old things. The emerging trends are totally different where new and unique design packages appeal to the eyes in a something different way. So, make sure to check the machine's customization and adaptability to create variety of stick packs.

Cost

Cost

Estimating cost- Picture Courtesy: euronews.com

When you are on brink of revolutionizing your packaging mode, it is always suitable to pay attention to the expenditure this purchase will cause in both short and long term. It simply means to estimate the collective cost of machine which will include the original price of machine, the cost of packaging material, installation, and parts changeover etc.

Conclusion

To sum up, this buying guide about a Protein Powder Stick Packing Machine aims at identifying the machine significance in today's world and how it can bring positive change in your business. Meanwhile, you can attain further benefits by understanding its structure, functions, and applications which all are covered in this guide. So, if you are interested in purchasing a super efficient, fully automatic protein powder stick packing machine then don't forget to contact Allpack for getting the desired one! For further information visit our website.

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