How Strip Package Made By The Pill Counter Machine?
1.What Is A Strip Package?
Multiple stick packs holding different materials- Picture Courtesy: blog.invpack.com
Strip package refers to the long narrow tubular shape package which is also called as stick pack due to its resemblance to sticks. It is a form of flexible packaging and is made from plastic, aluminum, laminated paper, or mixture of these materials. Strip packages are the best suitable for delivering single serving products such as powder, granules, and liquids etc.
They are popularly used in multiple industries for their convenient handling and cost-effectiveness. As, they are small but larger in numbers, strip packages are further packed into secondary packages such as pouches, boxes, and cartons etc. For this purpose, a pill counter machine is perfectly suitable.
Before moving forward, let's know some facts about strip packages!
Making Process
Strip packages are made by sealing method where a layer of film is turned into one-fold. Similarly, it is sealed from bottom and side after which these strip packages are filled with required material that can be liquid, powder, or granules. After filling, these strip packages are sealed from top for enhancing the product safety against environmental elements such as light, moisture, and pollution etc.
Benefits
Strip packages are best known for their enormous benefits including:
Strip packages are light weighted, and one can easily carry them especially when going outside home.
They are cost-effective and provide reliable way for delivering multiple types of goods.
They are easy-to-use and reduce the confusion of dosage due to being fixed.
Strip packages are appealing and offer extremely convenient way for the marketing of your business.
Limitations
Despite carrying lots of advantages, strip packages may have some limitations such as:
It is difficult to recycle the tiny footprint of strip packages due to which they are not environmentally friendly.
They can only accommodate limited number of products, thus, can never be used for materials with large volume.
Strip packages are not beneficial for drugs and medicated powder which require safety for long period of time.
2.What Is A Pill Counter Machine?
Allpack APC-8 Automatic Tablet Counting Machine
Pill counter machine is an automatic equipment designed with advanced technology and sophisticated structure to perform the function of counting tablets, pills, and capsules etc. The machine has detection system to automatically count the objects. Moreover, it has simple working procedure which increase its efficiency and accuracy. Some of the prominent aspects of a pill counter machine have been enumerated as under:
Structure
The machine has compact structure which is composed of several parts. Some of the major components are described below:
Hopper:Hopper is a large reservoir where bulk products are loaded to supply the machine during operation.
Vibratory Channels:These are main vibratory trays whose constant vibration disperse and align the products in rows for easy and quick counting.
Counting Compartments:Counting compartments are small rooms where counted products are deposited before their discharging into containers.
Filling Heads:They are also known as filling nozzles which are used for discharging the counted products into different containers.
Control System:It is the brain of the pill counter machine which controls its operation. Operator can use this part for setting and executing machine.
Conveyor:Conveyor is attached to the machine which is helpful in mobilizing the containers for counted products filling such as bottles, boxes, and trays etc.
Applications
Pill counter machine can process wide range of products including:
Medicines:It can count tablets, pills, and capsules of different sizes and shapes.
Confectioneries:Chocolate balls, lentils, gummies, candies, bubble gum, and jellies are also counted by the pill counter machine.
Detergent Pods:Laundry pods, dishwashing pods, and chlorine tablets are among its applications.
Strip Packages:The machine can perfectly pack strip packages containing milk powder, sugar, instant coffee, and sauces etc.
Hardware Objects:Hardware objects such as screws, nuts, paper clips, and jewelry items are also suitable for this machine.
Features
The machine has several features which make it so valuable. These are as follows:
- It is automatic in technology due to which it administers the counting process independently.
- It is efficient in its performance, thus, increase your production growth.
- The machine has advanced control system in the form of a user-friendly interface which works by simple touching.
- Pill counter machine can be integrated with other machines to make a production line.
- It is customizable and has greater flexibility.
3.How Strip Package Made By The Pill Counter Machine? The Process?
Pill counter machine is very useful for counting the strip packages. It follows extremely convenient and straight forward way for its counting which can be easily understood by looking into the underlying steps:
Strip Package Loading
In the first step, it is important to load the hopper of machine with sufficient strip packages. If you are okay with manual loading, then the machine can be simply supplied with strip packages by operator after some interval.
However, if the volume of strip packages is huge then it is recommended to use an automatic feeder for loading the strip packages. Similarly, the type of container you want to use should be loaded to the machine before starting operation.
Machine Setting
Once loaded, the next step is to set the machine by adjusting its structural tooling and parameters. It will simply include the fixation of number of strip packages to be counted for each round and the activation of sensors etc.
Strip Package Counting
Strip packages counting- Picture Courtesy: cremer.com
When you are done with machine feeding and setting, just switch on the power button for starting machine. Once started, the machine with begin mobilizing strip packages from hopper towards the working chamber.
During this phase, strip packages are disseminated into individual rows with the help of vibratory channels. Simultaneously, the shaking of vibratory channels result in their advancement towards counting compartments where counting step is taken place with the help of sensors.
Strip Package Depositing
Strip packages depositing- Picture Courtesy: cremer.com
These counted strip packages are deposited into separate counting compartments from where they are gathered into a collection chamber until the presence of container is detected by the machine.
Strip Package Discharging
At last, when container come under the filling head, the flap of collection chamber moves backward, and the counted stock of strip packages is discharged into it. The container is then moved ahead for further processing.
4.Explain The Benefits Of Counting Strip Package By The Pill Counter Machine?
Pill counter machine is a wonderful machine whose usage for strip counting can bring you multiple benefits. These advantages are enlisted below:
Reduce Errors
Accurately counted strip packages- Picture Courtesy: celsius.com
One if the prominent advantage of a pill counter machine is its ability to reduce errors. Among hundreds and thousands of strip packages, there is a chance of presence of leaked and nonuniform strip package whose inclusion in containers can have impact upon your brand reputation. However, pill counter machine has the ability to detect such defective strip packages and allow only accurate one, thus reducing errors.
Ensure Safety
This machine is made up of quality materials which are fully safe for products. As, strip packages may contain medicated ingredients or highly sensitive objects, so, in this way they protected against damage and tearing.
Increase Production
Bulk of coffee powder stick packs- Picture Courtesy: int.japanesetaste.com
Most of the industries including food, medical, and cosmetic have adopted flexible strip packaging means for delivering their vary powders, granules, and liquids. Similarly, a pill counter machine can increase their production by efficiently counting their extensive range of strip packages.
Accommodate Variation
Various types of strip package- Picture Courtesy: kenhighpack.com
Pill counter machine is highly adaptable and flexible which can deal with the strip packages of different shapes, sizes, and designs. Hence, you are always welcomed to use this machine without any strict limitations.
Promote Convenience
Strip packages in a girl hand- Picture Courtesy: packagingstrategies.com
Last but not least, pill counter machine is very handy to use. It does not require high level training for operation. Therefore, you can bring into operation by simply knowing its working principles.
5.What Type Of Strip Packages Can Be Counted By The Pill Counter Machine?
Well, pill counter machine can deal with the counting of large number of strip packages. A list of these types of strip packages is given below:
Instant Coffee Strip Packages
Instant coffee strip packages- Picture Courtesy: pennineteaandcoffee.co.uk
Instant coffee is often delivered in small size single serving strip packages. Therefore, these strip packages are thoroughly counted and further packed in secondary packages such as cartons and boxes for which a pill counter machine is the best suitable.
Sugar Strip Packages
Sugar strip packages
Whether airports, aeroplanes, restaurants, or hotels, sugar is now served in tiny strip packages. Hence, a pill counter machine can better count these sugar strip packages and enclose them in boxes and pouches.
Protein Powder Strip Packages
Protein strip packages- Picture Courtesy: 1st Phorm
Protein powder, calcium powder, and supplement powders are prescribed by doctors for daily intake. Due to this reason, strip packaging is preferred and a stock of ten to 12 strip packages are then given together. Therefore, to carry out this task, a pill counter machine is ideally recommended.
Condiment Strip Packages
Pill counter machine also support the counting and packaging of condiment strip packages into jars, cans, and bottles.
Sauce Strip Packages
Different types of sauces- Picture Courtesy: landpack.com
Now, sauces such as ketchup, mayonnaise, soy sauce, and chilli sauce are popularly delivered in strip packages due to the rise of fast food like burger and pizza etc. That's why, a pill counter machine is now used to count these widely produced sauce strip packages.
Jelly Strip Packages
Various jelly strip packs
Pill counter machine do support the counting of various types of jelly strip packages in a continuous way. These jelly strip packages contain different flavored liquid jellies.
Chocolate Strip Packages
Chocolate strip packages- Picture Courtesy: Behance
Hard chocolate bars are packed in individual strip packages to avoid sticking and retain their original structure throughout transportation. It is not always necessary that the chocolate strip should be of same kind and shape, rather functional chocolates are also very popular, and their counting is easily done by a pill counter machine.
Juice Strip Packages
Juice strip packages- Picture Courtesy: www.landpack.com/
With modern technology, few sips of cold juice can now be enjoyed everywhere, and this is possible only by their enclosure into small strip packages which are counted by a pill counter machine.
6.Factors To Consider When Making Strip Package By The Pill Counter Machine?
When counting strip packages by the pill counter machine, it is important to take notice of some factors and consider them for successful counting. These are enumerated below:
Avoid Overloading
Avoid overloading hopper- Picture Courtesy: SHANGHAI FUBU PACKAGING MACHINERY
When preparing for strip package counting by the pill counter machine do not overload the hopper of machine as it will cause material blockage and will lead to improper functioning of the machine. Make sure to keep the 1/3 parts of hopper empty for smooth functioning.
Machine Adjustment
It should be your prime concern to set the machine prior to operation. It will include both the structural adjustment and the parameters setting. Skipping this step can cause counting error and may also lead to strip package damage.
Temperature of Surrounding
Considering temperature- Picture Courtesy: iheseverngroup.com
As, strip packages carry multitude of products, each having different temperature requirements, it becomes your responsibility to take care of it. Try to operate your pill counter machine in a normal temperature as excessive temperature can heat up the machine which is made up of stainless steel. In turn, it will affect the quality of strip packages and products laying inside them.
Strip Package Cutting
Individual milk powder strip packages- Picture Courtesy: informacionpublica2021.svet.gob.gt
Mostly, strip packages are interconnected to each other due to continuous production or the defective blades. If these connected strips are processed by the pill counter machine, the machine will not be able to function properly, and false counting would be the result. So, whenever you pick strip packages for counting make sure they are all separate and individual units.
Conclusion
Let's summarize this essay with a confirmation that did you get How Strip Packages Are Made by The Pill Counter Machine? Well, we are hoping yes in reply as counting strip packages by the pill counter machine is extremely easy. It only requires your attention to the above-mentioned steps and nothing more. However, you need to take care of certain factors while performing this task such as the machine adjustment, surrounding temperature and most importantly whether strip packages are properly separated or not. If you have still any confusion or want to acquire a sophisticated pill counter machine for your strip packages, then contact us ASAP!
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