What Is Flexible Packaging?

Flexible packaging is applied on materials that are irregular in shape or on materials whose shape can be readily changed during the filling process. It is a highly efficient and precise way of packaging popular around the globe these days. Mostly plastic, paper, and aluminum are used to make pouches, rolls, bags, etc. for flexible packaging.

Flexible Packaging - Picture Courtesy: Bioplastics News

Industries like food, beverages, pharmaceutical, cosmetics, chemical are widely involved in doing flexible packaging on their products.

Does your business involve flexible packaging and want to learn more about flexible packaging and its methods? Read this article to get your queries solved related to flexible packaging

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1.What Is Flexible Packaging?

Pet Food Flexible Packaging- Picture Courtesy: C-P Flexible Packaging

Flexible packaging is a unique type of packaging technique used globally these days to be applied on those products that have irregular or improper shape. Flexible packaging can adapt the exact shape and size of product that makes it highly versatile and has many benefits.

The packaging provides complete protection to the material against the environmental factors and also makes it easier to be transported. Different types of pouches, bags, sachets and wraps of plastic and other materials can be made through this type of packaging.

2.Why Is Flexible Packaging Important?

Flexible Packaging- Picture Courtesy: PakFactory

Flexible packaging holds a greater importance in terms of providing product sustainability and to contribute in attracting large group of customers. Products that undergo flexible packaging are lighter in weight and gives greater support when their logistics takes place. This is why many manufacturers prefer flexible packaging on their products to make their product economical and reliable.

3.What Are Benefits Of Flexible Packaging?

Some of the benefits of applying flexible packaging on products are

Product Shelf Life

Food Waste – Perfect Flexible Packaging - Picture Courtesy: Perfect Packaging

The most important benefit of a flexible packaging is that it preserves the freshness of products and also prohibits the entrance of environmental factors to increase the shelf life of product. Products that have flexible packaging on them have good barriers against factors like humidity, dust, moisture and etc.

Adaptability

Flexible Packaging Construction - Picture Courtesy: Labels & Labeling

Material used for flexible packaging are highly adaptable when it comes to their feasibility with variety of shapes and sizes. Products that are smaller in size are easily packaged using flexible packaging this makes it highly versatile.

Product Branding

Why Is Flexible Packaging Important - Picture Courtesy: Stark Packmate

High quality packaging has a brilliant appearance to product details and manufacturer related information. Flexible packaging due to this benefit allows the manufacturer to influence the customer with its attracting packaging and help the consumer know each and every thing related to the customer. Flexible packaging can increase the number of consumer due to efficient and attractive product branding.

Cost Reduction

Reduce Packaging Cost- Picture Courtesy: East West Manufacturing

One of the most important reason is that flexible packaging does not require specific type of thick and costly material for its process. Light weighted and cheaper materials can be used to apply on products and also makes it feasible when transported.

Product Designing

Flexible Packaging - Picture Courtesy: PBFY

As flexible packaging makes the product easy to be placed anywhere and reduces carbon footprints, this also supports the manufacturer to do creative designing and packaging solutions. Products with unique designs are always visible when placed in shelves of wholesale or retail stores. Design can be done according to the handling and customer expectations.

4.Common Mistakes Done While Doing Flexible Packaging?

Flexible packaging requires high concern and attention while the process is carried out. Some of the most common mistakes done while doing flexible packaging are

Poor Material Supply

Bad Flexible Packaging - Picture Courtesy: The Guardian

The most basic reason for having an improper flexible packaging is the flow of material within the system. Once the roller releases the packaging material there should be no interruption in material supply other wise wrinkles and holes can give poor packaging.

Wrong Material

What Are Flexible Packaging Material?

Selection of inadequate material that can lead to breakage, leakage or spoilage is also a reason to have improper flexible packaging. This is why the packaging material should be selected with complete satisfaction and also by getting is properties.

Improper Sealing Application

Sealing Issues In Flexible Packaging Products - Picture Courtesy: Qenos

Selection of right material and machine for sealing is also a common mistake done my manufacturers while doing flexible packaging. Poor seal as a result of this can cause material spoilage and also can reduce the standards of quality.

5.How Is Flexible Packaging Done?

Flexible Packaging: An Introduction - Picture Courtesy: Labels & Labeling

The first processing step for flexible packaging material is to be designing and printed through specific methods like flexography, digital printing and rotogravure printing. It provides various types of flexible options that contains all necessary product and manufacturer information on it.

The processing packaging material according to the requirement than has application of different layers of material that are laminated together to form a thick and resistive covering. This thick layer blocks environmental factors to enter the packaging. As the shape from thick material is formed it is filled with the material and sealed to be transported globally in cartons and boxes.

6.What Are The Types Of Products Flexible Packaging May Contain?

Some of the products that can easily be packaged using a flexible packaging are

Powders

Powders

High Performance Flexible Packaging - Picture Courtesy: Huhtamaki

Powders that are solid in state like coffee beans, tea mixtures or sugar material are ideal to be packed using flexible packaging as it provides protection against the moisture content and maintains their aroma and flavor.

Granules

Flexible Packaging - Picture Courtesy: Biotef

Granules are also solid in state and can easily be packed in different sizes of bags and pouches of flexible packaging. The internal properties of these granular substances need high blockage form humid and radioactive conditions and that is provided by this flexible packaging. Salt, fertilizer granules, and other substances can be packed highly efficient using flexible packaging.

Medical Devices

Medical Flexible Packaging - Picture Courtesy: Perfect Packaging

Electronics and instrumentation devices that are used in medical industry required high level of protection as their processing can be disturbed if any moisture, oxygen or humid condition enter their vicinity. Flexible packaging is ideal in this situation to keep it safe from this condition and increases their life. Other than these devices medical bandages, syringes, sterilizer and etc. are also packed using flexible packaging.

Liquid Gels

Hand Washing Liquid Travel Flexible Packaging

Liquid gel, creams and pastes undergo flexible packaging as it gives airtight seal and avoid any type of leakages. Liquid products are packed in different sizes and shapes of pouches, sachets, bags and tubes of flexible packaging.

7.What Materials Are Used For Flexible Packaging?

Variety of materials can undergo flexible packaging depending upon their requirement and material handling properties. This is an integral and important part to select the best suitable type of material to prevent any kind spillage or leakage while they are transported. Some of the materials used for flexible packaging are

Polyester

Clear Polyester Flexible Packaging Film- Picture Courtesy: ACPO

The most unique and widely used material for flexible packaging is polyester due to its transparent nature and excellent bonding strength. Sachets and pouches of beverages and food products are mostly packed in this type of flexible packaging material.

Polypropylene

PP Flexible Packaging Film

Most of the confectionary items are packaged in a polypropylene material due to its high melting point property. This material can barrier high temperature conditions and also can resist the entrance to any kind of microbial organism that can cause contamination.

Polyvinyl Chloride

Flexible Plastic Packaging- Picture Courtesy: Plastivision

Other type of plastic material that is available globally die to its economic benefit and readily availability is polyvinyl chloride. Most of the materials that are lighter in weight prefer PVC flexible packaging to give extended shelf life and good barrier against environmental conditions.

Paper

Paper

Paper Flexible Packaging- Picture Courtesy: C-P Flexible Packaging

Some of the products do use paper flexible packaging due to its environment friendly property. Most of the times it is difficult to bend a paper board but soft and thin types of paper can be used for packaging of dry food and snack products.

Aluminum

Flexible Packaging Foil - Picture Courtesy: Interalco

Other than plastic and paper, aluminum also has greater sustainability when used for flexible packaging. They do not allow any entrance to moisture or humid condition and this is why the products packed using aluminum flexible packaging last for longer periods even if moved to longer distances and temperature conditions.

8.How To Choose Quality Flexible Packaging Material?

How To Choose - Picture Courtesy: Rocky Mountain Radar

Checking and choosing for the best quality flexible packaging material is always a challenge to be done. Manufacturers have to keenly monitor all the aspects related to it starting from the material property to its barrier property against different type of environmental conditions. The manufacturer should select the quality material according to its product that whether it would be compatible or not in any condition.

Why Flexible Packaging - Picture Courtesy: Beyond Print

Further, the sealing property of the material is also a concern as it has to travel longer distances and if this seal is not applied proper it can cause material wastage. Finally, in current movements in favor or environment friendly products, the material should be biodegradable and eco-friendly to meet the global standards.

9.How Flexible Packaging Maintain Quality Of Products?

Out of numerous methods how quality packaging can maintain product quality, some are

Sealing Property

Heat Seal In Flexible Packaging- Picture Courtesy: Packaging Strategies

Quality flexible packaging material that gives high quality sealing property proves to be a barrier against environmental conditions and supports the product to last long. It prevents any sort of contamination and gives high quality resistance.

Environment Friendly

Compostable Flexible Packaging- Picture Courtesy: Perfect Packaging

Quality flexible packaging material do not produce any sort of carbon footprints or emissions that helps the environment and product both remain safe and helps in forming an eco-friendly brand.

Adaptability

Paper Flexible Packaging- Picture Courtesy: Packaging Gateway

One of the important factors that quality flexible packaging offers is its adaptability. It can fit into any shape and maintains the internal original shape of product so that no space is left.

Product Life

How To Extend Shelf Life With Flexible Packaging- Picture Courtesy: ePak Flexible Packaging

Product and its life can be increased to a greater level if it is packed using a quality flexible packaging. As it provides proper sealing options and barrier to the contaminants, this feature makes it suitable to use for material that are to be consumed in extended durations.

Conclusion

Flexible packaging is a reliable mode of packaging that can adapt the shape and size of any product. This article completely tells about what flexible packaging is what amazing benefits can be taken out of it. It can not only provide a pleasant look to the product but also can save it from any type of contamination. It is always important to select the right material and right machine to apply efficient flexible packaging. If you still require more information regarding what is flexible packaging, you can contact our customer representatives, they are always available 24/7 for your guidance.

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Stick Packing Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Stick Packing Machine: The Complete Buying Guide In 2024

Stick pack is considered a popular single-serve packaging style because of its distinct shape, unlike sachet packaging. The rising demand for such carry-on packaging has driven the expansion of the stick packing machine market.

It is used for feeding all and sundry products like granules, powders, semi-solid, viscous liquids, and many more inside easy-to-open stick packs. Its convenience, simple operation, efficiency, and affordably have led to its frequent use in various industries, especially in the food and beverage industry.

Are you involved in the packaging business and want to add or upgrade a stick packing machine? Then without further ado read this blog to understand the essential parameters and working of such handy equipment.

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1.Define Stick Packing Machine.

Aipak Stick Packing Machine

Stick pack is a prominent packaging format besides sachet and contains individual servings of products and is well-favored by go-the-go consumers. A special device known as a stick packing machine forms, fills, and seals stick packs that are longer in length but a minimal width.

A stick packing machine is a flexible and handy unit, capable of fabricating a tubular long stick pack. It packs a one-time serving of different products like granular, semi-viscous, viscous, free-flowing, powdery, gels into a stick pack.

This machine is designed with one up to 20 lanes and can output a maximum of 1600 stick packs per minute. Due to its increased efficiency, it has a dominant place in different industries from food to pharmaceutical and many more.

2.What are the Primary Benefits of Stick Packing Machine?

Due to the popularity of single-serve stick packs, more and more stick packing machines are utilized in industries. Stick packing machine is a remarkable equipment, generating profits for ventures, due to its high speed and efficiency. Some of the primary benefits of stick packing machines are:

High Efficiency and Speed

High Efficiency and Speed- Picture Courtesy: Aipak Pharma

The use of stick packing machines in lean packaging operations is rising because of their high efficiency and speed. With multi-lanes, it can output thousands of stick packs per minute. Moreover, with automated controls and high-tech systems, this machine has a high throughput, in turn increasing the number of products in the market.

Ease of Use

Ease of Use

This machine is designed with HMI, PLC systems, and high-efficiency sensors that allow the operator to monitor the progress of stick packing operation by remote connectivity. Moreover, HMI is a state-of-the-art system that aids operators in the convenient programming of protocols using pre-saved recipes.

Lower Packaging Waste

Lower Packaging Waste- Picture Courtesy: ePac Flexible Packaging

The utility of a stick packing machine is acquiring popularity, because of minimal use of packaging materials, which not only saves money but, also results in lower packaging waste. This in turn lowers the carbon footprint of the stick packing machine and enhances its sustainability.

Hygienic Design and Clean Packaging

Hygienic Design and Clean Packaging

The stick packing machine is manufactured by stringent practices of GMP, FDA, and GAMP5. Therefore, it has a hygienic design that is integral in maintaining sterility and cleanliness of the filling. By using a stick packing machine with laminar flow, gas flushing, and UV lights in the packaging operations, cross-contamination of the products is averted.

Versatility and Flexibility

Versatility and Flexibility of Stick Packing Machine- Picture Courtesy: Aipak

One of the huge benefits of a stick pack machine is its versatility. This flexibility is vital in processing present-day stick-pack styles and is good for future stick-pack formats as well. With fast format change between various batches, the stick packing machine has minimal downtimes and can process a wide-range of products, raw materials, and packaging films.

3.What are the Industrial Uses of A Stick Packing Machine?

The utility of stick packing machines in different industrial sectors is because of their ultimate fill accuracy and precision. Due to a list of various economic advantages, it is used in far and wide industries, for instance;

Food Industry

Use of Stick Packing Machine in Food Industry- Picture Courtesy: Behance

A stick packing machine is high in demand in the food industry for its simple fabrication of stylish stick packs that are popular among hard-at-work consumers. This machine packs diverse food types, like pastes, sauces, condiments, oils, salt, pepper, sugar, coffee, dressings, and so much more in the stick pack.

Beverage Industry

Use of Stick Packing Machine in Beverage Industry- Picture Courtesy: London Loves Beauty EU

It is yet another industry that increasingly utilizes the stick packing machine because of its accessibility and consistent performance. It is often used for packing sports drinks, juices, shakes instant coffee powders, etc in elegant and vibrant stick packs.

Pharmaceutical Industry

Use of Stick Packing Machine in Pharmaceutical Industry- Picture Courtesy: Labels & Labeling

Due to its clean packaging, the stick packing machine is employed in the pharmaceutical industry for housing medicinal powders, granules, liquids, pastes, and gels inside the stick pack. This machine packs gastric powders, electrolytes, and dermal creams in stick packs.

Nutraceutical Industry

Use of Stick Packing Machine in Nutraceutical Industry- Picture Courtesy: Korpack

Due to rising awareness of health, the demand for sports supplements, dietary fibers, energy drinks, etc., has increased. Therefore, a stick pack machine is used in the nutraceutical industry for filling probiotics, prebiotics, vitamin powders, protein shakes, and mineral supplements inside the stick packs.

Cannabis Industry

Use of Stick Packing Machine in Cannabis Industry- Picture Courtesy: Weedmap

In addition to the pharmaceutical and nutraceutical industry, a stick packing machine is also utilized in the cannabis industry for packing flavored cannabis powders into the stick packs. In the cannabis industry, the stick packing machine is mainly used for its consistent fill and quick packaging.

Cosmetic Industry

Use of Stick Packing Machine in Cosmetic Industry- Picture Courtesy: Dieline

A stick pack machine is also used in the cosmetic industry for the packaging of lotions, creams, foundations, hair gels, moisturizers, shampoos and conditioners in individual stick packs for travel cases. The stick pack is also a promotional format and is also distributed as a sample among customers.

4.What are the Essential Parts of a Stick Packing Machine?

Stick packing machine is designed with numerous parts that have their specific role in the stick-pack packaging. A list of these essential components is given below:

Parts of Aipak Stick Packing Machine

Hopper	It is a bulk storage device that is seen at the top of the stick packing machine. This is a square or round hopper that meets out the right quantity of products to the filling devices.
Motor	It is considered the powerhouse of the stick packing machine. It is indispensable in the movement of all mobile parts because it provides them with mechanical energy for their work.
Piston Cylinder	The piston-cylinder encloses a piston device that goes forward and back to apply pressures on liquid products for their fluidity.
Forming Station	It is the part, where the strips are fashioned into stick packs by vertical sealers and forming tubes.
HMI Screen	It is an interactive interface that provides operator expediency in inputting packaging parameters. Self-diagnosis and troubleshooting are its other benefits.
Horizontal Sealer	This part via heat, pressure, or ultrasonic waves fuses the top and the bottom edges of the stick pack.
Cutter Device	The stick packing machine has sharp cutting knives at the lower portion that trim the edges of the stick packs for their disjoining.
Film Unwinding Disk	The packaging film stacked on the rolling stock untwists and voyages over the roller by the action of the unwinding disk.
Electrical Cabinet	The relays, breakers, switches, and wires are present in the electric cabinet for safety purposes. It is like the motherboard of the stick packing machine.
Caster Wheel	The caster wheels move and provide stability to the stick packing machine. They bear the weight of the machine and maintain its balance.

5.How Do Classify Stick Packing Machines?

The stick packing machine is categorized into several classes based on the level of automation, number of lanes, and motion types. The complete detail of its classification is penned below:

According to Automation

Semi-automatic Stick Packing Machine

Semi-automatic Stick Packing Machine

It is a simple compact machine, easily added in small and medium-sized businesses. This machine has straightforward working controlled by the machine PLC component. The filling, forming, and sealing of stick packs is autonomous. However, this machine is labour-intensive, as the operators load and remove raw materials and stick packs by hand from the machine.

It is comprised of one to two lanes, hence; its productivity is low.

Automatic Stick Packing Machine

Aipak Automatic Stick Packing Machine

It is a large-sized machine consisting of 4 to 20 lanes; thus, it is a fast and efficient unit. The machine packaging operation is fully automatic with the loading of raw materials, forming of stick packs, and their filling, sealing, and unloading of stick packs are performed by the machine automatically with no operator involvement.

It is an integral component of massive-scale operations due to its increased productivity.

According to the Number of Lanes

Single Lane Stick Packing Machine

Single Lane Stick Packing Machine

Its name is derived from a single lane in its design construction. Its processing volume is low because it forms and fills a single stick pack during one cycle. Mostly, this unit is a part of small and medium-scale enterprises.

Its biggest advantage is its compact construction with a smaller footprint; therefore, it is quite easy to clean, maintain, disassemble, and reassemble single lane Stick Packing Machine.

Multi-lane Stick Packing Machine

Aipak Multi-lane Stick Packing Machine

This type of stick packing machine boosts several lanes going as high as twenty. Due to the existence of multiple lanes, this machine can process multiple stick packs in one cycle. Because of its swift packaging, this machine is an important part of industries for packaging on-the-go products.

Every lane form, fill, and seal stick pack is in complete harmony. However, because of the presence of several lanes, space is its major drawback, as it needs more room for working.

According to the Motion Type

Intermittent-Motion Stick Packing Machine

Intermittent-Motion Stick Packing Machine- Picture Courtesy: Schmucker (S.R.L.)

As the name suggests, the mode of operation in these kinds of stick packing machines is intermittent, meaning the machine pauses when it is creating, loading, and sealing a stick pack, consequently, it has low processing capacity than a continuous-motion Stick Packing Machine.

It is also known as start and stop equipment. intermittent-motion stick packing machine is designed for production, where precise filling of delicate items is required.

Continuous-Motion Stick Packing Machine

Continuous-Motion Stick Packing Machine

This machine’s processing capacity is on the high end because it processes stick packs without pausing and stopping,g so it is a part of mass-scale operations. Continuous-motion stick packing machine works continuously without stopping between cycles.

It is a flexible and versatile unit, best for handling bulk items and heavy loads. It is more suited for filling robust products at a higher pace.

6.What is the Working Principle of the Stick Packing Machine?

The stick packing machine is comprised of various mechanical parts that act seamlessly to ensure perfect coordination in machine forming, filling, and sealing operations. Here is a list of different working steps:

Product Feeding

Product Feeding

The operators load the bulk quantities of product whether solid or liquid into the large square or circular type hopper normally present at the top of the machine. product feeding is important for seamless operation. Sometimes, infeed tanks are employed for dispensing products inside the hooper.

Film Loading and Unwinding

Film Loading and Unwinding- Picture Courtesy: Uslupak

Operators or robotic arms place a huge film roll over the rolling stock. The film unfurls by the movement of the film unwinding disk and is moved to sharp blades that cut the film into small individual strips. The number of strips formed in this section is dependent upon the number of lanes featured in the stick packing machine.

Stick Pack Formation

Stick Pack Formation

The film strips are then moved to the respective forming tube, where the forming collars of conical-shaped forming stations double and wrap the strips to form stick packs By ultrasonic waves or by high-temperature, vertical sealers fuse side seams of the tubular pouch and horizontal sealers seal the bottom seam. Due to the action of these sealers stick packs are formed.

Product Filling

Product Filling- Picture Courtesy: Marchesini Group

After stick pack formation, the filling devices in the stick packing machine activate and fill the products into the stick pack. By the rotation of the auger and volumetric cup, movement of the piston, and vibration of vibratory plates, the product flows from the hopper in the filling station and is then gradually dispensed inside the stick packs

Stick Pack Sealing and Cutting

Stick Pack Sealing and Cutting

Upon product dispensing, the final steps in the working of the stick packing machine are- cutting and sealing. These horizontal heated bars seal the top sides of stick packs while the sharp blades present in the center of horizontal bars separate two adjoining stick packs from each other.

7.What are the Filling Devices in Stick Packing Machine?

Filling Devices in Stick Packing Machine

Depending upon the nature of the products, there are different types of filling devices present in the stick packing machine. These filling devices are penned below:

Auger Filler

Auger Filler- Picture Courtesy: Helix Packaging

This is comprised of auger shaft, spinning plate, screws, funnel, and dispensing nozzle. It is a closed device that lowers product contamination. It is commonly used for dusty powders and granules. Auger shaft powered by motors rotates to mete out products from the nozzles. Auger fillers are accurate filling devices.

Piston Filler

Piston Filler- Picture Courtesy: Hunter Filling Systems

It consists of a hopper, piston, cylinder, and filling nozzles. The to-and-fro motion of a piston in the cylinder is essential in forcing the liquids and gels from the hopper to the cylinder and then to the stick pack. It is the most precise filling system, ideally used for viscous creams and pastes.

Volumetric Cup Filler

Volumetric Cup Filler- Picture Courtesy: Packaging and Labeling

It is mostly used for filling granular, powdery, and pellet products like grains, salt, coffee grounds and many more in the stick pack. It consists of rotating plates that have several cups and a calibrated syringe. At first, the syringe measures the volume for filling the cup and then it is dispensed inside the cup, from where it is loaded into the stick pack.

Multi-head Filler

Multi-head Filler

This filler in the stick packing machine loads snacks, confectionaries, and other small foodstuff in the stick pack. It is composed of multiple heads that work in synchronicity to fill stick packs. Multi-head fillers have high processivity and are highly accurate.

Pump Filler

Pump Filler

It is a filling device present in a stick packing machine, commonly employed for loading free-flowing and non-viscous liquids into the stick pack. With the rotation of the pump, like gear or lobe, an accurate quantity of liquid is dispensed in the filling nozzle. These filler nozzles then introduce liquids like juices into the stick

8.What are Different Patterns of Seals Created by a Stick Packing Machine?

Stick packs come with diverse patterned seals, as the stick packing machine is adjusted to accommodate different seal patterns, for instance:

Seal Cut Options

Seal Cut Options

Different types of cutting blades like zig-zag teeth cutters are used to cut sides in straight lines, zig-zag patterns, and round corners on the stick pack seals.

Seal Type Options

Seal Type Options

The sealing jaws are customized to create beautiful seals, for instance, diamonds, strips, narrow straight lines, and small diamond types on the seals. Attractive seal types differentiate stick-pack products from competitors.

Seal Shape Options

Seal Shape Options

To create diverse seal shapes on stick packs, sealing jaws are customized. These seal shapes are straight, central-neck, side-neck, and round seal.

Easy-Open Seal Options

Easy-Open Seal Options

For the convenience of users, the stick packing machine is tailored to make easy open seals in the stick packs. These easy options are tear-notch, dot break, V cut, and micro-perforations.

9.What Stick Pack Styles are Handled by Stick Packing Machine?

The packing machine can easily process different stick-pack styles to boost product appeal and impulse buying. These styles are detailed below:

Regular Stick Pack

Regular Stick Pack

It is a typical stick pack with a tubular shape and features a narrow structure. It has a higher length and smaller width. regular stick packs are the common stick pack format.

Pillow Stick Pack

Pillow Stick Pack- Picture Courtesy: TurboSquid

This stick pack has a central seal just like a pillow pouch and has more room for branding. It has three seals-top, bottom, and middle.

Twin Stick Pack

Twin Stick Pack- Picture Courtesy: Aranow

The stick packing machine can also form double twin stick packs using two hoppers. They are connected stick packs having a common top seal. These are used for filling complementary products.

Shaped Stick Pack

Shaped Stick Pack- Picture Courtesy: Aranow

Sometimes, a specialized stick packing machine is used to create customized stick packs that have captivating shapes, such as tubes, oval, round, bottles, etc.

10.Are there Any Safety Certifications for Stick Packing Machine

There are various kinds of safety certifications for the stick packing machine to protect operators, production plants, and the environment. These certifications are discussed below:

ISO ISO Certification	It stands for International Organization for Standardization. This safety certification of the stick packing machine guarantees that this equipment conforms to all safety protocols. It ensures that safety guidelines are implemented in designing and manufacturing machinery to avert health risks.
OSHA OSHA Certification- Picture Courtesy: OSEA	It stands for Occupational Safety and Health Administration. It is a safety guideline for stick packing machines used mostly in the United States. If this machine is OSHA certified it means that during its operation, it will pose minimal risk to the operator's health and working environment.
CE CE Certification	It is a safety marking, necessary in the European Union for machines, like stick packing machines made and sold in these countries. To obtain CE certification, manufacturers first, must conduct a risk assessment to show that machinery is not harmful to the operator and environment.
UL UL Certification- Picture Courtesy: Hardcore Electric	It stands for Underwriters Laboratories. It states machinery including the stick packing machine had undergone stringent safety tests to ensure the safety of the workforce and workplace and it meets all safety standards.

11.Tips and Tricks-How to Troubleshoot Basic Problems of Stick Packing Machine?

Unexpected and unanticipated problems in the stick packing machine could be troubling and bothersome for the operators and owners alike, causing loss of revenue and productivity. To resolve these issues, we are giving some tips and tricks:

Reason

Remedy

Picture

Abnormal Sounds and Vibrations are Heard from Equipment

Machine components are loose and are not aligned properly

Improper lubrication in machine parts.

Instability of the rotating components, for instance, filling devices

Realign the machine components

Lubricate and oil all the mobile parts as well as nuts and screws

Tighten and level the rotating parts.

Abnormal Sounds and Vibrations are Heard from Equipment

Foreign Objects and Debris in Product

Poor cleaning schedule

Improper cleaning of the machine after the packaging shift leads to cross-contamination of products from an earlier batch

Poor or defective seal, causing entry of foreign objects

Practice a regular clean schedule

Implement CIP and WIP to thoroughly clean and wash the machine

Check and inspect sealers for fault

Foreign Objects and Debris in Product

on-uniformity in Shapes and Sizes of Stick Packs

Wrong forming input

Inadequate film tension

Wrong sealing temperature programming

Faulty sealing bars

Inadequate sealing pressure

Check and reprogram the length of stick packs

Inspect and adjust film tension

Adjust the sealing temperature

Repair or replace the faulty sealing bars

Reprogram the sealing pressure and make sure it is uniformly distributed during the sealing process

Non-uniformity in Shapes and Sizes of Stick Packs

Non-uniformity in Material Feeding

The machine hopper and other filling devices are not properly cleaned.

Out-of-order product weight or volume measuring devices

Wrong fill parameter input

Regularly clean the machine hopper and other filing devices

Recalibrate the measuring devices

Adjust the fill parameters

Non-uniformity in Material Feeding

Non-uniform or Rough-Cut Stick Packs

Blunt cutting blades

Defective or worn-out cutters

Misalignment of cutting knives in the middle of sealing jaws

High film tension

Sharpen blunt cutter

Replace or repair defective cutting blades

Properly realign cutting blades

Reduce film tension

Non-uniform or Rough-Cut Stick Packs

12.What are the Future Prospects of the Stick Packing Machine?

Stick Packing With High Future Market

A stick packing machine has brought unparalleled convenience and flexibility to you that helps people in accurate packaging in their fast and busy schedules. This is a portable solution you can install in your facility that assists pre-measured amounts of ingredients frequently enabling easiness in your business and lowers the risk of errors by filling doses to make your medication routine properly maintained.

The stick packing machine is a relatively new invention, as the first it was presented in Japan in 1975. Although it is new machinery than other packaging machines, its market experienced high exponential growth. It is forecasted that it will have a CAGR rate of 6.60% during the years 2021-2028. It is estimated that it will grow to US$ 4,602.00 million in 2027 from US$ 2,884.71 million in 2020.

Conclusion

A feasible and convenient packaging format- a stick pack is processed by the versatile and adaptable manufacturing unit called a stick packing machine. With its flexibility, high efficiency, automation, consistent performance, and branding, it generates gigantic profits for the packaging industry. Are you interested in procuring a stick packing machine? If you do not know where to search, then look no further, as you have landed on the right website. We, Allpack manufacture exceptional quality machines at affordable prices.

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How to Seal Aluminium?

Honey Packing Machine

How to Seal Aluminium?

Aluminium is a wonderful metal used in the manufacturing of all kinds of products, from aeroplanes to architectural items, from flashlights to cameras and many more. To make it corrosion-resistant and wear-resistant, it is sealed. The sealing of aluminium also boosts its shine, appearance, and thickness and is essential in protecting this metal from all types of environmental agents.

Different sealing techniques, for instance, electrolysis, chemical sealant, and coatings are used for sealing aluminium.

Are you dealing in aluminium products and want to learn more about sealing methods for aluminium? Then carefully through this blog as it will answer all your questions about aluminium sealing.

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1.Why to Seal Aluminium?

Aluminium is the most utilized metal and serves various functions in manufacturing applications. There are many reasons for sealing aluminium, for instance:

Prevention of Corrosion

Prevention of Corrosion

Aluminium tends to corrode in humid environments as moisture in the air promotes oxidation of aluminium. As a result of corrosion aluminium loses its effectivity and shine. That being the case, aluminium is sealed by different sealants and coatings to prevent its rusting. This sealed aluminium is highly corrosion-resistant and thus has long serviceable life.

Boosts Aluminium Durability

Seal Aluminum Durability

Unprocessed aluminium is prone to mechanical damage, for instance, scratching, bending, and wear and tear. But with sealing, a protective coating is added to aluminium that boosts its durability, consequently, it can easily be resistant to rough treatment and abrasion.

Enhanced Product Aesthetic

Enhanced Product Aesthetic

With sealing aluminium, its visual appeal is increased and it appears more lustrous and polished. This sealed aluminium will uphold its original colour and uniform finish for a longer time while unsealed aluminium will lose its shiny appearance and discolour over time.

High Chemical Resistance

High Chemical Resistance- Picture Courtesy: Packaging Gateway

Aluminium is often exposed to an environment where it faces harsh chemicals. These chemicals will react with aluminium leading to its degradation. But with sealing, aluminium can withstand harsh acids and alkalis. The protective sealant barrier on aluminium allows it to uphold its structural integrity in a degrading chemical environment.

Improved Cleaning

Improved Cleaning- Picture Courtesy: Maids By Trade

In addition to protection and resistance, the aluminium sealing also comes in handy while cleaning it. The sealing of aluminium causes uniform and polished surfaces that make it easier to clean aluminium products. Moreover, the sealed aluminium deters dust, oils, and other contaminants.

2.How to Seal Aluminium?

With technological innovation, different methods are invented to seal the aluminium for its weather resistance. Some of these methods are penned below for your understanding:

Anodizing

Anodizing- Picture Courtesy: anodized aluminum

It is one of the most important methods utilized for sealing aluminium. It is an electrolytic process that elevates the thickness of the oxide layer on the aluminium surface. The direct current is supplied to the electrolytic solution of aluminium oxide and sulphuric acid or chromic acid to seal aluminium.

This process is applied to seal aluminium for different uses, like forming aeroplanes and architectural parts.

Chromating

Chromating- Picture Courtesy: AeroSpace Metals

It is also named chemical conversion coating. It is the process in which the aluminium part is deposited inside the chemical bath usually containing chromate salt to achieve aluminium sealing of desired thickness.

It is mostly used for sealing aluminium nuts and screws.

Powder Coating

Powder Coating

As the name suggests, this process involves the application of dry powder on the surface of aluminium and then heat is applied for curing it. This method is typically employed for sealing aluminium for decorative purposes in the automotive and furniture industries.

Sealant and Lacquer Coating

Sealant and Lacquer Coating- Picture Courtesy: McCahill Painting Company

A delicate layer of sealant and lacquer is sprayed on the surface of aluminium to strengthen its durability and mechanical resistance. This sealant creates a barrier coat and prevents its oxidation and reactivity with other chemicals. The lacquer method of sealing aluminium is used in diverse industries, for instance, food, beverage, aerospace, etc.

Electropainting

Electropainting- Picture Courtesy: 3 Colours Painting

It is yet another method for sealing aluminium. In this process, a primer is used to improve the attraction of aluminium for paint sealant. Afterwards, paint is applied with the aid of an airbrush or spike brush to increase the durability of the seal. This method is widely used in the automotive industry.

3.Common Mistakes to Avoid While Aluminium Sealing

When sealing aluminium, it is advised to proceed with great caution as even a smaller mistake could result in sufficient sealing, ultimately causing corrosion and decreased protective aluminium barrier.

For your convenience, here are some basic mistakes to avoid during aluminium sealing:

Incorrect Selection of Sealent

Incorrect Selection of Sealent

The saying that one shoe does not fit all applies to aluminium sealants as well. Different alloys of aluminium have their specific sealant. Therefore, the wrong selection of sealant results in improper sealing, often leading to leakage and abrasion.

Incorrect Application of Sealant

Incorrect Application of Sealant- Picture Courtesy: The Gorilla Glue Company

It is a common mistake while sealing the aluminium. Non-uniform and uneven coverage of sealant produce microscopic fissures in the aluminium sealing that direct the corrosivity of aluminium. This incorrect application also results in ineffective barriers.

Hence, it is recommended to follow proper protocols while sealing. Use proper tools for instance brushes, spray nozzles, and rollers to ensure even application of sealant.

Poor Surface Preparation

Poor Surface Preparation- Picture Courtesy: Toppr

The surface of unprocessed aluminium habitually comes in lots of impurities and contaminants, for instance, oil, grease, dust, and other debris. These contaminants adhere to the surface of the aluminium and its poor cleaning before sealing, results in weak bonding and insufficient seal effectiveness.

To avoid such a disaster, first, prepare the aluminium surface and get rid of impurities by methodically cleaning and drying the aluminium surface.

Inadequate Drying or Curing Duration

Inadequate Drying or Curing Duration- Picture Courtesy: Linkedin

Sometimes, due to time constraints, users haste the drying and curing time and use or package aluminium without proper drying. This leads to poor bonding of sealant with aluminium which in turn leads to poor insulation and inadequate protection of aluminium.

To avoid such issues, sufficient time should be given for curing and drying, as advised by the manufacturer and aluminium should not be exposed to strain without complete drying.

4.Environmental Considerations of Sealing Aluminium

With increasing awareness about global warming, manufacturers and customers are equally concerned about the environmental impact of various sealing methods of aluminium. Various environmental considerations should be taken into account while choosing the sealing method.

Release of Volatile Compounds

Release of Volatile Compounds by Sealants

Sealants and other lacquers emit a high number of volatile compounds. These compounds contribute to air pollution. The anodizing sealing method is the most eco-friendly method, releasing lower quantities of volatile organic compounds, halogens, and heavy methods.

Fuel Consumption

Carbon Neutral Aluminium Sealing Methods- Picture Courtesy: Scrap and recycle news - RecycleInMe

Some sealing methods are energy-intensive and consume energy to heat chemicals as a result, carbon dioxide gas is released into the environment, increasing its carbon footprint. Spraying of sealant and lacquering do not use energy and, therefore are carbon neutral.

Water Contamination

Water Contamination- Picture Courtesy: MEL Science

In certain sealing methods of aluminium, chemicals run into the water bodies causing their contamination. For example, in the chromating method, chromium salts are released in water systems. Hence, consider potential water contamination when choosing the aluminium sealing method.

Remember to thoroughly research and compare sealing methods and also take into account the pros and cons of different sealing methods in terms of their eco-friendliness. Select a technique that is perfectly balanced between effectiveness and environment conservation.

5.Success Tips for Sealing Aluminium

Winning the battle of sealing aluminium goes beyond avoiding simple mistakes. It takes extreme planning and intense testing. Some success tips to master the feat of aluminium sealing are:

Prime Aluminium Surface

Prime Aluminium Surface

Uneven and rough surfaces of aluminium create a hindrance when sealing aluminium and lead to uneven sealings. Therefore, you must smooth the surface of aluminium using different approaches for cleaning, sanding, and, polishing. This will bring about a smooth finish and in turn, you will attain optimal sealing outcomes.

Learn About Various Aluminium Alloys

Aluminium Alloys

Different alloys of aluminium are present in the market, containing traces of various elements, such as copper, manganese, and copper. These alloys require specific types of sealants to form an effective seal.

Therefore, for successful sealing, it is important to learn about aluminium alloys and their characteristic sealants.

Prepare for Contraction and Expansion of Aluminium

Contraction and Expansion of Aluminium

Aluminium is a metal that contracts and expands at low and high temperatures, respectively. Use a seal that can withstand such changes, failure to do so, results in the bending, hardness, and cracking of sealants and loss of seal adhesivity.

Test Small Batch

Test Small Batch

Before diving all the way headfirst into aluminium sealing, first test the small batch. In this way, you develop your perfect recipe without wasting your resources. Perform sealant combability tests on small amounts of aluminium before going for full scale.

Safe Storage

Safe Storage of Sealed Alumininum- Picture Courtesy: Factory Fast

After the successful bonding of sealant with aluminium, the next step is its storage. It is a crucial step that many users overlook. Some chemicals, UV radiation, and oxygen are culprits that cause premature seal degradation and lower sealing properties.

For that reason, it is suggested to store sealed aluminium away from harsh and degrading chemicals. Furthermore, its ideal storage place is a cool, dark, and low-humid warehouse that is not exposed to direct sunlight.

Conclusion

Aluminium is the most sought-after metal in industries, hence to boost its protective characteristic, durability, chemical resistance, its physical appearance, aluminium is sealed. Different innovative techniques, such as anodizing, coating, chromating, and painting, exist in the market for sealing aluminium. Each of these methods has its advantages and limitations when their environmental impacts are studied. Also, users make common mistakes while sealing aluminium, for instance, inadequate curing, wrong sealant selection, and improper surface preparation. Hope this blog has addressed a puzzling question which is how to seal aluminium. If you have any question from ‘How to Seal Aluminium? You can contact our Allpack customer care.

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Sachet Filling Machine: The Complete Buying Guide in 2024

Honey Packing Machine

Sachet Filling Machine: The Complete Buying Guide in 2024

Sachet is a significant solution for every general to specified items! Do you know why?

This is due to its convenience, affordability, individuality, and aesthetic appearance. You would be surprise to know sachets are ideal for broad spectrum packaging carrying from food to medicines, beauty to general products and other.

Cosmetic sachet mockup- picture Courtesy: Mockups Designs

A sachet filling machine is the greatest solution for accomplishing filling task. This is available in various presentations depending on capacity, production size, number of different products, states and much more. In this guide, our experts have suggested various aspects, classifications, advantages, certain problems and solutions related to sachet filling machine. If you want to purchase a sachet filling machine, then we would recommend to go through this blog.

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1.What is Sachet?

Sachet

The sachet is a four-seal packaging that offers maximum safety to prevent product leakage. It offers to carry product safely everywhere without worrying about wastage and makes your product pretty attractive in terms of graphic design, since it is possible to print and express the qualities of the brand and the product itself.

2.What is a Sachet Filling Machine?

Allpack sachet filling machine

A sachet filling machine is a significant equipment used for packaging of items in a small sachet which is useful for one time usage. The machine is capable of dealing materials made up of different types such as paper, aluminium, etc, that can fill product of various states such as granules, powder and other.

Plus, the machine is perfect for offering you sealing with various edges that prevent leakage of products such as three-side, four-side, or two-side sealing. So, now you can get.

3.What are Benefits of Sachet Filling Machine?

The benefits of sachet filling machine are given below:

Various Sealing Format

Form fill sealer- picture courtesy: packaging Digest

A sachet filling machine is offering you greatest flexibility to achieve sealing patterns for sachet as per you need. Such as, two-sided, three-sided etc. Now it is possible to attain attractive sachet patterns to confined products against chances of leakage.

Consistent & Controlled Filling

Fillcon sachet- Picture Courtesy: Fillcon

You can maintain your quality standards of your product by using sachet filling machine as formulation filling in each sachet is entirely adhered to your requirements.

High User Compliance

Core supplement packet & sachets- Picture Courtesy: Spack Machine

Sachet filling machine offering a nice packaging solution as it is easy to operate and advantageous for smooth functionality.

Controlled Filling Products

Organic classic balsamic- Picture Courtesy: Matrix packaging Machine

This machine is utilizing limited sachet formation materials and beneficial for controlled filling of product so less wastage of formulation and ultimate excellent filling solution.

100% Hygienic Sachet Filling Process

The sachet filling machine is designed to maintain a safe and hygienic filling procedure to minimize the risk of cross-contamination and ensuring safe product filling and formulation stability till reached by end user.

Promising Production Demands

Vitamin C- Picture Courtesy: Emenac Packaging

A sachet filling machine is significantly important in meeting your production demands and contributing its highest role in offering highly efficient production demands.

4.What are Industrial Applications of Sachet Filling Machine?

The sachet filling machine is widely used in the various sectors of packaging industries. Let’s take a look at the most common fields where sachet filling machine is used.

Pharmaceuticals Industry

Calcium with Vitamin C Pharma Sachet

A sachet filling machine is utilized in pharma packaging industries for filling and packaging of medicines available in solid, granular, and liquid state, such as instant powdery medicines, capsules, tablets, etc.,

Food & Beverage

Use of sachet filling machine in food & Beverage Industries

A sachet filling machine is commonly used in food and beverage industries for the filing of products like chips, spices, ketchups tea bags, single serving meaty bites, etc.,

Beauty Products

Cosmetic products in sachets

A sachet filling machine is used for the packaging department of cosmetic industry including solid and liquid state beauty products such as facial products, serums, shampoo, conditioners, and other.

Agriculture Industry

A sachet filling machine is suitable option for packaging of agricultural relevant products like fertilizers, plant boosters, seeds, and other broad range products like insecticides, herbicides, and pesticides, etc.,

Research And Development Industry

R&D assessment sachets

R&D industry basically involved with various samples that are commonly available in sachet formulation. The sachet filling machine is the best choice for packaging sensitive products such as blood assessment chemicals, bio-analysis samples etc in sachets.

Chemical Industry

The chemical industry needs sachet filling machine during production, processing, and packaging departments for filling of various chemical formulations. Such as, buffers, acids, alkali, bleaches, etc in sachets.

5.What is Working of Sachet Filling Machine?

The working steps of the sachet filling machine is given below:

Loading Of Ingredients	Formulating ingredients of any product that is to be filled in sachet such as condiments, sauces, shampoo, medicine or any other item required is inserted inside the hopper of machine. This works as a product feeder, that is structurally located at the top part of the equipment. The working thus becomes convenient for dispensing of the product.	Sachet Filling Machine
Sachet Formation	The film roll is unwounded from the equipment’s assembly and the sachet is created. Sachet formation takes place by heat sealing the material involving the use of tube former, leaving one section opened.
Filling	The hopper dispenses the product into the formed sachets. Type of filler depends on the type of product that is dispensed . For e.g.: Volumetric fillers are used for filling granules, Auger filler is used for filling of powders and piston fillers are used for filling liquids.	Sachet filling machine
Sealing and Cutting	Next comes the step of sealing and cutting. Once the desired product is filled the sachet is sealed from the top forming an airtight barrier. The sachet packet is then cut off from the continuous film roll by a heat cutter or a blade.	Aipak Horizontal Sachet filling machine
Ejection and Collection	Sachets are now ready to be dispensed so they are ejected and packaged for delivery.	Sachet filling machine

6.What are the Types of Sachet Filling Machine?

There are different types of sachet filling machines , each of them have variance in specifications and characteristics, such as sachet filling machines based on type of automation, type of working and type of product it can handle. You’ll be seeing some of these categorized types below:

ACCORDING TO AUTOMATION

Manual Sachet Filling Machine

This sachet filling machine is operated by a user interference during the working procedure of the filling. Users need to input the sachet, fill it with desired product and then seal and cut them manually. Manually operated sachet filling machines are appropriate for use in small scale industries that are set on a startup basis usually at less production volume.

Semi-automatic Sachet Filling Machine

Semi-automatic sachet filling machines do not require an operator for whole process however some steps do require human interaction. Operator would require input of sachets into the machine, and setting and controlling parameters for overall working.

These machines find it’s purpose in medium scale industries.

Automatic Sachet Filling Machine

As the name suggests automatic sachet machine works on it’s own without requiring any human efforts as such. It might only need setting of instructions through PLC control. Fully automatic sachet filling machines are highly automated and can carry out loading of sachets, filling of product into them, sealing the sachets and even packaging without requiring monitoring of the processes. Automatic machine find it’s application in greater volume production lines where a high degree of efficiency and speed are necessary. They are found in industries having large-scale production output.

ACCORDING TO THE TYPES OF MATERIAL

Powder Sachet Filling Machine	Powder sachet machine is an automatic working equipment used to fill powderous or granular types of product such as tea , coffee, sugar , flour, salt ,some spices and some medicinal powders too. The loading of sachets can be easily handled along with feeding of required parameters on which you want the equipment to operate. This machine is constructed of stainless steel which makes it resistant to corrosion. It can also work for longer time period without any disruption. However, it should not be used for dispensing fluids or liquid materials into sachets.
Liquid Sachet Filling Machine	Liquid sachet filling machine can be used to fill and pack sachets with liquid products such as sauces like ketchup, chili sauce, soups, oils, shampoo, soap and even cosmetic creams. Similar to powder sachet filling machines they can also run for long duration without the need for repair. It possesses an external suction pump for dispensing light weight materials such as water or sauces. It efficiently works in a single step process by filling and sealing in a single procedure cutting down on extra labor efforts.

ACCORDING TO WORKING

Vertical Form Fill Seal (VFFS) Machine	VFFS machines are widely used for filling and sealing of powders and granular products in a vertical manner. The equipment functions by vertically pouring required material into sachets that is beneficial for gravity based dispensing.
Horizontal Form Fill Seal (HFFS) Machine	HFFS machines function in a horizontal manner and are usually employed for packaging of products that require gentle handling. Products that are having a certain configuration such as biscuits or electronic parts are packed using this machine.

7.What are the Parts of the Sachet Filling Machine?

A sachet Filling Machine

Material Hopper

This part denotes the storage space of the equipment where the raw materials are placed that are supposed to be fed in the sachets later on when filling and packaging them.

Packaging Film Roll

Packaging film is a roll of material that is used to create sachets or the outer layer of packaging. Materials that are used are plastic, paper or any composite films.

Quantitative Control Panel

Control panel is the system involving electronic components that are securely placed in a safe casing. This part regulates and controls the working of overall machinery. Packaging control panel foresees processes such as filling, sealing and labeling and packaging.

Roll Film Support

The support rod enables structural balance to the whole packaging system.

Molding Machine

It is a part of packaging machine which shapes the packaging film into required shape of bag before it is further processed for filling of product. The material in a ready form arrives for further transportation and delivering.

Encapsulated Control Panel

This portion of the machine is used to offer operational keys which is encapsulated with safety sheet to protect the unit.

Power Switch

You can on and off by featured power switch of the machine.

Separator

The formed sachet is detached from the row of sachets by a separator.

Safety Cover

This section protects the content from spilling outside the machine.

Universal Wheel

A universal wheel is required to manoeuvre and drive the equipment in any required direction. It is used in such machines that require smooth and easy mobility.

8.What Packaging Material is Used by Sachet Filling Machine?

Diversified categories of packaging materials are utilized by sachet filling machines for packaging purposes. What material you will select can be decided upon the type of your product that is to be packaged, its desired shelf life, and any certain requirements. The packaging materials generally used by a sachet filling machine are:

Paper

Paper

Paper sachet- Picture courtesy: shopee Malaysia

Paper based material is specifically used to enclose powderous products in paper sachets. A paper sachet is packaged by many industries like food, pharmaceuticals, and personal care. Paper is selected as a packaging material where there is a requirement for environment friendly and sustainable packaging.

Plastic

Plastic

Manufacturer Face Cream Small Refill Bag-Plastic Sachet

Usage of plastic sachets are enormously used in the packaging industry due to their flexibility, strength, and low cost. Further selection of type of plastic material depends on the type of product that is being packaged, the desired barrier properties (in terms of product safety against environmental conditions) and any other specific requirements.

Aluminium

Pack free package mockup- Picture courtesy

Aluminum foil is a commonly used material in sachet filling machines, especially for products that need environmental barrier against conditions from temperature, light, humidity, and gases. Aluminum foil provides excellent properties, making it a suitable material for packaging items such as pharmaceutical medicines, food items, and some chemical based sensitive products.

9.What Products Can be Filled by Sachet Filling Machine?

A sachet filling machine is useful in filling various product’s belonging to broad spectrum industrial goods. The commonly used product names are listed below:

Powders

The products in small powders are accurately packed in individual packaging by sachet filling machines such as:

Powders

Powder sachet- Picture Courtesy: Delt Foods

Milk powders
Protein or nutraceutical items
Spices
Medicinal or pharmaceutical powdery items.

Granules

Recade granules for oral suspension- Picture courtesy: Pakistan trade portal

The tiny granular substances whether pharmaceutical, chemical, cosmetics or any other items; a sachet filling machine can flexibly pack them in each sachet for single serving. For instance:

Salts
Sugar
Pepper
Coffee
Surf or detergents, etc.,

Liquids Creams & Sauces

Various viscous and non-viscous items can be dispensed by sachet filling machine in single and individual sachets.

National tomato ketchup-picture courtesy: QnE

Ketchup
Cooking oils,
Hair gels,
Face washes
Dishwash liquids
Mustard pastes, condiments,
Toothpastes. Etc.,

10.What are the problems and solutions of sachet filling machine?

A sachet filling machine requires to be working with efficiency and therefore it needs accurate functioning. However, like other equipment’s face some troubles while operation, this too encounters various problems. But our professional team has outlined their respective suitable solutions alongside the basic problems faced during the use of this machine. Read further to understand.

Inaccuracy In Filling

Problem

The machine may incorporate sachets with an imprecise quantity of product, either filling too much or too little amount of your product.

Solution

Filling component must be regularly inspected and calibrated to keep a check and monitor if any disturbance or wear and tear has occurred. This needs to be maintained so that product efficiency in terms of weight is not affected.

Sealing Issues

Sealing issues- Picture Courtesy

Problem

Improper sealing can cause leakage of your products or contamination with any external agents.

Solution

You must check the sealing mechanism for any issues in alignment or damage to the parts. Check for adjustments in the heat-sealing temperature and pressure according to your product specifications.

Jamming or Blockages

Problem

In case any products or packaging material gets stuck in any part of the machinery it may cause blockages or jams in the machine disrupting the normal functioning.

Solution

You must clean and analyze the machine for presence of any foreign particles. Make sure the conveyor belts and other mobile parts are accurately aligned.

11.What factors should be considered when purchasing a sachet filling machine?

When purchasing a sachet filling machine, discussed below factors must be considered in order to find the machine up to your requirements. What those points are? Let’s see below points to consider before making a final decision.

Your production capacity

Production capacity assessment before purchasing- Picture Courtesy: Sernee

We would recommend determining the production capacity of your production line such as number or sachet required per minute, and production speed. Once it is determined, you can easily opt for right choice such as semi-automatic or automatic sachet filling machine.

Product’s Filler Type

A sachet filling machine can be of various filling types, such as volumetric, auger, or liquid, So if you know your filling product types, then you can directly select the right machine needed for your packaging.

Space Need

Space requirement for sachet filling machine

We would suggest assessing your space when looking for purchasing the sachet filling machine. your measurement would be helpful to choose right machine that would be suitable for easy installation and workflow within working department.

Supplier Status & Support

Good reputable company offer promising equipment- Picture Courtesy: Everypixel

Look for reputable profile manufacturing and supplying company for purchasing a reliable sachet filling machine. For this, you need to assess their customer review via google, ratings, and websites.

Conclusion

In a nutshell, a sachet filling machine is a significant equipment that boosts up your business profile and offering excellent intended applications. It is crucial to verify machine mechanism, parts, problems and solution for truly marvelous performance throughout machine’s life. To understand how a sachet filling machine particularly helps in your business, it would be great to invest in it. If you have any questions about a sachet filling machine buying guideline; please message us now to unlock the journey of success and coordinate with us. Allpack is always here to welcome customers for purchase and solve queries. Contact us Now.

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Shampoo Packaging: The Complete FAQ Guide In 2024

Honey Packing Machine

Shampoo Packaging: The Complete FAQ Guide In 2024

The value of Global Hair Care Market has exceeded 85.5 billion U.S. dollars and is expected to proceed. What is the reason behind such magnificent growth? Definitely the people's concern for the beauty, health, and strength of their hairs! Since, the time disappear when people used to spend hours on reading the shampoo ingredients, the credit is increasingly given to brilliant Shampoo Packaging.

Being a manufacturer of shampoo you should be well aware of the role which shampoo packaging play in the preservation, protection, and effective delivery of various shampoo. Along with that taking measures to customize your shampoo packaging for attracting consumers and uplifting your business is the flip side of the coin. So, if you wish to enchant your customers by adopting fascinating methods for shampoo packaging, then let's embark on this FAQ Guide!

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1.What Is Meant By Shampoo Packaging?

Multiple shampoo packages -Picture Courtesy: landpack.net

Shampoo packaging refers to the storing and packaging of various types of shampoo bars and liquids in bottles, boxes, tubes, and pouches etc. It thus creates a strong barrier against environmental elements such as air, moisture, pollution, and light which may degrade the shampoo quality after getting in contact with it.

Moreover, shampoo packaging involves the tight sealing of shampoo containers and application of innovative labeling over them. Hence, it is considered the most profound means to achieve certain objectives on part of manufacturers. These include the safe delivery of shampoo by eliminating spills during transit and market their products through multiple shampoo packaging tools which are discussed below.

2.Write Down The Benefits Of Shampoo Packaging?

Wide range of benefits are associated with shampoo packaging that will be indeed helpful for making your business more lucrative. Let's know what these are!

Shampoo Protection

Shampoo bottle in female hand- Picture Courtesy: indeedsunshine.de

The most premium benefit of shampoo packaging is the safety and protection of shampoo against heat, light, moisture, and pollution. It is greatly helpful in maintaining the originality, fragrance, and quality of shampoo till they reach users

Reduce Waste

Shampoo spilling from bottle- Picture Courtesy: wordpress.com

Most of the shampoo we use in our daily life are commonly in liquid form, therefore, they need extra handling care to avoid waste. In this way, shampoo packaging is the only solution which eliminate the risk of spillage not only during transit but also promote convenient handling method for users through pump dispenser.

Marketing & Branding

Young cheerful woman choosing shampoo- Picture Courtesy: stock.adobe.com

Shampoo packaging give you the most desirable means for communicating with your customers. Are you wondering how? Off course through appealing labeling! It is the labeling that tell people about your brand, type of shampoo, the positive effects shampoo can have on your hairs and much more.

Distinctiveness

Unique design shampoo & conditioner bars display- Picture Courtesy: instagram.com

People easily get attract towards new and innovative design objects. Similar condition can be applied here by customizing your shampoo packaging to make your shampoo look unique and distinct from the market.

Extensive Range

Shampoo bottle and pouch- Picture Courtesy: kerastase-usa.com

In the realms of shampoo packaging, you will be amazed how wonderful designs, shapes, and sizes of packages are available! So, you can pick whatever option seems suitable and compatible to your needs. For instance, you may use cost-effective plastic pouches, bags, and sachets for delivering your shampoo in different quantities, or showcase your vibrant shampoo in enchanting bottles, jars, or cans.

3.Enumerate The Various Packaging Formats Available For Shampoo Packaging?

Are you curious how broad the range of shampoo packaging formats are? That's interesting! We are about to show you the extensive line of shampoo packaging options available in market. Let's start it!

Rigid Packaging

By rigid packaging we mean all the packages which are durable in their construction, having high resistance to pressure, curving, or bending, and prevent the deformation of inside content. These include:

Aluminum Bottles

Aluminum shampoo bottles- Picture Courtesy: cnshining.com

The glossiest type of shampoo packages is aluminum bottles which are made from light-weighted, corrosion resistant, and durable aluminum. Although they are not commonly used, reputable brands use to pack their quality shampoo in aluminum bottles, so as, to give their shampoo high protection.

Plastic Bottles

Various shampoo bottles- Picture Courtesy: dribble.com

Plastic bottles are the most used containers employed for shampoo packaging. It is due to their cost-effectiveness, durability, and compatibility for customization. Hence, plastic bottles are suitable for large to small volume of shampoo.

Glass Bottles

Glass shampoo & conditioner bottles- Picture Courtesy: etsy.com

Glass is the prime object considered to be highly hygienic due to its anti-bacterial properties. This is the reason, why almost all types of shampoo from medicated to baby shampoo and normal shampoo are packed in glass bottles to protect them from contamination.

Aerosol Cans

Aerosol dry shampoo cans- Picture Courtesy: fashioninflight.com

You may be aware of the various kinds of shampoo available in market among which one is aerosol shampoo which appears in form of dry spray due to presence of propellent. Therefore, such type of shampoo is popularly packed in aerosol cans to avoid the possible reaction caused by gaseous compounds present in shampoo.

Jerrycans

Shampoo filled jerrycan- Picture Courtesy: minimlrefills.com

Jerrycans are also popularly used for storing and packaging of shampoo. They can hold large volume of shampoo up to 5 liters. Moreover, their flat rectangular shape structure with handle makes it very easy to hold jerrycans in hand.

Boxes

Boxes

Shampoo & conditioner bars with boxes- Picture Courtesy: love.com

Another type of shampoo packaging format is box which is made from cardboard or paper material. It is 100% biodegradable and eco-friendly. You can use it for solid shampoo only like shampoo bars. Moreover, for homemade shampoo bars and soaps etc., boxes are most compatible.

Flexible Packaging

Flexible shampoo packaging refers the formats which can be easily squeezed, molded, and turn into any shape. These are as follows:

Pouches

Pouches

Shampoo standup pouch with spout- Picture Courtesy: jhonandginger.co.uk

Apart from rigid packaging like bottles, jars, and boxes, you may find other options like pouches which is extremely flexible, reliable, and cheap in price. You can use pouches for delivering sufficient volume of shampoo. Moreover, pouches also support convenient means for shampoo dispensing like recloseable spouts.

Sachets

Sachets

Shampoo sachets idea- Picture Courtesy: pixelart.com

Sachets are small size square or rectangular plastic bag often used for packaging small volume of shampoo for single use only. However, you may find two sections in a same sachet, that entirely depends upon your customization choice.

Stick Packs

Shampoo stick pack with box- Picture Courtesy: amazon.com

Unlike sachets, stick packs are long and narrow in size. They are always favored for fulfilling one's requirement of single use shampoo and taking less space especially during traveling. Furthermore, stick packs are good for restaurants and hotels who use to provide their customers with daily cleaning essentials like toothpaste, face wash, and shampoo etc.

Tubes

Tubes

Various flexible shampoo tubes- Picture Courtesy: packagingoftheworld.com

Tubes are cylindrical shape flexible containers made from plastic, laminated paper, or metal, having sealed end. They are also famously used for shampoo packaging because you can squeeze tubes till last drop of shampoo and still they will turn to original shape.

Silicone Squeezable Bottles

Squeezable silicone bottles- Picture Courtesy: amazon.com

Silicone is a natural material with absence of harmful chemicals which may otherwise contaminate the shampoo. That's why, silicone squeezable bottles are manufactured to facilitate the easy way for shampoo storage and use during bath.

4.Explain The General Method Of Shampoo Packaging?

The general method of shampoo packaging encompasses core steps like filling, sealing/ capping, and labeling. However, there are slight differences in packaging each type of format like bottles, boxes, tubes, and bags. Here, we will be discussing the most ordinary type which is shampoo packaging of bottles. Consider it:

Bottle Unscrambling

Bottle unscrambling- Picture Courtesy: traktechsl.con

The first step involves unscrambling of empty bottles where bottles are aligned to be entered for shampoo filling. This step is carried out by a separate machine integrated with shampoo filling machine.

Shampoo Weighing & Filling

Shampoo bottles filling process- Picture Courtesy: makwellmachine.com

The second step include the shampoo weighing which is done to avoid inconsistencies in shampoo packaging. The shampoo packaging machine uses different techniques like time-based filling, volumetric filling system, or piston filling mechanism to achieve this task. Similarly, the filling process get accomplished when measured volume of shampoo is filled into bottles.

Bottle Capping

Bottle capping process- Picture Courtesy: sunhanpack.com

Proceeding forward, filled bottles and containers are well capped through machines and tightly screwed to fully ensure air-tight sealing.

Bottle Labeling

Flat bottle Labeling process- Picture Courtesy: cxpacking.com

The second last and most significant step occurs here when bottles are labeled with beautiful labels of paper, plastic, and even stickers.

Discharging

Shampoo bottles discharging from filling machine- Picture Courtesy: packwellmachinery.com

Finally, all shampoo filled and packed bottles go toward their destination for setting up on market shelves and house bathrooms.

5.What Are The Types Of Shampoo Packaging Machines?

There are different types of shampoo packaging machines available in market. Each has unique speciations and features which are making them carry out the assigned task of shampoo packaging. Some of the prominent among them include the following:

Shampoo Sachet Packaging Machine

Stainless Steel Shampoo Sachet Packing Machine- Picture Courtesy: indiamart.com

Shampoo sachet packaging machine is particularly designed to meet the manufacturers’ need of packing shampoo sachets in various sizes while taking care of precise shampoo filling.

Components

The machine is comprised of a hopper, film roll, support rod, barometer, heat sealing side, up and down heat-sealing jaws, intelligent control panel, vometric filling system, filling nozzles, and universal wheels.

Working Principles

It works by pulling film from roll for making a sachet. Once, the sachet get form, the suction pump takes precise volume of shampoo from hopper and dispense it to the sachet through nozzle. Here, top opening of sachet is tightly sealed through heated jaws and sachet is discharged by machine after cutting it from film.

Premade Pouch Filling Machine

Rotary liquid premade pouch filling machine- Allpack

This machine by Allpack is configured with advance technology to fill premade pouch with shampoo, conditioner, and other liquids and pastes. Hence, it reduces the bother and time-consuming task of forming your own pouch.

Components

Several components make the structure of premade pouch filling machine including a piston filling machine, pump motor, shampoo transfer mechanism, alarm light, rotary channel for pouch opening, filling, and sealing, bag magazine, control system, conveyor belt, and other coding parts.

Working Principles

The machine starts with rotary plate picking the pouch from bag magazine and pass it through several stages. These include the intermittent opening, shampoo filling, sealing, coding, and ultimately discharging of premade pouch.

Liquid Stick Packaging Machine

High Speed Liquid Multi Lanes Stick Packaging Machine- Picture Courtesy: landpack.com

Liquid stick packaging machine is an innovative machine brought into the field to cut production costs and at the same time provide users with astonishing liquid filled stick packs. You can use this machine for packaging your liquid shampoo, hand sanitizer, conditioner, and many other fluids. This machine is available in single as well as multi lane formats.

Components

Its structure encompasses film tension, automatic film tracking system, hopper, filling tubes, heat sealing, cutting, control system, robust body, and conveying mechanism.

Working Principles

The film is unwind from roll and guided by automatic film tracking system where individual stick packs are formed. Here, the shampoo is precisely infused into each stick pack, afterwards, these individuals packs are hermetically sealed via heat and discharged by the machine.

Shampoo Bottle Filling Machine

Shampoo bottle filling machine-Picture Courtesy: makwell.com

Shampoo bottle filling machine is another type of shampoo packaging machine used to fill bottles and containers of various sizes and shapes with precise volume of liquid shampoo. There are multiple types of shampoo filling machine based on filling specifications such as piston, volumetric, and servo motor shampoo bottle filling machine etc.

Components

It consists of stainless-steel body, advance sensors, diving style filling nozzles, adjustable conveyor belt, electrical system, control system, hopper, and shampoo transfer pump.

Working Principles

The machine follows uncomplicated method of operation for shampoo packaging into bottles. It provides the operator with touch screen display to set parameters and then start measuring volume of shampoo. Once, the bottles come under filling station, the machine dispense exact volume of shampoo into bottles through nozzles. Similarly, the filled bottles are collected at the opposite end of machine.

Tube Filling Machine

Automatic tube filling & sealing machine- Allpack

Tube filling machine is the one and only solution to pack your liquid shampoo in various plastic and aluminum tubes. It is multitasking machine performing all the shampoo packaging task from filling tube to its sealing and coding.

Components

This advance machine is the composition of several mechanical, electrical, and photo sensing system. The main components include a tube feeder, rotary plate with multiple tube holders, shampoo storage hopper, tail folding (for aluminum tubes), heat sealing (for plastic tubes), control system, and coding etc.

Working Principles

Its working principles follow straight forward direction where tube feeder feeds the machine with empty tubes which are fitted onto rotary plate. This plate, when start revolution, resulting tubes getting filled with shampoo, get folded or sealed at the tails, and embossed or coded with batch no and expiry date. Hence, the finished tubes get out of machine through conveying chute.

6.Differentiate Between Adult And Bady Shampoo Packaging?

Although both adult and baby shampoo are used for the same purpose of hair care, but their usage is for totally different age groups. It is because babies need extra care from chemicals which may be present in adult shampoo. Therefore, shampoo packaging clearly demarcates between both through following distinctions:

No	Points	Adult Shampoo Packaging	Baby Shampoo Packaging
1	Shampoo type	Adult shampoo is made from multiple ingredients and high level of PH which, despite holding many benefits, may cause irritation when getting into eyes.	However, baby shampoo is made from anti-acidic materials with no colorants and dyes and having low level of PH to provide extra safety for babies and avoid adverse reactions.
2	Appearance	Adult shampoo packaging seems to be more formal with uniformly written information	In contrast, baby shampoo packaging appears quite cute due to the use of bold fonts typed in irregular form
3	Labeling	Labeling is the most vital instrument of shampoo packaging that distinguishes adult shampoo from baby shampoo by showcasing images of adults or ingredients	On the other hand, labeling on baby shampoo bottles display animated cartoons, animals, and infants' pictures.
4	Packaging medium	Adult shampoo packaging is done in all types of packages like bottles, boxes, cans, and pouches etc.	Mostly, baby shampoo comes in liquid form as they are non-acidic. Hence, you will always find baby shampoo laying in bottles and tubes only.
5	Package size	Adult shampoo is commonly available in large to medium size bottles.	While as, baby shampoo is frequently packed in medium to small size bottles as little amount of shampoo is needed for babies. Also, such packaging enhances the charm and esemblance with babies.
7	Picture	Adult head & should shampoo- Picture Courtesy: headandshoulders.com	Baby bathing in tub with baby shampoo & body wash- Picture Courtesy: ru-made-in-china.com

7.What Is The Role Of Labeling In Shampoo Packaging?

Hair shampoo bottles labeling design- Picture Courtesy: www.behance.net

The role of labeling in shampoo packaging is not an ordinary one rather it is an instrumental figure to grab the potential buyers towards your shampoo. Let's discover through what ways the labeling perform its function:

Provide Information

It is the labeling that communicate and introduces your shampoo to the viewers. First, by displaying that the package containing inside is shampoo, second, the benefits of shampoo for users, and ingredients used in it.

Give Warning

People may have allergy issues with using certain types of shampoo. Therefore, labeling alert the customers in advance about the possible reaction of shampoo on their hair health. It ultimately leads them to take a rational decision.

Show Quality

Labeling holds over it the certificates company is accredited with. This eliminates the people's fear regarding quality of shampoo.

Display Company Information

Company Information such as brand name, original name, location, and contact number are all mentioned over the shampoo packaging labeling.

Build Customer Trust

When you design your shampoo packaging in such a way, that labeling is satisfying the vary concerns of people, it will ultimately generate the feeling of trust, worthiness, and satisfaction among users.

8.How To Make Your Shampoo Packaging More Attractive?

You can take sundry steps to expand the charm of your shampoo packaging. Below tips will be helpful in this way:

Through Customization

Shampoo bottle & pouch- Picture Courtesy: realsimple.com

Customization is the key factor for distinguishing your shampoo packaging from the rest of suppliers and expand your shampoo to reach far beyond the areas of origin. You can do it by providing your shampoo in packages of beautiful shapes and different sizes varying from small to large, so, that every person can access your shampoo.

Targeting Customers

Woman shampoo bottles for different hair types- Picture Courtesy:

Did you know why most of the women are obsessed with their hairs? Because they want to look beautiful! And hairs are what they consider the epitome of beauty. It simply increases the value of shampoo and conditioners for such women. Indeed, it's a great opportunity for you to target them and many other men, parents, and pet lovers who care for their hairs.

Promoting Convenience

Girl getting hair wash with shampoo in salon- Picture Courtesy: Pinterest

Using convenient packaging means for shampoo such as dispenser caps and spouts aid the users while using shampoo. Therefore, designing your shampoo packaging with handy means to use shampoo will push the shoppers to pick your shampoo packages from market shelves.

9.What Is The Production Line Of Shampoo Packaging?

The production line for shampoo packaging refers to the long assembly of several machines which make the shampoo packaging process more efficient and smoother without any manual interruption. Hence, depending on the type of shampoo packaging you will find different production lines. Below, we have provided you with an example from Allpack's automatic shampoo filling line for bottles:

Automatic Shampoo Filling Line- Allpack

Automatic Bottle Unscrambler

Automatic bottle unscrambler is a significant machine in shampoo packaging production line as it provides the shampoo packaging line with aligned bottles. It consists of a hopper followed by other parts which together enable the machine to mobilize the scrambled bottles into serialized ones.

Shampoo Filling Machine

This is the core equipment that perform the task of filling empty bottles with accurate volume of shampoo. The machine may use different techniques for filling shampoo such as volumetric filling, piston filling, and servo filling etc.

Rotary Capping Machine

Rotary capping machine is a compact machine with circular system of capping for shampoo filled bottles. The capping of bottles gets done with machine taking bottle caps from feeder and applying them over top of the bottles. The sealing of capping may vary from mere pressing the caps over bottles by applying pressure or screwing them through screwing device.

Self Adhesive Labeling Machine

Labeling of shampoo bottles is undeniable step for the accomplishment of which self-adhesive labeling machine is incorporated in the shampoo packaging line. It applies the sticker or self-adhesive labels over flat, round, and irregular shampoo bottles through pressure.

Carton Packing Machine

Carton packing machine is in line to make the shampoo filled and packed bottles unite by packing them in corrugated boxes. Therefore, it forms the corrugated box, place collection of shampoo filled bottles into it and seal the carton with tape or glue.

Mechanical Arm Palletizing Machine

Mechanical arm palletizing machine is the final equipment of shampoo packaging line whose purpose is to stack individual shampoo cartons together. Therefore, the handling and transportation of packed shampoo bottles will be easy and safe.

10.What Are The Future Prospects For Shampoo Packaging?

Women filling refillable shampoo bottle with shampoo- Picture Courtesy: P&G

The prospects for shampoo packaging are promising due to the high expectations of Global Hair Care Market, that it will be welcoming a boom in the field in near future. It is due the growing awareness about hair care, shampoo products, and most importantly the customization which is taking place with advancement in technology.

Now, manufacturers of shampoo packaging are focusing more on expanding their products to different geographical places, as globalization has made it a piece of cake. For this purpose, they are considering the preferences of customers which are aiming at using environmentally friendly packaging. Thus, refillable shampoo packaging is among the top priorities of both manufacturers and users.

11.How Does Shampoo Packaging Affect The Shelf Life Of Shampoo?

Shampoo dispensing in hand- Picture Courtesy: keratase.com

Shampoo packaging is pivotal for extending the shelf life of shampoo. It can be better understood by looking into the fact that unpacked or poorly packed shampoo go bed in few months resulting in the separation of oily emulsifiers from that of water. And most importantly, it can have horrifying effects on your hair and scalp which sometimes lead to scalp infection.

On the other hand, shampoo packaging enables your shampoos a giant boost in their life span. It forms the protective barrier against chemicals ingression, pollution, and moisture. Consequently, they can last for 2-4 years without degrading the quality, viscosity, and fragrance of shampoo.

12.Troubleshoot The Common Errors Occur During Shampoo Packaging?

Shampoo packaging is meant to be done responsibly to reduce packaging errors and economical waste. Hence, we have pointed out the common issues which must be tackled rightly and on time:

No	Errors	Causes	Solutions	Pictures
1	Package leaking	There are two possible causes for it. First, the incorrect sealing or capping, and second, is the leak in package.	It can be solved by adjusting the capping device to cap bottles tightly. Also, you can use liquid test machine to test if the package is leaked.	Shampoo tube leaking shampoo- Picture Courtesy: us.gisou.com
2	Shampoo foaming	This is one of the major problems that occurs during shampoo packaging, and its reason is	To sort it out, you can alter the specification of filling nozzle from static to diving, and increase the fill time to let the top foam disappear	Shampoo foaming- Picture Courtesy: deldur.com
3	Overflow of shampoo	It may be due to uneven placement of shampoo filling machine, the low fill time, or disturbance in spacers's location	Make sure the machine is on even surface and increase the fill time to desirable level. Also, adjust the spacers on nozzle for correct fill level of bottles	Shampoo bottle with overflowing shampoo- Picture Courtesy: cultbeauty.co.uk
4	Dripping of nozzle	Dripping of nozzle happen when the seals of machine get damage or wear out	In such case, it is crucial to replace the filling seals as it will cause shampoo waste	Shampoo dripping from bottle- Picture Courtesy: herpackinglist.com

Conclusion

We are about to close this long FAQ Guide about Shampoo Packaging with an assertion, that shampoo packaging is an instrumental figure in defending your valuable shampoo against the hazards of environment as well as transportation. It is a means through which you can achieve your ultimate end of attaining profit by attracting, satisfying, and communicating consumers. So, don't delay the process of your shampoo packaging business success. And have a look to the Allpack's wide collection of innovative shampoo packaging machines!

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Honey Stick Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Honey Stick Machine: The Complete Buying Guide In 2024

Do you know honey is the only food made by insects that human beings eat? Raw honey packs lots of health benefits, thus there is a huge demand for honey. To captivate end-users, brands deploy different packaging styles- one being stick packs.

These honey stick packs are fabricated by an innovative and handy device called a honey stick machine. Numerous honey packaging employs this machine because of its streamlined honey packaging, cost-effectiveness, and compact design.

This blog is designed for users, who are keen on learning more about honey stick machines. Now relax and enjoy this informative post.

Add a header to begin generating the table of contents

1.What is Meany By Honey Stick Machine?

Honey Stick Machine- Picture Courtesy: Allpack

This equipment as the name suggests, is utilized for wrapping honey inside plastic or other kinds of film materials. Honey stick machine is a significant component of the packaging line and is essential in providing protection and helping secure the honey for shipment and transportation.

It encloses the honey by covering it with plastic polymer film or aluminum foil. It creates a narrow tube like a straw that has a higher length-to-width ratio. These honey sticks usually are best for on-the-go lifestyles as they have a one-time serving of honey.

2.What Kinds of Advantages Does Honey Stick Machine Bring to Production?

A honey stick machine is popular among packaging sectors because of its extreme protection-bestowing properties and its cost-effectiveness. It is not only employed in product sealing but also creates a striking product display.

Some benefits of these machines are discussed below for your knowledge:

High Flexibility

High Flexibility- Picture Courtesy: Pouch Packing machine

It is equipped with piston and other volumetric pumps that offer high flexibility and can accommodate all sundry products whether viscous or free-flow, pasty, and watery liquids. This is because pump fillers can process any type of liquid and with few adjustments, it can process solid and powdery items as well.

Meeting Changing Demand

Meeting Changing Demand- Picture Courtesy: Losan Pharma

In addition to flexibility, the honey stick machine can output numerous honey sticks, varying in length and design. Thus, this machine can fulfill not only present packaging needs but will process new future packaging needs as well. The machine is composed of accessible parts that allow for swift changeover and in turn, increase the versatility of equipment.

Fast Speed

Fast Speed- Picture Courtesy: Landpacking

This machine is equipped with high-tech controls that automate the honey packaging operation, lower output time, and aid in a quicker payback period, in contrast with manual filling. Fast speed and high efficiency allow brands to deliver more honey sticks to the market.

Easy Handling

Easy Handling- Picture Courtesy: Lascar Electronics

This machine provides better honey flow visibility and users can easily see packaging operation due to its modular construction, therefore, the operator easily monitor the progress of an operation. With HMI controls, they can easily program the honey stick packaging process.

Hygienic Design and Reduced Contamination

Hygienic Design- Picture Courtesy: jochamp

This machine is manufactured adhering to cGMP guidelines; hence it is high in demand in food and other industries due to its hygienic filling. With the aid of a swivel dosing system, the machine is quickly cleaned lowering cross-contamination.

3.In What Industrial Sectors Honey Stick Machine Utilized?

Honey stick machine is an essential component of various industrial units due to its affordable single-serve packaging that is favored among end-users. Its industrial applications are:

Food Industry

Use of Honey Stick Machine in Food Industry: Picture Courtesy: Dieline

This industry is one of the biggest consumers of the honey stick machine because it has high throughput while conserving floor space. In the food industry, this machine packs honey, salt, coffee, tea, peanut butter, sugar, dip, dressing, chili sauce, ketchup, and many more in the stick pack.

Dairy Industry

Use of Honey Stick Machine in Dairy Industry: Picture Courtesy: Dieline

In the dairy industry, the honey stick machine is renowned because of its better dosing precision and user-friendliness. This industry uses this machine for packaging butter, cheese, whipped cream, and ice cream.

Beverage Industry

Use of Honey Stick Machine in Beverage Industry: Picture Courtesy: Moon Juice

The demand for processed beverages and energy drinks is increasing in the modern world, hence the honey stick pack machine is increasingly employed in the beverage industry for packaging different energy drinks, juices, smoothies, and coffee drinks inside the stick pack.

Cosmetic Industry

Use of Honey Stick Machine in Cosmetic Industry: Picture Courtesy: Dieline

In the cosmetic industry, the honey stick machine is routinely employed because of its higher dose accuracy and lower packaging waste. Cosmetic brands use this machine for packaging makeup removers, shampoos, shaving gel, body wash, and sunscreens.

Nutraceutical Industry

Use of Honey Stick Machine in Nutraceutical Industry: Picture Courtesy: Blue Line Labels

This machine is a dedicated unit equipped with precise control for dosing nutraceutical supplements in single-serve stick packs that are easily carried out in bags and pockets. Honey stick machine dispenses sports supplements, probiotics, gut mix, workout formula, and energy shakes inside narrow stick packs.

Confectionary Industry

Use of Honey Stick Machine in Confectionery Industry: Picture Courtesy: Coconut Cloud

This machine uses minimal packaging film, resulting in lower operational costs, due to this it is a major part of the confectionary packaging. It is utilized for storing hot chocolate, liquid chewing gums, candies, gummies, etc.

4.What are the Basic Components of a Honey Stick Machine?

The honey stick machine is designed with different stick former, filler, and sealers. A detail of these parts is discussed below:

Parts of Honey Stick Machine

Motor	It is powered by electricity and transforms it into mechanical energy for running various parts, for instance, sealing bars, unwinding disks, and film roller. It is also called the powerhouse of the equipment.
Unwinding Disk	This part rotates to unwind the packaging film. By its rotation, the film goes to the film roller.
Honey Hopper	The bulk quantity of the honey is fed into a conical-shaped hopper present at the upper side of the honey stick machine. This funnel-shaped device stores a bulk volume of honey for its uninterrupted flow to filler systems.
Film Roller	There are different types of rollers, for example, nip roller that keep the firm under constant tension and are essential in preventing the spillage of film.
Forming Tube	It is a conical-shaped device present in the middle part of the honey stick machine. this part has a human collar that folds and shapes the packaging film into a stick-like pack.
Filling Station	This part dispenses the honey product gradually in the stick pack. It is equipped with pumps and pistons that aid in filling precise amounts of honey into packaging.
Piston Pump	It is a cylindrical device that moves to and fro to draw the honey from a hopper into filling nozzles.
Vertical Sealing Bar	These parts heat and seal the two edges of the film sideways. High temperature and pressure are employed for melting and fusing the two sides.
Horizontal Sealing Bar	These heated bars are employed for sealing the top and bottom sides of the packaging film. These parts have a similar mode of action as that of the vertical sealing bar except for their direction of working.
Cutter	It is a sharp blade present in the middle of the horizontal sealing bar. It is used for separating the two stick packs from each other.
HMI Touch Screen	It is an automated and intuitive touch screen that provides ease of customizing the packaging operation of the honey stick machine. This control panel has different programming options that are reset with one click of a finger.
Emergency Stop Button	In case of an electric emergency or fire hazard, this button is pressed to immediately stop the machine without waiting for the normal machine to shut down which takes time.
Caster Wheel	These are the wheels that not only offer mobility but also support the honey stick machine.

5.What Types of Honey Stick Machines Exist in the Market?

With innovation, manufacturers have produced different kinds of honey stick machines having different automation levels and design-build. The classification of honey stick machines is penned below:

Classification According to Automation

Semi-automatic Honey Stick Machine

Semi-automatic Honey Stick Machine

This type of honey stick machine adopts both automated and manual modes of operation. The operation starts with the manual loading of the film roll on the machine and ends with the manual removal of honey sticks from the machine.

The rest of the packaging from forming to filling stick packs is completely independent and carried out with the help of a machine PLC unit.

It has low productivity and is a significant component in small and medium-sized honey packaging lines.

Automatic Honey Stick Machine

Automatic Honey Stick Machine- Picture Courtesy: Autopack

This kind of honey stick machine is highly popular in massive productions due to its swift packaging and automation. It features multiple lanes and thus can output multiple honey sticks per minute.

The programming of the PLC unit is carried out by the user while the rest of the steps from loading to unloading is performed seamlessly by the machine. It is larger sized and requires more room for its setting.

Classification According to the Number of Lanes

Single Lane Honey Stick Machine

Single Lane Honey Stick Machine- Picture Courtesy: lenis machines inc.

This machine is designed with a single lane that forms and fills one honey stick in one cycle. Due to the presence of a single-lane, this machine is on the smaller end of the spectrum and thus is easily accommodated in productions with space constraints.

It has limited production capacity and is best for small-scale operations. With its quick change of parts, it can produce different-length honey stick packs.

Multi-lane Honey Stick Machine

Multi-lane Honey Stick Machine- Picture Courtesy: Allpack

It is designed with one or more lanes, consequently, outputting numerous honey sticks in one cycle. Some models of multi-lane honey stick pack machines have as many as 20 lanes with an output rate of 1600 honey sticks per minute.

These multiple lanes have synchronized forming, filling, and sealing of honey stick packs. It boosts the production rate of massive-sized packaging lines.

Classification According to Honey Stick Style

Standard Honey Stick Machine

Standard Honey Stick Machine- Picture Courtesy: openPR.com

As the name indicates, this type of honey stick machine creates normal honey sticks that have standard length, width, and design. This machine produces a 6-7 inch long stick pack with a width of ¼ inch.

Moreover, this type of honey stick machine is customized to create different styled seals, for instance, patterns, standard, embossed seals, etc.

Twin Honey Stick Machine

Twin Honey Stick Machine- Picture Courtesy: Aikpak

This machine consists of two product hoppers that fill honey and other products in two attached stick packs simultaneously. This machine forms a twin honey stick or fills complementary products with honey.

Filling two sticks at once increases the production efficiency of businesses, therefore, this machine is routinely found in bigger packaging lines.

Shaped Honey Stick Machine

Shaped Honey Stick Machine- Picture Courtesy: Aranow

For marketability and advertisement, a shaped honey stick machine is routinely employed in production. It goes beyond the standard straight honey sticks and creates unique honey sticks with styled seals to attract and captivate the end-users, especially children.

It is a playful approach to fabricating honey sticks consequently, bringing more profits for production, however, this machine requires higher investment than a standard honey stick machine.

Classification According to Motion

Intermittent-Motion Honey Stick Packs

Intermittent-Motion Honey Stick Packs- Picture Courtesy: IMA.it

It pauses between the cycles while honey sticks are being formed, filled, and sealed. It is also known as the stop-and-go machine. Therefore, the output capacity is slower than its continuous counterparts.

This process control offers high precision, versatility, and flexibility with easy changeover. Moreover, due to its compact configuration, it is more affordable than continuous-motion honey stick packs.

Continuous-Motion Honey Stick Packs

Continuous-Motion Honey Stick Packs- Picture Courtesy: jintian pack

It works constantly without stopping between the cycles. Its seamless and nonstop operation results in higher production efficiency and owing to this, the continuous-motion honey stick machine is highly sought-after in larger production.

It does not stop during filling, forming, and, sealing, hence can package numerous honey sticks in one go. However, this machine requires a higher initial investment.

6.What is the Working Principle of the Honey Stick Machine?

To streamline the working of a honey stick machine, every component is designated a specific role and is then carried out by components flawlessly for synchronized forming, filling, and sealing operation. Here are the working steps of the honey stick machine:

Packaging Film and Honey Loading

Packaging Film Loading- Picture Courtesy: lintegra.pl

Before starting the machine for honey packaging, first, the bulk quantity of honey is fed inside the product hopper found at the upper side of the machine. Secondly, a large food-grade material film roll is placed on the film holder. The film is wounded around the core called roll stock.

Film Unwinding and Printing

Film Unwinding - Picture Courtesy: DUO PLAST

At the start of the honey stick machine, the film began to unwind by the rotation of the unwinding disk and the motion of cross-sealing jaws present at the front side of the machine. After unwinding, the film is printed. This is the optional step carried out in some models of honey stick machines with the help of a printer or date-stamping device.

Slicing

Slicing

Slicing of Film- Picture Courtesy: Viking Masek

After printing, the nip rollers take the packaging film and exert uniform pressure on the latter to keep it under uniform tension which aids in the proper movement of the dancer’s arm. From the nip roller, the film is transported to the cutting section also known as the slitter assembly.

Here the large film is cut into smaller pieces depending on the number of lanes in the honey stick machine. The cutting knives in this section shred the film while it is moving through the cutting section.

Honey Stick Formation

Formation of Honey Stickpack- Picture Courtesy: Jochamp

After the cutting step, the film strips are moved to the separate forming tube, one film strip for each lane. As the film is passed over the forming tube collar, it is doubled around the conical forming section.

Afterwards, the film is transformed into a stick pack as two sides of the film overlap and are sealed with each other.

Filling and Sealing

Filling and Sealing- Picture Courtesy: MSJ Packaging

The vertical sealing bar seals the vertical side of the film while the horizontal sealing bar fuses the edges of the top end of one stick pack and the bottom edge of the other stick pack.

When sealing jaws are closed, the honey from the hopper flows into the volumetric or net-weigh filler and then is dispensed inside the stick packs via pumps or valves.

Discharge

Discharge of Honey Stick – Picture courtesy: Jochamp

Upon complete fill, cutting blades come forward and cut the top end of one stick pack and the bottom seal of the other stick pack, and the finished honey sticks fall in the outfeed chute.

7.What are the Different Types of Seals Created by Honey Stick Machine?

The honey stick machine is adjusted to create different types of seals. These seals are formed by various mechanisms. The detail of the seals is discussed below:

Types of Seals According to Working Mechanism

Fin Seal

Fin Seal-Picture Courtesy: Greener Corporation

It is also called a fold-over seal and is formed by joining the two interior sides of the seal and then the seal on the back is formed. It is also called T-seal.

Lap Seal

Lap Seal- Picture Courtesy: nVenia

Its other name is an overlapped seam. It is created by sealing the outer side of one film onto the inner side of another film. There are two types of lap seals- standard lap seal and reverse lap seal.

Types of Seals According to Sides

3-Side Seal

3-Side Seal-Picture Courtesy: Design Bundles

It is created by sealing three sides of a stick pack and keeping one side open. The front and back pieces of film are sealed at 3 edges and the bottom film is folded.

4-Side Seal

4-Side Seal- Picture Courtesy: Stream Peak

This type of seal is formed by sealing the edges of film at all four edges; front, back, left, and right side.

Types of Seal According to Pattern

Round Seal

Round Seal- Picture Courtesy: ePAC Flexible Packaging

Sometimes honey stick machine is customized to seal the edges of the stick pack with a curved circular seal instead of a regular rectangular seal. This seal is usually present at the top side of the stick pack and sometimes both the top and bottom of honey stick packs have round seals.

Contour Seal

Contour Seal- Picture Courtesy: Aranow

In addition to a round seal, the sealing jaws can be modified in a honey stick machine to make a complex design seal that goes beyond the normal rectangular seal. This type of seal is present in shaped stick packs.

Tear-Notch Seal

Tear-Notch Seal-Picture Courtesy: Reform Packaging

This type of seal has perforations along its length or has a small pre-cut portion that allows users to easily tear the stick packs without requiring scissors.

8.How do Honey Stick and Honey Sachet Machines Differ From Each other?

These machines have similar functions of packing single-serve honey, however; there are some significant differences between honey stick and honey sachet machines such as:

Honey Stick Machine	Honey Sachet Machine
This type of machine is utilized to generate stick packs that are tube-like with high length and lower width.	Honey sachet machines create flat-lay sachets having rectangular and square shapes.
This machine is ideal for processing free-flowing materials, for instance, grains, powders, and thinner liquids.	It is ideal for all kinds of materials including viscous creams and pastes.
This machine usually seals the stick packs at the top, bottom, and backside.	These machines seal the sachets at 3 or 4 edges.
The honey stick machine is less pricey than the honey sachet machine.	It has more advanced specifications; therefore, is more expensive.
It usually heats seal PET or LPDE films.	It uses different methods for sealing the sachet, such as heat, cold, and adhesive sealing.
It is usually employed in the food and beverage industry.	This machine is found in all and sundry industries, for instance, pharmaceutical food, household, personal care, etc.

9.What is the Maintenance Schedule for the Honey Stick Machine?

Maintaining a honey stick machine is correlated with long and healthy operational time. So, below is the maintenance schedule of the honey stick machine:

Maintenance of Honey Stick Machine- Picture Courtesy: Spack Machine

Daily Maintenance	First, wipe out and thoroughly clean the surfaces to remove the honey buildup or spillage. Examine and wash the interior of filling systems and hoppers. Examine the electrical wiring and fix any loose connections.
Weekly Maintenance	Check and ensure the correct working order of safety switches, interlocks, and alarms. Wash and clean the photoelectric registration sensor to ascertain the correct film mark. Check for loose nuts and screws and tighten them when required. Check belts for wear and tear in film belts and tighten them to maintain proper tension.
Monthly Maintenance	Inspect for defective seals and gaskets and replace them if needed. Recalibrate machine fillers to ensure precise loading. Check the the working order of pneumatic components and repair them is leakage.
Quarterly Maintenance	Examine thoroughly the machine's electric system and replace faulty switches and wires. Oil machine ball bearings and servo-drives. Examine the working performance of the heated sealer and temperature regulators.
Yearly Maintenance	Conduct a full and detailed examination of the machine including mechanical, electric, and computational parts. Replace or repair old and defective parts. Perform yearly updates of honey stick machine software.

10.Are there Any Safety Tips for Operating a Honey Stick Machine?

Safety Tips for Honey Stick Machine- Picture Courtesy: jochamp

Yes, operating a honey stick machine is like any other machine, requiring great care and caution to avoid operator injury and the hazard of fire and electricity. Some important safety tips for operating a honey stick machine are:

Safety always comes first, therefore, before operating a honey stick machine wear personal protective equipment, for instance, safety goggles, gloves, and overalls to protect yourself in case of chemical spillage.

Secondly, properly install and operate the honey stick machine as recommended by the machine manual. Ensure consistent temperature and pressure to prevent equipment malfunctioning and overheating of the machine.

Do not come in contact with the machine while it is running, as there is a risk of static charge that could cause an electric shock. Also, ensure proper grounding of the machine.

Use a safety guard in front of the machine to avoid accidental machine access as mobile parts and hot sealer could lead to burning and injury.

Additionally, always properly turn off the machine while maintaining and cleaning to prevent static shock.

11.What are the Principal Problems and their Troubleshooting in Honey Stick Machine?

Sometimes unanticipated problems arise in the honey stick machine that could lead to deferred downtimes and huge loss of money. However, you can easily troubleshoot these unexpected issues by following some tips such as:

Cause

Solution

Image

Leakage in Stick Pack Seal

Poor and uneven sealing pressure

Improper temperature during stick pack sealing

Damaged and old sealer bars

Adjust the sealing pressure

Input correct temperature settings as per manufacturer recommendations

Replace the old sealer bars

Leakage in Stick Pack Seal- Picture Courtesy: CNC Products

Film Get Wrinkled and Torn During Operation

Poor film tension

Damaged and old film rollers

Incompatible film thickness

Adjust the film tension to avoid wrinkling and tearing

Change the film rollers

Use the right film thickness

Film Get Wrinkled and Torn During Operation-Picture Courtesy: TAPPI.org

Jamming or Blockage of Film

Out of order of sensors

Blockage in the film path

Misalignment of rollers

Clean the sensor if needed then replace it

Clear the blockage in

the film path

Realign the rollers

Jamming or Blockage of Film- Picture Courtesy: Thomas.net

Overheating of Machine

Inadequate ventilation

Defective or worn-out motor

Unclean or bunged air filters

Fix the ventilation of the machine by installing a fan or by improving the compressed air system

Repair or replace the motor

Thoroughly clean the air filter to get rid of debris.

Overheating of Machine- Picture Courtesy: Makwell

Inconsistent Fill

Incorrect calibration of pump filler

Presence of air bubbles in honey

Defective seals of nozzles and filling hose

Recalibrate the pump filler

Remove air bubbles in honey by degassing

Change the damaged seals

Inconsistent Fill

Contamination in Filled Honey

Poor filtration of raw honey

Unclean machine surfaces

Implement filtration systems to remove impurities from honey

Wipe and sanitize the exterior and interior of the machine

Contamination in Filled Honey

12.What are Major Consideration Points to Ponder Before Buying a Honey Stick Machine?

The old saying that time is money is important every day, especially in the manufacturing unit. Investing in an ideal honey stick pack results in faster processing and a higher return on investment.

Some prime things that should be taken into account before buying:

Consider Expected Output

Processing Capacity of Honey Stick Machine- Picture Courtesy: South Valley Packaging

Before buying, first, calculate how many batches will you process per shift. Also, determine the processing volume of each batch.

Both these estimates will give you an idea about the size, mixing cycle, and speed of your potential honey stick machine.

List Reliable Manufacturers

Listing Reputable Manufacturers

Afterwards, list suitable manufacturers that are dealing in your required honey stick packs. For this look up websites of different vendors, search for their customer reviews, and select those with huge listings of positive recommendations talking about high-quality timely services of vendors.

Size and Material Compatibility

Size and Material Compatibility- Picture Courtesy: Fodapack

Plan for potential sizes and packaging materials of honey stick packs. It is crucial because different models of honey stick machines have their specific processing stick pack sizes and packaging materials.

Compare Features of Different Equipment

Compare Features of Different Equipment- Picture Courtesy: mespack

When in the market, compare the specifications of different positive-looking honey stick machines. Look for their design, manufacturing materials, ease of machine accessibility, and convenient control panel that would boost your production after investment. After comparing, select the machine that ticks many boxes on your list.

Conclusion

Yummy honey is a favourite among grownups and kids, so to cater for its high demand, brands prefer to install a honey stick machine in their production plants. This machine packs a single serving of honey- suitable for an on-the-go lifestyle- in tubular-shaped stick packs. High production efficiency, affordability, accuracy, precision, and flexibility are some plus points among its long list of benefits. Different models of honey stick machines are available based on automation, motion, and packaging style. To know more about this machine, immediately contact our Allpack customer care. Happy Shopping!!

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Film Wrapping Equipment: The Complete FAQ Guide In 2024

Honey Packing Machine

Film Wrapping Equipment: The Complete FAQ Guide In 2024

Film Food Wrapping Equipment - Picture Courtesy: Packaging Machine

Do you know about a film wrapping equipment? Are you interested in buying a film wrapping machine? Do your production processes require a film wrapping machine? Are you confused in buying the right type of film wrapping machine for your process? This platform where you will get all your queries solved. This FAQ guide will help you in know about what is a film wrapping equipment and how does it work. This guide is for your assistance so take the most of it.

Add a header to begin generating the table of contents

1.What Is Film Wrapping Equipment?

Automatic Film Food Wrapping Equipment- Picture Courtesy: Packaging Machine

A film wrapping equipment is a modern type of wrapping equipment that is used for packaging purpose to maintain quality of product and avoid contamination. Large number of industries whether in small scale or large scale are using different types of film wrapping equipment to make their product look presentable and to ensure product freshness for longer period of time. It usually prevents the entrance to moisture, humidity dust and microbes that can cause spoilage and wastage.

2.What Are The Industrial Applications Of A Film Wrapping Equipment?

Film wrapping equipment is nowadays globally used in many types of process and packaging industries. Various types of product irrespective of their shape can easily be wrapped using a film wrapping equipment. Some of the industries that use film wrapping equipment in their packaging processes are

Food Industry

Automatic Film Wrapping Equipment

Food industry mostly consumes film wrapping equipment to pack different types of food product as they can easily get contaminated if any of the environmental factors enter it. Food products like fruits, vegetables, meat, cookies, bakery products and others are packaged using a film wrapping equipment.

Beverage Industry

Film Wrap For Packaging- Picture Courtesy: Packaging GURUji

Some of the juice, water and other of the beverages industry products that are filled in sizes of bottles, cans and jars are finally film wrapped using a film wrapping equipment. These products can be secured for a longer period while they are travelled around the globe.

Electronics Industry

Electronics Product Film Wrap - Picture Courtesy: Rocket Industrial

In electronics industry, many parts and components can easily get affected once they get in contact with moisture or humidity. To counter this problem while they are travelled globally, film wrapping equipment is used to pack them in a highly precise and efficient manner.

Pharmaceutical Industry

Pharmaceutical Wrap - Picture Courtesy: ME Shrink-wrap

Pharmaceutical also uses film wrapping equipment to secure the quality and chemical composition of medicines. The wrapping ensures that products remain tamper free and strong seal is provided to these products.

Cosmetics Industry

Film Wrap Plastic - Picture Courtesy: The Stadel

Chemical and cosmetics industry also use film wrapping equipment for packaging of seeds, creams, bottles and other products so that their quality remains the same for a longer period.

3.What Are Benefits We Can Get From A Film Wrapping Equipment?

Some of the benefits of a film wrapping equipment are

Protection

Plastic Film Wrap - Picture Courtesy: Thong Guan

The most important benefit of a film wrapping equipment is that is provides complete protection to the products that are wrapped using it. Any type of microbial or environmental impact can be blocked for a longer period and products can reached their destination safely.

Shelf Life

Role Of Packaging - Picture Courtesy: Printon Pack

Products that are film wrapped have greater shelf life as compare to those which are transported openly. The external elements are prevented by the tight seal of film wrap and products freshness remains the same with extending its shelf life.

Productivity

Productivity

Either it’s a manual or automatic film wrapping equipment; both of them are highly versatile that thousands of products can be wrapped in a fraction of time. The wrapping process is operated at a very high speed that any manufacturer can be benefited by a film wrapping equipment to increase its productivity.

Quality Packaging

Film Wrapping Machine- Picture Courtesy: Packaging Machine

One of the most unique advantages of a film wrapping equipment is that it shows consistency in its packaging process and results in fine quality products. The process remains synchronous and high standards of quality are ensured through the wrapping process that directly attracts the customer and increases market demand.

4.What Are The Working Principle Steps Of A Film Wrapping Equipment?

Cling Film Wrapping Machine

A film wrapping equipment works in a highly precise and efficient manner. The steps involved in the wrapping process of a film wrapping equipment are

Initially, the product is fed into the system either manually or automatically. For automated film wrapping equipment, the products are placed on conveyor so that it can enter the system.

The wrapping film is placed on the film roller on the same time so that once the product reaches the wrapping area it can easily be dispensed off.

Once the product reaches the wrapping area of system, the sensors detects it movement and holds it for properly wrapping. Film is than applied onto its surface both vertically and horizontally so each of the area can be covered properly.

For some of the products sealing process is also done in the heat tunnel or by manual heat guns so that the film can be placed uniformly on products.

Finally, the cutting of film is done by sharp blades and the products are taken out of the system. Conveyors in the automatic film wrapping equipment are used to perform this task.

5.What Are The Main Components Of A Film Wrapping Equipment?

Film Wrapping Machine- Picture Courtesy: Packaging Machine

A film wrapping equipment is highly precise and accurate equipment for applying film on products. Each of its components performs a special task. The components are

Film Conveying System

In a film wrapping equipment, film rollers in film conveying systems that holds the film that has to be dispensed. The film roll is uniformly dispensed from this conveying system that avoid any type of burr or irregular sealing.

Film Dispenser

This is the part in which the wrapping film is loaded. The dispenser holds the film and makes possible and continuous supply of film throughout the wrapping process. The tension is film is created here so that no extra or less amount of film is applied.

Wrapping Platform

A film wrapping equipment has a unique platform where the wrapping process is done. It can be easily seen in manual film wrapping equipment whereas in an automatic one the platform is inside the tunnel or room for perfect placement and film on each surfaces of the product.

Heating Plate

Hot plate or heating plates are mostly found in manual film wrapping machines where the final wrapped product is placed on this plate so that the film can be gripped properly due to heating. It keeps the material when travelled for longer distances.

Human Machine Interface (HMI)

All the machines operational parameters can be easily monitored and set through this human machine interface. From conveyor speed to film wrapping dispensing duration, each of the machine’s operation can be controlled by the operator using this HMI.

Buttons

Both emergency and reset buttons have their own individual operation. A reset button is used to offset the system in case of any problem or troubleshooting whereas the emergency button is used to stop the system if any unwanted scenario is scene.

6.What Are The Common Types Of Film Wrapping Equipment Available Globally?

Some of the common types of film wrapping equipment according to its automation are as following

Manual Film Wrapping Equipment

A manual film wrapping equipment is most commonly used in small scale industries where the production requirements are marginally low. This type of equipment requires complete human involvement in each of its operational step and is low in cost.

Working Principle Of Manual Film Wrapping Equipment

The product is carried by the operator to the system and placed on wrapping platform.
The wrapping film is then placed on the product by the operator that is placed on the dispenser roller.
Once all the sides of product are wrapped properly the edges of it are sealed wither by hot iron rods or in heat tunnel.
Finally, the product is placed on the hot plate for properly sealing and then taken out of the equipment to check its quality. The products are then moved towards transportation.

Semi-Automatic Film Wrapping Equipment

The other type of a film wrapping equipment is a semi-automatic one. In this type of machine both manual and automatic involvement is present and is flexible for production setups that are medium in size.

Working Principle Of Semi-Automatic Film Wrapping Equipment

The operator initially places the film roll on the roller that is to be dispensed in the system. The products are placed on the conveyor so that they can be smoothly entered into the system.
Once the product reached the wrapping station, the wrapping film is then dispensed on it in a way that all of its areas are covered properly.
As the wrapping process gets complete the products are taken out of the station and the operator is responsible to cut all of its excess film to make it look presentable.
Sealing is also done of the cutting surface using hot plates to make it tight and contamination free.
Finally, the products are taken out of the equipment to check its quality. The products are then moved towards transportation.

Automatic Film Wrapping Equipment

Industries or manufacturers that have high amount of film wrapping process and requires thousands of wrapped products in a day prefer using a fully automatic film wrapping equipment. A fully automatic film wrapping equipment works in a highly precise and efficient manner to meet the high production with pure quality.

Working Principle Of Automatic Film Wrapping Equipment

The operator initially places the film roll on the roller that is to be dispensed in the system. The products are placed on the conveyor so that they can be smoothly entered into the system.
Once the product reached the wrapping station, the sensors get activated and wrapping film is then dispensed on its surfaces in a way that all of its areas are covered properly.
As the wrapping process gets complete the products move towards the cutting process where all of its excess film is cut to make it look presentable.
Sealing is done in the next process in heat tanks so that the film gets tight and makes the product contamination free.
Finally, the products are taken out of the equipment via conveying system and its quality is checked. 99% of the products are identical in their appearance and are then moved globally.

7.What Type Of Films Are Wrapped Using Film Wrapping Equipment?

There are numerous types of films available in the global market but are you familiar that which type of the film can be used by a film wrapping equipment. Let’s see some of the common types of wrapping films that meet the requirement of a film wrapping machine

PVC

PVC

PVC is the commonly used film wrap material while using a film wrapping equipment. It is found in abundant quantity and can easily be shaped in any irregularity depending upon the shape of product. Most of the food, electronics and other products are wrapped using a PVC film.

Polyethylene

Polyethylene Film Wrap - Picture Courtesy: Shorr Packaging

When it comes to strength wrapping with greater durability, polyethylene material is the most suitable one to be wrapped. Many of the industrial products are wrapped using a film wrapping equipment just because of this reason.

Polyolefin

Polyolefin Film Wrap - Picture Courtesy: Fakoory

Polyolefin is commonly used on products that are to be displayed in open spaces and require greater presentation looks. The material has high result of clarity and this is why it is used for wrapping of food and beverage products that are to be displayed in different locations to attract customers.

Biodegradable

Compostable Film Wrap - Picture Courtesy: Eco Green Living

In the current conditions where environment protection has become a greater concern for each manufacturing process, film wrapping equipment also can wrap using a biodegradable material to make the product environment friendly. It cannot cause harmful radiations and can be recycled when required.

8.What Are The Differences Between A Shrink-Wrapping Machine And A Film Wrapping Equipment?

Some of the differences of a shrink-wrapping machine and a film wrapping equipment are

Purpose

A shrink-wrapping machine is used for packaging using a shrink or stretched film mostly made up of plastic material. The film shrinks on the product and forms an airtight packaging so that any type of microbes can be blocked. Machine is used for both small and large size products including pallets and bundles.

Whereas a film wrapping equipment has a simple design structure and accompanies small products that can be easily transported from one place to another. The equipment uses thin type of film that is wrapped over the material and then its edges are heated to provide an airtight sealing.

Stretching Limit

A shrink-wrapping machine has a unique type of feature that it stretches the film to its maximum limit and then applied on the product.

On the other hand, a film wrapping equipment simply implies the film without any stretching or shrinking. The maximum material is applied on products so that each of its side remains secure for longer period.

Sealing Mechanism

In a shrink-wrapping machine a proper sealer mechanism in incorporated with the machine and performs directly to provide sealing to the applied film.

A film wrapping equipment specifically does not use any sealing mechanism. It mostly has a hot plate or heating plate in it with whom the sealing of film edges is done.

9.What Are The Auxiliary Machines Associated With A Film Wrapping Equipment In A Processing Line?

Film wrapping equipment has a wide application in packaging and processing industries. It is used along with other auxiliary machines like

Labeling Machine

Film Labeling Machine - Picture Courtesy: SR Packaging

Most of the film wrapping equipment are directly associated with labeling machines. This is due to the implementation of labels that carries products, brands and manufacturers details in it. Customers can easily get aware of all product related information through these printed labels.

Coding Machine

Code Printer For Film - Picture Courtesy: AROJET

Other type of auxiliary machines is a coding machine. Products that are wrapped using a film wrapping equipment are transported and supplied globally. The complete information regarding the product and its origin is printed on products in terms of a bar code or QR code using this coding machine.

Carton Sealer Machine

Once the products are completely wrapped by films and made airtight, they are then packed in different sizes of cartons. These cartons carry large number of products and makes sure that he product reaches its destination safely. For this a carton sealer machine is used that packs and seals the carton in an efficient manner.

10.How Different Types Of Films Are Processed In A Single Film Wrapping Equipment?

Film wrapping equipment is a highly versatile and unique type of wrapping machine that can easily process different types of films in a single device. It can adjust these films by having a domain to add film roller of any size and shape. We can replace these film rollers to ensure proper dispensing of film during the wrapping process.

No matter what thickness of film is, the roller dimension can adjust any of these. Secondly, the changeover process also takes no time. Within seconds the process films and pistons can be changed and we just need to switch the program of specific product through the HMI.

11.What Are The Common Factors To Be Considered Before Buying Film Wrapping Equipment?

Are you interested in buying in film wrapping equipment and confused in selecting the best one? Following are some important factors that should be considered before buying a film wrapping equipment.

Productivity

Productivity

Film wrapping equipment that have higher productivity are best to be considered. The most important thing before buying a film wrapping equipment is that will it be suitable for required productions setup or not. One should consider this factor with complete forecast and market demand.

Film Type

Film Types And Sizes

After productivity the most important factor to be considered is that the film wrapping equipment is suitable to what type of film materials. The manufacturers should consider the best equipment that can accommodate the desired film materials. Some machines that are not suitable to different type of films can be just a loss of money.

Automation Level

Automation

The automation level of a machine should also be considered before buying a film wrapping equipment. It is also an important factor that what type of automation level weathers its manual, semi-automatic or automatic should be considered and this completely depends upon the productivity and available manpower within the organization.

Brand Warranty

Warranty

Another important factor to be considered is brand warranty. Manufacturers with more brand warranty duration and customer support service are best ones to be selected. One should not consider any local brand that does not gives warranty or after cell services. Brand or manufacturers with greater market coverage are the most reliable one.

Maintenance And Service

Maintenance, Repair And Service

Lastly, machine maintenance and operation services are also one of the things that should be considered. Machines with greater maintenance can cause more trouble shooting and loss. Ideal machines with less trouble shooting and maintenance are the best one to be chosen.

Conclusion

Are you now completely familiar with a film wrapping equipment? Have you got that how a film wrapping equipment operates and what are its types? If there is still confusion in your mind regarding a film wrapping equipment and want to get more information, and then feel free to contact us. Our customer representative service operates 24/7 and is always available to reply your queries. Get the best film wrapping equipment for your process and make a presentable product using it.

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Film Wrapping Equipment: The Complete FAQ Guide In 2024 Read More »

Sachet Packing Machine: The Complete Buying Guide in 2024

Honey Packing Machine

Sachet Packing Machine: The Complete Buying Guide in 2024

Single-serving of products is acquring traction among end-users, hence to meet this rising demand, sachet packing machine is employed in businesses. It is used for dosing single-serve of granular, powdery, pellet, pasty, free-flowing liquids inside the sachet.

It is an efficient solution that fulfill growing demand because of its high production capacity. Nowadays, sachet packing machine is seen in every industry. Its little to no downtime brings high sale margin to industries.

Are you in quest for an ideal sachet packing machine and are wondering what kind of sachet packing machine will be best for your business? Then you have landed in right place. In this blog we will guide you in your selection process.

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1.How Can You Define A Sachet Packing Machine?

Sachet Packing Machine-Picture Courtesy: Mentpack

A sachet packing machine is an equipment that encloses a one-time serve of powder, pellets, creams, granules, pastes, semi-fluids, and other solid and liquid products is a sachet. The sachet is manufactured using plastic, aluminum foil, cloth, non-woven fibers, and paper.

This machine is employed for packing both in food and non-food items. It is used to create sachet and fill small quantities of products in rectangular or square shaped sachets. These sachets are extremely popular among end-users because of their affordability and portability that are compatible with on-the-go routine.

Due to its increased efficiency and fast packaging, sachet packing machine is routinely seen in pharmaceutical, nutraceutical, food, cosmetic, and many more industries.

2.Why Sachet Packing Machine is Widely Employed in Businesses?

Although this machine has a compact construction, it has tons of benefits that allow manufacturers to earn huge profits, due to this it is a significant part of packaging businesses. Some of the important benefits of this handy unit are:

Cost-effectiveness

Cost-effectiveness

A sachet packing machine is a cost-effective solution because of its compact structure that in turn decreases its price cost. Furthermore, sachet packing machine uses minimal packaging material and generate lower wastes. This saves pricey packaging film, consequently, lowering the need to purchase and saving money.

Boost in Production Capacity

Boost in Production Capacity- Picture Courtesy: Packaging of the World

In contrast with manual filling and packaging, the sachet packing machine is a proficient solution furnished with automated controls and high-tech gadgets that play a pivotal role in boosting production capacity and aid in timely packaging. This feature allows these machines to meet the throughput in large enterprises.

Flexibility in Product Handling

Flexibility in Product Handling

Sachet packaging is one of the most operated units in the production lines, due to its high adaptability. Because of customizable filling devices, it can fill every kind of product belonging to a wide range of spectrum. It is considered a flexible unit, because it is tailored with different kinds of filler, for instance, auger, net-weigh, pump, and piston fillers.

Consistent Packaging

Consistent Packaging

Real-time monitoring sensors and electronic controls measure the filling volume during product packaging, consequently, achieving accuracy and consistency in product dosing. aids in achieving accuracy and consistency in every batch. Moreover, PLC controls and computerized fillers decrease the error rate in filling, in turn attaining batch-to-batch consistency.

Versatility for Present and Future Needs

Versatility for Present and Future Needs- Picture Courtesy: Dieline

One of the prime advantages of a sachet packing machine is its versatility. It can process packaging films belonging to a wide range of the spectrum, for instance, PP, LPDE, aluminium, and paper, to name a few. It can be tailored to output a vast array of sachet, for example, 3 side seal sachet, central seal sachet, four-side seal sachet, etc.

3.What are the Industrial Applications of a Sachet Packing Machine?

Because of partiality for sachet, the demand for a sachet packing machine is characteristically high in every industrial sector. This machine offers a boost in productivity and, therefore is well-liked by brands belonging to the following industries:

Food Industry

Use of Sachet Packing Machine in Food Industry- World Band Design Society

This industry exercises a bigger number of the sachets packing machine. Its flexibility makes it an attractive choice for food brands. Also, the convenience of single-serve sachets has led to the high use of a sachet packing machine in the food sectors for packing dressings, ketchup, sauces, sugar, salt, sweeteners, mayonnaise, oils, pastes, spices, seasoning, herbs, creams, etc., in the sachet.

Beverage Industry

Use of Sachet Packing Machine in Beverage Industry- Picture Courtesy: XMiles

Sachet packing is widely favoured in the beverage industry for filling instant juice powders, energy drinks, coffee, squash, etc in the single-use sachet. Its automation has led to its increased usage in the beverage industry.

Pharmaceutical and Nutraceutical Industry

Use of Sachet Packing Machine in Pharmaceutical and Nutraceutical Industry- Picture Courtesy: Amcor

Because of the safe, contamination-free and hygienic dosing of a sachet packing machine, it is a great addition to the pharmaceutical and nutraceutical industry. The Pharma sector employs this machine for the packing of pharmaceutical powders, granules, emulsions, syrups, vitamin supplements, probiotics, prebiotics, and many more in the sachets.

Cosmetic Industry

Use of Sachet Packing Machine in Cosmetic Industry-Picture Courtesy: Cosmetic Design Europe

The rise of consumerism has directed the use of a sachet packing machine in the cosmetic industry. It is employed for filling sunscreen, liquid foundation, face creams, lotions, gels, dyes, etc, in the one-use sachet. The utility of the sachet packing machine in the cosmetic industry is because of its extreme astronomical accuracy and meticulousness.

Household Industry

Use of Sachet Packing Machine in Household Industry- Picture Courtesy: BNB Supplies

In the household industry, a sachet packing machine is utilized for packaging one-time servings of detergents, liquid dishwashers, stain removers, cleaning agents, bleach, etc. This machine has prominence in the household industry because of its swift packaging and reduced footprint.

Hospitability Industry

Use of Sachet Packing Machine in Hospitability Industry- Picture Courtesy: Behance

With the surge in the hospitability business, this machine is increasingly employed in these businesses for dosing of single-serve amenities for instance, shampoo, liquid soap, body wash, sanitiser, shower gel, hair conditioners, and lotion in the individual sachets.

4.What are the Technical Parts of the Sachet Packing Machine?

Knowledge about technical parts present in the sachet packing machine aids in quick changeover and machine diagnosis in case of failure. Therefore, to increase your information, here is a detail about important sachet packing machine parts.

Parts of Sachet Packing Machine

Motor	It is the part that powers other machine parts and aids in their right working order. The movement of the film and film roller, dancer arm, and sealing units occurs because of the energy supplied by the motor.
Film Unwinding Disk	This part rotates to unfurl the packaging film.
Film Roller	There are different types of rollers, for example, nip roller that keep the firm under constant tension and are essential in preventing the spillage of film. It allows the right film alignment and is also used for tracking the film.
Forming Tube	It is the main part of the sachet packing machine that is responsible for folding packaging film and then fashioning it to fabricate the sachet.
Filling Station	The filling station has filling nozzles and filling devices, for instance, a pump, auger, and volumetric piston for filling the sachet with powders.
Vertical Bar	These parts heat and seal the two edges of the film sideways. High temperature and pressure are employed for melting and fusing the two sides.
Horizontal Sealing Bar	Horizontal sealing bars are responsible for sealing the horizontal edges of the sachet, as the name suggests.
Cutting Blade	The function of the cutting knives is to separate two adjoining sachets from each other. It cuts the edges of the sachets.
Hopper	It is a conical or rectangular-shaped device typically present at the top of the sachet packing machine. It stores bulk quantities of food and non-food products for continuous packaging. Its function is to supply the feed to the filling system.
Caster Wheel	These parts are present at the bottom of the instrument and help in its balance and mobility, the latter is achieved by rotation of wheels.
HMI Touch Screen	It is an intelligent touch screen that aids the operators to quickly program and change over the machine. It also allows the operator to check the progress of the operation. Moreover, the HMI component aids in smart diagnosis and troubleshooting.
Emergency Stop Button	It is the red colored button and in case of machine failure, it allows the workforce to stop the machine without waiting for routine stoppage that takes time. It is a safety feature that prevents accident risks.
Piston Pump	It is a cylindrical device that moves to and fro to draw the product from a hopper into filling nozzles.

5.What are the Types of a Sachet Packing Machine?

There are diverse types of a sachet packing machines in the market, differing in size, packaging motion, and filling devices. These kinds are discussed in detail below:

Classification Based on Size

Small Desktop Sachet Packing Machine

Small Desktop Sachet Packing Machine- Picture Courtesy: Xiamen Link Machinery Technology Co. Ltd

It is a small compact machine, mostly found in small and medium-scale enterprises. Based on functionality, it comes between simple hand sachet filling and large industrial units. It is an affordable unit, beneficial for manufacturers entering the packaging business.

Since the loading of products and unloading of the sachet are executed by the operator while fabricating and packaging the sachet is automated; hence this machine allows industries to boost their packaging volume without the heavy investment needed for large industrial sachet packing machines.

Large Industrial Sachet Packing Machine

Large Industrial Sachet Packing Machine- Picture Courtesy: Gleovfs

It is a large-scale packing machine used in giant food, beverage, and other industries. It is equipped with a vast array of computerized parts that contribute to precise and accurate product filling. The biggest industries with high-out needs favour this type of sachet packing machine due to its quick processing.

It is equipped with easy-to-use features, safety gadgets, alarms, sensors, and, PLC controls that completely automatesachet packing.

Classification Based on Filling Mechanism

Auger Sachet Packing Machine

Auger Sachet Packing Machine

This machine is frequently utilized to fill dry powders and granules inside the individual sachet. It is a closed system that reduces product contamination. With the rotation of auger screws, the powdery product from the hopper slowly passes through auger plates into the sachet.

It is a volumetric sachet packing machine that loads a precise volume of product in one cycle.

Piston Sachet Packing Machine

Piston Sachet Packing Machine

It is mostly utilized for packing semi-solid, free-flowing, and pasty liquids inside the sachet. The filling device in this equipment is comprised of a hopper and piston cylinder that aids in fluidity of products. The forward and backward motion of the piston in the cylindrical devices forces the products from the hopper into sachets.

Pump Sachet Packing Machine

Pump Sachet Packing Machine- Picture Courtesy: Western Packing

This machine is used for volumetric dosing of all kinds of liquids including particulate and chunky products in the sachet. The rotation of pumps, such as gear, cavity, and lobe exert the force on the products and then dispense them inside the newly made sachet. It is more affordable than a piston sachet machine.

Net-weigh Sachet Packing Machine

Net-weigh Sachet Packing Machine- Picture Courtesy: Glopak

These are the machines that fill the granular, liquid, and irregular-shaped items inside the sachet by accurately measuring the weight of products instead of their volume. This machine uses a sensitive load cell to dispense the pre-estimated weight of the product into the sachet.

It is mostly for filling pharmaceuticals and other expensive items that cannot afford to even a smaller difference in their fill weight.

Classification Based on Motion

Intermittent-Motion Sachet Packing Machine

Intermittent-Motion Sachet Packing Machine- Picture Courtesy: Marchesini Group

It has limited processivity as the machine pauses during the forming, filling, and sealing of the sachet. It is best for medium-scale ventures, where packaging speed is not as perilous. Intermittent-motion sachet packing machine has discontinuous cycles as the machine stops during packaging operations. It has slight variations in filling because of its intermittent filling.

Continuous-Motion Sachet Packing Machine

Continuous-Motion Sachet Packing Machine- Picture Courtesy: TurPack

This machine is employed in large businesses that have rapid and massive packaging flow because of its continuous packaging. The machine operates without pausing for filling, forming, and sealing operations.

It has a more precise filling rate. Furthermore, it has a complicated design configuration.

6.What are the Working Steps of Sachet Packing Machine?

The sachet packing machine has an intricate yet meticulous working type. It has the same working principle as that of the vertical form, fill, and seal machine. The working steps are penned below for your understanding:

Product and Packaging Film Feed

Product and Packaging Film Feed- Picture Courtesy: C-P Flexible Packaging

At the start, the bulk quantity of product is fed inside the hopper located at the top side of the equipment while the packaging film for forming the sachet is placed on the large film roll.

Sachet Formation

Sachet Formation

The film unwinds via an unwinding disk and is guided over the roller that tracks the film and keeps it aligned. The Film reaches the conical forming tube after moving over the roller. The forming collar part of the forming tube aids in shaping the sachet.

It folds and packages a sachet with the action of vertical sealing jaws. These sealing bars seal the edges of the film longitudinally, leading to the fabrication of a sachet.

Product Filling

Product Filling

In this step, with the signal from the PLC unit, the product present in the hopper travels down gradually and with the aid of filler, such as auger, piston, and pump, it is loaded into the newly fabricated sachet.

Sealing and Trimming

Sealing and Trimming- Picture Courtesy: Sywen

Upon loading, the sachet is sealed horizontally via horizontal sealing jaws to create a hermetic seal. Afterwards, the cutting blade present in the middle of the horizontal sealing jaws trims the edges of two continuous pouches.

Sachet Ejection

Sachet Ejection- Picture Courtesy: Packaging Strategies

The sachet is removed from the machine and collected in the outfeed unit after cutting. The collected sachets are taken for boxing.

7.What are the Sealing Methods in Sachet Packing Machine?

There are different kinds of sealing methods employed in the sachet packing machine for airtight and accurate sealing of sachets. These methods are discussed in detail below:

Heat Sealing

Heat Sealing-Picture Courtesy: Infopack

It is one of the most frequently employed sealing method in sachet packing machine. Heated sealers exert high pressure to melt the inner side film and bond two edges of film together. This creates a tenacious and strong seal.

Ultrasonic Sealing

Ultra-Sonic Sealing- Picture Courtesy: Packaging News

It is the second most commonly used method for creating a seal. In this method, high-frequency sonic waves are applied to heat the film area for fusion, thus melting and bonding the film sides. It is used for film materials that may degrade at high temperatures.

Cold Sealing

It is an uncommon method for fusing cold-liable film at low temperatures. These materials activate in cold settings and apply sealing pressure. It is also called the pressure sealing method and is used for products requiring sterile sealing.

8.How Do A Sachet Packing Machine and A Pouch Packing Machine Differ From Each Other?

Both sachet packing machine and pouch packing machines dominate the packaging sectors and operate on the principle of form, fill, and seal. However, there are some significant differences between these devices.

Sachet Packing Machine	Pouch Packing Machine
This machine is employed for forming small flat-lay sachet. Sachets have a smaller area for labeling.	It is employed for fabricating zipper pouches, standups, gusset pouches, quad seal pouches, etc. The pouch features more area for branding.
It packs one-time-serve quantities of products.	It fills multiple servings of products inside the pouch.
The Sachet packing machine has a simple design.	It is complicated in construction, having multiple parts.
It is less pricey.	It is pricier.
The Sachet packing machine is perfect for products that need individual packaging.	A pouch packing machine is best for packaging versatile and irregularly shaped items.

9.What Sachet Types are Handled by the Sachet Packing Machine?

Diverse sachet types differing in shapes and sealing are handled by sachet packing machines, such as:

Sachet Type According to Sealing

Three-Side Seal Sachet

This type of sachet has a sealing on three sides while one side is folded. It is employed for packing amenities in the hospitality industry.

Three-Side Seal Sachet- Picture Courtesy: Ilapak

Four-Side Seal Sachet

It has seals on all sides- two longitudinal seals and two horizontal seals. A variety of food and pharma products are packed in a four-side seal sachet.

Four-Side Seal Sachet- Picture Courtesy: Gitu.net

Sachet Type According to Shapes

Rectangular and Square Shaped Sachet

It is a widely formed sachet type by the sachet packing machine. These sachets have typical rectangular and square shapes having distinct four sides

Rectangular and Square Shaped Sachet- Picture Courtesy: Good Mockups

Oval Sachet

The Sachet packing machine is customised to fabricate oval or round-shaped sachets. They are good for storing cosmetic and skin care products like gels, lotions, etc.

Oval Sachet- Picture Courtesy: Hehu Packaging

Bottle Shaped Sachet

A sachet packing machine can also form bottle shaped sachet for storing energy drinks, juices, and personal care products.

Bottle Shaped Sachet

Irregular-shaped Sachet

To stand out among competitors, brands use irregular-shaped sachet packing machines to produce unique irregular-shaped sachets, like triangles, fruits, tubes, hearts, hands, etc. These distinct shapes are deployed as a marketing strategy.

Irregular-shaped Sachet

10.What are the Safety Features of the Sachet Packing Machine?

Safety Features of Sachet Packing Machine-Picture Courtesy: Innomation

Sachet Packing machine includes diverse kind of safety features for the health safety of the operators. Moreover, this machine is designed with safe controls that prevent the risk of fire and electrical accidents. Some of the safety features are:

The Sachet packing machine features a prominent emergency stop button on the touch screen to quickly turn off the machine in case of fire or electric hazard. Moreover, there are physical barriers and glass enclosures present in the machine to minimize unintentional machine access while it is running. This lowers the risk of electric shock to the operators.

Some models of sachet packing machines have infrared sensors that detect the presence of an operator in the danger zone and sound alarm. It often has a circuit breaker that trips in case of power overload in the machine.

The Sachet packing machine also has a smart diagnosis function that troubleshoots the machine in case of jamming of film belts, malfunctioning sealers, etc. This functionality also suggests remedies to correct faults in the equipment.

11.How Can You Troubleshoot the Sachet Packing Machine?

Sometimes, unanticipated problems are a reason for headaches for manufacturers and if they are not remedied timely, it could lead to lengthy downtimes. But do not worry as we are penning some basic problems in sachet packing machine and their troubleshooting.

Cause

Problem

Image

Adhesivity of Film to Sealing Bars

Extreme sealing temperature

High pressure exerted by sealing bar

The rough surface of sealing bars

Poorly cleaned sealers

Set the sealing temperature as recommended by the manufacturer.

Adjust the sealing pressure

Replace the worn-out sealing bar.

Thoroughly clean the sealers.

Adhesivity of Film to Sealing Bars

Loss of Seal Integrity

Failure in heating of sealers

Improper alignment of upper and lower sealing jaw

Inaccurate positioning of sealers on the sachet

Check the circuit breaker and restart the machine. Replace worn-out heating elements

Realign the upper and lower sealers

Reposition the sealers in the middle of the sachet.

Loss of Seal Integrity

Poor Sachet Cutting

Incorrect positioning of cutting knife in the lower jaw.

Blunt edges of the blade

Adjust the position of the sealing jaw

Sharpen the edges of the cutting blade

Poor Sachet Cutting

Film Does Not Go to the Forming Station

Incorrect level of inclination roller, for instance, inclination rollers are positioned either too elevated or too low

Fix the level of the inclination roller.

Film Does Not Go to Forming Station- Picture Courtesy: Sywen

Film Tearing or Spillage

High tension in the film upon its unwinding.

Adjust the brake component so that it offers steady tension. In this way, the film will travel smoothly to the forming station.

Film Tearing or Spillage- Picture Courtesy: Packaging World

Film Belts Get Struck

Very taut film belts

Out-of-order drive gears

Damaged bearings of a drive shaft

Decrease the tension of film belts

Replace old drive gears

Repair or replace the drive shaft

Film Belts Get Struck

Variation in Length of Sachet

Film tension at the dancer’s arm is not accurate

Dirty film belts

Adjust the film tension, especially at the dancer’s arm

Wipe the film belts with a clean cloth and then dry them.

Variation in Length of Sachet- Picture Courtesy: minipak.net

12.What are the Future Trends of a Sachet Packing Machine?

Future Trends of Sachet Packing Machine- Picture Courtesy: Future Market Insights

Over recent years, an upsurge has been observed in the sachet packing machine market. It is anticipated that this will expand to US$ 867.4 Mn in 2029 from US$ 563.8 Mn in 2022. During this period, the sachet packing machine market will progress with a CAGR of 5.8% in contrast with a CAGR of 4.6% from 2014 to 2021.

Industry 4.0 technology like artificial intelligence and the Internet of Things (IoT), propel the increase in the sachet packing machine market. The upcoming sachet packing machine will be easily maintained and cleaned using predictive maintenance. These technologies will also aid in the remote diagnosis of machines in case of breakdown and also in making data-driven decisions for smooth and seamless operation.

Furthermore, because of environmental concerns, the latest sachet packing machine will use sustainable materials like mono-materials and paper-based materials that are recycled easily. It will be equipped with controls that monitor fuel consumption. In this way, it will have a lower carbon footprint.

Conclusion

The sachet packing machine is dominating the packaging world due to the partiality of end-users for one-use sachet. It is a highly versatile unit present in far and wide industries because of its ability to handle a variety of products with simple and easy format changes. Automation, speed, and consistency are key benefits of a sachet packing machine that increase the sales margin of industries. Diverse film types are accommodated in the sachet packing machine for fulfilling present and future sachet styles. Keen on buying this equipment, so lock on Allpack machinery. We provide the best of the best machines at fair prices.

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Sugar Packaging: A Complete FAQ Guide in 2024

Honey Packing Machine

Sugar Packaging: A Complete FAQ Guide in 2024

Do you know that sugar was first used as a spice, not a sweetener in the Western World? People in the world consume hundreds of tons of sugar per year. Sugar packaging plays an integral role in the satisfaction of the sweet tooth of individuals. Sugar packaging is a small word, but it packs a power punch of benefits.

Water-proof, chemical-proof, moisture-proof, weather-resistant and cost-effective are a few of the benefits of sugar packaging. Furthermore, sugar packaging enhance brand image and boosts sales figures.

In search of new ideas for your sugar packaging then read this blog to understand format style, benefits, quality test, and more about sugar packaging.

Add a header to begin generating the table of contents

1.What is Sugar Packaging?

Sugar Packaging- Picture Courtesy: ERD

Sugar packaging is a way of enclosing and containing sugar products in protective covers. It airtightly wraps the sugar blends, granulated sugar, powdered sugar, brown sugar, white sugar, and refined sugar.

It includes every step from designing sugar packaging to fabricating sugar packaging. Its first and foremost aim is to uphold quality and maintain the structural integrity of sugary goods,

Sugar packaging is the means for preparing sugar items for shipment, retailing, delivery, and storage. A variety of sugar packaging styles such as pouches, tins, and jars, are seen on retail shelves for brand promotion.

2.What are the Pros of Sugar Packaging?

Sugar packaging is popular because of its tons of benefits that augment the sales profit of the brands. This packaging is useful for not only sellers but also for buyers. These benefits are detailed below:

Weather-Resistance

Weather-Resistance by Sugar Packaging- Picture Courtesy:Dieline

Sugar packaging is known for its resilience and sturdiness. It is a climate-resistance wrapping that isolates inner contents from air and sunlight. Moreover, it is the best protective barrier for hygroscopic sugars that readily absorb moisture in a highly humid environment. It keeps sugar in perfect condition for the end-user.

Physical and Biological Protection

Protection by Sugar Packaging- Picture Courtesy: A' Design Award

Vermin, pests, and ants love to consume open sugars. With sugar packaging, manufacturers only not shield their sugar from biological agents but it is also essential in maintaining the quality of packed sugars upon physical stress. It preserves the integrity of sugars and minimizes their deformity.

Cost-Reduction

Cost Reduction by Sugar Packaging- Picture Courtesy: Packaging of the World

Every brand wants to earn a huge fortune by making small investments. Thus, with packaging, the manufacturer easily accomplished this goal. By sugar packaging, brands can lower product wastage, which earns more profits for the brands. Tough packaging has less wear and tear, making it them right fit for rough transportation while dented or scratched packaging cuts the profit margin.

Boosts Brand Image

Boosts Brand Image- Picture Courtesy: iktva forum

As first impressions always matter that saying is also applied to sugar packaging as well. Customers are tempted to buy the product if it has a magnetizing look. They first observe the packaging before seeing its inner contents; hence with distinctive and outstanding sugar packaging brands improve their brand image and fashion a lasting experience that resonates with clients.

Ease in Transportation

Ease in Transportation by Sugar Packaging- Picture Courtesy: Packaging of the World

Sugar packaging is a containment system that is increasingly used for transporting sugar. With the packaging, it is easier to transport sugar and it reaches the hands of end-users intact than loose ones. Unpackaging sugar spills in transport vehicles causing mess and loss of inventory.

3.What are Widely Used Sugar Packaging Styles?

Standup Pouch

Standup Pouch- Picture Courtesy: Trend Hunter

This pouch is known for its distinct shape and tall structure that is easily observed from afar. This design with bottom folding makes a huge contribution to the marketability of the product. It is a high-demand packaging format because of its cost-cutting feature.

Pillow Pouch

Pillow Pouch- Picture Courtesy: Packaging of the World

It has two top and bottom seals that give this pouch a pillow shape. Moreover, it has a central back seal called T-seal, therefore, it is also known as a T-seal pouch. It is the most economical multi-serve retail packaging.

Flat Bottom Pouch

Flat Bottom Sugar Pouch- Picture Courtesy: The One Club for Creativity

It has a flat base and side gussets that create a box-like look This pouch expands during filling so can house more product. Its unique appearance steers the customers towards the packaging. in turn boosting impulse buying.

Retort Pouch

Retort Pouch- Picture Courtesy: Paper Bag Ethopia

For higher barrier protection, this pouch is manufactured with multi-layer laminate. This pouch is highly sought after because of its resistant and durable characteristics that protect quality over a long time.

Vacuum Pouch

Vacuum Sugat Pouch

This pouch derives its name from the vacuuming technique that is performed to eliminate air molecules from the pouch, subsequently making olive oil safe from contamination. The olive oil filled in this pouch has a lengthy expiry date.

Sachet

Sachet

Sugar Sachet-Picture Courtesy: Packaging of the World

It is a one-time serving packet and features patterned or simple seals at its 3 or 4 edges. It is best for on-the-go cooking. It is available in square as well as rectangular shapes.

Stick Pack

Stick Pack- Picture Courtesy: Grey Dash

It is another individual serving pack but unlike a sachet, it features a narrow tubular design with a central seal. It has more length than width. It is also made with top and bottom seals.

Rigid Packaging

Jars

Jars

Sugar Jars- Picture Courtesy: Jenn David Design

It is mostly made with glass and rigid plastics, for example, HDPE. It has a cylindrical design with a wide base and little to no neck. Jars house multi-serve of sugar.

Tins

Tins

Sugar Tins- Picture Courtesy: Packaging of the World

Tins are formed with kraft paper for sugar packaging. This sugar packaging generates a classy and sophisticated look for high-end customers.

4.What are the Machines for Sugar Packaging? How Do They Package Sugar?

Because there is diversity in sugar packaging, so wide range of sugar packaging machines have been introduced in the market to process such packaging styles. A list of sugar packaging machines and their working principle are penned below:

According to Packaging Style

Stick Pack Packaging Machine

Stick Pack Packaging Machine

This type of sugar packaging machine boosts one to twelve lanes for efficient and speedy sugar packaging. This machine is dominating the sugar packaging market because of the high demand for one-time servings of sugar. The hospitality and catering industry prefer using this machine because of its convenience and straightforward design.

Working Principle

The sugar packaging operation begins with the loading of sugar in the hopper and placing the film roll on the film holder. The film is cut into individual fragments, depending on the number of lanes. In the next step, the strips are moved to respective forming tubes, where strips are doubled and fashioned into tubular sacks. After sealing of the lower end by the horizontal jaws, the sugar is deposited inside the sachet. Then topside is sealed by horizontal sealer and the finished stick pack is discharged into the outfeed.

Sachet Packaging Machine

Sachet Packaging Machine

It is another prime machine for packaging single-serve sugar. It has a compact design configuration and is more popular because of its minimal footprint than the stick pack packaging machines. It lowers operational costs due to its lesser use of packaging materials. It is an adaptable unit processing plastic polymer films (HPDE, LPDE, PET, PP), aluminium, and paper.

Working Principle

The film on the film roller unravels through the combined action of unwinding disk and roller. After going across the roller that maintains film tension, it comes to forming tube. Here forming collar, vertical sealers and horizontal sealers shape a sachet. The filling devices dispense sugar inside the sachet. Then horizontal sealers and cutter act to seal and cut sachet, respectively.

Pre-made Pouch Packaging Machine

Pre-made Pouch Packaging Machine

It is a prominent type of sugar packaging machine, highly seen in sugar packaging productions owing to its adaptability as it packs standup, pillow, flat bottom, and quad seal pouch to name a few. It has increased processivity as it only fills and seals sugar bags. A rotary turn table with multiple filling heads also boosts its output capacity.

Working Principle

Its working stages are straightforward, in which the premade bags are loaded in the bag magazine. From the magazine, the bags are carried by the holder one by one to the opening and inflating area. Then, the bag is moved to the filling area, and here pre-determined amount of sugar is fed into an inflated bag. The bag is carried to the sealing area, the heated sealer fuses the edges.

Rotary Vacuum Pouch Packaging Machine

Rotary Vacuum Pouch Packaging Machine- Picture Courtesy: lenis machines inc.

This type of sugar packaging fills premade sugar pouch. It has a vaccum station that maintains 99.9% vacuum inside the sugar pouch. It is a state-of-the-art equipment conserving space. It has eight to sixteen stations for filling, vacuuming and sealing bags. It is a continuous type of sugar packaging machine that has high-throughput.

Working Principle

At first, empty bags are loaded in the bag magazine from where they are transported to the inflating area. After opening the bags, they go to the filling station, where different devices, for instance, an auger, net weigh filler, and vibratory filler, feed the sugar into the sugar bags. Upon filling, a vacuum is introduced- to remove air from the bag- at the vacuuming section. Finally, ultra-sonic, cold, or heat sealer seal the filled sugar bags.

Vertical Form, Fill, and Seal Machine

Vertical Form, Fill, and Seal Machine

This machine has prominence in the sugar packaging industry because of its minimum floor space, rapid packaging, straight forward working. Moreover, it fills self-formed sugar pouches thus, it can be tailored to pack diverse styles of sugar bags. This machine is easier to clean and maintain than its premade sugar packaging machine counterparts.

Working Principle

The packaging is loaded on the unwinding disc and, after unfurling is guided over the film roller for moving to the forming tube. Forming collar and sealer convert this film into tube-like pouch. After that, the filling process takes place through filling nozzles. Finally, horizontal heated sealing bars seal the topside of the sugar-filled pouch.

Jar/Tin Filling Machine

Jar/Tin Filling Machine- Picture Courtesy: Powder Filling Machine

Due to demand for premium packaging, jar/tin filling machine is increasingly utilized in the packaging sector to fill jars and tin with sugar products like white, brown, blended, or caramelized sugar. Its digitization and automation enhance its popularity among industries. These machines are designed in both rotary and linear configuration, consequently, they have variations in packaging speeds.

Working Principle

First the jar/can unscrambler positions the jar and tin in the upright configuration on the conveyor. These conveyors transport them to the filling station or rotary turn table, depending upon the configuration of the machine.T filling nozzle gradually introduces sugar inside the containers via filling devices. After filling the desired amount, the containers move to the sealing station, where they are tightly packed for protection.

According to the Filling Mechanism

Auger Sugar Packing Machine

Auger Sugar Packing Machine

It is a preferred choice of brands for filling sugar in different containers. Auger is a closed device, therefore, it is routinely seen in the industry for contamination-free loading of sugar. This machine has one to three filling heads, thus allowing manufacturers to attain swift packaging.

Working Principle

Immediately after sensing the container, the magnetic drive begins the rotation of the auger. With the rotation of auger screws, sugar from the hopper moves inside the auger funnel and is slowly dispensed into the container. The agitator blade in the auger device rotates in the opposite direction of the auger screws to de-aerate sugar powders and granules.

Vibratory Sugar Packaging Machine

Vibratory Sugar Packaging Machine

It is a filling equipment with a vibratory plate in which accuracy and speed are perfectly balanced. It is comprised of a hopper, feed plate, and PLC system. It is best for loading delicate sugary products that could be crushed when filled with an auger filler. Moreover, the vibratory sugar packaging machine is designed with stainless steel materials to meet stringent food processing regulations.

Working Principle

Upon the detection of the empty container, a vibratory unit creates a vibration that is transmitted to the feed bowl. This vibration fluidizes the sugar and it moves forward across the vibratory plate. Then vibratory plate transfers materials into the filling nozzles and sugar is loaded into the container from the filling nozzle.

Net-weigh Sugar Packing Machine

Net-weigh Sugar Packing Machine- Picture Courtesy: Landpack packing machine

It is employed for loading precise weight of sugar instead of volume of products. It is a highly sensitive machine consisting of hopper, weighing scale, and PLC control system. It uses gravitational force for loading sugar into the containers at quick pace. It is often used for duispensing bulk-quantities of sugars.

Working Principle

As soon as, a container is sensed by the sensor, sugar from the hopper flows into the filling nozzle. First, the load cell located underneath the loading plate measures the tare weight of the container, then sugar moves in laminar flow to filling nozzles from where it is loaded inside the container. Load cell measures the weight while filling. Once the load cell signals that the pre-determined weight is reached, the filling stop.

5.Is Sugar Packaged in Paper?

Paper Sugar Packaging

Yes, packaging sugar in paperis an extremely popular way. Brands prefer to store their sugar products in paper materials because, for one, paper is way cheaper than glass or plastic. Paper is easily availabl,e making paper packaging cheaper than other materials

As paper is a lightweight material, hence sugar paper packaging is easier to move around. Brands use specialized equipment and techniques to pack sugar in other materials besides paper. However, it is easy to dispense sugar in paper, offering more packaging speed.

Last but not least, sugar needs room for breathing which is only possible in paper materials. Kraft paper is ideal for packaging sugar as it is durable and sturdy, protecting sugary items against weather elements.

6.How to Determine the Quality of Sugar Packaging?

Quality Test for Sugar Packaging- Picture Courtesy: Dieline

Seal integrity and quality of sugar packaging is essential in protecting sugar from external environmental and biological agents. There are various tests for determining the quality of sugar packaging, for instance:

Drop Test	It is one of the simplest ways to test the quality of sugar packaging. The impact resistance of packaging is estimated using either a drop tester equipment or manually dropping the packaging from various inclinations. After that, packaging is checked for scrapes, perforations, pops, and splits. Moreover, the weight of packaging before and after the drop test gives an idea about impact resistance.
Compression Test	It is employed for estimating the resilience and sturdiness of sugar packaging when it is exposed to high pressure. By stacking sugar packaging one over another or by putting them under a hefty load, you can check for deformity and bursting of packaging.
Vibration Test	The sturdiness and stability of sugar packaging are measured by the vibration test. By using a vibration tester equipment or by producing the vibration- that sugar packaging faces during shipment- damage to packaging, labels, fading, or loss of seal integrity can be checked. Moreover, you can also access the sound and movement of packaging due to vibration.
Climate Test	This is the way to ensure weather resistance and malleability of sugar packaging. By exposing products to extreme temperatures, highly humid conditions, and sunlight, you can inspect the packaging for degradation, fading, rusting, and moulding under extreme climate settings.

7.How Does Sugar Packaging Decrease Environmental Impact?

Sustainable Sugar Packaging- Picture Courtesy: sugarstick.de

Nowadays, customers demand such packaging that has minimal environmental impact. The brands are now adopting different sustainable measures to fulfil the demand of their customers. Here is a list of such handy measures:

First of all, brands are using sustainable and recyclable materials, for instance, paper and sugar cane packaging. These are the natural materials that are biodegradable and are readily decomposed by microbes. These paper and other materials have minimal environmental impact.

Secondly, the brands are introducing lightweight sugar packaging that is stackable to lower fuel consumption while transporting. This promotes carbon-neutral efforts. Also, brands are opting for simple minimalist designs that use little inks and less packaging, so that fewer materials results in landfill.

This minimalist sugar packaging requires less fuel and water for manufacturing, further lowering the impact on ecosystems. Manufacturers are also trying to produce their packaging with renewable energy sources that have reduced carbon emissions.

8.What Are the Safety Ideals for Sugar Packaging?

Safety comes first to protect end-users and this safety is essential in satisfying strict regulations by food authorities. The following are the safety ideals in sugar packaging:

Food-Grade Materials

Food-Grade Materials

Brands packaging sugar use food-grade materials that do not leach harmful chemicals when they come in contact with sugar. Moreover, these food-grade materials are not toxic to the health of consumers.

Safe Labels

Safe Labels

When designing labels for sugar packaging, brands include every essential health-related information. These labels have nutrition, ingredient, and usage information. Furthermore, it also has allergen information to notify users about allergens found in the packaging or sugar, that may endanger the health of customers if sugars are consumed.

No Product Tampering

No Product Tampering

Product tampering and adultering are some of the biggest concerns of the brand, as they jeopardize the products. However, with innovative technology and tamper-evident closures, this problem is easily resolved. Brands use tamper-evident seals, tapes, shrink film, and many more to form tamper-proof packaging.

9.What Latest Innovations in Sugar Packaging?

Due to the different benefits of sugar packaging, brands are always in pursuit of fabricating innovative packaging that is distinct from other competitors. Hence, sugar packaging has evolved from simple confinement systems. Here are some latest innovations in sugar packaging:

Intelligent Packaging

Intelligent Sugar Packaging- Picture Courtesy: Cosmo Films

Sugar packaging is now innovated to include different kinds of sensors for continuous monitoring of the freshness of sugar. It notifies users and handlers in the supply chain about the temperature and humidity level of the packaging. Some packaging systems tell consumers about the level of microbial growth in the packaging.

Active Packaging

Active Packaging- Picture Courtesy: Bechance

The technology in sugar packaging that interacts with sugary contents or the environment to prolong its serviceable life is known as active packaging. Unlike a passive protective barrier, it actively plays a pivotal role in improving the freshness of sugar.

Connected Packaging

Connected Packaging- Picture Courtesy: Assemblies Unlimited

Sugar packaging is revolutionized by the integration of QR codes and smart labels that are scanned by mobile phones. This connected technology is deployed by the brands to give exclusive information such as recipes, brand value, and many more.

10.Does Packaged Sugar Expire?

Expiry of Sugar Packaging- Picture Courtesy: Packaging of the World

Are you craving for a sugary treat, but are worried about the quality of your packaged sugar? Well, here is the good news for people who have a sweet tooth packaged sugar never expires according to scientists.

Airtightly closed sugar that is stored in a cool and dry place, for example, pantry lasts indefinitely. It is a misassumption that sugar present in the pantry has a short shelf-life and spoils with time but this is not the case. Although it seems that sugar is a perfect growing ground for microbes, sugar is a microbial growth-inhibiting agent like salt.

The sugar enclosed in opaque and impermeable barrier packaging, for instance, pouches, jars, and tins has a longer shelf life. Nevertheless, it is suggested by the expert to use sugar within two years of packaging. Sugar loses its taste, texture, and quality if not stored properly because it absorbs external odours and is a favourite food of bugs.

Furthermore, vacuum sugar packaging has a higher shelf-life than normal sugar packaging.

Conclusion

Today, sugar is used in every recipe from desserts to sauces. This increased sugar consumption propels a huge demand for sugar packaging. Sugar packaging plays both an active and passive role in protecting sugar from environmental and biological culprits. In addition to weather resistance, sugar packaging also provides a leg up in sales. QR codes, intelligent labels, and smart sensors have transfigured sugar packaging. The inclusion of safety features in sugar packaging like tamper-proof, safety labels shows that the brand values the safety of its customers. Want sugar packaging for your products? Then message us. We, Allpack will help you to create perfect packaging for your brand.

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Aluminium Foil Pan Size Chart

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Aluminium Foil Pan Size Chart

Do you know, whether a catering pan, tray pan, solo pan, sharing pan or various other aluminium foil pan; knowing pan size is always helpful to select right type require for you?

An aluminium foil pan size chart is important as it offers guidance for efficient and optimum results and preventing uneven heating, under or over-cooking and reducing the chances of product wastage. Now you can enjoy professional and compact presentation of your food or other chores simply by following this aluminium foil pan size chart. Check our brief introduction about this interesting topic and improve your knowledge.

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1.What Is Aluminium Foil Pan? Why it is Significant?

Aluminum foil pan

The aluminium foil pan is a versatile and a modern cooking option which is not only convenient but safe for preparation of cuisines. Whether it is BBQ, baking, storing, or cooking any other dish; an aluminium foil pan is easy to handle for various purposes.

This option is mainly used when you need to cater events, restaurants, preparing community meals, baking, and others. The aluminium foil pan is created and manufactured using higher quantities of raw aluminium which adds to its ability to withstand with heat.

Also, it involves additional stages of rolling and heating that consume more energy, therefore, imparts heavy-duty protection and is a strong barrier that keeps oxygen, moisture, and light away from the product.

This specialized function of thicker aluminium foil significantly increases its value and capable to withstand up to 500 degrees Fahrenheit.

Large Aluminum Foil Pan Size

In industrial context, large size aluminium pans are used for larger dimensions. They are mostly measured in meters or inches. These sizes of aluminium pans are used for fast-food processing and as well as for pharmaceuticals industries. An industrial aluminium tray might be 60 inches by 40 inches. Their large size and thickness ensure that the pan size meets the requirements and use of industry.

Medium Almunium Foil Pan Size

As comparing to large size of aluminium pan medium sizes are smaller. These food containers can be used in various ways for cooking, freezing, and baking. They are made from recycle aluminium and can be reshaped. The thickest aluminum foil is highly popular among industries because of its heavy-duty strength and protection. Food-grade aluminium foil having a thickness of 0.006 to 0.009 mm is employed in flexible packaging.

Small Almunium Foil Pan Size

Small size aluminium pans are used for small the items of less dimensions. These aluminium pans are used for healthy and safe food grade material. They can be used in oven directly for heating and cooking processes. Size of small aluminium pan for cup-cakes are caliber 8cm, bottom diameter 6cm, height 4cm. They are made up of Eco quality aluminium because they are made from recycled aluminium.

Sturdiness	The strength and sturdiness of aluminium foil pan is significant and can withstand higher mechanical damage and is more resistant to shearing, ripping, puncturing, and tearing. Foods are often enclosed in thicker aluminium foil pan which is convenient for transportation.
Heat Conduction and Conservation	The aluminium pan is often employed in high-temperature settings such as baking or industries because it can bear and conserve high-temperature conditions without causing harming your food item and preserve aroma and flavor.
Light Barrier	Aluminium pan is opaque, impervious to light, and has light-reflecting characteristics. Therefore, the aluminium pan has better light-obstructive properties and is used for packaging light-sensitive products, so it is ideal for food items that could lose their integrity upon exposure to light such as eggs, sandwiches etc.
Moisture Resistance	One of the major culprits that spoil and degrade the quality and structural integrity of products is water. Food items absorb moisture from surroundings that impact their quality. But it provides ultimate protection against such agents upholding the veracity of items. Aluminium pan with a thickness range greater than 25 microns or 1 Mil is resistant to entry of moisture and oxygen, whereas thinner aluminium foil is somewhat permeable to these agents due to the presence of little holes in them.
Odor Barrier	Food products lose their particular zest and aroma by absorbing external odour. Consequently, thicker aluminium pan is favoured among food brands as it offers the highest level of protection against external odours and preserves the taste of foods for a long time.

2.What Is Aluminium Foil Pan Size Chart?

This is a standard presentation of types and sizes of aluminum foil pan size that helps you in understanding and choosing the right option for making of any food that offering 100% quality and aesthetics to you.

Pan Type	Size (inches)	Size (centimetres)
Baking Sheet	13 x 9 inches	33 x 23 cm
Round Cake Pan	8 inches diameter	20 cm diameter
Square Cake Pan	9 x 9 inches	23 x 23 cm
Brownie Pan	9 x 13 inches	23 x 33 cm
Roasting Pan	16 x 13 inches	41 x 33 cm
Muffin Pan	Standard 12 cups	Standard 12 cups
Loaf Pan	9 x 5 inches	23 x 13 cm
Cookie Sheet	18 x 13 inches	46 x 33 cm
Pie Pan	9 inches diameter	23 cm diameter
Casserole Dish	9 x 13 inches	23 x 33 cm
Jelly Roll Pan	10 x 15 inches	25 x 38 cm
Pizza Pan	12 inches diameter	30 cm diameter
Square Griddle	11 x 11 inches	28 x 28 cm

The aluminum foil pan size chat is mostly presented in the following described units below:

Centimetres (cm):	Centimetre is mostly used for measuring the length. When we specifically have to find the size of aluminium pan, we can find the length, width, height of pan in the centimetres.
Millimetres (mm):	It is another unit in the metric system and is mostly used for small and precise measurements. They are similar to centimetres but used for small dimensions.
Meters (m):	Meter is a larger unit in the metric system. It is an imperial and most commonly used measuring system.
Inches (in):	Inches are commonly used in US for calculating the aluminium pan sizes. Pan sizes in inches for an aluminium foil can be 12inches x 9inches x 2inches.
Mil (Thousandths of an Inch):	1 Mil is equal to 1/1000 of the inch. It can be used for estimating or finding the thickness of an aluminium foil.

Description of Aluminum foil pan Size Chart

Baking Sheet

This is a commonly used rimmed sheet for baking sweets cookies, cakes, and roasting of various vegetables that helps in spillage. This is available in size of 13 x 9 inches or 33 x 23 cm.

Round Cake Pan

Round cake pan

Although, round Cake pan is also available in large size, but mostly, you will find round cake pan in medium size, as mentioned in the chart above. So, its size is 8 x 8 inches or 20 cm, which is best capable to hold the cake batter of up to 6 cups. This is used for bakery purposes for layered cakes available in suitable sizes.

Square Cake Pan

Square cake pans- Picture Courtesy: Packware

Square cake pan is one of the most suitable examples of large aluminum foil pan with size of 9 x 9 inches. This square cake pan is good for 8 to 10 cups of cake batter.

Brownie Pan

Brownie pans

A specially designed brownie pans which is available in size 9 x 13 inches or 23 x 33 cm, suitable for making brownie or bar-structured sweets. The design of square or rectangular shape brownie pan is best for an equal size cutting of desserts.

Roasting Pan

roasted chicken in roasting pan-Picture Courtesy: webstaurantstore

Aluminum roasting pan is particularly made with ultra leak proof design to withstand excessive heat during roasting. You may find aluminum roasting pan in large and medium size. Here, we have brought for you an example of medium size aluminum roasting pan which is depicting size of 16 x 13 inches.

Muffin Pan

Muffin Pan

This is a standard size aluminum foil pans which is available in a set of around 12 cups where you have to directly pour the ingredients in order to make muffins or cup cakes.

Loaf Pan

Loaf Pan

For baking lovers, this is a good option which is designed with 9 x 5 inches or 23 x 13 cm for the bakery of bread loaf.

Cookie Sheet

Cookie in aluminum sheet- Picture Courtesy: target

Aluminum cookie sheets are popularly used in bakeries and home kitchens to meet the daily requirement of baking cookies. As aluminum is a good conductor, the cookie sheets swiftly and uniformly spread the heat to all cookies in a less time. Cookie sheets are often available in rectangle shape.

Pie Pan

Pie Pan

aluminum pie pans

The sizes of the pie pan may vary, but you can use a small aluminum pie pan to makeup single serving pie. The size of a small pie pan is 3 inches which may exceed forward.

Casserole Dish

Casserole Dish

If you want to make lasagnas or any layered cuisines, the casserole aluminum dish is a suitable option which is available in 9 x 13 inches or 23 x 33 cm. Now you can enjoy deep baking with this choice.

Jelly Roll Pan

Jelly roll pan-Picture Courtesy: boneappetit.com

Jelly roll pan of size 10 x 15 inches can be counted as a large aluminum foil pan size. You can use it for making long strips of jelly roll without worrying about sticking, cracking, or crumbling.

Pizza Pan

Pizza in aluminum foil pan- Picture Courtesy: webstaurant

You might have an experience of enjoying cheesy pizza eating from a pan. That is actually made from aluminum. Various types of aluminum foil pans are used for pizza but the most common is cast iron pizza pan which makes a crispy thin-crust pizza.

Square Griddle

Aluminum Square Griddle

This is an option with a flat cooking surface offering low edges right choice for making pancakes, BBQ sandwiches, or grilling with any other option with a flat food product. This is available in 11 x 11 inches size which is equivalent to 28 x 28 cm.

Conclusion

The aluminum foil pans are now an easy way to bake and cook cuisines for various events as it is not only cost-economically best but you can cater large batches of foods in a timely manner as they are light, affordable, and disposable. Even you can prepare multiple meals and supply as home bakers, restaurants, hotels, and catering by offering high quality products. If you want to understand more about the aluminum foil pan size chart or have a query; we would suggest contacting us! Allpack is a hub of experts and a technical well-versed team that would be glad to answer your queries 24/7. Message us now.

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