Oil 3 Side Seal Packaging Machine: The Complete FAQ Guide In 2024

Oil is a vital ingredient in culinary. Oil is not only used in dishes but also has cosmetic and medical purposes. Nutritional benefits, flavor, and quality of the oil are preserved by the oil 3 side seal packaging machine.

Oil 3 side seal packaging machine is utilized in the food, cosmetic, and nutraceutical industries because it makes cost-effective, minimal space, and easily packed 3 side seal packaging. It revolutionizes the oil packaging process through its efficiency, versatility, and automation.

Oil

If you’re looking for a solution to improve production then an oil 3 side seal packaging machine is the best option. But before going out to purchase this machine, first read this informative FAQ guide to get acquainted with the different elements of the oil 3 side seal packaging machine.

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1.What is an Oil 3 Side Seal Packaging Machine?

Oil 3 Side Seal Packaging Machine- Picture Courtesy: Western Packing

Oil 3 side seal packaging machine is a state-of-the-art piece of equipment solely designed for packaging oils. It makes three seals at three seams of the oil packaging. It hermetically seals the top, bottom, and one vertical seam or it seals the top, and two vertical seams.

This machine has a prime place in the food industry because it automates the filling and sealing functions in the oil packaging. It processes and packs various types of oils, differing in their viscosities and chemical composition.

2.Why is Oil 3 Side Seal Packaging Machine Advantageous for Production?

Oil 3 side seal packaging machine is associated with a wide range of benefits for the production. It ascertains the quality and integrity of oil products. Some of its common advantages are penned below:

Increased Automation and Speed

Increased Automation and Speed- Picture Courtesy: Asian Flex Pack

High and medium-scale industries are working consistently to deliver high-quality results. This is where the oil 3 side seal packaging machine shows its value. Due to its automation, it packs numerous products with minimal human intervention. It efficiently packages oils at increasingly high speeds.

Consistently High-Quality Results

Consistently High-Quality Results- Picture Courtesy: Behance

Different units are fitted in the oil 3 side seal packaging machine to detect errors at every step. Hence, the oil 3 side seal packaging machine presents high-quality packaging results in every cycle.

With its precise and accurate filling devices, there is no fill variation from batch to batch, consequently, this machine is approved by the industrial sectors.

Improved Protection

Improved Protection- Picture Courtesy: Keeko

One of the top aims of the oil 3 side seal packaging machine is to offer oils a high level of protection by packaging them. It prevents the chances of oil contamination and protects them from elements like air, moisture, heat, and sunlight. Oil 3 side seal packaging machine completely secure inside the packaging and prevents their leakage.

Multi-Tasking

Multi-Tasking- Picture Courtesy: Pinterest

Another interesting advantage of the oil 3 side seal packaging machine is an allrounder machine, capably fulfilling the numerous tasks of forming, filling, and sealing in one machine. It saves operators from the hassle of going from machine to machine for carrying out different steps.

Customization and Versatility

Customization and Versatility- Picture Courtesy: Pakona

The oil 3 side seal packaging machine also has significance in the industries because it can pack numerous oil packing, differing in sizes and styles. Different industries have their specialties, so, this machine is tailored according to the production needs. This machine is easily configured to allow businesses to output oil packaging of different styles and volumes.

3.What are the Categories of Oil 3 Side Seal Packaging Machine?

Oil 3 side seal packaging machine comes in various shapes and sizes. So, we are explaining the categories below:

According to the Filling Type

Gravity/Pressure Oil 3 Side Seal Packaging Machine

Gravity/Pressure Oil 3 Side Seal Packaging Machine

It is a straightforward type of oil 3 side seal packaging machine with simple design construction. Thus, it has minimal maintenance, it comes with a hopper and filling valve that are the main part of the machine. It fills oils by the pressure differences or by gravity. This machine is generally used for thinner viscosity of oils.

Piston Oil 3 Side Seal Packaging Machine

Piston Oil 3 Side Seal Packaging Machine

It consists of the piston and cylinder which are the chief parts of the piston oil 3 side seal packaging machine. The oils are deposited in the container by the movement of a piston in the cylinder. This machine is useful for filling both thinner and thicker consistency liquids. It is known for its increased speed and extreme accuracy.

Pump Oil 3 Side Seal Packaging Machine

Pump Oil 3 Side Seal Packaging Machine

It is equipped with multiple kinds of pumps that fulfil the job of dispensing oils in 3 side seal packaging by their rotation. The pumps present in the pump oil 3 side seal packaging machine are cavity, gear, lobe, and rotor pumps. It can process any type of oil whether thinner or thicker viscosity.

Net-Weigh Oil 3 Side Seal Packaging Machine

Net-Weigh Oil 3 Side Seal Packaging Machine

This machine is renowned in different industries because it fills oils by their weight instead of their volume. It is equipped with scale and load cells that measure sand dose oils accurately. It is usually suited for filling products in bulk quantities.

According to Number of Lanes

Single Lane Oil 3 Side Seal Packaging Machine

Single-lane Oil 3 Side Seal Packaging Machine

As the name suggests, it consists of just one lane with which it forms, fills, and seals one sachet or stick pack in one cycle. It is a compact design machine with a minimal footprint. It is easy to clean and maintain the single-lane oil 3 side seal packaging machine.

Multi-lane Oil 3 Side Seal Packaging Machine

Allpack Multi-lane Oil 3 Side Seal Packaging Machine

This machine has high productivity because it has more than one lane usually about 2, 4, 8, and 16. Thus, it can produce many sachets and stick packs in one setting. It needs more space in the production because of its larger footprint. It is difficult to clean and maintain this manufacturing unit.

According to the Packaging Type

Premade Pouch Oil 3 Side Seal Packaging Machine

Premade Pouch Oil 3 Side Seal Packaging Machine

This machine processes already-made pouches, so it fills and seals multiple pouches in one go. It continuously processes oil pouches so it does not stop filling oils, consequently, it operates at much higher speeds. It has a rotary-type configuration because it is designed with a circular turntable.

Vertical, Form, and Seal Oil 3 Side Seal Packaging Machine

Vertical, Form, and Seal Oil 3 Side Seal Packaging Machine

It is a compact unit, needing less room for installation and setup. It is a cost-effective unit that increases its popularity in the industrial sector. It is a customizable machine because it uses packaging film for forming pouches, consequently, the packaging sectors tailor this machine according to their needs.

Sachet Oil 3 Side Sal Packaging Machine

Sachet Oil 3 Side Sal Packaging Machine

This machine features one or more lanes and its processing speed is dependent upon its number of lanes. It makes small sachets having a single serving of oils. Sachet oil 3 side seal packaging delivers optimal quality with its versatility and accuracy. It performs packaging operations in the vertical direction.

Stick Pack Oil 3 Side Seal Packaging Machine

Allpack Stick Pack Oil 3 Side Seal Packaging Machine

This machine has increased productivity because of its greater number of lanes. It is usually found in large-scale ventures because of its high processing rates. It can form a long tubular stick pack containing a one-time serving of the oils.

4.What are the Working Steps of Oil 3 Side Seal Packaging Machine?

Each component of this machine plays a specific role in the efficient and harmonious working of the oil 3 side seal packaging machine. Here is the detail of important steps that occur in this machine.

Film Loading and Pulling

In the beginning, a large film role is positioned on the films’ unwinding disk. The film is guided over the rollers and the dancer’s arm.

Film Loading and Pulling

Oil Loading

The bulk volume of the oil is stored in the hopper located at the top. This step is essential for the smooth packaging of oils.

Oil Loading

Bag Formation

The bag is formed by the forming tube when the film arrives at the forming station. This film is doubled and wrapped to fabricate the bag.

Bag Formation

Vertical Sealing and Filling

The vertical jaws seal the vertical seams of the folded film. The oils are then dispensed inside the newly formed packaging.

Vertical Sealing

Horizontal Sealing

In this step, the top end is sealed using horizontal jaws using heat and pressure.

Horizontal Sealing

Cutting

In the final steps, an integrated cutter present between the sealing jaws cuts the two joined 3-side sealing packaging from each other via its sharp edge.

Cutting

5.What Packaging Styles are Produced by Oil 3 Side Seal Packaging Machine?

Oils are available in all kinds of packaging styles and these packaging styles are processed by oil 3 side seal packaging machine. The complete list of these packaging styles is discussed below:

Spout Pouches

Spout Pouch- Picture Courtesy: scholleipn.com

This pouch is sealed at three sides and it has a nozzle at its top edge. This nozzle offers users ease of pouring oils. Spout pouches decrease the spillage and thus, wastage of oils.

Pillow Pouches

Pillow Pouches- Picture Courtesy: Blue Mockup

It is also called a T-seal pouch due to its back seal that runs along its middle on the backside. It has a pillow-like shape because of its distinct corners. It is an economic pouch style.

3 Side Sachet

3 Side Sachet- Picture Courtesy: Behance

As the name suggests, this sachet has a similar design to that of 3 side seal pouch. The difference between three three-sided seal pouches and three-sided seal sachets is that the latter usually packs one serve of the oils.

Stick Pack

Stick Pack- Picture Courtesy: The Grocer

It has a central seal and a distinct top and bottom seal. It is a long tubular structure that has more length than width. It also houses a single serving of the oils.

6.Howthe Oil 3 Side Seal Packaging Machine and the Oil 4 Side Seal Packaging Machine are Different from Each Other?

Oil 3 Side Seal Packaging Machine and Oil 4 Side Seal Packaging Machine

Oil 3 side seal packaging machine and oil 4 side seal packaging machine are vastly different from each other based on their production of different style pouches. The differences in these machines are listed below:

Features	Oil 3 Side Seal Packaging Machine	Oil 4 Side Seal Packaging Machine
Sealing Sides	This machine seals the upper and two vertical seams of the pouches or sachets.	It seals two horizontal and two vertical seams of the pouches or sachets. It seals a total of 4 sides, hence, the name oil 4 side seal packaging machine.
Appearance	The pouches produced by this machine have a flat bottom.	The pouches produced by this machine are sealed bottom.
Cost-Effective	Oil 3 side seal packaging machine is a budget-friendly option because of its simpler design.	It is costly because of its complicated sealing mechanism.
Uses	It usually packs small quantities of the oils.	It packs large quantities of oils.
Tamper-Evident Seals	It creates less tamper-evident seals.	It forms more tamper-evident and leak-proof seals.

7.What Type of Oils are Packed by Oil 3 Side Seal Packaging Machine?

Oil 3 side seal packaging machine is a versatile and flexible machine, packing both edible and non-edible oils in 3 side seal packaging. The details of these oils are given below:

Edible Oils

These oils are the favorite of many consumers, and these oils are directly consumed. Their examples are olive oil, sunflower oil, canola oil, coconut oil, etc.

Cooking Oils

Cooking Oils

These types of oils are included in culinary dishes because of their light and mild flavors. These include canola oil, soyabean oil, and, palm oils

Cooking Oils- Picture Courtesy: BajarHaat

Specialty Oils

These oils are included in different cosines because of their characteristics and unique flavor. These oils boost the flavour of dishes. They include herb-infused oils and truffle oils.

Specialty Oils

Essential Oils

These oils are acquiring traction day by day because of their diverse utilization in aromatherapy, personal care, and cosmetic items.

Essential Oils

Nutraceutical Oils

These oils are consumed because of their health-boosting benefits, like fish oils are a rich source of omega-3 fatty acids.

Nutraceutical Oils- Picture Courtesy: Carlson Labs

Cannabis Oils

These oils are packed in the pharmaceutical industry by oil 3 side seal packaging machine. They are used for treating psychiatric disorders, pain, and inflammation.

Cannabis Oils- Picture Courtesy: Magna Cosmetics

8.What are the Accessories Included with Oil 3 Side Seal Packaging Machine?

The accessories included with the oil 3 side seal packaging machine are discussed below:

Product Hopper with Agitator

Product Hopper with Agitator- Picture Courtesy: National Bulk Equipment

This hopper is useful when filling oils with high viscosity. The agitator allows to achieve steady oil flow during the packaging process.

Filling Nozzle Set

Filling Nozzle Set

Some types of oil 3 side seal packaging machines come with interchangeable filling nozzles. These nozzles are useful when processing oil pouches of different sizes.

Date Coding Printers

Date Coding Printers

For printing expiry dates and bar codes on the packaging film, the date coding printer is featured in this machine.

Safety Guard Rail

Safety Guard Rail

A safety guard rail is also present in oil 3 side seal packaging machine to prevent unintentional machine contact while the machine is running. It is beneficial for safety purposes as it reduces the chances of electric shock

9.Does the Oil 3 Side Seal Packaging Machine Comply with Industrial Regulations?

Yes, the oil 3 side seal packaging machine complies with industrial regulations such as:

CE Certification

This type of certification is required by oil 3 side seal packaging machines sold in European countries. This certification shows that this machine meets all safety and occupational standards.

CE Certification

GMP Certification

This certification indicates that the oil 3 side seal packaging machine is produced under the guidelines issued by good manufacturing protocols. It ensures superior quality oil packaging by oil 3 side seal packaging machine.

GMP Certification

FDA Certification

This certification is necessary if the machine is manufactured and used in the United States. FDA compliance is vital for machines involved in the food and medical sectors.

FDA Certification

ISO Certification

This certificate indicates manufacturers are committed to implementing quality management protocols during machine production. It ensures consistent quality of oil 3 side seal packaging machine.

ISO Certification

ATEX Certification

This certification is necessary for the machine processing explosive and inflammable oils. It denotes that an oil 3 side seal packaging machine is produced with explosion-proof parts.

ATEX Certification

HACCP Certification

This certification is important for the machine packaging of edible oils. It ascertains the safety of edible oils as well as operators and reduces the chances of oil contamination.

HACCP Certification- Picture Courtesy:

www.bharatagritech.com

10.What are the Issues Faced by the Oil 3 Side Seal Packaging Machine?

Oil 3 side seal packaging machine, an engineering marvel faces some unexpected issues that delay production. But there is no need to worry as these problems are easily resolved by the mentioned tips below.

Filling Inaccuracies

Filling Inaccuracies- Picture Courtesy: EDPOL Food & Innovation Sp. z o.o.

Packaging containers are over and underfilled. This issue is due to poor calibration of the filling devices. Old or defective nozzles are also the reason for fill inaccuracies. Changes in oil viscosities also cause fill variations.

Solution

This problem is solved by calibrating filling devices and by changing old nozzles. Sometimes, this issue is solved by changing the fill parameters based on oil viscosities.

Presence of Air Bubbles in the Seal

Presence of Air Bubbles in the Seal- Picture Courtesy: Behance

Sometimes, tiny air bubbles are seen in the seals of 3 side seal packaging. The presence of air during the sealing process creates air bubbles in the seals. It negatively impacts the quality of oil packaging.

Solution

To prevent air bubbles in the seals, ensure that the vacuum and air pressure are according to the manufacturer’s instructions. Also, ascertain there are no folding or creases in the packaging film.

Weak Seals of Packaging

Weak Seals of Packaging

There is a weakness or loss of seal integrity after the sealing process. This issue is due to inconsistent seal temperature and pressure. Weak seals are also caused by unclean, defective or damaged sealing bars.

Solution

This problem is corrected by ensuring adequate pressure and temperature during the sealing process. Moreover, by cleaning and replacing sealing jaws, this problem is resolved.

Inconsistencies in the Packaging Dimensions

Variation in sealing edges of packaging

Sometimes, there are differences in the lengths of pouches created by the oil 3 side seal packaging machine. This issue is caused placement error of the film roll on the holder and improper alignment of forming and cutting devices. Moreover, it is also due to programming errors like wrong input of length parameters.

Solution

This error is solved by correctly inputting the pouch length parameter on the machine HMI. Correctly positioning the film roll and aligning the forming and cutting device also solves this problem.

Conclusion

This FAQ guide about oil 3 side seal packaging is informative and it covers every aspect of this machine. This machine is an amazing addition to the production lines and boosts the efficiency and profitability of the machine. By following the tips mentioned in this FAQ guide, you can package edible and non-edible oils in your business. So, without further ado, contact Allpack customer care to acquire state-of-the-art machines at discounted rates. Happy Shopping.

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Hand Washing Gel Sachet Packing Machine-8

Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2024

Honey Packing Machine

Hand Washing Gel Sachet Packing Machine: The Complete FAQ Guide In 2024

When it comes to deliver small number of materials, sachets are considered the most desirable and convenient form of packaging on part of both the entrepreneur and consumer. Similarly, hand washing gel which is a must have thing when in a workplace, a hotel, during traveling or an outing. Therefore, Hand Washing Gel Sachet Packing Machine is introduced into the field.

This machine provides a remarkably efficient performance to the businesses in meeting their high production targets while reducing the packaging costs. You may be among one of them. If yes! Then let us take you on the journey to explore a Hand Washing Gel Sachet Packing Machine with all its benefits, classification, working, and many more. Stay tuned and keep reading this FAQ guide!

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1.What Is Hand Washing Gel Sachet Packing Machine?

Allpack APK-110 Flat Pouch Horizontal Sachet Machine

Hand washing gel sachet packing machine is an ideal equipment designed to pack liquid hand washing gel into different types of small to large disposable sachets. The machine wonderfully deals with this packing process by first measuring the desired amount of sachet and then packing it into bags precisely.

In this way, it prevents hand washing gel spillage and greatly enhances the packaging efficiency through automatic forming of sachets and their filling and sealing etc. Moreover, the machine support quick and easy way of making standard to customizable sachets.

2.Explain The Importance And Various Benefits Of A Hand Washing Gel Sachet Packing Machine?

The importance of a hand washing gel sachet packing machine has seen a rapid growth due to the people's concern regarding their hand cleaning especially after COVID-19. They consider small sachet of hand washing gel a must have thing all the time. To meet this end, hand washing gel sachet packing machine is always utilized. Below are some of its top benefits:

High Accuracy

Display of sachet sealing- Picture Courtesy: yellowimages.com

A hand washing gel sachet packing machine give you high precision in accurately dosing the required material into sachets and adopt excellent system for forming and sealing of sachets. Therefore, both the packaging and material accuracy is realized.

Customization

Customized sachets- Picture Courtesy: thefeed.com

One thing which every manufacturer desire for a successful business is the visual appeal of packaging that is definitely associated with customization. By using this machine, you will be able to make different sizes, shapes, and designs of sachets along with eclectic sealing methods like tear notch and spouts etc.

Multi-Tasking

Another attribute of a hand washing gel sachet packing machine is its multi-tasking nature which allows it to perform sachet forming, filling, sealing, printing, and cutting simultaneously.

Boost Production

Bulk of ointment sachets

Hand washing gel sachet packing machine can boost your production efficiency by following automatic technology to deal with high output targets. It thus multiplies the returns to your investment.

Simple Operation & Maintenance

Hand washing gel sachet packing machine follows easy operation method and require low maintenance on daily and weekly basis. Therefore, you need only a single operator to administer its functioning.

3.What Materials Can Be Filled By A Hand Washing Gel Sachet Packing Machine?

Hand washing gel sachet packing machine is highly resilient with outstanding capability to process almost all kinds of free flowing and viscous liquids including pastes, gels, and juices. Some of these are mentioned below for your understanding:

Gels

Gels

Liquid hand sachets- Picture Courtesy: anar.biz

Gels are popular liquids that you can easily pack by using a hand washing gel sachet packing machine. The common gels used by this machine include hand washing gel, hair gel, and nail glue gel etc.

Pastes & Sauces

Sauces

Different sachets of pastes & sauces- Picture Courtesy: thedieline.com

Due to the growing expansion of home delivery services, now, all kinds of pastes like tomato ketchup, mayonnaise, and special sauces are delivered in sachets. So, you can use this hand washing gel sachet packing machines for all these sauces.

Drugs

Drugs

Medical oral liquid sachet- Picture Courtesy: asteronline.com

The technological advancements have made the lives of humans very easy. Now, you will find medicine not only in tablets or syrup form but also in other forms like pastes and oral strips. Therefore, a hand washing gel sachet packing machine is eligible to pack this liquid medication.

Ointment

Vitamin A+D ointment stick sachets presentation idea

Ointments are also packed in sachets especially for first aid purposes where an individual is not bothered to carry heavy tubes and other supplies. Therefore, a hand washing gel sachet packing machine is good suitable to pack ointments.

Chocolate

Liquid chocolate- Picture Courtesy: cadeg.com.br

Liquid chocolate can also be packed by a hand washing gel sachet packing machine in various types of standard and stick sachets often with spout sealing.

Drinks

Drinks

Pineapple enzyme drink sachets

Various concentrated juices of fruits like apple, mango, and pineapple are often delivered in beautiful small sachets especially for kids. Hence juices can also be processed by this machine.

Oils

Oils

Almond hair oil sachet- Picture Courtesy: lac2b.com

Most of the oils used for beauty care like Omega-3 oil, almond oil, and other supplemented oils are mostly packed in small sachets. So, a hand washing gel sachet packing machine is applicable to carry out this task.

4.What Formats Does A Hand Washing Gel Sachet Packing Machine Support?

A hand washing gel sachet packing machine can form and pack different shapes and sizes of sachets along with varying sealing. They are as follows:

Standard Sachet

Square hand sanitizer gel sachet- Picture Courtesy:

Standard sachet is the most common format of sachets packaging made by a hand washing gel sachet packing machine. It has a square shape body which may slightly vary in some forms and look like rectangular shape. This form of sachet is widely adopted for packing gels, shampoo, and ketchup etc.

Stick Pack Sachet

Stick pack sachets- Picture Courtesy: psdrepo.com

Another popular form of sachet is a stick pack sachet characterized by its long narrow body. It is frequently used for ointments, liquid medication, and juices etc.

Contour Sachet

Various baby care liquids in contour sachets- Picture Courtesy: pipettebaby.com

Contour sachet refers to the type of sachet which do not follow the four sides square sealing rather it has a specific shape that tilted on the top and become narrower on upper side. Such type of sachet provide charm for customers. Hence, a hand washing gel sachet packing machine is capable to make it.

Twin Sachet

Double sachet mockup- Picture Courtesy: yellowimages.com

As the picture shows, twin sachet refers to double sachets paired together. Such type of sachet is broadly used for two separate products which are meant to be used together or in a sequence. In addition, shampoo and conditioner are the common liquids often delivered in twin sachet.

Irregular Shaped Sachets

Round sachet with spout- Picture Courtesy: Freepik

Apart from the above discussed particular types of sachets, there are multitude of sachets on the basis of their shapes. They play a huge role in promoting brand reputation and attracting consumers. So, a hand washing gel sachet packing machine make sure to create such sachets for your liquids.

On the Basis of material

When it comes to discuss the types of sachet material which a hand washing gel sachet packing machine can make, there are three basic materials which are highlighted below:

Plastic Sachet

Plastic sachets with spout- Picture Courtesy: mealite.co.kr

Plastic is a common material used for making sachet. It is because plastic has high resistance to moisture, air, and pollution and most importantly, it is cost-effective.

Aluminum Sachet

Aluminum foil sachet- Picture Courtesy: Freepik

Aluminum sachet is made up of a thin layer of aluminum foil. Although it has a comparatively higher packaging cost, however, aluminum sachet maintain high protection barrier against heat, light, and pollution.

Paper Sachet

Kraft paper sachet- Picture Courtesy: yellowimages.com

The use of paper is growing in making sachet as it is environmentally friendly. For liquids such as gels, pastes, and sauces, a thin layer of plastic film is attached to end spillage.

5.How Does A Hand Washing Gel Sachet Packing Machine Seal?

Unlike dry products like powders and grains, for which back sealing of sachet is recommended, a hand washing gel sachet packing machine uses side sealing for closing sachet. Below description will highlight the further variation in the side sealing of sachet along with the possible closure formats:

Three Side Sealing

Three-sided sealed sachet- Picture Courtesy: yellowimages.com

This type of sealing creates three-sided seal of sachet and leave one side. Three-sided seal sachets are made from single film layer and has a unique shape. This method is often utilized for products like ketchup, honey, and hair color etc.

Four Sides Sealing

Four-sided sealed sachet- Picture Courtesy: yellowimages.com

Four side sealing, on the other hand, seal the sachet from all its four sides to provide extra protection against spillage and leakage. Therefore, liquids requiring high protection are often packed in four-sided seal sachets such as drugs, ointments, and gels.

Spouted Sachet

Spouted hand sanitizer gel sachet- Picture Courtesy: thecremeshop.com

As far as the closure formats of sachet is concerned, spouts sachet is one of the popular forms where recloseable spouts are welded into the opening of sachet in order to control the liquid flow.

Tear Notch Sachet

Shampoo sachet with visible side tear notch

Tear notch is another common sealing format adopted for its convenience as well as cost-effectiveness. This type of sachet features a notch at the top corner of sachet which is meant to be used for opening sachet.

6.Write Down The Working Principles Of A Hand Washing Gel Sachet Packing Machine?

Hand washing gel sachet packing machine follow sequential order for creating and filling sachets simultaneously. Below you will know the working principles step by step:

Film Unwinding

The very first step of a hand washing gel sachet packing machine is the unwinding of film from roll. This film is pulled by support rollers and is further guided by the film guide to travel across different stations horizontally or vertically.

Sachet Forming

In the second step, the prototype film is folded in a way that both the front and back are parallel to each other. Afterwards, the film is sealed on the bottom and vertical sides to form a sachet while leaving the top side open for filling.

Sachet Coding

After formation of sachet takes place, the sachet is coded with date of expiration and batch no. At the same time, sachet separated from film and moved forward for material filling.

Sachet Filling & Sealing

This is the major step, when precisely weighed volume of hand washing gel or any other liquid substance is deposited into sachet. After the filling get completed, the top of sachet is sealed through heat.

Sachet Discharging

At lest, finished sachets are one by one discharged through chute from the machine towards collection container or conveyed to the integrated machine for further packaging.

7.Describe The Structure Of A Hand Washing Gel Sachet Packing Machine?

Hand washing gel sachet packing machine is composed of several components to accomplish the sachet packing. These parts are described below:

Components of Allpack APK-130 sachet machine

Hopper

Hopper is the feeder or material holder where bulk of hand washing gel or other liquid material is loaded before operating the machine. It is corrosion resistant and has antibacterial properties. From here, the material is filled into sachets through funnel.

Film

Film is a stock of rolled thin layer of plastic, aluminum or laminated paper film. It is one of the crucial components of a hand washing from which the sachets are formed.

Film Guide

Film guide or film unwinding units are multiple strong metallic rollers attached to the main machine. It enables the film to unwind and move forward towards sachet forming.

Intelligent Control Panel

Intelligent control panel is the most crucial part of a hand washing gel sachet packing machine from where user control the machine working by setting different parameters. For instance, the length of a sachet, sealing temperature, and coding etc., are fixed through this component.

Sachet Former

This unit has a photocell that detect and help in the formation of sachet from flat film layer.

Data Coder

Data coder is an electric device located in the hand washing gel sachet packing machine. It is used to print, manufacturing date, expiration date, and batch no.

Cutting Knife

Cutting knife is a stainless steel tool with sharp edges which is used to split the sachets from each other.

Stainless Steel Body

The overall body of a hand washing gel sachet packing machine is made from quality stainless steel. Therefore, it is both compact and hygienic for processing every type of liquid materials.

Heat Sealing Side

Heat sealing side mainly include the sealing jaws which are responsible to seal the vertical side or sides of sachets.

Top sealer

As sachets are also sealed from the top side when get filled with material, so, top heating sealer is used for accomplishing this task.

Stable Feet

There are four stable feet attached to the hand washing gel sachet packing machine which enable the machine to stand on surface. Hence, they are helpful in making sure the stable operation of machine.

8.What Are The Different Types Of A Hand Washing Gel Sachet Packing Machine?

There are different types of a hand washing gel sachet packing machine. In below paragraphs, you will know these all types in detail:

According to Structure

Horizontal Sachet Machine

Allpack APK-240D Horizontal honey ketchup sachet machine

This type of hand washing gel sachet packing machine is the most popular type where the machine is characterized by its long horizontal body. This machine by Allpack support flat heat sealing, tear notch, zipper, and spout sealing for the convenience of sachet opening.

It is fully automatic in technology with optimal production rate of packing 200 sachets per minute. Moreover, it can also be integrated with other machines.

Structure

The structure of machine is large occupying more space. The important components which it constitutes include double hoppers, a film roll, control panel along with multiple knobs, film pulling mechanism, sachet former, coding unit, cutting knife, and discharge chute.

Working Principles

The machine start working by pulling film from roll and traveling it across the multiple horizontal units for simultaneous forming, coding, filling, sealing, cutting, and discharging phase.

Vertical Gel Packing Machine

Liquid Gel VFFS Form Fill Seal Packing Machine- Picture Courtesy: samfull.net

Vertical gel sachet packing machine is another type of sachet packing machine characterized by its vertical body. It is available in both fully automatic and semi-automatic form. Moreover, it follows an extremely straight forward way for sachet packing while giving good production speed of packing 25 sachets in a minute.

Structure

The machine has comparatively small structure composed of different units including a feeding station, transfer pump, vertical form fill and seal unit, and discharge conveyor etc.

Working Principles

The machine start working by forming sachet from film roll and filling in it the accurately weighed gel. Similarly, the opening of sachet is closed through sealing after which the sachet is discharged out of the machine through chute.

According to Lane

Single Lane Sachet Packing Machine

Single Lane Liquid Packing Machine for Sachet & Stick Pack- Picture Courtesy: samfull.net

Single lane sachet packing machine has one unit to form sachet. Therefore, its price is lower than other types of machines and give you good throughput ratio. You can use it in medium to large cosmetic industry, food industry, and beverage industry etc.

Structure

This hand washing gel sachet packing machine is an assembly of several components encompassing a film roll, product feeding and measuring unit, sachet forming unit, control system, and overall body.

Working Principles

It simply starts functioning when the basis parameters are fixed by operator and machine is powered on. In this way, the film is pulled by rollers and turned into a sachet after getting sealed from sides. This single sachet is then filled with pre-measured dosage of liquid and the sachet is closed from top and discharged from the machine.

Multi Lane Gel Sachet Packing Machine

Multi-lane energy pharma gel sachet & stick pack packing machine

Multi-lane gel sachet packing machine is yet another category of a hand washing gel sachet packing machine which comes with 4 to 12 lanes for packing sachet in single run. This type of hand washing gel sachet packing machine is perfectly suitable for large and extra large pharmaceutical, seasoning, and beauty care industries. Furthermore, you can also attach this machine directly with secondary packaging machines.

Structure

This machine has large size heavy-duty machinery due to multiple sachets forming stations and hopper for gel filling. Therefore, it is composed of a human machine interface with power switch and emergency stop, a stainless steel robust body, four stable feet, a hopper, transparent window, multiple filling nozzles, coding, and sealing tools etc.

Working Principles

Its working principles are similar to other types of hand washing gel sachet packing machine. However, its formation of multiple sachets from a single film layer is unique way. The machine turns the single film layer into range of sachets, fill them with predetermined volume of gel and finish it after closing and cutting of the top of sachet.

According to Sachet Design

Twin Bag Sachet Packing Machine

APK-180T Horizontal 3 4 side seal twin bag sachet machine

This type of a hand washing gel sachet packing machine is an amazing one that offers you to have a single sachet with double sections just joined together with perforated sealing. Hence, materials such as shampoo along with conditioner and hand washing gel with hand sanitizer etc., are best to be delivered through this type of sachet packing.

Structure

With long structure, this machine incorporates dual hoppers, film roll, control board, touch screen penal, sachet former, data coding unit, cylinder, measuring barometers, filling nozzles, sealing jaws, perforation device and cutting knives etc.

Working Principles

The working process of this hand washing gel sachet packing machine starts with film unwinding from roll towards sachet former. The sachet is sealed from bottom and vertical sides. Here one additional sealing is done in the middle of sachet that divide the sachet into two sections. Afterwards, twin sachet is filled with two separate liquids, sealed from top side, and discharged from the machine.

9.Differentiate Between A Hand Washing Gel Sachet Packing Machine And Powder Sachet Packing Machine?

Hand washing gel sachet packing machine and a powder sachet packing machine are two different machines according to the product which both fill. In the table below you will find many crucial differences that exist between these:

No	Aspects	Hand Washing Gel Sachet Packing Machine	Powder Sachet Packing Machine
1	Definition	It is a type of liquid sachet packing machine which is only used to pack liquids into sachets.	On the other hand, powder sachet packing machine can pack dry powders and granules into sachets.
2	Filler	It uses piston filler or volumetric filler for filling material.	While as, powder sachet packing machine use an auger filler to perform material dosing.
3	Sealing	It uses heat sealing and spouts for forming and using sachets respectively.	In contrast, powder sachet machine uses heat sealing and zippers for sachets.
4	Design	Sachets used for packing liquids are both standard type like square sachets/ stick pack sachets and customized irregular shape sachets.	Contrary to that, the shape and design of sachets formed by powder sachet packing machine are flat square sachets and long narrow stick packs.
5	Application	This machine is suitable for all liquids such as gels, ketchup, chocolate, and cream etc.	It is good for dry powders and granules such as coffee powder, milk powder, protein powder, and coco powder etc.
	Picture	Gel Sachet Packing Machine- Picture Courtesy: samfull.net	Powder sachet packing machine- Picture Courtesy: coretamp.com

10.Where Can A Hand Washing Gel Sachet Packing Machine Be Used?

Below discussed areas are showing the broad application of a hand washing gel sachet packing machine:

Beauty Care Industry

Women with face mask- Picture Courtesy: beautywithhollie.com

Most of the beauty care products such as shampoo, lotion, hair gel and hair color are the common things we are familiar with. These liquid materials are often packed in small sized regular to customized sachets to aid consumer in their usage. Hence, a hand washing gel sachet packing machine is utilized in beauty care industry.

Seasoning Industry

Consumer spreading gram duck sauce on roll- Picture Courtesy: WebstaurantStore

Another notable industry with inevitable demand for a hand washing gel sachet packing machine is the seasoning industry. Here different seasonings including tomato ketchup, mayonnaise, and chilli sauces are mostly packed in sachets through this machine.

Medical Industry

Medical industry icon- Picture Courtesy: trivitron.com

You may wonder how a hand washing gel sachet packing machine can be applied in medical industry. However, packing little volume of ointments, medicated creams, and fluidized drugs is now the common thing practiced by medical industry

Confectionery Industry

Honey presentation idea- Picture Courtesy: worldbranddesign.com

This machine is also used in confectionery industry where liquid chocolate, honey, jellies, and processed creams are produced.

Beverage Industry

Orange juice sachet- Picture Courtesy: runnersworld.com

All kinds of beverages including juices, milk shakes, smoothie, and even mineral water can be easily packed by a hand washing gel sachet packing machine. Therefore, this machine is applicable in beverage industry.

11.What Is The Cleaning And Maintenance Requirements Of A Hand Washing Gel Sachet Packing Machine?

Regular cleaning and maintenance are very crucial part of using a hand washing gel sachet packing machine as it keeps the machine smooth running and function for longer. In this way, the underlying explained steps are helpful:

Operator setting machine- Picture Courtesy: parsable.com

Cleaning

Cleaning is the inevitable step that should be carried out after your hand washing gel sachet packing machine gets done with daily working. It will simply include the disassembling of various parts such as the hopper and filling nozzles.

Wash these parts with clean water and make them dry using a dry cloth or if necessary, you can use air blower to reach all the ends of machine. Afterwards, cutting knife, and sealing jaws must be wiped out to remove out all the first and debris left while packing.

Before Operation Maintenance

Before operation maintenance simply include the adjustment of structural tools such the sachet former, rightly placing of film roll over spindle, and setting the parameters of machine etc.

After Operation Maintenance

In after maintenance, you need to check the vaiouyparts of a hand washing gel sachet packing machine for possible damage and wearing. In case of damage, replace the parts timely and also lubricate the movable parts of machine to reduce friction ND stagnancy.

12.How To Solve The Sudden Problems Encountered When Using A Hand Washing Gel Sachet Packing Machine?

When operating a hand washing gel sachet packing machine you may encounter few malfunctions of the machine. There is no need to worry about them, you just need to identify the problem and take relevant action. For this consider the table below

No	Problems	Causes	Solutions	Pictures
1	Film is unwinding in wrong track	It happens when film carriage does not move freely, and film is loose on one side while tight on the other side.	So, it can be troubleshot by making sure that film carriage is moving freely, by adjusting the film unwinding wheels through screws, and locating the film on center of spindle.	Encircled film unwinding- Picture Courtesy: coretamp.com
2	Sachets fail to open	This occurs when the sachet sag downward or the timing for opening sachet is incorrect.	This issue can be easily resolved by correcting the time duration for opening each sachet and adjusting the sachet feeding tools in a way to hold sachet from top vertical sides to avoid sagging.	Highlighted sachets opening and filling phase- Picture Courtesy: IMA Dairy & Food
3	Improper sealing of sachets	Improper placement of film, insufficient temperature, or the pressure of sealing bars is incorrect which leads to wrinkled and weak sealing.	You need to place the film in center, increase temperature to suitable level, and adjust the pressure of sealing bars.	Encircled end sealing of sachet- Picture Courtesy: coretamp.com
4	Printer doesn't function properly	Either the printer is damaged, or the printer cable is disconnected.	Make sure to check the printer ribbon and other parts for damage and replace accordingly. Also check the printer ribbon connection with power through its switch.	Highlighted data coder- Picture Courtesy: Aipak Pharmaceutical Equipment
5	Sealing jaw jamming	Reason for this problem is the material in end seal and the improper timing of material filling and bag sealing.	This can be corrected by adjusting the time between material filling and sachet sealing.	Encircled sealing jaws- Picture Courtesy: coretamp.com

13.Tips To Look For When Choosing A Hand Washing Gel Sachet Packing Machine

Buying the best hand washing gel sachet packing machine is the dream of every manufacturer. However, this dream can only become true when you undergo some vigilant considerations including:

Production Range

Multiple liquid sachets- Picture Courtesy: myspringenergy.com

What is your current production level? And how much do you want to expand it? These questions are significant because the level of production will mark whether you need to buy a semi-automatic hand washing gel sachet packing machine or fully automatic one. Similarly, machines come in various sizes, capacities as well as speed.

Type of Packing Style

Apple shape juice sachet pouch- Picture Courtesy: gaoaog.com

Which between standard sachet packing and stick sachet packing do you prefer the most? It is a question that will enable you to opt for either a square sachet packing machine for liquid or have a stick sachet packing machine.

Budget

Budget is an important factor that must not be overlooked rather should be given priority. You can opt for the machine which is pocket friendly. One thing is clear that the labor cost of semi-automatic hand washing gel sachet packing machine is higher than that fully automatic machine.

Quality Certification

ISO quality standard icon- Picture Courtesy: iStock

Checking the quality certifications of a hand washing gel sachet packing machine is eminent to ensure its quality standard. For this, few notable quality standards include ISI, GMP, and FDA whose approved machines and products are if high quality.

Conclusion

The above FAQ guide about a hand washing gel sachet packing machine has covered every facet of the machine which are necessary for the manufacturers of cosmetic, medical, food, and beverage industries. By taking help from these tips and factors you can increase your production efficiency as well as preserving your valuable liquids in a cost-effective way. So, don't make any delay and contact Allpack for presenting you an amazing line of hand washing gel sachet packing machine. For further information please contact us!

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Carton Forming Machine: The Complete Buying Guide in 2024

Honey Packing Machine

Carton Forming Machine: The Complete Buying Guide in 2024

Packaging cartons are important in keeping the inner products safe and secure. In addition to the cartoning machine in industrial packaging, the machine that makes cartons is a carton forming machine. Boxing products are important for their protection and here is where carton forming machine comes into play.

It is more popular than carton forming manually because of its accuracy, precision and flawless caron forming. Packaging is a challenging task if performed by hand but modern science has innovated carton forming machine that is way speedier than a simple hand.

So, if are you keen on adding this handy machine to your production and are interested in discovering more about this useful machine then read through this to learn features, benefits, working, and much more about carton forming machine

Add a header to begin generating the table of contents

1.How To Define Carton Forming Machine?

Carton Forming Machine

A carton forming machine also called a carton erecter or a carton former is a machine that takes blank chipboard, cardboard, corrugated banks or paperboard and erects, folds, and seals it into a carton. Its primary function is to form cartons that are with or without upper covering.

It is a servo-driven machine that forms and seals cartons using a lock mechanism. It also seals cartons with glue, tape, or adhesive. It is designed for achieving high speed, is versatile in its processing and easily handles a complete range of blanks. It is seamlessly integrated into the packaging line for streamlined operation.

2.What are the Useful Benefits of Carton Forming Machine?

Carton forming is added to the production because of its adaptability and fast processing. Some of the important benefits of this machine are:

Automation

Automation of Carton Forming Machine- Picture Courtesy: Fipal Srl

A carton forming machine is composed of different mechanical and computerized systems that automate the process of forming a carton. With its automation, it can make numerous cartons per minute. Automation of the carton forming machine translates to high productivity that is related to more profits.

Cost-Cutting

Cost cutting with Carton Forming Machine

With its automation, it also cuts down the need for human intervention and manual labour. This in turn lowers the labor wages saving operation costs. Moreover, with this machine, there is less chance of material wastage which leads to reduced material purchase and saves the packaging budget.

Consistent Performance

Consistent Performance of Carton Forming Machine- Picture Courtesy: SiroSilo Industrial

Carton forming machine has no variation from batch to batch and each time it produces cartons of the same size, design, and, dimensions. These cartons do not have even a minute difference in their structural composition and that leads to consistency in the secondary packaging. This uniform quality of cartons is vital in protecting the goods and in upholding a professional look.

Customization

Customization of Carton Forming Machine- Picture Courtesy: Pixartprinting

A carton forming machine is a flexible and versatile machine that is easily customized to create different carton types according to production packaging requirements. This machine is tailored to fabricate a wide range of cartons with easy and quick adjustments to machine parts. This versatility of the carton forming machine is important for businesses producing multiple cartons.

Increased Safety

Safety Emergency Stop Button- Picture Courtesy: Quisure

Fulfilling industrial safety guidelines is a must for manufacturing lines to prevent workplace accidents. A carton forming machine has different features like fireproof electric cabinets, safety enclosures, alarm systems, buzzers, and safety stop buttons for the safety of the operator and the workplace.

3.Where Carton Forming Machine is Used?

A carton forming machine is used in every far and wide industry because of its accurate and precise working and adaptability. Here is a list of some important industries in which a carton forming machine is utilized:

Food Industry

Use of Carton Forming Machine in Food Industry- Picture Courtesy: Pixartprinting

In the food industry, different types of boxes and trays are used for secondary packaging of food pouches, bags, clamshells, bottles, jars, and tins. It also creates trays and boxes for packaging fast foods and ready-made meals.

Beverage Industry

Use of Carton Forming Machine in Beverage Industry- Picture Courtesy: Packaging Strategies

A carton forming machine has a significant contribution to the beverage industry as it creates cartons for storing various sodas, juices, oils, smoothies, drink mixes, alcoholic beverages, water, and many more. Its seamless processivity is what makes it important in the beverage industry.

Pharmaceutical Industry

Use of Carton Forming Machine in Pharmaceutical Industry- Picture Courtesy: CPHI Online

A carton forming machine has a prime place in the pharmaceutical industry for packing blisters, syringes, ampoules, vials, etc. This machine fabricates different carton types like external flap cartons, trays, regular slotted cartons, and many more in the pharmaceutical industry.

Cosmetic Industry

Use of Carton Forming Machine in Cosmetic Industry- Picture Courtesy: Sufio

Due to its knack for creating beautiful and captivating cosmetic cartons, this machine has prominence in the cosmetic industry. It creates secondary packaging cartons for cosmetic lotion bottles, foundation tubes, cream jars, lipsticks, and many more.

Chemical Industry

Use of Carton Forming Machine in Chemical Industry- Picture Courtesy: Storemasta Blog

Chemical products need sturdy and leakproof packaging for their containment and hence, carton forming machine is a vital part of the chemical industry. It creates strong and durable cartons for shipping and retailing chemicals.

Textile Industry

Use of Carton Forming Machine in Textile Industry- Picture Courtesy: Canpak Packaging

Different cloths, fabrics, threads, and fashion accessories are transported in tough and strong cartons. Therefore, carton forming machine is utilized in the textile industry for erecting and forming robust containers that can easily handle heavier textile loads.

Electronic Industry

Use of Carton Forming Machine in Electronic Industry- Picture Courtesy: NetPak

This machine is needed in the electronic industry for packaging different flashlights, equipment, bulbs, fans, etc. in tough and durable boxes. This machine is a high-speed instrument used for the correct packaging of electronic goods.

4.What are the Primary Parts of a Carton Forming Machine?

Various parts of the carton forming machine carry out their specific role in harmony to ensure the steady performance of the carton forming machine. these parts are discussed below for your understanding:

Parts of Carton Forming Machine- Picture Courtesy: SiroSilo Industrial

Vacuum Sucker	This part of the carton forming machine picks up the blank carton sheet from the blank magazine using suction force and holds them without damaging these sheets during succeeding carton forming steps.
Press Plate Height Adjustment	It consists of screws and knobs that assist in adjusting the height of the press plate. It is a mechanism that helps deliver accurate pressure force to the flaps of the carton.
Blank Retainer	During the folding and gluing step, the blank retainer parts grip securely the blank sheets using clamps and rollers. It is essential in the precise folding of sheets and the application of glue to carton sides. It is composed of clamps, rollers, etc.
Touch Screen HMI	It is an intuitive display panel that is present in most carton forming machines. Using this HMI touch screen, the operator programs and supervises the equipment. Furthermore, it outputs troubleshooting instructions in case of machine failure.
Protective Glass	It is a clear glass cover surrounding the machine that prevents operators from unintentionally gaining access to the carton forming machine.
Power Switch	This is the main switch for powering the carton forming machine.
Case Height Adjustment	It is a system that fix the height of the forming section to accommodate cartons of different sizes and designs.
Press Plate	It is used for applying pressure to the carton sides to create a strong bond between them. It is present above the side belt part and is vital in giving the carton box its shape.
Blank Magazine	This is the part where large quantities of cardboard or other material sheets are placed before the operation.
Air inlet	It is an inlet through which compressed air enters the carton forming machine and is rudimentary in working vacuum sucker.
Side Belt Width Adjustment	This part of the carton forming machine adjusts the width of side belts which allows for an accurate transport of blanks to the forming station.
Electric Cabinet	Different kinds of switches, relays, power cables, and small wires are enclosed in the durable electric cabinet. This section of the machine is essential in powering its different components.
Emergency Stop	It is a red-colored knob present on the control panel. It is pressed to instantly stop the machine in case of a hazardous situation.
Foot Pad	It is a foot support that absorbs any shock or vibration that occurs while the machine is in operation. It supports and stabilizes the carton forming machine.
Side Belt	It is the part that transports the blank sheets to the forming machine. It is essential in the proper alignment of the cardboard sheets.

5.What are Different Kinds of Carton Forming Machines?

A carton forming machine is classified into different types depending on the automation and carton styles. Here is a detail of the classification of a carton forming machine.

According to Automation

Semi-automatic Carton Forming Machine

Semi-automatic Carton Forming Machine- Picture Courtesy: Fallsdell

It is a compact-sized machine that carries out its functioning with the help of an operator. The blank cardboard or other materials are manually loaded on the blank magazine. Forming, pressing, and gluing are performed independently by the machine.

Its productivity is low; hence, it is best suited for small-scale operations. It is quite budget-friendly so preferred choice for small enterprises.

Automatic Carton Forming Machine

High Speed Automatic Carton Forming Machine

It comes with an integrated blank magazine and sometimes robotic systems that automatically lift and load the blank magazine. Forming, pressing, and unloading are carried out autonomously by the machine with its mechanical and computerized controls.

It has higher productivity; therefore, more suited to larger businesses. It requires a high initial investment and a larger operating room.

According to Box Type

Regular Slotted Carton Forming Machine

Regular Slotted Carton Forming Machine

It is the most frequently used carton forming machine because it outputs a popular box style which is a regular slotted carton. Regular slotted carton forming machine forms cartons from a single blank that has prescored flaps.

The working of this machine is straightforward and it is easy to operate. However, it does not accommodate intricate box shapes.

Tray Carton Forming Machine

Tray Carton Forming Machine- Picture Courtesy: Wayne Automation

This machine folds and prepares a tray-like box that does not have an upper lid. This tray is used for the delivery of pre-made meals. It is a versatile machine that is capable of creating all kinds of standard tray boxes.

It is not suited for creating closed boxes.

Tuck Top Carton Forming Machine

Tuck Top Carton Forming Machine- Picture Courtesy: SiroSilo Industrial

It folds and creates a top tuck carton using pre-folded top sides. It is a cost-effective machine because it does not use tape or glue to close the box. It creates secure closure boxes that are ideal for faster packaging of products.

Nevertheless, this machine requires specialized parts for forming tuck-top cartons.

6.What is the Working Principle of Carton Forming Machine?

Steps of carton Forming Machine

The working of the carton forming machine is divided into different steps, and each is carried out flawlessly to convert blanks into cartons. The details of these steps are given below:

Blank Loading

Blank Loading

Initially, a large stack of flat sheets is loaded inside the bag magazine by the operator or by the robotic arm. It is stored in the loading area or bag magazine for continuous carton forming.

Vacuum Sucking and Alignment

Vacuum Sucking and Alignment

Sheets are positioned in the right orientation by the vacuum sucker. This part of the carton forming machine picks up the blank and carries it to the forming station. It creates a suction force by which blanks move to subsequent processing stations.

Folding and Forming

Folding and Forming

In the forming station, different mechanical arms, belts, and clamps are present that fold the blank sheets along the pre-scored lines. These devices mould and transform the blank sheets into the desired configuration carton box by folding its top, bottom and side seams.

Gluing and Sealing

Gluing and Sealing- Picture Courtesy: Fipal Srl

After forming, the glue or sealing tapes are applied at some areas of folded seams to tightly secure these folds of the formed carton. The flaps are secured shut and tightly closed using heat, pressure or other techniques.

Ejection

Carton Ejection

After successful forming and sealing, the formed carton is ejected from the machine via a conveyor belt. The ejection system present in the carton forming machine allows for the smooth removal of formed cartons from the machine.

7.What Carton Materials are Processed by the Carton Forming Machine?

A carton forming machine is a versatile piece of equipment, that processes different types of carton materials. Some of the important materials are detailed below:

Corrugated Cardboard

Corrugated Cardboard

It is one of the most frequently used carton materials. It has three layers- two flat layers and one sandwich fluted layer. It is a versatile material used for packaging diverse products. It is notorious for its excellent toughness and cushioning effect.

Cardboard

Cardboard- Picture Courtesy: Zart Art

A carton forming machine routinely processes cardboard for making trays and tuck top cartons. Cardboard is a heavy-duty paperboard material that is easily printed. It is known for its rigidity.

Paperboard

Paperboard- Picture Courtesy: Design Packaging and Tape

It is another common material handled by a carton forming machine. It is a thick paper-based material and is often used for its added strength, lightweight, and high printing qualities. It is typically utilized for making folding cartons.

Chipboard

Chipboard

Wooden-based chipboard is also processed by the carton forming machine. It is also termed as particleboard. It has less weight than paperboard. It has a smooth finish, resulting in aesthetically pleasing cartons.

Kraftboard

Kraftboard

It is a brown colour paper board that is tough. It is gaining traction for its eco-friendliness because it is easily recycled.

8.What Carton Boxes are Formed by Carton Forming Machine?

Carton forming machine forms diverse kinds of carton boxes that are listed below:

Slotted Cartons

There are two types of slotted cartons formed by the carton forming machine:

Regular Slotted Cartons

Regular Slotted Cartons

It is one of the most popular styles of cartons that contain pre-scored flaps. It is a robust carton, typically employed in secondary packaging and shipping of goods.

Half-slotted Carton

Half-slotted Cartons- Picture Courtesy: Atlas Container

It is similar in structure to a regular slotted carton but it features short upper flaps that join in the center. It provides easy access to cartons from the top.

Folding Cartons

Carton forming machine forms numerous styled folding carton boxes such as:

4 Corner Box

4 Corner Box- Picture Courtesy: Emenac Packaging

It contains four pre-glued flaps that fabricate the sides and bottom of the box upon folding. It has a collapsable hinge over its top.

6 Corner Box

6 Corner Box- Picture Courtesy: BlueBox Packaging

It has 6 pre-glued flaps that make an upper lid and a bottom base. It is a sturdy, protective, and durable packaging solution.

Top Tuck Carton Box

Top Tuck Box- Picture Courtesy: Imperial Paper

It is a one-piece cardboard carton created from pre-folded flaps. Unlike 4 corner tox, the flaps of the top tuck carton fold at the inner side and go under the top part, thus forming a more secure seal.

Trays

Carton forming machine is also employed for forming tray boxes like:

4 Corner Tray 4 Corner Tray	These trays have 4 pre-folded flaps and are either tucked inward or outward. It offers more support when used for packaging heavier objects.
Trays with Lids Tray with Lids- Picture Courtesy: beepap.com	As the name, this kind of carton tray comes with an upper lid. It packs products for display purposes. It has pre-folded-flaps similar to 4 corner trays.
Clamshell Tray Clamshell Tray- Picture Courtesy: Deli Supplies	It has a structure similar to a clamshell with two hinges. It is formed by paperboard or cardboard and is a more secure and eco-friendly packaging unit.
Take-way Tray Take-way Tray	It has numerous pre-folded flaps that are folded to create a takeaway tray. It is often seen in take-way delivery.

9.What Options Are Available for Carton Sealing in Carton Forming Machine?

There are wide variety of carton sealing options in the carton forming machine. These sealing options result in the secure closing of carton flaps. Here is a list of important sealing options:

Cold Glue Sealing

Cartons Sealed by Cold Glue- Picture Courtesy: Gateway Packaging

Cold glue that is liquid at room temperature is applied to the flaps of the carton to create a strong bond between cartons. It does not need any heat, saving utility bills. However, it takes more time to dry and is suited to particular carton materials.

Hot Glue Sealing

Carton Sealed by Hot Melt Glue

The glue solid at room temperature is melted and then applied to the seams of the carton. This glue quickly dries, thus increasing processivity. However, it requires heat consequently, it is not budget-friendly.

Stapler Sealing

Stapled Carton

The stapler pin is used for sealing carton boxes. This type of sealing uses a stapler for closing the flaps of the carton. This sealing is popular because of its high efficiency, speed, and cost-effectivity. However, it does not create a strong bond between flaps as formed by glue.

Pressure-Lock Sealing

Pressure-lock Cartons- Picture Courtesy: Netpak

Some carton flaps have an interlocking seal that closes via pressure. It is more cost-effective, as there is no need for glue and stapler. It creates a secure sealing but is suitable for some carton boxes.

Tape Sealing

Taped Carton

Packaging tape is also used for closing the flap of a carton in some carton forming machines. It is a fast and easy way to seal the cartons.

10.What are the Add-on Features of Carton Forming Machine?

Some useful features of a carton forming machine that increase its efficiency, productivity, and consistency are:

Robotic Arm

Robotic Arm

This mechanical part can be added to the carton forming machine to eliminate the need for manual stacking of blanks in the blank magazine. This robotic arm easily lifts heavier loads and places them in the loading area.

Printers

Printed Carton Box- Picture Courtesy: Printo

Inkjet or thermal transfer printers can be integrated into the carton forming machine to label cartons with safety instructions, logos, serial number batch number, product name, business information and other related information.

Gluing Units

Carton Gluing Station- Picture Courtesy: SBL Machinery

These parts apply hot melt and cold glue for fast and effective bonding between the flaps. This unit can be easily adjusted to smear glue on different carton types.

Handles and Window Adding Stations

Carton with Handles and Window- Picture Courtesy: Superbox

This unit adds handles and other carry-on cartons for ease of carrying. Moreover, another unit adds a small clear window on the carton for viewing the inside product.

11.How To Maintain the Carton Forming Machine?

Carton Forming Machine

Maintaining is a sure way to increase the operational capacity of a carton forming machine and regular maintenance will keep the machine healthy for a long time. The maintenance schedule of carton forming machine is:

Daily Maintenance	Using a damp cloth, wipe down the exterior and interior of the machine to get rid of dust and other product buildup. Use soapy water to clear the glue applicator area. Use detergent water to open clogged glue nozzles. Check the levels of glue and refill them if required. Lubricate all rollers, screws, and other mobile parts. Check for loose nuts and screws and tighten them if needed.
Weekly Maintenance	Perform deep cleaning using cleaning agents. Check for wear and tear in seals and gaskets. Inspect the working order of sensors and recalibrate if needed.
Monthly Maintenance	Inspect wear and tear in the electric component. Tight any loose cables and wires. Check the working order of safety systems like buzzers, emergency stop buttons, alarm systems, lights, etc.
Yearly Maintenance	Conduct a thorough examination of the machine. Check for defects in any part and replace them if needed.

12.What are Technical Problems and Their Troubleshooting in the Carton Forming Machine?

Even though a carton forming machine is a sophisticated unit, it is still prone to occasional problems. These problems could cause production delays and result in loss of productive time and money. However, with some tips and tricks, these problems are easily resolved, for instance:

Cause

Solution

Picture

Jamming in Machine

Improper alignment of blanks

Old or defective roller

Misalignment of rollers

Buildup of glue or other adhesives

Poor vacuum suction force

Inspect and realign blanks in proper configuration

Replace old roller

Realign machine roller

Clean and remove glue or other adhesives

Check and reprogram vacuum settings

Jamming in Machine- Picture Courtesy: star-parker.com

Failure in Glue Application

Glue spraying nozzles are clogged.

Low level of glue at the gluing station

Defective pumps

Properly clean glue spraying nozzles

Refill glue

Repair pumps

Failure in Glue Application- Picture Courtesy: Machineseeker

Over-heating of the Machine

Ventilation filters are not cleaned properly.

Old or damaged bearings

High friction in the machine

Electric overloading

Properly clean the ventilation filters

Replace worn-out bearings

Lubricate the moving parts

Inspect electric overloading and shut down the machine if necessary

Over-heating of the Machine- Picture Courtesy: Hillside Custom

Improper Formation of Cartons

Poor quality glue

Insufficient glue quantity

Defective forming systems

Old molding system

Improper positioning of the sensor

Check the quality of glue and replace it.

Apply an accurate amount of glue

Repair and calibrate the forming section

Replace old moulds

Fix the positioning of the sensor

Improper Formation of Cartons- Picture Courtesy: New Products and Trends in Industry

Conclusion

A carton forming machine comes with a wide range of benefits and gives a boost to production. Accuracy, consistency, protection, and speed are a few features that make the carton forming machine popular in industries. Hopefully, by reading this guide, you have learnt about vital elements of the carton forming machine and now you can select the best carton forming machine for your businesses quite easily. Want to learn more about carton forming machine? Then click on the main Allpack website.

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Multi-Row Granule Packaging Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Multi-Row Granule Packaging Machine: The Complete Buying Guide In 2024

Isn’t multi row granule packaging machine surprising you? In the arena of granular packaging, the multi-row granule packaging machine comes at the top. Granule packaging is filled with lots of problems like inaccuracies, seal leakage, material sticking, lower speeds, and lower packaging quality.

However, with the multi-row granule packaging machine, these problems are a thing of the past. This machine smoothly, accurately, and efficiently packs the granules in drastically less time.

Are you pondering about procuring a multi-row granule packaging machine? Then first, carefully take time to read this guide because we are complying list of important things to know about the multi-row granule packaging machine.

Add a header to begin generating the table of contents

1.What is a Multi-Row Granule Packaging Machine?

Allpack Multi-Row Granule Packaging Machine

Multi-row granule packing machine has intelligent and sophisticated technology with which it form, fill, and seal packaging containers. It has multiple rows or lanes and fabricates and packs numerous sachets or stick packs in one go. This feature increases its throughput rate and production capacity.

This machine is equipped with smart control, touch screen interface, and PLC unit so that it efficiently and smartly performs packaging operations. Multi-row granule packaging machine is designed to process free-flowing granular products.

2.Why Multi-Row Granule Packaging Machine is Important?

Multi-row granule packaging machine is important because of its high productivity, versatility, and speed packaging. There are various reasons due to which this machine has a significant place in industries such as:

Flexibility For Changing Needs

Flexibility For Changing Needs with Multi-Row Granule Packaging Machine

The multi-row granule packaging machine is a highly resilient and adaptable unit, processing multiple types of granules as well as flakes. Easily changeable parts allow to accommodate both current and future products. Due to its flexibility, a multi-row granule packaging machine is well-suited for production that packs multiple products.

No Under and Over-Filling

Lower Operational Cost with Multi-Row Granule Packaging Machine- Picture Courtesy: Vitali-T

Multi-row granule packaging machine features highly sensitive metering devices that monitor minute changes in the granules. These metering and filling devices allow this machine to achieve precision in the fill. With its precise filling, there is no chance of over or underloading.

Lower Operational Cost

Lower Operational Cost with Multi-Row Granule Packaging Machine

Due to its smart and up-to-date computerized and mechanical parts, this machine carries out forming, filling, and sealing independently, reducing the requirement for a labour force which decreases labour wages. Furthermore, this machine has lower maintenance costs and lower energy requirements that contribute to its cost-effectivity.

Lower Wastage and Merchandise Rejection

Lower Wastage with Multi-Row Granule Packaging Machine

Human error is unavoidable in hand filling that leads to wastage of product due to overdosing of granules in the containers. These human mistakes also cause damaged products and product rejection. However, the multi-row granule packaging machine uses lower packaging material and with its accuracy, it reduces both product and material wastage.

Better Quality

Better Quality with Multi-Row Granule Packaging Machine

Humans poorly fill and wrap sachets and other packaging containers. It decreases impulse buying and upsets customers, But with automation, the multi-row granule packaging machine beautifully and consistently forms, fills, and seals products, increasing product quality that improves profitability.

3.What are the Basic Components of a Multi-Row Granule Packaging Machine?

Different electric and mechanical components are present in a multi-row granule packaging machine that have an important and specific role in forming, filling, and sealing sachet and stick packs. These parts are discussed in detail below:

Parts of Multi-row Granule Packaging Machine

Motor	This is a powering part of the multi-row granule packaging machine. it provides mechanical energy to different parts like filling devices, horizontal jaws, and film rollers.
Hopper	For uninterpreted packaging flow, a hopper device located at the top, stores huge quantities of granules.
Measuring Pump	These pump systems present below the hopper calculate the amount of granules passing through them. These systems maintain the accuracy of the multi-row granule packaging machine.
Bag Former	This is cone shaped part that creates bags using packaging film. This film is wrapped around the core of the forming tube to fabricate different packing containers
Horizontal Sealer	As the name indicates, the direction of action of these sealers is horizontal. They join the top and bottom edges to hermetically seal the packaging containers.
Cutting Device	Two consecutive sachets and sticks are linked with each other. A sharp cutter disjoins two successive packaging containers.
Touch Screen	It is a coloured display screen that aids in programming different operational components. Different input options are displayed on this screen, and operators easily select them by touching their fingers.
Safety Door	It is a clear or coloured glass door that separates the machine's inner components. This is a safety feature that prevents unintentional machine contact while it is running.
Electric Cabinet	It is a sturdy and robust cabinet that has different machine cables, wires, switches, and, circuit breakers.
Caster	These are the stands that bear the weight of the machine and stabilize the machine.

4.Where is the Multi-Row Granule Packaging Machine Found?

The multi-row granule packaging machine is quite popular and found in different industries because it packs single-serving granular products. Some of its important industrial applications are:

Pharmaceutical Industry

Use of Multi-row Granule Packaging Machine in Pharmaceutical Industry-Picture Courtesy: Losan Pharma

The pharmaceutical sector is an area where hygienic processivity is required. Therefore, a multi-row granule packaging machine is used because it is a closed device with no chance of contamination. It packs nutraceutical, pharmaceutical, and herbal granules in the stick packs and sachet.

Household Chemical Industry

Use of Multi-Row Granule Packaging Machine in Household Chemical Industry- Rox Hospitality

Household chemicals are abrasive and damaging, hence; these chemicals should be safely processed. A multi-row granule packaging machine carefully and precisely loads chemical granules like detergents, disinfectants, bleach, cleaning agents, and, mothballs in packaging containers.

Agriculture Industry

Use of Multi-Row Granule Packaging Machine in Agriculture Industry- Picture Courtesy: Native Seed Box

In the agriculture industry, product precision is essential and this precision is achieved by the multi-row granule packaging machine. Different seeds, organic fertilizers, humus, pesticides, and herbicides, are granular and thus are packed by the multi-row granule packaging machine.

Food Industry

Use of Multi-Row Granule Packaging Machine in Food Industry- Picture Courtesy: L28.nl

Accuracy and exactness are the core principles of food packaging. These fundamental principles are attained by the multi-row granule packaging machine. It packs a wide range of food granules like cereals, seeds, nuts, sugar, coffee, salts, flakes, chilli mixes, etc in the food industry.

Grain and Pulses Industry

Use of Multi-Row Granule Packaging Machine in Grain and Pulses Industry

Multi-row granule packaging machine instantly and accurately fills different kinds of grains like rice, flour, and pulses like lentils, quinoa, and roasted chickpeas in unique types of sachets and stick packs. This machine is known for its versatility in the grain and pulse industry.

Snack Industry

Use of Multi-Row Granule Packaging Machine in Snack Industry- Picture Courtesy: Joe & Seph’s

Yes, the multi-row granule packaging machine is also utilized in the snack industry for packaging chips, tortillas, popcorn, biscuits, and pretzels in the sachet or stick pack. This machine assures fill accuracy and high packaging speed.

5.How to Classify a Multi-Row Granule Packaging Machine?

In the market, different classes of multi-row granule packaging machines are seen, differing in their packaging type and filling devices. The classification of this machine is penned below:

According to the Packaging Format

Sachet Multi-Row Granule Packaging Machine

Sachet Multi-Row Granule Packaging Machine

It forms and fills rectangular-shaped sachets that have more width. Sachet multi-row granule packaging machine has a multiple number of lanes that pack numerous sachet in a single setting. This machine is equipped with a variety of filling devices that increase its flexibility. It is a perfect single-serve packaging solution.

Stick-Pack Multi-Row Granule Packaging Machine

Stick-Pack Multi-Row Granule Packaging Machine

It forms and fills tubular-shaped stick packs that have a greater proportion of length to width. This machine has up to twenty lanes, hence; can pack twenty stick packs at a time. Stick pack multi-row granule packaging machine has greater floor print. This machine also packs single-serve of granules.

According to Filling Device

Auger Multi-Row Granule Packaging Machine

Auger Multi-Row Granule Packaging Machine

It is a closed device that safely and hygienically processes and packs granules. It is important when contamination-free and sterile processing is required. It has auger screws that rotates auger plates for filling. It is a frequently used machine for powders and granule filling.

Multi-Head Multi-Row Granule Packaging Machine

Multi-Head Multi-Row Granule Packaging Machine

This machine consists of several channels, each with its hopper for precise and accurate filling. These multi-head hoppers measure exact quantities of granules and dispense them in packing containers. It is fast, versatile, and has extreme accuracy.

Linear Head Multi-Row Granule Packaging Machine

Linear Head Multi-Row Granule Packaging Machine

Unlike the circular arrangement of heads in a multi-head multi-row granule filling device, this machine has a linear arrangement of heads. These weighing hoppers dispense precise amounts of granules inside the packing container. It is used for filling different-sized granules.

Volumetric Cup Multi-Row Granule Packaging Machine

Volumetric Cup Multi-Row Granule Packaging Machine

This machine contains a tray with multiple cups. A required amount of granules is loaded inside the cup in a volumetric cup multi-row granule packaging machine that is then loaded inside the packing container. It is a straightforward instrument, best for free-flowing granules.

6.Explain the Working of a Multi-Row Granule Packaging Machine.

The multi-row granule packaging machine has straightforward working steps. Every component harmoniously performs its role in packing different versatile packaging containers. Here is a detail of the working steps:

Working of Multi-row Granule Packaging Machine

Film Roll Loading

First, for continuous packaging operation, the large film roll is put over the film holder. This film is unravelled and directed over cylindrical rollers and the dancer’s arms. These two components have significance because they keep the film on track and minimize its chances of slippage.

Servo-Motor and Product Loading

A huge hopper is present on the top for product loading. Before the operator, large quantities of granules are housed inside the hopper using infeed tanks. The Servo motor located with a hopper offers power to move mechanisms in filling devices.

Bag Maker

The film is cut into smaller strips by the cutter. Each strips are moved to its respective lanes where different bag makers are present. These bag makers are conical-shaped forming tubes and vertical sealers. When the film arrives at the bag maker, it is doubled over and covers the entire forming area to form bags. The granules are filled inside the formed bags by filling nozzles.

Sealing

Upon granule loading, the next step is sealing which is executed by the horizontal sealers. They are the sealing elements that seal the top edges together using heat, pressure, or impulse waves. Separation of two joined bags is carried out by the sharp cutters. Cutters trim away sealed edges. Now the bags are ready for secondary packaging.

7.What Granular Products are Packed by Multi-Row Granule Packaging Machine?

As already discussed, multi-row granule packaging machine has diverse applications in different types of industries. So, this machine can process a wide range of granules like:

Pharmaceutical Granules

This machine can pack a variety of pharmaceutical granules that contain drug ingredients in their core. These pharmaceutical granules are easy to swallow and ingest.

Pharmaceutical Granules

Seeds

Different types of seeds, for instance, sunflower seeds, chia seeds, moringa seeds, carom seeds, etc are packed by this machine. These seeds are a perfect mix of trace nutrients.

Seeds

Desiccants

Silica gels and other desiccant materials are loaded inside the sachet by a multi-row granule packaging machine. These desiccant sachets are often found in pill bottles for absorbing water vapours.

Desiccant Sachet

Cleaning Agents

Different household cleaning agents like detergents and dishwashers are often granular. These cleaning agents are packed by a multi-row granule packing machine.

Cleaning Agents

Pet Food

Dry pet treats like biscuits, kibbles, and other pet snacks are loaded inside a small one-time-serve sachet and stick pack by this machine.

Pet Food

Herbs and Spices

Different dried herbs like oregano, thyme, basil, parsley, lemongrass, and cilantro, and spices like chilli, mint, coriander, clove, mint, pepper, etc are filled by this machine.

Herbs and Spices

Sweet Candies

Multi-row granule packaging machine loads different sweet and sour candies, chocolates, taffy, jellies, marshmallows, bunties, coco balls gummy bears, gummy worms, toffee, etc.

Sweet Candies

Cereals and Flakes

This machine also loads breakfast sweet and crunchy cereals, granolas, and trail mixes in stick packs or sachets.

Cereals and Flakes

Nuts and Dried Fruits

Almonds, cashews, hazelnuts, peanuts, pecans, pistachios, raisins, dates, and many more are also processed by this machine.

Nuts and Dried Fruits

8.What Packaging Container Types are Processed by a Multi-Row Granule Packaging Machine?

There are two main types of packaging containers- sachets and stick packs- are processed by the multi-row granule packaging machine. These are further divided into different types based on shapes, seal type, and cutting pattern.

Sachets

These are usually rectangular or square packs having four distinct corners. They pack single-serve of the granules. They are classified into different types such as:

According to Seal

Three- Side Seal Sachets

These sachets have seals on three different sides. These are various combinations of seals like one side, top, and bottom or two sides and one top.

Three-Side Seal Sachet

Four-Side Seal Sachet

They have four distinct seals on every side that is one top, one bottom, and one side.

Four-Side Seal Sachet

Back Seal Sachet

It is also called the central seal. These sachets are called T-seal sachets as a distinct seal runs along their entire back length.

Back Side Sachet

According to Shape

Regular Sachets

These are normally rectangular or square sachets with four different sides and corners.

Regular Sachets

Irregular Shape Sachets

These have atypical shapes like bottles, hearts, stars, jars, hands, etc to captivate passersby and increase chances of selling.

Irregular Shape Sachet

Stick Packs

These have tubular long packs resembling a stick. These packs have a greater ratio of length to width. There are different types of stick packs such as:

Flat Cut Stick Pack

It is one of the commonly found types of stick pack. This stick pack has a simple, horizontal cut that offers the stick pack a clean and elegant appearance.

Flat Cut Stick Pack

Pattern Cut Stick Pack

This type of stick pack has patterned cuts like zig-zags or perforations. This cut increases the product appeal of the stick packs.

Pattern Cut Stick Pack

Shaped Cut Stick Pack

Different kinds of cutters are utilized to create unique shape cuts on the stick pack like V or irregular shapes. This unique design plays a role in the marketability.

Shaped Cut Stick Pack

Round Cut Stick Pack

A sharp cutter creates a round cut on the stick pack. These stick packs are also known as round-corner stick packs because of their round corners. The round cut provides a premium look to stick packs.

Round Shape Stick Pack- Picture Courtesy: ePac Flexible Packaging

Tear-Easy Stick Pack

This type of stick pack has perforations that increase its tearability and reduce the risks of cutting.

Tear-Easy Stick Pack

9.What is the Difference between a Multi-Row Granule Packaging Machine and a Single-Row Granule Packaging Machine?

Single-Row Granule Packaging Machine

Both of these machines pack granules but there are numerous differences between a multi-row granule packaging machine and a single-row granule packaging machine. Some of these differences are discussed below:

Features	Multi-Row Granule Packaging Machine	Single-Row Granule Packaging Machine
Configuration	This machine consists of multiple lanes.	This machine has one lane for creating, loading, and sealing granules.
Output	This machine packs numerous sachets in one cycle. This results in an increased output rate and more production speed.	It packs only one sachet at a time; hence, it has a lesser output rate and speed than a multi-row granule packaging machine.
Cost	This machine has numerous lanes and a complex design, consequently, it has a higher purchase cost.	The single-row granule packaging machine is a more affordable option for smaller industries because of its simple design.
Packaging Format	It packs several similar types of packaging sachets and stick packs. It is mostly useful for massive volume productions.	It is more versatile and can create different unique sachets or stick packs one after another by simple changes in parts.
Maintenance	It is difficult to operate and maintain a multi-row granule packaging machine because of its complicated design.	It is relatively easy to clean and maintain this type of granule packaging machine.
Footprint	It has a higher footprint because of its numerous lanes.	It is more suited to smaller industries with space constraints because of its smaller footprint.

10.What are Troubleshooting Suggestions for a Multi-Row Granule Packaging Machine?

Unanticipated problems are part of the routine working of a multi-row granule packaging machine. These problems lower the production efficiency of the machine and result in huge repair costs. These problems can be troubleshooted by following remedies.

Presence of Foreign Objects in Granules

Presence of Foreign Objects in Granules

Granules are contaminated with dust, debris, or other products.

Causes

Sealing mechanisms are uncleaned and dirty.
Defective or unclean packaging materials.
Inconsistent sealing of packing container.

Solution

Thoroughly clean the sealing jaws.
Ensure packaging materials are clean and free of defects.
Ensure seal quantity.

Differences in Lengths of Finished Packaging Sachets or Stick Packs

Differences in Lengths of Finished Packaging Sachets or Stick Packs

There are variations in the lengths of the packaging container.

Cause

Incorrect input of bag length parameters
The forming and cutting parts are not properly positioned.
Damaged forming and cutting parts.

Solution

Reset the bag length parameters on the machine’s touch screen.
Position and level forming and cutting parts correctly.
Replace worn-out forming and cutting components.

Uneven Flow of Granules

Uneven Flow of Granules

There is inconsistency in the movement of granules from the hopper.

Cause

Clumping or agglomeration of granules in the hopper.
Hindrances or blockage in granule filling systems.

Solution

Ensure granules are free of clumps at the time of loading.
Dispel any hindrance in the granule-filling device.

Slippage or High Tension in the Film

Slippage or High Tension in the Film

Sometimes, there are problems with the film tracking.

Cause

Misalignment of dancer’s arm and rollers.
Incorrect positioning of film on the holder.
Poor film weaving.

Solution

Re-align properly the dancer’s arm and rollers.
Ensure correct film positioning on the film holder.
Re-thread film accurately over rollers.

Improperly Formed Seals

Improperly Formed Seals

The seals are uneven and weak.

Cause

The sealing temperature is too low.
Poor sealing pressure.
Dirty sealing bars.
Worn-out sealing jaws.

Solution

Maintain proper sealing temperature as per the recommended range.
Ensure accurate pressure while sealing.
Clean dirty sealing elements.
Replace old sealing jaws.

Conclusion

Dear Reader! Hopefully, you have found this blog post “Multi-Row Granule Packaging Machine” interesting and worth reading. Now, you know the important points of a multi-row granule packaging machine like its parts, benefits, types, working, and uses. Considering these points, you will make a confident choice regarding this machine. However, if you are still confused about selection then do not shy away from seeking help. We, Allpack are here to guide you in making a perfect decision and will provide excellent quality machines in your budget range.

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Particle Filling Machine: The Complete Buying Guide In August 2024

Honey Packing Machine

Particle Filling Machine: The Complete Buying Guide In August 2024

Are you interested in buying a particle filling machine Does your industry involves filling of particles? Do you want to know more about a particle filling machine? Do you want related information regarding the operation and different types of a particle filling machine? This is the place where you can get all the related information that will support you in selecting the right type of machine. Read the complete guide to resolve your queries.

Add a header to begin generating the table of contents

1.What Is A Particle Filling Machine?

Digital Control Particle Filling Machine

A particle filling machine is a piece of packaging equipment that accurately fills containers with products made up of small particles or granules. These particles could range from culinary items such as rice, grains, seeds or coffee beans to pharmaceutical products like pills or capsules. Most of the industries use particle filling machines to enhance their productivity and to make their products look pleasant.

2.What Are The Industrial Applications Of A Particle Filling Machine?

Particle filling machines are used in a variety of industries and sectors depending upon their usage. These machines are widely employed in following industries

Food Industry

Food Particle Products

Particle filling machines are used to fill containers with a variety of food products including rice, grains, nuts, seeds, coffee beans, spices, and snack foods like popcorn or candies. These products are filled in a consistent manner to maintain the quality and freshness of product.

Pharmaceutical Industry

Capsule Filling - Picture Courtesy: Pharma Excipients

Pharmaceutical industry is one of the major particle filling machines using industry around the globe. These machines are used to fill capsules, tablets, pills, and other pharmaceutical items in granular or powdered form. Accurate dosage is maintained to secure the integrity of products using a particle filling machine.

Chemical Industry

Chemical Particle Packaging - Picture Courtesy: Finopack

Chemical industry also uses particle filling machines to fill containers with chemical goods like fertilizers, detergents, powdered additives, and other granular materials used in industrial processes. This increases the quality with accurate measurement of particles and minimizes the chances of spillage.

Agricultural industry

Particle Resin Coated Urea

As fine particles are also produced and used in agricultural industry, usage of particle filling machine is involved for their proper packaging and filling. Particle filling machines are used to package seeds, fertilizers, insecticides, and other agricultural supplies in both granular or powdered form.

Cosmetic Industry

Cosmetics Dispersants - Picture Courtesy: UL Prospector

Cosmetic products require greater care while filling and packaging as they are directly applied on human body. Particle filling machines are used in cosmetics industries to fill containers with items like powders, creams, lotions, and granular components. These products are further used in making makeup and skincare products.

3.What Are The Advantages Of A Particle Filling Machine?

Particle filling machines provide various benefits in industrial packaging processes:

Precision

Coffee Particles Packaging

The most important benefit that is gained from a particle filling machine is precise and accurate filling. These machines can fill particles in containers with high accuracy that results in consistent product weightsaccording to the requirements.

Efficiency

Rod Hutchinson Cooked Particles

Particle filling machines are mostly found with automatic operations. This automatic filling process gives higherproduction efficiency and throughput as compare to manual filling methods. Particle filling machine increases productivity with greater efficiency and gives cheaper labor expenses.

Versatility

Particle filling machines can also handle a wide range of materials in a single operating machine.The machine can support particles from fine powders to coarse granules making them appropriate for a variety of industries. These filled particles are then used in many industries including food, pharmaceuticals, chemicals, and cosmetics.

4.What Particles Can Be Filled And Sealed Using A Particle Filling Machine?

A particle filling machine can handle a wide range of particles, including

Food Products

Food Product Particle Filling Machine

Most of the food products including grains, nuts, seeds, coffee beans, dried fruits, spices, snack foods, and granular ingredients are efficiently filled using a particle filling machine.

Pharmaceutical Products

Capsule Particles - Picture Courtesy: Innopharma Technology

Pharmaceutical products like capsules, tablets, pills, granules, and powdered medications are filled with their respective particle material using a particle filling machine. These particles are filled in an accurate amount so that their chemical composition remains as per standard.

ChemicalAnd Agricultural Products

Chemical Particles

Products like fertilizers, pesticides, powdered additives, detergents, seeds (crop seeds), insecticides, and soil amendments are efficiently filled and packed using a particle filling machine.

Cosmetics

Cosmetics Particles Packaging- Picture Courtesy: Prooftag

Variety of cosmetic products like powders, creams, lotions, granular ingredients, and makeup products that are used as skin care products also use particle filling machines for their precise filling.

5.What Is The Working Procedure Of A Particle Filling Machine?

Working Steps Of An Automatic Particle Filling Machine

A particle filling machine works in a very simple and friendly manner. The machine typically operates in multiple steps including

Initially a particle filling machine is calibrated in accordance with the specifications of the product being filled. The calibration process includes altering parameters like filling volume, pace, and container size.

In the next step the particles are filled into the hopper of a particle filling machine. From here these particles are fed further into the filling chamber with consistent flow. Mechanisms such as vibratory feeders or augers are used to perform these filling of particles.

Once theparameters are set and the particles are feeded, the packaging containers are placed beneath the filling nozzle and the particles are allowed to enter in it. This mechanism precisely pours particles into the containers. The movement of containers is controlled by highly advanced controlled sensors.

Over and under filling of particles is prevented by a proper leveling mechanism found in some of the particle filling machines.

Once thefilling step gets completed the containers are moved to the sealing station where lids, caps, or seals are affixed to secure the contents. This technique guarantees that the product remains fresh, intact, and safe during storage and transit.

6.What Are The Different Types Of Particle Filling Machines Available Globally?

Particle filling machines are classified into several varieties, each of which is appropriate for a certain application or industry. Some common types of particle filling machines accessible globally are

Gravity Particle Filling Machine

Gravity Particle Filling Machine

Gravity particle filling machines utilize gravity to fill containers with particles in an efficient manner. The particles flow down from a hopper into the containers directly with the influence of gravity. The same mechanism is designed for the travelling of particles from container to the filling nozzle determining required speed and quantity for filling.

Auger Particle Filling Machine

Granule Auger Filler

In an auger particle filling machine, a rotating auger similar to a screw is used to discharge particles into container of different sizes and shapes. The auger draws particles from a hopper and feeds them into the containers, allowing for exact control over the filling quantity.

Vibratory Particle Filling Machine

Vibratory Particle Filling Machine

As the name suggest, vibratory particle filling machines use vibration to settle particles both in filling and packaging containers. This results in a constant and accurate filling of particles of different types. These types of machines are frequently used to fill unusually shaped containers or fragile products that require careful handling.

Vacuum Particle Filling Machine

Vacuum Particle Filler

Vacuum pressure is present in a vacuum particle filling machine to fill containers with particles. This vacuum pressure removes air from the containers and forms a vacuum in it. The vacuum surface is then used to attract particles inside it. This process is commonly used to fill powders and other fine particles produced in different types of industries.

7.What Are The Main Components Of A Particle Filling Machine?

Some of the main components of a particle filling machine are

Hopper

A hopper is present mostly at the top of a particle filling machine and used to store the particles that are fed into the system. The hopper may include agitators or vibrating feeders to maintain a continuous flow of particles to the filling mechanism.

Filling Mechanism

It is present inside a particle filling machine that dispenses particles into containers. Depending on the type of filling machine, this mechanism may be gravity-fed, auger-based, piston-driven, or use other means to precisely measure and dispense the particles.

Filling Nozzle

This is the main component of a particle filling machine that controls the flow of particles into packaging containers from the filling mechanism. Once the required limit of particles is collected, this filling nozzle dispenses it with specific speed. A filling nozzle may be modified to fit various container sizes and shapes.

Control Panel

A control panel allows the operator to set and alter the working parameters. The settings including filling quantity, speed, and container size can easily be adjusted from this control panel. Some of the control panel also include features like buttons, knobs, or touch screen controls that makes it user friendly.

Sealing Mechanism

Some of the particle filling machines also include sealing mechanism that is used to apply lids, caps, or seals onto the container to make the content secure. The sealing mechanism ensures that the product remains fresh, intact, and safe during storage and transportation.

Infrared Sensor

Infrared sensors are used to ensure quality control by sensing factors such as fill levels, seal integrity, and container presence. Highly automated and with greater sensing reliability, infrared sensors guarantee that the filling process is carried out in an accurate and consistent manner.

8.Which Packaging Containers Can Be Filled Using A Particle Filling Machine?

Various types of packaging containers are used to fill particles using a particle filling machine. Some of the most commonly used packaging containers are

Jars

Jars

Small Jars Filled With Blue Particles

Widely used particle filled jars made up of glass or plastic material are filled using a particle filling machine. These jars are filled with food, pharmaceutical and other supplements that can be seen and consumed easily.

Pouches

Pouches

Insecticides Pouches

Pouches made up of plastic materials are widely used to fill granular particles using a particle filling machine. Food contents including grains, seeds and etc are filled in these pouches in a highly precise way.

Bags

Bags

Seed Bags

Just like pouches, bags of plastic and papers are filled with coffee, snacks, grains, seeds and pet foods using a particle filling machine. The filling and sealing of these materials is carried in an efficient manner so that no spillage or material wastage may occur.

Drums

Drums

Plastic Drums For Particle Filling

In large scale industries where particles are to be filled and supplied in large quantities, drums made up of plastic or metal are used to fill particles in them. Automatic particle filling machines are more compatible for these types of particle filling.

Bottles

Bottles

Polystyrene Glass Bottle With Particles

Similar to jars, bottles of glass and metals are also filled with different types of particles using particle filling machine. Most of the bottles are transparent that makes the consumer more attractive towards the product. It also gives air tight sealing to maintain the freshness of particles.

9.What Are The Major Differences Between A Powder And A Particle Filling Machine?

Material Usage

The primary distinction between powder and particle filling machines is their handling qualities and applicability for specific materials. Powder filling machines are designed for fine powders and require characteristics such as dust containment systems to ensure correct filling, precision, and maintenance.

Particle filling machines, on the other hand, handle a broader range of items, such as granules and irregularly shaped particles, and may be more concerned with particle flow and distribution.

Accuracy And Precision

Powder filling machines require high accuracy and precision due to the aerated nature of powders. This requires high monitoring to block entrance of heavy particles to maintain the product content.

Whereas a particle filling machines provide more adaptability while still requiring accurate filling. As the particle count is first carried out in the filling container and then dispensed via filling nozzle, accuracy and precision is ensured in each of the container using a particle filling machine.

10.What Are The Auxiliary Machines Associated With A Particle Filling Machine?

Several auxiliary machines are widely used with particle filling machines to improve their efficiency, accuracy, and productivity. Some of them are

Conveyor Systems

Stainless Steel Bottle Conveyor Belt

Conveyor belts or other conveying system are frequently used along with a particle filling machine to transfer containers from loading to offloading. These conveyors pass the packaging containers through phases filling processes including loading, filling, sealing, and labeling.

Weigh Checker

Automatic Weighing Machine

Weigh checker are used to confirm the weight of filled containers and ensure that they fulfill the predefined weight criteria. This helps to ensure quality control and regulatory compliance.

Labeling Machine

Semi-automatic Labeling Machine

Once the packaging containers are filled completely, the containers are sent to labeling machine where labels are applied on them. These labels contain complete information regarding the manufacturer and product that makes easier to the consumer to be familiar with the product.

11.How To Choose A Particle Filling Machine For Business?

It is always a difficult task to select the right type of particle filling machines for any production setup. Some of the factors to kept under consideration to choose a particle filling machine for a business are

Productivity

Productivity

The most important factor to choose a particle filling machine for your business is to determine your production volume and product attributes. This allows selecting a particle filling machine that best suits the productivity keeping future forecasting in view.

Structure

Digital Control Particle Filling Machine

Taking the structural design of a particle filling machine into account is also an important factor to choose. The filling mechanism, dependability, and compatibility of a particle filling machine are important keeping the covering area of process line in view.

Return On Investment

Return On Investment

Having professional guidance, before buying a particle filling machine the return on investment point is also important for any business. As soon as the ROI is achieved the machine can be profitable for any business.

Conclusion

A particle filling machine provides a flexible solution for a variety of industries, in accurate filling and packaging of different types of particles. It is always important to understand its operation, applications, and advantages choosing the best machine for your process .However, in order to find the best particle filling machine All Pack is always available to give you with comprehensive machine-related information and assist you in selecting the ideal product. If you still find any query contact our customer representatives that are available 24/7 for your guidance.

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Particle Filling Machine: The Complete Buying Guide In August 2024 Read More »

Round Corner Packing Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Round Corner Packing Machine: The Complete Buying Guide In 2024

Uniqueness engages customers, so various brands have introduced the round corner packing machine to grab customers’ attention & improve profitability. These round corner pouches, sachets, and stick packs are created by one-and-only round corner packing machine.

A round corner packing machine is an important solution for efficient, smooth, and creative packaging. This machine is a prime component in packaging lines, so different makes and models of this equipment are seen in the market.

Are you considering installing a round corner packing machine in your plants? Then it is our expert recommendation to carefully read this blog post. We bet by the end you will be confident in your selection.

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1.How to Define Round Corner Packing Machine?

Round corner packing Machine

A round corner packing machine is a specialized machine that creates a round corner packaging container instead of a typically straight one. This machine forms pouches or stick packs with circular edges instead of straight sharp edges.

Round corner packing machine forms, fills, and seals round corner packaging corners.

This machine increases the marketability and branding of the packaging containers by creating exclusive packaging containers that stick out in the crowd of typically straight-type pouches. These packaging containers provide a distinctive edge to the brands as rounded corners set them apart from rectangular corner pouches or stick packs.

2.How is a Round Corner Packing Machine Significant for Production?

A round corner packaging machine is highly beneficial for businesses, generating optimized quality products and impacting every aspect of production. Some of the prime advantages of round corner packing machine are discussed below:

Smoother Sealing for Safety of End-users

Smoother Sealing with Round Corner Packing Machine

Using the round corner packing machine brings advantages for end-users. This machine creates smooth round corner seals that do not pose the risk of injury to the user which is possible with sharp corners of other packaging. These corners can cut the fingers of consumers but round corner packing containers are safe for usage.

Faster Speeds for Increased Production

Faster Speed with Round Corner Packing Machine

Some models of the round corner packing machine operate at a higher speed, consequently boosting the productivity of the production. This machine has a higher output rate than a normal pouch packing machine, producing more pouches or other product containers in the small-time window.

Precision for Consistent Product Quality

Precision for Consistent Product Quality

Round corner packing machine works precisely and accurately by forming and filling consistent quality packaging containers. By adding the round corner packing machine in production, there is batch-to-batch uniformity, upholding brand standards and fulfilling patrons' demands.

Shelf Appeal for Appealing Customers

Shelf Appeal with Round Corner Packing Machine

Round corner packing machine adds a flare of creativity in the pouch, stick pack, and sachet packing that improves the shelf appeal of the brands and excites the customers. This plays an important role in creating a professional and attractive look that increasingly influences customer impulse buying.

Lower Human Error for Higher Efficiency

Lower Human Error with Round Corner Packing Machine

With its automation, round corner packing does not need labor supervision. This lowers the chance of human error that is inevitable in hand packaging. These errors are unavoidable and negatively impact product efficiency, as incorrectly packed products always lead to product rejection and recall.

3.How to Classify Round Corner Packing Machine?

A round corner packing machine is classified into broad categories that are differentiated based on their filling technology and their packaging container. Here is the classification chart and its explanation for simplified understanding:

Filling Device

Auger Round Corner Packing Machine

Auger Round Corner Packing Machine

This machine relies on a closed-filling device called an auger. In this machine, auger screws rotate to move the powders or granules inside the auger plate. These products go from auger plates to the filling nozzles from where these products are deposited inside the packaging containers. This machine is a favourite among manufacturers because it lowers contamination risk.

Piston Round Corner Packing Machine

Piston Round Corner Packing Machine

This machine comprised of pistons and cylinders. To and fro movement of the piston in the cylinder doses the viscous or free-flowing liquids inside the packaging containers. It is a highly accurate machine that measures the exact quantity of liquids and dispenses them in pouches or other flexible containers.

Pump Round Corner Packing Machine

Pump Round Corner Packing Machine

As the name indicates, this machine has several distinct pumps that rotate to fill the packaging container. The gear, lobe, and cavity pump complete one rotation to load and dispense liquids in one cycle. It is a positive displacement machine that packs a wide range of liquids inside the pouches. It dispenses foamy, viscous, stringy, and thinner consistency products.

Volumetric Cup Round Corner Packing Machine

Volumetric Cup Round Corner Packing Machine

For filling products by volume, the volumetric cup round corner packing machine is used. These are often used for dosing dry powders in round corner stick packs or sachets. It consists of cups in which a pre-measured amount of powders is loaded from the hopper. This machine does not generate over and underfilling results.

According to Packaging Container

Round Corner Pouch Packing Machine

Round Corner Pouch Packing Machine

It is a smaller footprint, high-speed machine that custom-made round corner pouch pack. It is an adaptable unit, creating and filling numerous pouches. This machine has an advantage over traditional vertical, form, fill, and seal machines of improved product appeal. It is a highly favored type of round corner packing machine.

Round Corner Premade Pouch Packing Machine

Round Corner Premade Pouch Packing Machine

This kind of round corner pouch packing machine fills and seals ready-made round-corner pouches. It is a flexible manufacturing unit that generates highly secure sealing results. It works at far faster rates than a simple round corner pouch packing machine and consequently has quicker loading and sealing cycles.

Round Corner Sachet Packing Machine

Round Corner Sachet Packing Machine

It is a specialized kind of equipment that produces round corner sachet instead of simple standard edges. It is highly popular in industries because it fabricates highly appealing pouches. It encloses the round corner sachet on three or four sides. Different filling systems, like auger, net weigh, and other volumetric fillers are present in this machine.

Round Corner Stick Pack Packing Machine

Round Corner Stick Pack Packing Machine

This machine has specialized cutting and sealing components that make stick packs with round corners instead of regular stick packs. It has one or more lanes that improve the processivity rate of the round corner stick pack packing machine. The sides of stick packs are closed using heat, pressure, or ultrasonic waves.

According to the Number of Lanes

Single Lane Round Packing Machine

Single Lane Round Packing Machine

It is a simplified category of round corner packing machine. It is a more convenient design that forms, fills, and seals small sachets and stick packs as it only has one forming unit and two sets of sealing jaws. It is usually seen in smaller and medium setups because it only loads one pack at a time. Single lane round packing machine is less expensive.

Multi-lane Round Corner Packing Machine

Multi-lane Round Corner Packing Machine

This type of round corner packing machine has several forming and sealing stations, so this machine loads and seals numerous packs in one go. It has higher productivity; therefore, it is best for bulk processivity setup. It has a somewhat complicated design, consequently, it is more costly.

4.Where is a Round Corner Packing Machine Found?

Application of Round Corner Packing Machine

A round corner packing machine has far-ranging applications. Its application spans several industries. It is because of its efficiency and quick output. Some of the industrial uses of the round corner packing machine are:

Pharmaceutical Industry

Use of Round Corner Packing Machine in Pharmaceutical Industry

A round corner packing machine is a phenomenal piece of equipment that is important in the pharmaceutical industry because of its rapid and correct dosing of pharmaceutical powders, liquid syrups, and emulsions in round corner stick packs and sachets. This machine assures the accuracy of dosage without making errors and contaminating the product.

Nutraceutical Industry

Use of Round Corner Packing Machine in Nutraceutical Industry

Like the pharmaceutical industry, this machine is also utilized in the nutraceutical industry, as it packs the nutraceutical, dietary, protein, probiotics, prebiotics, and other supplement powders with a great deal of exactness and precision in round corner packs. It also loads energy drinks and other supplement drinks with error-free speediness.

Food Industry

Use of Round Corner Packing Machine in Food Industry

A round corner packing machine dispenses food products like dressings, pastes, herb mixes, spice blends, condiments, and sauces in the round corner sachets and stick packs to increase product aesthetics and engage customers. This machine is also found in the food industry because of its ability to rapidly package products.

Beverage Industry

Use of Round Corner Packing Machine in Beverage Industry

This machine is increasingly utilized in the beverage industry because it delivers results without any human error. A round corner machine packs juices, bubble drinks, soft drinks, tea, and, coffee in the round corner pack to attract and captivate customers.

Cosmetic Industry

Use of Round Corner Packing Machine in Personal Care Industry

Product presentation and outlook have due importance in every industry but it is a must for the cosmetic industry. Therefore, cosmetic brands specially employ the round corner packing machine to create exclusive, stylish, and premium samples and regular-use cosmetic round-corner packs. This machine loads foundation, lip gloss, creams, gels, dyes, lotions, etc. in the round corner pack.

Personal Care Industry

Use of Round Corner Packing Machine in Personal Care Industry- Picture Courtesy: Dieline

This machine has also found its use in the personal care industry. It has a prime role in the packaging of shampoos, face wash, body wash, liquid soap, hand sanitiser, and many more in the round corner packs.

5.How Does the Round Corner Packing Machine Work?

The working round corner packing machine works is simplified and includes three main steps. However, we are giving a detailed description, so you can learn more about the round corner packing machine:

Step 1: Placement of Packaging Film

In the first step, the operators or robotic arms put the packaging film over the film holder. This film is unwound by the rotating film holder and moves over rollers. These parts maintain film tension.

Placement of Packaging Film

Step 2: Forming of Packaging Container

In the next step, the film reaches the conical-shaped part called the forming tube. By folding and wrapping, the forming tube and forming collar fashions a pouch or sachet-like structure. The bottom part is fused by the horizontal sealer.

Forming of Packaging Container

Step 3: Vertical Sealing

The vertical sealer converts a pouch or sachet-like structure into the proper pouch by sealing its longitudinal sides. These sealers also form a middle seal depending upon the type of pouch.

Vertical Sealing

Step 4: Filling

The filling devices measure and dispense precise quantities of solids and liquids into the filling nozzles. These parts rapidly fill the pouch or sachet.

Filling

Step 5: Horizontal Sealing

When the filling stops, the top part or seam is melted and joined by the horizontal sealer. These sealers seal the top side of one packing container and the bottom side of another packing container.

Horizontal Sealing

Step 6: Cutting and Discharging

Lastly, the two packing containers are disjoined from one another by the sharp blade. The finished round corner packing container is discharged on the product conveyor or outfeed chute.

Cutting and Discharging

6.What are the Structural Components of Round Corner Packing Machine?

The structural configuration of the round corner packing machine is somewhat difficult and is hard to understand. Therefore, we are detailing important parts to increase your understanding of the round corner packing machine.

Parts of Allpack Round Corner Packing Machine

Powder Measuring System	This part of round corner packing machine determines and calculates the amount of powders moving in the filling pipes. It is very important for the accuracy of the machine.
Hopper	This part of the machine is found at the uppermost part of the machine and has a cone or rectangular shape. The feed pipes load huge quantities of powder and liquids into the hopper.
Filling Pipe	These pipes connect the filling devices and the filling nozzles.
Vertical Sealer	The vertical seams of the stick pack or sachets are sealed by the vertical sealers. These sealers are essential in forming stick packs and other round corner packs.
Horizontal Sealer	These are the horizontal sealers that join the top and bottom corners of the packaging container. These sealers work at the end of the filling.
Cutter	These are found in the centre of sealing jaws and sharp cutter trims the edges of two successive packaging containers.
Coding Machine	This device prints and codes dates and bar codes on the stick packs or sachets.
Touch screen	It is a modern piece of technology and is an intuitive display screen with which operators perform programming of the machine operation. The operator quickly inputs parameters by going through pre-saved data recipes present in the memory of HMI.
Electricity Box	It is the powerhouse of the machine because it contains different wires and cables for running the machine.
Film Holder	This film holder is a robust stand on which packaging film is placed.
Start Button	This button is pressed to turn on the machine.
Finished Product Conveyor	The finished packs are discharged on this rectangular product conveyor.

7.Can Round Corner Packing Machine Handle Packing Containers of Different Sizes?

Yes, the round corner packing machine can easily handle packing containers of different sizes with a simple adjustment in the machine settings. The operators can program different settings of bag lengths, widths, and heights to produce bags or pouches with different designs. Here are some examples of different pouch and sachet designs handled by the round corner packing machine:

Sachet

It is a small one-serve pouch that typically has rectangular or square shapes. It is mostly used for serving condiments and other spices with delivery foods.

Sachets

Stick pack

It is a long tubular pack that also houses a one-time quantity of the products. It is best for storing instant coffee, sugar, and salts.

Stick pack- Picture Courtesy: kenhigh

Irregular Shape Round Corner Sachet

There are various irregular shape sachets used for packaging of cosmetic, medicinal products, and confectionery items can be packed by round corner packaging machine.

Irregular Shape Round Corner Packing

8.Does Round Corner Packing Machine Have Space Limitations?

The space limitation of the round corner packing machine greatly relies on the design, its additional components, and type of the operation. When purchasing the machinery, the size of the production plant must be kept in mind, otherwise, you will not be able to set up the equipment.

Sachet Round Corner Packing Machine

Generally, the VFFS round corner packing machine and round corner sachet packing machine do not need large space in the production plant. They have smaller footprints as these machines have smaller widths than their height.

These kinds of round corner packing machines are not equipped with conveyors or large outfeed chutes.

Round corner stick pack packing machine has more footprint depending upon its number of lanes. The higher the number of lanes in the round corner packing machine, the higher will be its footprint.

9.Does Round Corner Packing Machine Have Cost-Saving Features?

Business always wants to earn higher profits with less investment and it is a question in everyone's mind will a round corner packing machine save money? The answer is yes. Round corner packing machine has some cost-saving features.

A round corner packing machine optimizes the use of packaging film, in turn lowering the film waste and decreasing demand for more film purchases. This saves operation expenses. Moreover, this machine has energy-efficient parts like motors and electric components that consume less amount of energy. This translates into lower utility bills.

Due to the automation of the round corner packing machine, the need for managing human operators is less. This machine performs its jobs seamlessly, so a smaller number of operators supervise and program it. This characteristic round corner packing machine leads to a significant cut down in labour costs.

Last but not least, the round corner packing machine runs 24/7 and does not take a break while running. This decreases downtimes and it seldom encounters any problems, consequently, saving more repair costs.

10.What are the Sanitation Requirements of Round Corner Packing Machine?

To process any product, a round corner packing machine must be GMP complied. There are important sanitary requirements that this machine must fulfil. Here is a list of some basic sanitation requirements:

If processing food products, the components of the round corner packing machine must be food-grade to avoid the release of harmful substances in the food products. This machine must be made with rust-resistant components.

The machine must have a hygienic design and it must be formed with accessible and easily reachable components that are conveniently removed for cleaning. The surfaces of the machine should be smooth so that they can be easily cleaned.

It is important to adhere to a proper cleaning schedule to fully clean important area like sealing jaws, cutting knives, filling devices, and filling nozzles that comes in contact with packaging.

11.Tips and Tricks- How to Resolve Common Problems in Round Corner Packing Machine?

A round corner packing machine can face some occasional problems that may disrupt the smooth flow of packaging. So, we are writing some tips and tricks to solve such problems in the round corner packing machine.

Nonuniform or Unreliable Pouch/Sachet Seals

Sometimes, the packing containers have poor or insufficient seals.

Cause

This problem may be because of defective or old sealing jaws. Over time, the sealing jaws lose their work efficiency.
Low sealing temperature and pressure are the causes of improper bonding between film edges.
The presence of dust and debris on the film and sealing bar can hamper with bonding between the film.

Solution

Check the sealing jaws and replace them if needed.
Increase the sealing temperature and pressure for consistent film bonding.
Properly clean film and sealing jaws before use.

Equipment Overheats

Equipment Overheats

The temperature of the machine is very high.

Cause

Accumulation of dust and debris in the machine which hinders the airflow.
Inadequate lubrication of machine parts results in high frictional force that produces heat.
The motor or other electrical components are running beyond their working capacity.

Solution

Properly clean every surface of the machine daily to avoid overheating issues.
Lubricate the machine part once of week to prevent the buildup of frictional force.
Run motor and other electric components within their specified electrical limit.

Irregular Round Corner of Pouch/Sachet

Irregular Round Corner of Pouch/Sachet

The shape of the round corner pouches or sachets is inconsistent.

Cause

Incorrect positioning and alignment of the cutting knife in the sealing jaws.
Dull edges of cutting knife can also cause irregularity in cut corners.
Improper alignment of sealing jaws.

Solution

Properly align and position the cutting knife.
Sharpen the edges of the cutting blade.
Realign the sealing jaws.

Inconsistencies in Pouch Sizes

Inconsistencies in Pouch Sizes

There are variations in the lengths of pouches

Cause

Incorrect timing of sealing and cutting parts.
The bag pull components are defective or old.

Solution

Reprogram the timings of sealing and cutting parts.
Check and replace the bag-pulling parts.

Slippage of Film

Slippage of Film

The film is not placed correctly on the film holder.
Improper unwinding of film can also cause its off-positioning.
Film belts are not properly aligned.

Solution

Properly place the film on the holder,
Guide the film correctly over rollers so it can unwind correctly.
Realign the film belts.

Conclusion

Dear Readers! Hope you found this blog engaging and interesting. A round corner packing machine is a miracle of science and technology. Investing in this machine brings valuable and worthy professional and monetary benefits. By creating premium quality round corner packs, you can boost the standing of your brand in the eyes of customers. If you have more queries regarding this useful equipment and are indecisive in your selection, then immediately message us. We, the Allpack team will guide you and will answer all your queries.

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Juice 4 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Juice 4 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Delicious and refreshing juices are the go-to drinks on sunny days. And for protection, these drinks are packed by juice 4 side seal packaging machine.

This machine carefully packages juice and plays a significant role in the longevity of juices. Juice 4 side seal packaging machine has a flare of efficiency, speediness, and, accuracy. This machine is one of the pillars of the juice packaging line. This machine brings businesses to far limits.

Are you trying to replace your old juice 4 side seal packaging machine or are you planning to invest in this machine then carefully read this guide because, by the end, you will know this machine.

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1.What is Meant by Juice 4 Side Seal Packaging Machine?

Juice 4 Side Seal Packaging Machine

It is the type of machine that prepares juice powders or liquids for retailing, handling, and, delivery. It encloses juices inside the packing container that is sealed on all four seams- two sides, one upper, and one lower seam.

Juice 4 side seal packaging machine fully wraps juice powders and preserved juices inside the hermetically seal pouches or sachet.

2.What are the Industrial Uses of the Juice 4 Side Seal Packaging Machine?

The industrial uses of the juice 4 side seal packaging machine go beyond the food industry. Its applications encompass several industries because of its swiftness and error-free dispensing. Here is a list of industrial uses of juice 4 side seal packaging machine:

Beverage Industry

Application of Juice 4 Side Seal Packaging Machine in Beverage Industry

First and foremost, the juice 4 side seal packaging machine is an integral component of the beverage industry. It as the name suggests, plays a significant role in packaging juice powders, fresh fruit juices, and preserved juice inside 4 side seal packs. Besides this, it is also employed in packaging tea, coffee, sodas, and energy drinks inside all side seal packs.

Food Industry

Application of Juice 4 Side Seal Packaging Machine in Food Industry

In addition to the beverage industry, it is used in the food industry, this is because 4 side-seal packing containers are one of the popular packaging styles for food applications. It packs spices, sugar, salt, herbs, curry powders, condiments, sauces, pastes, ketchup, etc in small compact pouches and sachets.

Confectionery Industry

Application of Juice 4 Side Seal Packaging Machine in ConfectioneryIndustry

Colored kinds of sweet food products taken as a snack like chocolates, colored beans, cookies, candies, toffee and many more are loaded inside compact pouches or sachets that are sealed at all sides. This machine packs confectionery products in eye-catching wrappers.

Cosmetic Industry

Application of Juice 4 Side Seal Packaging Machine in Cosmetic Industry

Look and presentation are two important aspects of cosmetic packaging and both are fulfilled by the juice 4 side seal packaging machine. It creates premium quality cosmetic packaging containers that attract customers from all walks. This machine packs lotions, creams, scrubs, moisturizers, dyes, and many more in 4 side seal packaging.

Personal Care Industry

Application of Juice 4 Side Seal Packaging Machine in Personal Care Industry

Good quality and hygienically packaged personal care products inspire the customers. This personal care packaging is prepared and fabricated by an all-rounder packaging machine called the juice 4 side seal packaging machine. This machine loads shampoo, soaps, face wash, conditioners and other hygienic products in sturdy packaging.

Chemical Industry

Application of Juice 4 Side Seal Packaging Machine in Chemical Industry

Use of juice 4 side seal packaging machine also includes chemical industry. In the chemical industry, this machine dispenses different kinds of paint samples, grease, glue, adhesives, varnishes, polishes, and detergent in 4 side seal packaging. It does not waste precious chemicals due to its high accuracy rate.

3.What is the Significance of the Juice 4 Side Seal Packaging Machine?

Juice 4 side seal packaging machine is well-favored and has special importance in different world industries because this machine has proven itself as a worthy instrument. It is a significant machine because of its wide range of benefits like:

Works Without Break

Juice 4 Side Seal Packaging Machine Works Without Break

This machine unlike human labor works without stopping. It does not take breaks and works without tiring. Human labour is prone to become tired after repetitive packaging tasks. But the juice 4 side seal packaging machine carries out monotonous packaging tasks 24/7.

Speed For High Output Rate

Juice 4 Side Seal Packaging Machine Speed

Juice 4 side seal packaging machine works quickly and packs juice products with more speed. Its packaging speed is far more than human packaging. Due to its extra high speed, it packs more juice 4 side seal packaging in less time. More speed means more juice packaging in the market, hence, bringing more profits for brands.

Secure Sealing For No Leakage

Juice 4 Side Seal Packaging Machine Secure Sealing

Packaging done by human laborers usually has weak sealing and poor film bonding, which leads to leakage of juice from the packaging. But by using juice 4 side seal packaging, brands do not worry about weak sealing because this machine creates strong and secure sealing. This tough sealing saves juices from getting spoiled and losing their freshness.

Saves Wastage Save Earth

Juice 4 Side Seal Packaging Machine Lower Wastage

This machine also promotes sustainability efforts by reducing the film and product wastage rate. It conserves the film packaging and does not spill and waste juice powders and liquids while packaging. Therefore, it serves to sustain the Earth's environment by saving the planet's resources.

Marketability for Attracting Customers

Juice 4 Side Seal Packaging Machine Marketability

Juice 4 side seal packaging machine assembles creative and stylish juice pouches for captivating and engaging customers. This 4 side seal packaging is tailored to meet the customer expectation and their aesthetic presence on retail shelves boosts impulse buying.

Works Smartly and Accurately

Juice 4 Side Seal Packaging Machine Accuracy

This machine is equipped with the latest and up-to-date technology and gadgets like measuring sensors and load cells. These sensitive gadgets measure minute differences in the filling and accurately and precisely load juice materials inside the packaging.

4.What are the Primary Parts of the Juice 4 Side Seal Packaging Machine?

A juice 4 side seal packaging machine consists of different mechanical and technological parts that are capable of working efficiently to fill and seal juice 4 side seal packs. Here is the list of primary parts of the juice 4 side seal packaging machine:

Parts of Juice 4 Side Seal Packaging Machine

Screw Device	This device has an essential role in the dosing of juice powders. It rotates to dose the powders into the packaging containers. It rotates in the cylindrical device and moves the product along its rotational path. It plays a significant role in delicate and precise filling.
AC Servo Motor	This motor is powered by electricity and rotates the screw. It regulates the speed and direction of screw movement.
Hopper Device	It is a rectangular device found at the top of the machine. Large quantities of juice products are housed in the hopper device for speedy operation.
Vertical Sealing	This part of the juice 4 side seal packaging machine is essential in forming 4 side seal packs. These vertical sealers seal the side seams of packaging film.
Horizontal Sealing	For sealing the top and bottom sides of the 4 side seal pack, the horizontal sealing bars are employed. These sealing bars use heat, pressure, and ultrasonic waves to seal the packaging containers.
Finished Cutter	In the last, sharp cutters are deployed for cutting and trimming the edges of finished packaging containers.
Touch Screen	It is an intelligent touch screen that behaves like the brain of the juice 4 side seal packaging machine. With this touch screen, operators can adjust filling parameters and bag length. Quick adjustment of machine operation is possible with a touch screen by saving data recipes.
Operating Button	This button powers the machine. It is pressed for turning on the juice 4 side seal packaging machine.
Electric Box	Different circuit breakers, switches, relays etc. are present in the electricity box to power different parts of the machine.
Stainless Steel Frame	This frame supports and balances the machine.

5.How to Classify Juice 4 Side Seal Packaging Machine?

There are different classes of the juice 4 side seal packaging machines that are categorized into different makes and models based on packaging type, number of lanes, and filling type:

According to the Packaging Type

Vertical Form Fill and Seal Juice 4 Side Seal Packaging Machine

Vertical Form Fill and Seal Juice 4 Side Seal Packaging Machine

This machine is one of the most frequently utilized machines in the juice packaging line. It has a vertical configuration; therefore, it has a smaller footprint. The packaging operation also occurs in the upside-down direction. Versatility and speed are its key features.

Doypack Juice 4 Side Seal Packaging Machine

Doypack Juice 4 Side Seal Packaging Machine

This machine packs liquid juice and juice powders with its integrated auger and piston systems. It mainly performs the functions of conveying, weighing, dosing, and sealing functions. Doypack juice 4 side seal packaging machine consists of automated parts that are fully capable of working independently.

Premade Pouch Juice 4 Side Seal Packaging Machine

Premade Pouch Juice 4 Side Seal Packaging Machine

This type of juice 4 side seal packaging machine loads and seals premade pouches, hence the name premade pouch juice 4 side seal packaging machine. It swiftly doses pouches, consequently, it has far more output rate than its VFFS counterpart. It is an adaptable unit that processes diverse pouch styles.

Sachet Juice 4 Side Seal Packaging Machine

Sachet Juice 4 Side Seal Packaging Machine

It is a compact smaller-sized machine that has straight-forward working. It has one or more lanes with which it generates 4 side seal sachets. It is employed in the industry for quick and efficient single-time servings packaging of juice powders and liquids.

According to the Filling Type

Auger Juice 4 Side Seal Packaging Machine

Auger Juice 4 Side Seal Packaging Machine

This type of juice 4 side seal packaging machine fills dry juice powders inside the sachets or pouches. Auger juice 4 side seal packaging machine relies on the closed auger device for instant and contamination-free filling. Auger screws in auger fillers rotate to smoothly load the juice powders.

Piston Juice 4 Side Seal Packaging Machine

Piston Juice 4 Side Seal Packaging Machine

The filling in this type of juice 4 side seal packaging machine is accomplished with the movement of the piston. The forward motion of the piston draws the juices from the hopper into a cylinder while the backward motion of a piston cylinder forces the liquid out of the cylinder into the filling nozzle.

Pump Juice 4 Side Seal Packaging Machine

Pump Juice 4 Side Seal Packaging Machine

This machine is equipped with pumps that rotate to move the juice liquids from the hopper to the filling nozzles. It easily handles juices of both thinner and thicker viscosities. Filling in juice 4 side seal machine is time-based or pulse-based. Time-based filling means the pump is set to rotate for a fixed duration while pulse-based filling means the pump is programmed to rotate for fixed revolutions.

Volumetric Cup Juice 4 Side Seal Packaging Machine

Volumetric Cup Juice 4 Side Seal Packaging Machine

This type of juice 4 side seal packaging machine is comprised of cups. First, quantities of powders to be loaded inside each cup are measured, and then these pre-measured quantities of juice powders are dispensed from the hopper. This machine ensures that each 4-side seal containers receive a precise amount of juice powders.

According to the Number of Lanes

Single-lane Juice 4 Side Seal Packaging Machine

Single-lane Juice 4 Side Seal Packaging Machine

As the name suggests, it has only one lane that allows this machine to form one pack during one cycle. Therefore, a single-lane juice 4 side seal packaging machine has a lower productivity rate. It is best for smaller industries. It costs less than a multi-lane juice 4 side seal packaging machine.

Multi-lane Juice 4 Side Seal Packaging Machine

Multi-lane Juice 4 Side Seal Packaging Machine

It has more lanes sometimes up to twenty which means it can produce up to twenty 4 side seal sachets in one go. The number of sachets formed typically depends upon the number of lanes. Due to its complicated design and higher output rate, this machine is more expensive.

6.Can You Tell Me About the Working of Juice 4 Side Seal Packaging Machine?

Working of Juice 4 Side Seal Packaging Machine

Every part in the juice 4 side seal packaging machine works efficiently and in synchronicity for seamless and streamlined operation. For your simplicity, we are penning detailed working of the juice 4 side seal packaging machine.

Product Feeding Product Feeding	In this machine, a large hopper is present in which the operator or infeed pump feeds the juice products. The materials may be liquid or instant juice powders.
Film Unwinding and Initiation Film Unwinding and Initiation	A large film roll is placed on the film holder and is passed over the rollers and the dancer’s arm. Upon the PLC signalling, the film begins to unwind or open.
Pouch Formation Pouch Formation	On reaching the forming tube, this film is fashioned into a pouch or sachet with the harmonious action of forming collar and vertical sealers. The forming tube is a cone-shaped component on which film is doubled and wrapped to form a juice pack. Vertical sealers are used for sealing two sides of the pouch.
Product Filling Product Filling	After formation, the next step is juice filling. The piston, auger, pump, or other fillers dispense precise volume of the juice in the 4-side seal pack.
Sealing and cutting Sealing and Cutting	Upon completion of filling, the juice pouch is sealed at the top by horizontal sealers. Simultaneously these horizontal sealers seal the bottom part of the next juice pack. A cutting knife is responsible for cutting and separating two consecutive juice packs.
Discharge Discharge- Picture Courtesy: Moon Juice	The packed product leaves the machine through the outfeed chute. The unwanted film waste is collected in the recycling bin. From the outfeed chute or product conveyor, you can collect the finished and prepared juice 4 side seal pouches.

7.What Type Of Sealing Mechanism Does Juice 4 Side Seal Packaging Machine Use For The 4-Side Seal?

Juice 4 side seal packaging machine seals juice bags and other packaging containers through different sealing mechanisms like:

Heat Sealing

Heat Sealing by Juice 4 Side Seal Packaging Machine

It is one of the most frequently employed methods for sealing 4 sides of a packing container. In this method, heated sealing bars or jaws carry out sealing by melting and fusing ends of seams using high temperatures. This method creates a strong seal.

Cold Sealing

Cold Sealing by Juice 4 Side Seal Packaging Machine

This method is an uncommon sealing method. Instead of using high temperature, high pressure is exerted on the packaging film to generate a strong bond between seams. This method is mainly used for sealing heat-liable materials.

Ultrasonic Sealing

Ultrasonic Sealing by Juice 4 Side Seal Packaging Machine

This is another common method for sealing in which high-energy ultrasonic waves generate heat for melting and joining the two edges of the packaging film. This sealing mechanism forms an airtight seal.

Impulse Sealing

Impulse Sealing by Juice 4 Side Seal Packaging Machine

This sealing mechanism is utilized for materials that degrade at high temperatures. A rapid and short impulse of heat radiation is utilized to create a swift bond around the seams of packaging containers.

8.What is the Difference between Juice 4 Side Seal Packaging Machine and 3 Side Seal Packaging Machine?

3 Side Seal Pouch

Juice 4 side seal packaging machine and 3 side seal packaging machines are two important machines in the packaging machine but there are some big differences between these two which we will discuss now:

Features	Juice 4 Side Seal Packaging Machine	3 Side Seal Packaging Machine
Sealings	This machine seals the pouches or sachets at all four sides; top bottom, and sides.	This machine seals the pouches or sachets at 3 sides; one top and two sides. It also creates a sealing combination of one side, one top and one bottom.
Applications	This machine is best for filling heavier-weight liquids like pastes, honey, etc.	It is used for packaging lightweight powders and liquids, like snacks, nuts, and other granular products.
Security	It creates a more secure closure. It forms a leakproof closure best for increasing the shelf-life of products.	3 side seal packaging machine creates less secure packaging. It is fairly leakproof but its sealing is not strong when compared with the sealing of juice 4 side seal packaging machine.
Design	It has a more complicated design	It has a simple design construction.
Productivity	The juice 4 side seal packaging machine is slower than the 3-side seal packaging machine because it forms one additional seal.	It is quicker than its counterpart.
Cost	This machine cost more.	It is a more budget-friendly option for small businesses.

9.What Packaging Type is Processed by the Juice 4 Side Seal Packaging Machine?

There are different packaging types processed by the juice 4 side seal packaging machine like:

Standup Pouch

This pouch type is sealed at four sides-one top, one bottom, and two longitudinal. Due to flat gusseted folding at the base, it stands upright in the display cases. Due to these features, brands prefer to use standup pouches for marketability.

Standup Pouch- Picture Courtesy: FoodBev Media

Flat-lay Pouch

This pouch also has 4 seals- one top, one bottom, and two vertical seals. Unlike the standup pouch, it does not have a bottom gusset or flat base, thus it lays on its back. However, with support, it can stand on the retail shelves.

Flat-lay Pouch- Picture Courtesy: Virtual Packaging

Sachets

These sachets are also sealed on 4 sides. Sachets house single-serve of the juice powders and liquids. They are available in rectangular or square shapes.

Sachets- Picture Courtesy: Evohealths

10.Can You Explain Problems, Their Causes, and Their Solutions in the Juice 4 Side Seal Packaging Machine?

Yes, the juice 4 side seal packaging machine is a sophisticated unit that sometimes faces unanticipated problems that cause significant production interruptions and expensive repairs. However, we are giving some tips and tricks to solve these problems.

Wrinkling and Creasing of Film

Wrinkling and Creasing of Film

Cause

Solution

The film feed mechanism experiences high tension.

Incompatibility of film with the machine.

Fix the tension problems by adjusting the film on the rollers.

Ensure that the film is compatible with the machine.

Unevenness in the Juice Filling

Unevenness in the Juice Filling

Cause

Solution

Filling systems out of calibration.

Filling nozzles are clogged.

Air bubbles in the juice

Old filling systems

Recalibrate the filling system

Clean the filling nozzles.

Remove air bubbles

Replace old filling systems

Juice Leakage out of Seal

Juice Leakage out of Seal

Cause

Solution

Inaccurate sealing due to insufficient temperature and pressure

Incompatibility of film material with the equipment

Old sealing jaws

Dusty or unclean film material

Fix the issues of sealing temperature and pressure

Use packaging material that is compatible with the equipment

Replace old sealing jaws

Clean the film material

Jamming of Film Material

Jamming of Film Material

Cause

Solution

Incorrect alignment of film rollers and dancer’s arm

Poor positioning of the film roll of the roller

Hindrances in the path of the film

Properly align the roller and dancer’s arm and then correctly pass film over rollers.

Position the film roll rightly over the holder.

Clear the obstructions in the path of the film and ensure the smooth film-feeding

Uneven Packaging Shape and Size

Uneven Packaging Shape and Size

Cause

Solution

Misaligned cutting knives

Out-of-calibration forming system

Incorrect alignment of the forming system

Film material differences

Properly align the cutting blade in the centre of the sealing jaws.

Adjust the calibration of the forming system.

Fix the alignment issues of forming system

Make ensure that there is consistency in the packaging film

Conclusion

Juice 4 side seal packaging machine is an advanced equipment that is the gateway for quick accurate packaging. This machine is added to businesses to achieve striking and captivating packaging in drastically less time than simple hand packaging. It is indeed the best way to take your business to new horizons. If you want to procure this dynamic unit for your business, then instantly message us. We, the Allpack Team will be more than happy to discuss your options with you.

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Liquid Packing Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Liquid Packing Machine: The Complete Buying Guide In 2024

Delicious juices, energy drinks, and smoothies refresh us on hot summer days. But have you ever wondered how they are packed? These refreshing drinks and every liquid product are packed by a liquid packing machine.

Packaging plays a vital role in the commercialization of any liquid and no doubt liquid packing machine contributes a lot to branding and marketing any product production. This machine also bestows protection to liquid products. It brings several benefits for production due to its efficiency and speed.

Interested in integrating a liquid packing machine into your existing production line but first want to learn about this handy device, then read on to discover the fascinating world of the liquid packing machine.

Add a header to begin generating the table of contents

1.What is Meant by a Liquid Packing Machine?

Liquid Packing Machine

A liquid packing machine or liquid packaging machine is a piece of equipment that encloses, contains, loads, or fills the liquids inside the container which are either flexible packaging like pouches, sachets, sticks, or rigid packing like jars, bottles, jerrycans, buckets, and drum.

It is an efficient and speedy machine that packs more containers per minute than it is filled by simple hand filling. It is utilized in every sundry industry like food, pharmaceutical, beverage, nutraceutical, chemical, cosmetic and many more.

2.What are the Useful Benefits of the Liquid Packing Machine?

Liquid packing machine comes in handy because of their flawless working, speed, and automation. Although buying this machine is a heavy investment, it generates more revenue in a short time. Here are some major useful benefits of the liquid packing machine:

Lower Cost

Highly Cost-Effective Liquid Packing Machine

Liquid packing machine has lower operational costs because it automates the liquid packing process, allowing productions to allocate labour resources elsewhere. This lowers labour expenses. Moreover, it also recoups its initial investment by saving packaging material.

More Efficiency

More Efficiency- Picture Courtesy: Packaging of the World

Liquid packing machine automates the packaging process and increases packaging efficiency. This means that it packs more product in less time, whereas, hand packing is more laborious and has lower packaging efficiency.

Remove Process Bottlenecks

Remove Process Bottlenecks

The hand packaging process can have more bottlenecks because of human mistakes. A liquid packing machine prevents these bottlenecks by removing the chances of human mistakes. This machine has fewer packaging errors and it easily keeps up with the production flow.

High Operator Safety

High Operator Safety

With the liquid packing machine, manufacturers ensure the safety of their workforce. By automatically packing the liquids, the risk of monotonous strain and work-related injuries is drastically reduced. This is because this machine works efficiently with less to no human intervention.

No Downtime

No Downtimes with Liquid Packing Machine

Human staff needs a break and hand packing stop when they are on break. This increases downtime. But the liquid packing machine operates 24/7 without needing a break. This significantly lowers the downtime and increases production efficiency.

Versatility

Versatility of Liquid Packing Machine

A liquid packing machine, whether packing rigid containers or flexible containers, can process a wide range of containers. In this way, it is ideal for industries dealing in different-sized and shaped liquid containers. With quick format change, the liquid packing machine is customized to handle different packaging containers.

3.What are the Industrial Applications of the Liquid Packing Machine?

Liquid packing machine has diverse applications in every industry that processes liquid products. These applications are penned below:

Food Industry

Use of Liquid Packaging Machine in Food Industry- Picture Courtesy: Dieline

In the food industry, a liquid packing machine is utilized to fill thinner and thicker consistency liquid products like pastes, dressings, sweet syrups, condiments, ketchup, mayonnaise, honey, etc., in bottles and pouches. With its computerized parts, this machine automates food production lines.

Beverage Industry

Use of Liquid Packaging Machine in Beverage Industry

Yes, the liquid packing machine has prime value in the beverage industry, because it loads different kinds of beverages, such as sodas, smoothies, fruit juices, water, and oils in attractive bottles and stylish pouches. This machine boosts the production efficiency of beverage filling lines.

Dairy Industry

Use of Liquid Packaging Machine in Dairy Industry

Liquid packing machine is also found in the dairy industry for packing milk, ice cream, butter, yogurt, and cheese in hard and flexible containers. This machine packs more dairy products in a short time.

Pharmaceutical and Nutraceutical Industry

Use of Liquid Packaging Machine in Nutraceutical Industry- Picture Courtesy: Dieline

In the pharmaceutical and nutraceutical industry, a liquid packing machine plays a significant role, as it packs syrup, emulsion, suspensions, energy mixes, protein mixes, and many more. Its speed in these industries exceeds the speed of handfilling.

Cosmetic Industry

Use of Liquid Packaging Machine in Cosmetic Industry- Picture Courtesy: Packaging of the World

A liquid packing machine is popular in the cosmetic industry, as it packs free-flowing as well as thicker viscosity products, for instance, perfumes, foundations, lipsticks, eyeliners, etc. in the bottles. It also fills cosmetic products in small pouches and sachets for sample and promotional purposes.

Personal Care Industry

Use of Liquid Packaging Machine in Personal Care Industry- Picture Courtesy: Packaging of the World

This machine is also utilized in the personal care industry to pack body mist, liquid soap, face wash, sanitizers, shampoo, sunscreen, etc. in jars, bottles, pouches, and sachets. This machine boosts production capacity in the personal care industry.

Chemical Industry

Use of Liquid Packaging Machine in Chemical Industry

In the chemical industry, this machine is utilized because of its quicker work efficiency and high productivity. Liquid packing machine packs a variety of chemicals like detergents, bleaches, disinfectants, adessives, glues, paints, liquid fertilizers, and many more in small and large capacity containers.

4.What Components Are Present in the Liquid Packing Machine?

A liquid packing machine consists of different parts, each capable of performing a particular role for seamless packing operation. These parts are discussed below:

Both Pictures Represents Parts of Allpack Liquid Packing Machine

Product Hopper	Bulk volumes of liquids are loaded in the product hopper located at the upper side of the liquid packing machine.
PLC Control Panel	It stands for programmable logic controller. It is a computerized panel that controls every process in the liquid packing machine. This panel has different buttons with which the machine is powered up. These buttons are also used for adjusting machine parameters.
Filling Hose	It is a plastic pipe-like structure that provides a passageway for the fluidity of liquids from the hopper to the filling nozzles. This hose connects the hopper to the filling head.
Forming Station	This is a cone-like structure, around which packaging film is folded and wrapped. This component transforms packaging film into a pouch or sachet.
Horizontal Sealing Jaw	This sealing bar melts and fuses the top and bottom edges of the pouch using heat or pressure.
Cutter	It is a sharp blade that cuts and trims the seams of the packaging pouch.
Caster Wheel	These are present at the bottom of the liquid packing machine and rotate to move the machine.
Conveyor	It is a long transporting unit consisting of rollers, chains, and drive belts that move liquid containers to different machine areas.
HMI Touch Screen	It is a display screen using which operators can input machine parameters.
Motor	This is an electric component that powers the machine's HMI display screen, conveyor, and filling devices.
Height Adjustment Mechanism	It is a rotating handle with which filling heads are moved up and down to accommodate containers of varying heights.
Filling Nozzle	It is a cylindrical nozzle that allows liquids to gradually trickle down the container.
Safety Glass	This is a safety feature consisting of clear glass by which users can easily see the machine's operation without directly approaching the machine.

5.What is the Major Classification of the Liquid Packing Machine?

Liquid packing machine comes in all shapes and sizes. This machine is classified into different types based on automation, filling device, and type of container. A detailed classification is discussed below:

According to Automation

Manual Liquid Packing Machine

Allpack Manual Liquid Packing Machine

This machine is the most simplified form of the liquid packing machine that is easily accommodated on the desktop. It has handles and levers that are used to manually pack the liquid inside the containers. Moreover, operators have to load and unload containers physically under the filling nozzle. It is mostly found in small industries and homes.

Semi-automatic Liquid Packing Machine

Allpack Semi-automatic Liquid Packing Machine

This machine has a compact configuration. When it comes to functionality, it is between the manual liquid packing machine and the automatic liquid packing machine. It is an automated filling process due to its computerized controls while loading and unloading of containers is labor-intensive.

It has medium-sized productivity and is often seen in medium-sized industries.

Automatic Liquid Packing Machine

Automatic Liquid Packing Machine

This machine automates production with its seamless working and high speeds. Its packing speed is far faster than a semi-automatic liquid packing machine. With its up-to-date technology, it packs thousands of containers per hour. It is integrated with robotics and automated systems that load and unload containers to and from the machine.

It is more costly than its counterparts and has a modular configuration.

According to Filling Device

Piston Liquid Packing Machine

Piston Liquid Packing Machine

This machine utilizes the opposite movement of the piston in a cylinder to draw liquids from the hopper into the container. Piston movement forward fills the cylinder while its backward movement pushes the liquid into the filling head. It can easily fill liquids having both a thinner and thicker consistency. The piston liquid packing machine has accurate filling.

Pump Liquid Packing Machine

Pump Liquid Packing Machine- Picture Courtesy: Algomtl

This machine is equipped with different kinds of pumps like gear, rotor, cavity, and, lobe. This pump system rotates to move liquids from hoppers to filling heads. It is one to more filling nozzles and each filling nozzle has its own pump for efficient liquid packing. It loads both viscous and free-flowing liquids into containers.

Net Weight Liquid Packing Machine

Net Weight Liquid Packing Machine- Picture Courtesy: Accutek Packaging Equipment

While other liquid packing machines, fill liquids by their volume, the net weigh liquid packing machine loads the liquids into the packaging container by their weight. It is more accurate than a volumetric liquid packing machine. Measuring load cells in this machine monitor the in-filling weight and signal the PLC system to pause filling once the required weight is attained.

Over Flow Liquid Packing Machine

Overflow Liquid Packing Machine

This machine is different from other types of liquid packing machines as it fills containers to a required level instead of volume. The sensors monitor the progress of the liquid and once it reaches the desired level, the filling stops. The extra liquid is sent back to the hopper via overflow nozzles.

This machine is suited for packing transparent containers that have a conspicuous presence on retail shelves.

Gravity/Pressure Liquid Packing Machine

Gravity/Pressure Liquid Packing Machine- Picture Courtesy: VKPAK

This machine uses natural gravitational force or pressure to pack the container. Liquid flows down the filling nozzles via gradational force or pressure difference between the hopper and filling nozzle. It operates on the principle of time-based filling which means that once the desired time has passed, liquid packing stops.

According to Packaging Container

Sachet Liquid Packing Machine

Allpack Sachet Liquid Packaging Machine

This machine packs small sachets or bags with the liquid. It usually seals sachets at three sides (top, bottom, and one side) or four sides (top, bottom, and 2 sides). It is best for packing a one-time serving of liquids. The Sachet liquid packing machine has a smaller size.

Stick pack Liquid Packing Machine

Allpack Stick pack Liquid Packing Machine

It also packs single-serve liquids but its packaging container is longer and has a smaller width. It seals the stick packs on three or four sides. It also creates a back-seal on the stick pack. It has one to twenty lanes and its output capacity usually depends upon the number of lanes.

Vertical Form Fill and Seal Liquid Packing Machine

Allpack Vertical Form Fill and Seal Liquid Packing Machine

It is the most popular liquid packaging because of its cost-effectivity, versatility, and smaller size. It forms, fills, and seals pouches instead of using already-made pouches. It can pack diverse kinds of liquid pouches like standup, Doypack, gusset pouches, flat bottom pouches, etc.

Premade Pouch Liquid Packing Machine

Allpack Premade Pouch Liquid Packing Machine

This machine uses already-made pouches instead of making them by itself. Hence, the premade pouch packing machine has more productivity than the VFFS machine. It is rotary turntable thus, can process multiple pouches simultaneously. It operates at a consistent speed to pack liquids in different pouches.

Bottle/Jar Liquid Packing Machine

Bottle/Jar Liquid Packing Machine

This machine fills liquids inside diverse container types such as jars, bottles, jerry cans, and drums. It has long conveyors on which containers are placed for filling. These conveyors are essential in guiding and loading liquid containers. Bottle/jar packing machine comes with one or more filling heads that boost production efficiency.

According to Design

Inline Liquid Packing Machine

Inline Liquid Packing Machine

It has a straight-line design like the letters L, U, and Z and bottles travel in a single line on the conveyor belt of this machine. It has a long conveyor. The conveyor pauses during the liquid filling in this machine. It has a lower speed than its rotary counterpart.

An inline liquid packing machine is ideal for small and medium productions. This machine has a lower footprint. The inline liquid packing machine is budget-friendly. It is quite flexible and format change is quickly managed.

Rotary Liquid Packing Machine

Rotary Liquid Packing Machine

The rotary liquid packing machine has a circular design. It has a small conveyor and starwheel turntable. The machine does not pause while the containers are filled. It can fill multiple containers at a time.

The rotary liquid packing machine has more production speed than its inline counterpart. It is more suited for large productions. It requires more floor space. It is more expensive. It has less flexibility and processes limited bottle types.

6.How Does the Liquid Packing Machine Work?

The liquid packing machine works seamlessly to carry out precise liquid filling. The working principle of different types of liquid filling machines is discussed below:

Liquid Pouch Packing Machine

Liquid Pouch Packing Machine

Following are the working steps of this machine:

Loading of Product and Packing Container

Before the beginning of the machine operation, the product is poured inside the liquid hopper located at the top. The operators place packaging film or empty pouches in the loading area.

Forming and Opening of Pouch

The packaging film unwinds, folds, and wraps around the forming station to fabricate the pouch while in the premade pouch machine gripper opens and compressed air inflates the empty pouches.

Filling

Upon detection of the pouch under the filling nozzle, liquid in the hopper flows to the filling nozzle by the rotational and vibrational motion of the filling devices.

Sealing and Discharging

After filling, the sealing element uses pressure, heat, and ultrasonic waves to fuse the top edges of the pouch. Ultimately, these finished liquid pouches are discharged in an outfeed chute.

Bottle/Jar Liquid Packing Machine

Allpack Magnetic Force Pump Liquid Filling Machine

The working of bottle/jar packing machine is divided into three main steps:

Feeding of Product and Packing Container

The bulk quantity of liquid products is loaded inside the hopper.

Filling

When the container is detected under the filling heads, The liquids flow from the top hopper into the filling heads and then they gradually dispense into the packing container.

Unloading

Once the required fill volume, fill weight, or fill level is attained, the filling process stops and containers go to capping and sealing stations.

7.What Packaging Materials are Processed by Liquid Packing Machine?

The type of packaging materials processed by the liquid packing machine usually depends upon its type. Here are some examples of packaging materials processed by the liquid packing machine:

Polyethylene Film

PE Film Pouch

Liquid packing machine processes multiple types of PE films like LDPE, LLDPE, and HDPE, to create strong and protective pouches and bottles. These films have strong environmental element resistance and are puncture-proof.

Polypropylene Films

Polypropylene Films

This machine also handles PP film to fabricate pouches and sachets with more shelf appeal. These films are transparent and usually offer clarity. Moreover, they are tough and have better chemical resistance.

Metalized Film

Metalized Film

These films are formed from aluminium layer deposition on the plastic film. This creates a shiny metallic effect that attracts high-end customers.

Glass

Glass

Glass Bottles

It has a tough impermeable material, forming a more durable glass bottle. It has higher barrier resistance than other materials. The clarity of the glass allows users to view packaged products.

Metallic Cans

Metallic Cans- Picture Courtesy: Dieline

It is formed from aluminium and tinplate. These materials offer strong moisture, temperature, and, air protection. Liquid packing machine uses metallic cans to fill beverages and juices.

Rotary Liquid Packing Machine- Picture Courtesy: Datong Machinery

8.How To Maintain a Liquid Packing Machine?

Maintenance of Liquid Packing Machine

Proper maintenance of liquid packaging is a certain way to increase its operational life. Maintenance of machines is a must for gaining maximum benefit from it. Here are some useful maintenance tips for the liquid packing machine:

Daily Maintenance	Visually examine the liquid packing machine for any loose belts, nuts, screws, and bolts. Examine leakage in components. Clean every surface of the machine, especially the filling nozzle. Maintain proper product level in the hopper Check machine HMI for any error notification
Weekly Maintenance	Lubricate and oil mobile parts and joints. Properly clean the clogged nozzles. Adjust the tension of the drive belts. Clean and calibrate machine sensors.
Monthly Maintenance	Replace worn-out clogged air filters to maintain correct airflow. Thoroughly clean the machine from the interior. Recalibrate the filling devices to ascertain steady liquid flow. Examine and properly tight loose electric components. Inspect the alarm system.
Yearly Maintenance	Back up the machine data. Lubricate gearboxes and motor. Check the working order of safety devices like guard rails and interlock doors.

9.What are the Basic Problems of the Liquid Packing Machine? How to Rectify Them?

The Liquid Packing machine has a central place in the liquid filling line; however, it can encounter occasional problems that lead to production downtime and inaccuracies in liquid packing. Here are some basic problems and their possible solutions:

Cause

Solution

Image

Tipping and Breakage of Bottles

Non-uniform conveyor belt tension

Uneven speed of the conveyor

Poor positioning of guide rails

Old conveyor belt

Adjust the tension of the conveyor

Correct the speed of the conveyor

Realign guide rails

Replace old conveyor belt

Tipping and Breakage of Bottles- Italianfood.net

Uneven Liquid Fill

Old or faulty fill nozzles

Clogging in filling nozzles

Poor calibration of filling devices

Non-uniformity in liquid consistency

The presence of air in the filling pipes

Replace old fill nozzles

Properly clean fill nozzles with cleaning agents

Recalibrate the filing devices

Ensure that there is uniformity in liquid viscosity

Remove the air from the fill pipes

Uneven Liquid Fill

Leakage of the Liquid

Old or defective gaskets and seals

Loose pipe connections

Worn-out O-rings

Replace or replace worn-out gaskets and seals

Properly tight all the fill pipes

Repair or replace O-rings

Leakage of the Liquid- Picture Courtesy: ALPS Inspection

Blockage of the Packaging Film

Faulty or worn-out photosensors

Hindrance in the film path

Inaccurate positioning of film rollers

Replace worn-out film sensors

Remove the blockage in the film path

Correct the positioning of film rollers

Blockage of the Packaging Film- Picture Courtesy: DirectIndustry

Poor Sealing of Pouch

Non-uniform sealing pressure

Dirty sealing jaws

Worn-out sealing elements

Inaccurate seal temperature

Ensure that seal pressure is even

Clean the dirty sealing jaws

Replace old sealing elements

Adjust the seal temperature

Poor Sealing of Pouch

10.What are the Future Prospects of the Liquid Packing Machine?

Future Prospects of Liquid Packing Machine- Picture Courtesy: Polaris Market Research

The liquid packing machine market is on the rise and making a deeper impact all over the world. It is determined that the market value of the liquid packing machine was USD 3,503.59 Million in 2021. It is expected to grow with a CAGR of 4.6% and is expected to reach a market value of USD 5,205.78 in 2030.

The liquid packing machine market is witnessing a high growth rate because of the reliability of a liquid packing machine, it delivers quick packing results without compromising the product quality. Due to this growth, manufacturers modify their liquid packing machines so that they can meet the increased production demand.

The latest liquid packing machine is fabricated using artificial intelligence and internet-of-things. Manufacturers are modifying their liquid packing machines by incorporating Industry 4 protocols. These technologies will allow the liquid packing machine to smart pack liquids and make real-time decisions with data analytics.

Moreover, the futuristic liquid packing machine would be more eco-friendly, lowering carbon emissions and decreasing packaging waste.

Conclusion

A liquid packing machine is the best solution to pack liquids efficiently, accurately, quickly, and precisely. Hopefully, now you are well-versed in this machine by reading our informative buying guide. Now if you are planning to purchase a liquid filling machine then visit our dedicated Allpack website, as it is our motto to provide the best-quality machine that will skyrocket your business. If you are confused about the selection process then you are more than welcome to message us and we will guide you in picking a superb-quality machine.

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Want to get Best Price Liquid Packing Machine from China?

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Salad Sauce Sachet 3 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Salad Sauce Sachet 3 Side Seal Packaging Machine: The Complete Buying Guide In 2024

Salad sauce has been around for centuries. In today’s world salad sauce is an important part of the meal and it spices up the salads. Packaging is vital in preserving the freshness of salads. Packaging responsibilities are carried out by salad sauce sachet 3 side seal packaging machine.

The dynamic world of packaging is revolutionized by the salad sauce sachet 3 side seal packaging machine. This machine is a flexible addition that carries out difficult packaging tasks easily and smoothly.

If are you in the packaging business and are considering integrating a salad sauce sachet packaging machine into your business, then carefully read this informative guide. This blog is written with the sole purpose of adding to your knowledge about the salad sauce sachet packaging machine.

Let’s get an insight.

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1.What is Meant by Salad Sauce Sachet 3 Side Seal Packaging Machine?

Salad Sauce Sachet 3 Side Seal Packaging Machine

A salad sauce sachet 3 side seal packaging machine is a specialized kind of machine that packs a single serving of salad sauce in the 3 side seal sachet. It contains and encloses salad sauce in sachets that are sealed from only three sides.

These sachets may have one top, one bottom, and one side seal or they may have two sides and one top seal. Sachets are a convenient type of packaging format for salad sauce because of their easy opening and dispensing.

This machine packs salad sauce for protection, ease of transportation, delivery, and, branding. It swiftly and precisely contains salad sauce in the 3 side seal sachets.

2.In What Industries Salad Sauce Sachet 3 Side Seal Packaging Machine is Utilized?

The salad sauce sachet 3 side seal packaging machine has a broad spectrum of industrial applications. It processes multifarious products, packaging liquids, semi-solid and solid products for instance:

Food Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Food Industry

This industry utilizes salad sauce sachet 3 side seal packaging machine for filling one-time servings of different food pastes like salad sauce, mustard, cheese, hot sauce, soy sauce, line sauce, condiments, ketchup, ranches, vinaigrette, and many more products in small sachets. It quickly fills salad sauces with accuracy, thus protecting your packaging treats.

Beverage Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Beverage Industry

Creative and stylish beverage sachets are formed by salad sauce sachet 3 side seal packaging machine. It securely loads juice mixes, smoothy blends, protein shakes and many more in portable sachets. These also pack on-the-go instant beverage powders for the convenience of consumers.

Pharmaceutical and Nutraceutical Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Pharmaceutical and Nutraceutical Industry

In the pharmaceutical and nutraceutical industry, different kinds of syrup, emulsions, dietary supplements, vitamin and mineral liquids, and nutraceutical juice beverages also called superfoods are loaded inside a compact sachet by the salad sauce sachet 3 side seal packaging machine. This machine fills precisely load exact doses of pharmaceutical and nutraceutical products.

Cosmetic Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Cosmetic Industry

This machine is also utilized in the cosmetic industry for packing cosmetic samples and trial products in a small sachet. It loads single-serve cosmetic creams, lotions, gels, masks, moisturizers, perfumes, etc in sophisticated and premium-looking sachets. This machine creates fine-quality sachets to attract customers.

Chemical Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Chemical Industry

The salad sauce sachet 3 side seal packaging machine has also found its use in the chemical industry. It dispenses single-use portions of different types of chemicals like glues, paints, adhesives, sealants, varnishes, polishes, etc in compact sachets. It is a cost-effective option for storing chemicals than bottle-filling machines.

Agriculture Industry

Use of Salad Sauce Sachet 3 Side Seal Packaging Machine in Agriculture Industry

Salad sauce sachet 3 side seal packaging machine speed up the packaging of agriculture products. It is utilized for loading agriculture liquids like fertilizers, pesticides, herbicides, nematicides, fungicides, etc in the leak-proof sachet. This machine dispenses these agricultural chemicals in controlled doses in the sachet.

3.Are There Any Useful Pros of by Salad Sauce Sachet 3 Side Seal Packaging Machine?

The salad sauce sachet 3 side seal packaging machine is an adaptable and robust unit bringing a wide range of advantages to the production. This machine has efficiency, accuracy, and speed. All these features fetch huge economic and commercial benefits for the production:

Precision is Must in Filling

Precision with Salad Sauce Sachet 3 Side Seal Packaging Machine

When it comes to salad sauce dispensing, precision is the priority. Product precision and accuracy contribute to the progress of the business. If there is inaccuracy in the filling, it will break customer trust and lead to product recalls. There is no possibility of over and underfilling with salad sauce sachet 3 side seal packaging machine. Error-free dispensing is a significant feature of the salad sauce sachet 3 side seal packaging machine.

Quick and Fast Packaging

Fast Productivity with Salad Sauce Sachet 3 Side Seal Packaging Machine- Picture Courtesy: Packaging of the World

This machine is an excellent way to increase the productivity of the businesses. It has quick response controls and intelligent systems that quickly and efficiently fill the salad sauce. This machine uses automated components to fill hundreds of thousands of sachets in every cycle. Quick packaging with this machine saves you from the hassle of manually loading food products.

No Spilling No Product Wastage

No Spilling by Salad Sauce Sachet 3 Side Seal Packaging Machine

Salad sauce sachet 3 side seal packaging machine devotedly ascertains mess-free and spill-free dispensing of products with fast and proficient filling systems. No spilling means no product wastage. Whether you are packing pastes, oily substances, or sauces, this machine will assist you in creating strong seals that have no product leakage.

Adaptability for Production Goals

Adaptability of Salad Sauce Sachet 3 Side Seal Packaging Machine

A Salad sauce sachet 3 side seal packaging machine is an adaptable unit that fills a wide range of products with simple adjustments in the filling devices. Whether you are packing free-flowing liquids like water or thicker viscosity products like salad sauce, it easily handles all these products and helps you to tick off your production goals.

Sustainability for Saving Earth

Sustainability with Salad Sauce Sachet 3 Side Seal Packaging Machine: Picture Courtesy: Kagome usa

This machine not only fulfils your production goals but also assists you in boosting your sustainability efforts. It produces small sachets without wasting material and planet resources, promoting sustainability. Furthermore, these smaller sachets are more easily recycled, reducing landfills.

4.What Parts are Featured in by Salad Sauce Sachet 3 Side Seal Packaging Machine?

Different mechanical, computerized, and electric parts are featured in the salad sauce sachet 3 side seal packaging machine. these components have their specific role in the sachet filling. For your information, we are detailing a complete description of these parts:

Parts of Salad Sauce Sachet 3 Side Seal Packaging Machine

Hopper	It is a conical-shaped device that stores large amounts of salad sauce for uninterpreted and precise filing. The hopper is equipped with levelling sensors that measure the level of the product in the hopper.
Measuring Pump	It is the pump system that dispenses an accurate amount of salad sauce in the 3 side seal sachets. It is used for volume control and with easy adjustment, it reduces the wastage of the product.
Smart Temperature Control	It is a temperature control device that is used for monitoring the sealing temperature of the sachet. It is a digital temperature control device that shows the temperature of the machine.
Power Switch	It is the main switch that turns on the machine.
Film	This film is used for forming 3 side seal sachets. It is placed on the cylindrical rod that unravels the film upon rolling.
Colour Touch Screen	This component is the intelligent control system of the machine. It is an interactive interface that is used for making quick adjustments to the fill and seal parameters.
Bag Former	It is a conical type device that shapes the film into 3 3-sided seal sachet.
Horizontal Sealing	These sealers are used for closing the upper edges of the sachet. Their direction of operation is horizontal; hence the name horizontal sealing jaws.
Safety Door	These are the clear glass panels that allow users to view the inside packaging operation of the salad sauce sachet 3 side seal packaging machine.
Cutter	The function of a sharp cutter is to separate the two connecting sachets. It also trims and cuts corners of sachets.
Conveying Outlet	It consists of drive belts on which sachets are collected after their complete packaging.

5.What are the Working Steps of by Salad Sauce Sachet 3 Side Seal Packaging Machine?

A simple selection of salad sauce sachet 3 side seal packaging machine does not reflect the profitability of the business. But operating the salad sauce sachet 3 side seal packaging machine in the right way contributes towards the success of the business. Hence, we are explaining the working steps of the salad sauce sachet 3 side seal packaging machine for your information.

Working of Salad Sauce Sachet 3 Side Seal Packaging Machine

Salad Sauce Feeding

A large hopper is located at the top of the machine for housing a large quantity of salad sauce. The salad sauce moves towards filling nozzles by the repetitive movement of filling devices.

Film Loading, Unwinding, and Initiation

The film is loaded over the cylindrical holder and the operator guides it over the film rollers and dancer’s arm. The opening and unwinding of the film is initiated by the signal from the PLC signal. The rollers and dancer’s arms keep the film under an accurate amount of tension.

Sachet Formation

The film at the forming station surrounds and doubles around the forming station. The forming collar is a conical part that folds this film into a sachet. Vertical sealers with heat fuse and join the side seams of the sachet.

Salad Sauce Filling

Once the sachet is formed, upon signal of the PLC system the filling device begins to move. The filling devices like pistons and pumps are capable of filling the accurate quantity of salad sauce. The salad sauce flows towards the filling nozzles that ultimately fill them in a sachet.

Sealing and Cutting

Upon filling the required quantity, the next step is sealing which is carried out precisely by the horizontal sealer. These sealers are proficient in sealing the top part of the sachet using heat, impulse waves, pressure, and ultrasonic. Afterwards, sharp cutting blades disjoin two sachets from each other.

Unloading

Finally, the salad sauce sachets are dropped down onto the outfeed chute or the product conveyor, from where the operators move them to secondary packaging units.

6.How To Classify by Salad Sauce Sachet 3 Side Seal Packaging Machine?

When you go to the market, you will see different makes and models of salad sauce sachet 3 side seal packaging machines. Since these different categories can be confusing, so we are penning the details of the salad sauce sachet 3 side seal sachet packaging machine’s classification just to help you select the right machine:

According to Size

Small Salad Sauce Sachet 3 Side Seal Packaging Machine

Small Salad Sauce Sachet 3 Side Seal Packaging Machine

It is a small desktop unit that has a minimal footprint. This machine has a smaller processing capacity because it forms, fills, and seals a limited number of sachets during one cycle. However, it is much easier to clean and maintain this type of salad sauce sachet with 3 side seal sachet packaging machine.

Large Salad Sauce Sachet 3 Side Seal Packaging Machine

Large Salad Sauce Sachet 3 Side Seal Packaging Machine

It has a large footprint, consequently it is found in larger production plants. Due to its efficiency and higher output rate, it is well-suited for business processing more volume of the products. It has the latest technology that makes it easier to program this machine.

According to the Filling Type

Piston Salad Sauce Sachet 3 Side Seal Packaging Machine

Piston Salad Sauce Sachet 3 Side Seal Packaging Machine

It is a widely popular machine for filling salad sauce. Viscous oils and free-flowing pastes materials are easily packed by a piston salad sauce sachet 3 side seal sachet packaging machine. The fluidity of salad sauce happens with the movement of the piston in the cylinder.

Pump Salad Sauce Sachet 3 Side Seal Packaging Machine

Pump Salad Sauce Sachet 3 Side Seal Packaging Machine

It is yet another frequently used type of salad sauce sachet 3 side seal sachet packaging machine. Different pump systems in this machine assist in dispensing a pre-estimated amount of salad sauce in 3 side seal sachet. The pump rotates to load products. It is one of the most accurate systems for filling salad sauce.

Volumetric Cup Salad Sauce Sachet 3 Side Seal Packaging Machine

Volumetric Cup Salad Sauce Sachet 3 Side Seal Packaging Machine

This type of salad sauce sachet 3 side seal packaging machine has different cups in which a pre-measured volume of salad sauce is dispensed for filling the sachet. This machine then loads the products from the cup into sachets. It can accommodate different granular and powdery products.

Number of Lanes

Single Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

Single Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

This machine as the name indicates, only has a single lane; therefore, it packs one sachet at a time. It is best for small industries because its productivity is on the smaller end of the spectrum. It has a minimal number of parts; thus, it is easy to clean and maintain the single-lane salad sauce sachet 3 side seal packaging machine.

Multi-Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

Multi-Lane Salad Sauce Sachet 3 Side Seal Packaging Machine

This machine consists of numerous lanes; hence, this type of salad sauce sachet 3 side seal packaging machine has a greater number of parts. This machine achieves more productivity because it fills numerous sachets in one go. It has a higher footprint and comes at a higher cost.

7.What are the Filling Methods of Salad Sauce Sachet 3 Side Seal Packaging Machine?

Filling Methods of Salad Sauce Sachet 3 Side Seal Packaging Machine

There are different types of filling methods employed in salad sauce sachet 3 side seal packaging machine like:

Volumetric Filling	It is a method of precisely loading the volume of products in the packaging containers. Its examples include positive displacement pumps and piston fillers.
Multi-Head Filling	In this filling, multiple channels or heads load the pre-measured quantity of products concurrently into sachets.
Rotary Valve Filling	The valve rotates for fluidity of materials from the hopper into filling nozzles. It is perfect for filling granular and dry powders.
Gravity Filling	The natural force of gravity is used for filling products. The products gradually drop down from the upper hopper into containers without using special devices.
Auger Filling	A rotating auger screw moves the pre-calculated amount of products through auger plates and dispenses them into containers. It is used for filling solid products like dry powders, granules, and other free-moving solids.
Net Weigh Filling	The load cells calculate the weight of dispensing products during filling. The filling process continues till the required fill weight is achieved. It is used for loading precious chemicals and oils.
Piston Filling	The movement of a piston in its housing chamber pulls pastes and other viscous liquids from the hopper into the housing chamber. The backward motion of the piston pushes the liquids into the container. It is used for its consistent filling.
Pressure Filling	In this type of filling, the liquids move into sachets due to pressure differences. It is used for foamy and bubbly liquids.
Peristaltic Pump Filling	The liquids move in the fill pipes via the rotation of pumps. It is a sanitary method as pump devices are not in direct contact with liquids, unlike the other filling methods.

8.What are the Differences between the Salad Sauce Sachet 3 Side Seal Packaging Machine and the Salad Sauce Pouch Packaging Machine?

Salad Sauce Pouch Packaging Machine

Even though, the terms, salad sauce sachet 3 side seal packaging machine and salad sauce pouch packaging machine are often referred to the same machine, however; both these machines have some distinct differences such as:

Features	Salad Sauce Sachet 3 Side Seal Packaging Machin	Salad Sauce Pouch Packaging Machine
Packaging Style	This machine particularly creates sachets with three side seals.	This machine fabricates pouches of different styles like standup pouches, gusset pouches, pillow pouches, flat-lay pouches, and many more.
Sealing Types	Salad sauce sachet 3 side seal packaging machine seals sachets at 3 sides.	This machine seals the pouches on three or four sides.
Versatility	It creates flat and broader sachets. This machine is limited to producing only sachets.	It is customized to create a wide variety of pouches. The salad sauce pouch packaging machine is not limited in its pouch production.
FootPrint	It has a minimal footprint.	It has a large footprint.
Serving	It packs single-serve of the salad sauce.q	It fills the multiple servings of the salad sauce.
Packaging Sizes	Limited sachet sizes are generated by this machine.	It can form pouches of all sizes by simple adjustment on the HMI touch screen.
Product Filling	The product is dispensed from the top by the salad sauce sachet 3 side seal packaging machine.	The product dispensing by this machine varies with the pouch style. It can include a spout in the pouches for pouring out product.

9.What are the Add-on Features incorporated in Sachets by the Salad Sauce Sachet 3 Side Seal Packaging Machine?

This machine can be customized to incorporate different add-n features on the sachets like:

Euro-Slot or Hang-Hole

Euro-Slot or Hang-Hole

Salad sauce sachet 3 side seal packaging machine add a small pocket or hole on the top seal of the sachet for hanging and carrying. This feature boosts the aesthetic presence of the brands on the retail shelves.

Tear-away Notch

Tear Notch 3 Side Seal Sachet- Picture Courtesy: Packaging Bag

These are small perforations by which sachets are easily opened. Salad sauce sachet 3 side seal packaging machine add these tear-away notches for easy opening without needing the scissors for cutting.

Embossing Patterns

Embossed Sachets

This machine includes embossed patterns on the sachets to increase their look and feel. This embossed or debossed printing on the surface of the sachet offers a premium and classy look to the sachets.

Zipper

Zipper

Zipper Sachets

A zipper can be added to the sachet by the salad sauce sachet 3 side seal packaging machine to provide convenience in opening the sachet. By using a zipper, sachets could be easily re-closed after use.

10.What is the Advised Maintenance of Salad Sauce Sachet 3 Side Seal Packaging Machine?

Maintenance of Salad Sauce Sachet 3 Side Seal Packaging Machine

Adherence to a proper maintenance schedule translates to an increase in the operational life of the salad sauce sachet 3 side seal packaging machine. This maintenance schedule differs from machine to machine. However, we are writing a general maintenance schedule like:

Clean both the interior and exterior of the machine regularly. It is important to clean certain areas like sealing jaws, forming tubes, dosing devices, cutting instrumentation, etc. that come in direct contact with packaging material and products.
Daily lubricate the mobile parts like conveyor belts, rollers, film holders, nuts and screws, bolts, and bearings to avoid frictional buildup that produces heat.
Fasten any loose nuts, screws, electric cables and wires as otherwise it will affect the efficiency of the salad sauce sachet 3 side seal packaging machine.
Check and inspect different parts like forming tubes, sealing jaws, filling devices, seals, and gaskets for damage and misalignment. Replace these parts if necessary.
Check the calibration of the metering system, filling devices, and sensors. Recalibrate them if required. Proper calibration of these parts is necessary for optimal quality and accurate filling and packaging.

11.Are There Differences in Salad Sauce Sachet 3 Side Seal Packaging Machine and Stick Pack Packaging Machine?

Stick Pack and 3-Side Seal Sachets

Yes, there are some significant differences between the salad sauce sachet 3 side seal packaging machine and the stick pack packaging machine. These both are used for packaging liquids but there are clear-cut differences in their design and sealing mechanism. Some important differences between these machines are:

Feature	Salad Sauce Sachet 3 Side Seal Packaging Machine	Stick Pack Packaging Machine
Packaging Style	This machine creates flat sachets that are rectangular.	This machine forms a long tubular narrow stick pack.
Sealing Side	It seals 3 sides of seal usually at the top and two sides. It also seals one top, one bottom, and one side.	It seals two or three seals- top, bottom, and back seal.
Applications	It is used for packaging liquids and semi-liquid products like gels, pastes, creams, and sometimes powders.	It packs all and sundry products whether liquids, solids, semi-solids, and semi-liquids like powders, granules, liquids, etc.
Sachet Dimensions	The sachets packaged by salad sauce sachet 3 side seal packaging machine are shorter and wider.	The stick packs formed by this machine are longer and narrower.

12.What are the Problems and Solutions of the Salad Sauce Sachet 3 Side Seal Packaging Machine?

Unexpected problems in the salad sauce sachet 3 side seal packaging machine could lead to major headaches and frustrations for businesses. However, these problems can be easily resolved with simple tricks like:

Problem

Cause

Solution

Wrinkling and Crumbling of the Film

Wrinkling and Crumbling of the Film

Tension problems in the film tracking units.

Film materials are not compatible with the machine.

Fix the tension problems in the film tracking units.

Check the film materials and make sure they are well-suited to the machine.

Variations in Salad Sauce Filling

Variations in Salad Sauce Filling

Filling devices are not properly calibrated.

Filling systems and filling nozzles are clogged.

Air bubbles in the salad sauce

Flawed and old metering systems

Calibrate properly the filling systems.

Clean the filling systems and nozzles to get rid of clogging.

Remove the air from the salad sauce.

Replace or repair the old metering system.

Partial or Weak Sachet Seals

Partial or Weak Sachet Seals

Rough or coarse sealing jaw surfaces

Insufficient sealing temperature during sachet sealing

Poor sealing pressure

Dirty surface of sealing jaws

Film materials are incompatible with sealing jaws

Defective sealing jaws

Polish sealing jaws

Ensure accuracy of temperature during sealing

Adjust sealing pressure

Use a clean cloth to wipe the surface of the sealing jaws

Use materials that are compatible with sealing jaws

Repair sealing jaws

Leakage of Salad Sauce from the Sachet

Leakage of Salad Sauce from the Sachet

Sachet film incompatibility

Weak or torn-out sealing

Mechanical damage to the sealing jaws

Use the right film materials

Check and adjust sealing parameters

Replace worn-out sealing bars

Inaccuracies in Sachet Lengths

Inaccuracies in Sachet Lengths

Poor positioning of forming and cutting components

Improper calibration of forming and cutting systems

Adjust the positioning of the forming and cutting components

Recalibrate forming and cutting systems.

Conclusion

Now it is time to wrap up this informative guide about salad sauce sachet 3 side seal packaging machine. Hopefully, we have conveyed every essential piece of information regarding this machine. The salad sauce sachet 3 side seal packaging machine is a robust and durable machine that offers productions a turnkey solution and takes the business to the next level. So, make up your mind to add this machine to your productions. We, the Allpack will assist you in finding optimal salad sauce sachet 3 side seal packaging machine. So hurry up and click on our main website for more information.

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Multi-Lane Irregular Shape Bag Packing Machine-5

Multi-Lane Irregular Shape Bag Packing Machine: The Complete Buying Guide In 2024

Honey Packing Machine

Multi-Lane Irregular Shape Bag Packing Machine: The Complete Buying Guide In 2024

Have you ever wondered how a large batches of irregular shape bags seemingly generates in a blink of eye? What technology is used to produce such bags? How helpful it is in today’s life?

A Multi-Lane Irregular Shape Bag Packing Machine is the answer. Though, it is just a flash about what we’re going to discuss. Yes! Planning to invest on machine? don’t worry just stay with us and read the blog to understand the basics about multi lane irregular shape bag packing machine.

Add a header to begin generating the table of contents

1.What is Multi-Lane Irregular Shape Bag Packing Machine?

A Multi Lane Irregular Shape Bag Packing Machine

A multi lane irregular shape bag packing machine is an advance solution to form fill and seal unmatchable customized bags with variable sealing, cutting patterns.

Hence it is a great packaging solution in today’s competitive production market.

This machine is specifically designed with particular features that are concurrently capable of running multiple lanes that simultaneously help in the creation of a bag followed by filling and its final securing.

2.What are the Multi-Lane Irregular Shape Bag Packing Machine applications?

Applications Of Multi Lane Irregular Shape Bag Packing Machine

A multi lane irregular shape bag packing machine is the greatest solution for various industrial sectors.

That is simply due to its highly productive formation of bags with amazing customized irregular shapes, so it is adopted by many manufacturers just to make their brand’s identity. We have collectively mentioned the industrial applications of this machine for you with common examples.

Food and Beverage Industry

Multi-Lane Irregular Shape Bag Packing Machine in food & Beverages

A maximum ratio of using irregular shape bags is associated with the food and beverage industry and that’s why this equipment is displaying high market demand here. This can pack various formulations including flavored powders, juices, sauces, and sweeteners to represent an eye-catching product with various quantities and smart designs holding an accurate filling following diversified packaging that makes you grab it from store shelves.

Pharmaceutical Industry

Multi-Lane Irregular Shape Bag Packing Machine in Pharma

Pharmaceutical products like lozenges, suppositories some disintegrating tablets, and other semi-solid formulations require multi lane irregular shape bag packing machine. It gives you a specific order design that prepares individual and single use irregular shape bags considered essential hygienic packaging requirements in pharmaceutical industries.

Personal Care and Cosmetics

Multi-Lane Irregular Shape Bag Packing Machine in Cosmetics & Personal Care

The cosmetic and personal care industry benefits from irregular shape bag packing machine when they’re required to make specialized and customized shape irregular bags for certain products such as lotion, serums, facial masks, wet wipes, eye creams, etc.

The prepared sachet is so presentable and perfect for one-time use. Machines can make packaging products that user can easily adjust and carry for long periods of time in their bags anywhere.

Agricultural Industry

Multi Lane Irregular Shape Bag Packing Machine In Agricultural Industry

In the agriculture industry, for the packaging of one time use of various crops promoters, seeds, pesticides, insecticides, and other associated materials are preferably packed in using multi lane irregular shape bag packing machine. this machine is indeed giving you a specific amount of concentration which is commonly available in granular structures so a precise dosing is possible with this equipment.

Chemical Industry

Uses Of Multi Lane Irregular Shape Bag Packing Machines in Chemical Industry

Making and packing chemicals in specialized customized irregular shape bags is now very common in chemical industry. A multi lane irregular shape bag packing machine is basically used in to create and fill various specialized chemicals safely that are meant for specific uses. Such as one time use of chemicals i.e. buffers, bleaches, or reactive items.

Veterinary Industry

Uses in Veterinary Industry

You can noticed various colorful irregular shape bags containing animal’s related supplementary products medicines or food products that are presented with an improved shapes serving. Yes, vet industry formulation packaging is commonly done by using this machine hence showing its high demand.

3.What is Multi-Lane Irregular Shape Bag Packing Machine benefits?

The benefits of multi lane irregular shape bag packing machine are discussed below:

Adaptive Configuration

Promising Configuration

This machine allows you to produce multiple production of irregular shape bags simultaneously thus giving you a promising output and greater productivity.

Robotic Controlled Features

One Touch Robotic Features

The machine is smartly designed and features amazing driving parameters to process the production and packaging of bags with high accuracy and reduced chances of errors. You don’t need to stand alone and monitor the process, just set the protocol and leave on the machine to show its magic.

Promising and Presentable Packaging

Aesthetic Shapes

The machine is a fruitful result of well-engineered manufacturing in that it gives you surety to produce and pack bags with good quality with smooth edges and cut packs.

High-Speed Processing

Fast Functionality

Multi lane irregular shape bag packing machine is composed of various lanes which is meant to give a high speed processing because at one time machine is capable of producing hundreds of bags to meet production demand respectively.

No More Product Wastage

Precise Product Filling

This is proven to you that when the material is filled into each bag accurately, there won't be chances of any wastage; just, say bye to product wastage.

Wide Applicability

Broad Spectrum Industrial Usage

This machine has high applications in various industrial sectors as it allows enhanced features and multiple packaging options that won't compromise your investment in any production field and packaging purposes.

Cost-Effective Operations

Cost Effective Properties

Seamless working. high automation, and greater productivity of multi lane irregular shape bag packing machine can lead to high profitability and cost savings and minimizing extra cost of packaging

4.What are Multi-Lane Irregular Shape Bag Packing Machine types?

A multi lane irregular shape bag packing machine is featured with various common types that basically introduced in order to meet various demand by different fields of production and filling types. For your clear understanding, we have simplified the classification.

Classification of multi lane irregular shape bag packing machine

WORKING TYPE

A multi lane irregular shape bag packing machine is classified on the basis of its working type which demonstrates various functional characteristics of this machine. please see below to find more information.

Vertical Form Fill Seal (VFFS) Multi- Lane stick packaging machine

VFFS multi lane irregular shape bag packing machine

This is very common and simple type of machine where entire processing take place in a vertical manner.

For example, the unwinding, bag formation, bag filling and bag sealing, cutting, and discharging is accompanied by an upward to downward direction.

This machine is undoubtedly designed in a compact structure therefore preferred in various production field with smaller installation space and high production demand.

Multi Lane Horizontal irregular shape bag packing machine

HFFS Multi lane irregular bag packing machine

This machine is meant to form, fill, and seal bags with product and discharge them in a finish form following a horizontal pattern of processing.

The machine is useful in various industries where large production batches are treated with positive outcomes.

The machine is capable of forming customized shapes bags effectively. As compared to VVFS machine, this equipment requires a high space to installation.

SEALER TYPE

Always remember, a multi lane irregular shape bag packing machine is featured with certain sealing types. Not every machine is meant to offer all different sealing types. So when you’re planning to design bag packing production, you must consider this property to get exact results you want. Let’s see what sealing type is offered by machine.

Back Sealing	This is also termed as a vertical sealing which is a straight simple seal that secure bag at the back which looks like a vertical in structure with a smooth surface preferred by many brands.
Stick Sealing	This is also known as a center sealing offered by this machine featuring a longitudinal seal providing a symmetrical or middle sealing to your bag. This seal is mostly used when packing candies or toffees or any small products.
Three-Side Sealing	This is most commonly used to pack beauty care product where three sides are sealed while one edge is opened offering a controlled presentation. Means a user can use the bag multiple time or small sachet bag with easy opening.
Four-Side Sealing	Four-side sealing by this machine means you can get highly secure airtight packaging of bags sealed from all over sides. This sealing is preferred in electronic items packaging or medicinal products.
Gusset Sealing	Gusset sealing as it name shows, sealing forms a gusset or pleats around the edge of bag forming a beautiful packaging for various bulkier items such as coffee, tea, milk, or other products.
Zipper Sealing (Re-sealable)	Bag sealing with a small zip at the top edge is new and advance feature offered by this machine which allow customers to use bag again and again with greater freshness intact inside.

CUTTING TYPE

Every machine is associated with different cutting type, this is based on specific cutters equipped in the machine which gives specialized cutting types to you. The cutting types are described below:

Straight Cutting	This is a common cutting type used by multi lane irregular shape bag packing machine which is the execution of straight and linear incisions of edges to form a well-defined and even corners. This cutting process ultimately offers a tidy and aesthetic presentation of the bag.
Zigzag Cutting	This is an innovative and another commonly used cutting type offer by the machine where the top and bottom border of the bags are cut by irregular zigzag pattern edges that present a vibrant and pleasant appearance of the product.
Wavy Cutting	This is a randomly used cutting types offering a wavy or spiral designing at the edges of the produced bag presenting an attractive appearance to your product.
Die-Cut Shapes	This is mostly known for its irregular, customized, or abnormal shapes cutting accompanied by a die cut which crafts distinct shape patterns around the edges of the bag helpful in the creation of promotional or marketing samples.
Perforated Cutting	This is an essential type that is mostly used for large bags which facilitates easy tearing without needing any supporting material to open them. A perforated incision line is stamped around edges uniformly with minute perforation which is quite a common irregular shape bag packaging method.

Type of Filler/Doser

A multi lane irregular shape bag packing machine is featured with various different dosers depending on the type or state of material to be filled in each bag. Such as:

Multi-Head Weighing	Multi head weighing A multi- head weigh filler or doser is involved when it comes to individually measuring or dispensing of products required in a large quantity based on desirable weights of formulation into each individual bag.
Volumetric Filler	Volumetric Filler A predetermined volume of formulation, whether granules, free-flowing powders, or semi-solid items, it can easily be dispensed into each bag using a volumetric filler.
Piston Filler	Piston Filler Multi lane irregular shape bag packing machine is build up with super innovation with piston filler that offers simple functioning. You can attain specific and precise amounts of product dispensing using a piston filler that is helpful in drawing exact quantity of product simultaneously.
Auger	Auger Filler This is a specialized type of filler mainly offer to those customers who are associated with the packing of free flowing dry powders into each customized shape bags such as packing of spices, flours, milk powders, etc., An auger with inside agitator ensures fast and smooth flow of powders into each bag.
Peristaltic Pump	Peristaltic Pump This is a type of filling where a set of peristaltic pumps are responsible for enhancing the flow of material from the hopper to each bag by generation of squeezing and circular motion. This is mostly perfect type of filler for products that are presented with high viscosity.

Based on No. Of Heads

The number of heads in the machine mostly depends on the type of production capacity and the entire packing design where a greater number of heads are associated with a fast or rapid packing process. For example:

A Multi Lane Irregular Shape Bag Packing Machine with Various Number Of Heads

Single Head Multi lane irregular shape bag packing machine	This machine is featured with multi lane film forming characteristics with only one head or storage tank. Here, you can consider it suitable for moderate production lines.
Multi- heads multi-lane irregular shape bag packing machine	Considering large production batches, a well-engineered production of multi head machine has emerged which is best fit for large production processes. It includes more than 1 head, such as dual heads, three-heads, four-heads.

5.What are Multi-Lane Irregular Shape Bag Packing Machine parts?

Parts Of Multi Lane Irregular Shape Bag Packing Machine

Hopper	The topmost and large hollow cylinder is designed to hold filling material and protects it against clumping or forming aggregates as it ensures uniform flow of material towards further packing process by using certain mechanisms such as vibratory, agitator, or simple gravitational force to maintain consistency.
Filling Tube	A set of narrow and straight tubes runs from top to bottom of machines helps in the transportation of products from hopper to bags maintaining an optimized flow and uniformity with no chances of spillage or product wastage
HMI Screen with Rotary Swing Arm	A touchscreen interface allows you to put processing essentials and operate the machine simply using touch screen keys, it includes speed of bags formation, its filling machine, troubleshooting, etc, The touch screen is integrated with a rotary swing arm which improves ergonomics and allow you to move according to your desirable direction.
Formers	This is the main component of the packaging machine where equipment is responsible for the formation of customized shape bags using a former as an assistance. This is narrow tube supporting an even and equal shape bag of specific sizes ensuring promising uniformity and aesthetics of each bag formed by the machine.
Vertical Sealer	To seal the bag, a vertical sealer is responsible for securing the straight vertical edges by exerting pressure of heated rods or bars. The temperature of each sealer is regulated by the machine, and it is depending upon material to material which is in fed by you before starting the procedure.
Film Pulling Unit	This unit is meant to sync the overall movement of the film to ensure uniform coordination between formation and filling of material in a respective time period. At this point, a strong connection between film movement and filling time must be aligned with each other to avoid spillage or film jamming.
Horizontal Sealer 1 & 2	The topmost and bottom edges of the bags are secured by using two horizontal sealers which are concurrently working with vertical sealer to make bag closing simultaneously. Like, vertical sealers, these sealers also associated with temperature and pressure hence it is prime important to regulate these parameters in order to achieve desirable results.
Control Panel	This is a PLC unit where entire programming and controlled parameters are regulated using electronic components features of the machine. This is a compact structure inside the machine responsible for various centralized tasks and monitoring of the procedure including the transmission of process which is displayed on touchscreen ensuring a safe operation.
Cutter Assembly	Sharp knives or sets of cutters continuously engaged in separating the formed bags to discharge an individual finished bag outside the machine. The machine basically equipped with cutter assembly which is kind of blades to carry clean, uniform, and accurate separation of bag so it can give you a finest presentation. These cutters basically work by using sensory mechanism to detect the edges of the bag and mark a punch of cutters.
Waste Collect Conveyor Belt	This machine is a complete solution where production till end process entire wastage is collected in waste collect unit. This includes trimmed film or excessive material for uniform designing of irregular shapes bags.
Foot Cup	A smooth and vibrationless machine is basically due to presence of foot cup which acts like a shock or vibration absorber to provide a smooth and quiet work process and enhance quality of working conditions during operation.

6.How Multi-Lane Irregular Shape Bag Packing Machine Work?

To understand the working principle, we have divided the process into four major steps:

Bag Formation

This is the first step where manual setting and adjustment of the film takes place on the machine. Upon initiation, the film starts unwinding slowing and roll around the former which gives a particular shape to the bag.

Bag Sealing
The formed shape of the bag is firmly sealed by using heat sealers which are presented in vertical and horizontal positions. These sealers gives you particular sealing at the edges of the film such as, at topmost, and side edges, back seal, fin seal, etc.,

Bag Filling
Once the bag is formed, the material comes inside the bag depending on the particular weight fed in the system. This include either liquid, semi-solid, or solid substances involved with various filler types discussed above followed by final sealing to secure material inside.

Irregular Bag Cutting
This is the fourth step; it is accompanied by utilizing of sharp blades or cutter which exactly punches the edges of the bag as it is required, also it allows separation from other attachments.

Bag Discharging

The formed bags are discharge outside by the presence of small outlet or conveyor which produce a finished formed bag.

7.What is difference between single lane & multi lane irregular shape bag packing machine?

The basic difference between single lane and multi lane irregular shape bag packing machine is described below:

Number of Lanes

The single lane machine is featured with the formation, filling, and sealing of customized shape bags but it utilizes a single channel for packaging process, whereas, in multi-lane, the formation, filling, sealing, and packing of bags option is broader as it is featured by multiple lane subjecting packing process utilizing its all lanes at one time.

Throughput and Efficiency

A single lane machine generally uses one channel to form a bag therefore it gives you a small amount of output. On the other hand, a multi-lane irregular shape bag packing machine is meant to deal with various lanes ultimately offering high throughput and greater efficiency. So it is suitable for larger production companies.

Versatility

A single lane machine is very simple and relatively considered as straightforward in the terms of operation. Whereas, a multi lane irregular shape bag packing machine is a mastermind production with high flexibility and versatility that can handle various sizes, shapes of bag formation concurrently.

Space Requirements

A single lane machine is compact in structure and can occupy a small space of installation. On the other hand, a multi lane irregular shape bag packing machine has larger footprint and may need a larger space for installation and work process.

Cost Considerations

A single lane irregular shape bag packing machine is very cost-effective and can be affordable to you with the smaller budget; while multi-lane is associated with higher investment.

8.How do you troubleshoot Multi-Lane Irregular Shape Bag Packing Machine

To troubleshoot a multi lane irregular shape bag packing machine, go through the following points below:

Uneven Filling

The common problem with using multi lane irregular shape bag packing machine is to find bag with inconsistent filling of product. To troubleshoot it is recommended to calibrate the system, inspect the type of obstruction and alignment of the film forming tube and film channel such as dancer arm.

Sealing Issues

You must have seen leakage of the bag which ultimately compromises the quality and integrity of the brand. To troubleshoot the problem, it is recommended to analyze the temperature and pressure of sealing bars (horizontal and vertical sealers). Plus, ensure the film forming material is compatible with temperature and pressure utilization.

Bag Misalignment

The formation of bags due to misalignment is packed incorrectly. To correct the problem, examine the ‘formers’ of the system, and assess if it is properly aligned to the system. Also, asses the alignment of the film pulling unit.

Cutter Issues

This is noticeable because the formation of the bag is not separated or cut cleanly. To solve the problem, it is suggested to replace dull or damaged cutters, check and correct the alignment of cutter and calibrate the sensors of the machine.

9.What Should You Consider When Purchasing Multi Lane Irregular Shape Bag Packing Machine?

Choosing the right multi lane irregular shape bag packing machine may be tricky, this is because there are several types of machine with various features. So go through the following points to asses what important factors you must know about the machine prior to purchasing.

Machine Filler Category

Determine Filler type

Knowing this thing will help you to choose the best machine, there are several categories such as irregular machine for viscous, free-flowing liquid or powder, or granules.

Production Rate

Assess your production capacity

How many numbers of irregular bags or sachets do you need per minute, knowing this point will help you to select a small or vertical machine or horizontal, single lane, or multi lane irregular shape bag packing machine.

Hopper Capacity

Determine Hopper Tank Capacity

Ensure that the head of the machine is perfect to hold the type of filling material and best fit for your production procedure. If not, you can see various other types available such as dual heads, three- heads, multi heads, to run the procedure.

Financial Budget

Estimate your affordability

You must estimate your budget before opting for the right choice, for that you can take help of a manufacturing company to find a suitable solution for your production needs.

Installation Space

Measure installation Space for Machine

Check installation space, and assess space and footprint of the machine prior to final purchase. This would help to select whether you should go for small size machine or the larger one.

Conclusion

A multi lane irregular shape bag packing machine is a one stop solution to get various shapes, designs and sizes of bags that can enhance your productivity and business. We hope, in this article, you have obtained the basics about the machine. Still have a question? Why not contact us directly? Allpack is an excellent place where you can avail world’s best packaging types of machinery with free customer services. Want to give it a try? Please contact us now to avail our incredible guidance program.

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