Chinese Zongzi Counting Machine: The Complete Buying Guide in 2024
Chinese cuisines are famous all over the world! Zongzi is traditional Chinese food often found in China and many parts of the world. In the busy routine, many of you can enjoy them simply by unsealing the packaging.
A Chinese zongzi counting machine play promising role in the filling of accurate number of zongzi in individual packing with advanced automation. Read on to learn about essential points related to this machine.
1.What is Chinese zongzi?
Chinese Zongzi- picture courtesy: The malamarket
If it is first time that you’re knowing about Chinese zongzi, then it is mainly prepared from glutinous rice with various mouth watering filling wrapped around a bamboo leaves. In a simpler word, it is like a tamale (rice wrapped in a leaf) which is subjected to boil for some time till it cooks. Depending upon your taste buds what flavors and taste you will like, some are made with savory while some are sweet.
Day by day, you will find variation in its recipe, such as you can add egg yolk, kidney beans, chicken, etc., just like its unique name, it is also represented with unique color with subtle taste.
2.What is Chinese zongzi counting machine?
Chinese zongzi counting machine- Picture Courtesy: Hengli Pack
A state of art machine which is mainly based on processing of vibration, identification, counting, and filling. An advanced machine that is designed to deal products of various packaging sectors as well as frozen foods, vegetables, medical, and dry items ensuring you a highly precise output required almost minimum involvement of technician.
A sophisticated counting and filling solution which is specially designed with food grade material featuring an easy to clean option with no chances of contamination. Moreover, this machine allowing you to fix them other units of packaging offering easy of working for packing task. That’s why this machine is the most valuable addition and demanded the most in various production lines.
3.Why Chinese zongzi counting machine is required?
Your food products need extra care and quality packaging; a Chinese zongzi counting machine is recommended for it due to the following reasons:
Save Your Time & Energy
Value your products- Picture Courtesy: Weee
The most significant benefit of Chinese zongzi counting machine is none other than valuing your precious time and energy. Now you can spend your time and other production chores rather than burdening yourself in counting and packing of zongzi. This is a promising solution aligning and sorting the items and speeding up the counting task in a seamless manner.
No Variations in Counting
No counting inaccuracies- Picture Courtesy: China Daily
You should be ‘tension free’ when using Chinese zongzi counting machine in your area. This is because it counts and packs a consistent quantity of batches that you deliver for distribution. Therefore, every box will contain uniform quantity of items when it is passed through the reliable machine hence meeting your expectation perfectly.
Easy to Integrate with Other Units
High integration- Picture Courtesy: English.east
This machine can work standalone as well as by integrating with other units of the production line. Suppose if you have primary and secondary packaging machines, then no worries if you’re planning to install and adjust them as it has features to improving your current flow of production by easy integration.
Say Hello to Profitability
Greater business- picture courtesy: South China morning
A Chinese zongzi counting machine can be operated for a long term operation and it doesn’t get over-heated or over-exhausted. So what you need more if you already have this machine in your business. We promise, you will have high profitability as it can cater large production batches without requiring manpower.
No Pricy at All!
Economical – picture courtesy: Singapore Women
This is an advanced and automatic option for counting and filling of Chinese zongzi which is so economical and available with various pricing options. Just talk your vendor- tell your budget and get amazing range of Chinese zongzi counting machine to gain market value.
Comparatively More Speedy Counting
Greater processing- Picture Courtesy: Xinhua
Considering traditional methods of counting Chinese zongzi, this machine is far speedier, and accurate to fulfill the market demand quickly and correctly.
An Easy Processing
Ease to use
The machine is equipped with touchscreen interface which provides you easy operating options where you just have to read and understand them., when beginning to initiate the process, just press the keys available on the screen just as speed of counting, integration, time of production, run time, etc and let the machine to perform its functions.
4.How a Chinese zongzi counting machine works?
A Chinese zongzi counting machine is presented with modern specifications, believe me, it has very simple working which are based on few steps. We have categorized them into the following phases with illustrations. Have a look!
Step | Description | Picture |
Vibratory Channel
|
Several Chinese zongzi packets moves forward for the counting section by the help of vibratory grooves known as vibratory channels.
These channels are featuring straight pathway that forwards the items once it starts shaking gently. The purpose of these channels is just to keep the working interruption free and attain aligned and uniform motion of each zongzi pack. |
Vibratory Channel |
Counting Phase
|
The vibratory channels once bring the items towards the counting phase, it is time to identify the presence of each item which knocks down the sensor.
The sensor is of various types, some machines are equipped with optical sensor that picked the presence of zongzi once it drops on it, the camera can capture and notify it on the screen, while some are designed with weight-based sensors that predicts the presence of packs once it fells. Once it is identified, it triggers the system to consider it as counted item. |
Counting Phase |
Filling Phase
|
Once the zongzi packs are identified and counted, it is now passed through the nozzle and directly drops down into the packaging material.
It is mainly depending upon manufacturer what packaging materials they’re supposed to use, for example, it can be box, jar, bottle, pouch, or any related type. |
Filling Phase |
Final Packaging Phase
|
Once they’re filled in boxes, a conveyor helps in the transferring of these boxes or packaging types from counting machine toward the next machine for further secondary packaging for easy distributing of these packed Chinese zongzi. |
Final Packing Phase |
5.Where a Chinese zongzi Counting machine is applicable?
Chinese Zongzi Counting Machine- Picture Courtesy: Cremer
Despite Chinese zongzi counting machine applications in food industry it also offering multi-functional attributes in the counting for other significant manufacturing firms. We have described the needs of Chinese zongzi machine in other important industries. For example:
Hospital & Healthcare
Hospital setups- Picture Courtesy: healthline
A Chinese zongzi counting machine is an excellent choice in packaging of medicines for hospital and healthcare setups. All over the world, it offers an accurate sorting, filling, and distribution of solid dosage forms therefore you all prestigious organization rely on robust device to bring major tasks performed quickly in the busy medical facilities.
Veterinary
Vet Industry: Picture Courtesy: CBC
What’s more important than loving & caring your pet! A Chinese zongzi counting machine fills your vet prescription by offering relaxation and productive time to your clinical staff. This is an affordable machine efficiently count items like capsules, tablets, pills, or supplements like vitamins, trace elements, as well as their foods such as snacks and other related products.
Pharmacy
Pharmacies- Picture Courtesy: everyday health
You will be surprised to know that practicing Chinese zongzi counting machine is common in pharmacies for over many years. It is time saving and energy saving machine which reduce the chances of mis- handling or errors that ensures your patients are receiving properly dispensed medications.
Education
Education Department- Picture Courtesy: University of Newcastle
Various top educational organization where research studies prevail require reliable counting solutions where a Chinese zongzi counting machine is used as an advantageous tool for simple, fast, and accurate solution for dealing research based, physical, and chemical testing items such as solid dosage formulations.
Food Industry
Food industry- Picture courtesy: VAYA
Food products like biscuits, candies, sweets, chocolates, etc are mainly deal with a Chinese zongzi counting machine for acquire precise, error free and cleaned packing.
Medical Supply
Medical supplies
A Chinese zongzi counting machine is known as a counting leader when it comes to talking about final packaging of medical supplies such as tools like needles, lancets, assessment strips, medications, and random shape products such as suppositories. It is a speed up solution that can count and pack hundreds of items per minute with an ideal display system that every manufacturer needs to implement in their production lines.
Agriculture Industry
Agriculture industry- Picture Courtesy: HARS
You cannot ignore the significance of Chinese zongzi counting machine in the agriculture sector where it is required for accurate counting of products like seeds, plant and crops supplements, tablets like pesticides, insecticides, and associated items.
Nutraceutical Industry
Nutraceutical Industry- Picture Courtesy: Label Printing
This sector of producing formulation for well being is growing day by day, this directly increasing the demand for Chinese zongzi counting machine for packaging of health-related supplements in capsules, tablets, pills, and gummies forms.
6.What are the types of Chinese zongzi Counting machine?
A Chinese zongzi counting machine is categories into the following types.
Automatic Chinese zongzi counting machine
- Single head Chinese zongzi counting machine
- Dual head Chinese zongzi counting machine
- Multi- head Chinese zongzi counting machine
Automatic Chinese Zongzi Counting Machine
A machine which is designed with mainly automatic features where minimal human intervention would be required so you can avail greater performance when it comes to counting Chinese zongzi with more accurate results.
Here, you can also connect this machine with other units of the production line to bring packaging process more efficient and fast manner. With more high precision and premium quality construction, a Chinese zongzi counting machine is further sub-classify into the following:
Single Head Chinese Zongzi Counting Machine
This is an automatic high efficiency machine that allows you to bring zongzi counting and related random shape items. It is also featured with multi vibratory channels that is helpful in sorting and movement of zongzi pack from hopper to counting section without any interruption. This machine is highly economical and dust-resistant which is recommended to count food and health related items without risk of cross-contamination. |
Single-Head Chinese Zongzi Counting Machine- Picture Courtesy: Cremer |
Dual Heads Chinese Zongzi Counting Machine
This is a high-speed machine featuring two filling heads for the counting of zongzi and other related food items. With possessing photo-electric detector, this machine helps you in detecting faulty items or error. Due to high intelligence, machine is capable of sensing presence of packaging material, if in case there’s no material, there won’t be counting. This machine is mainly suitable for production line belonging to large capacities hence make ease of working. |
Dual Heads Chinese Zongzi Counting Machine: Picture Courtesy: Cremer |
Multi-heads Chinese zongzi counting machine
This category of counting machine is designed with more than two counting heads which is helpful in concurrent counting and zongzi following multiple channels and pathways. Therefore, it can bring high productivity by enhancing work efficiency ensuring accurate counting in a short period of time. |
Multi-Heads Chinese Zongzi Counting Machine |
7.What is structure of Chinese zongzi Counting machine?
The parts of Chinese zongzi counting machine are described below:
Parts of Chinese Zongzi counting machine- Picture Courtesy: Cremer
Hopper | This is a well-regulated storage tank for bulk compilation of Chinese zongzi packets that are released once feeders starts vibrating.
The controlled and steady supply of zongzi starts flowing from hopper to the next unit of the machine for further process. Moreover, some machines are also composed of more than one hopper for fast and storing bulk content in the machine and bringing more productivity. |
Visualizing Window | This is an advanced and helpful feature that allowing you to check and monitor the procedure via transparent glass ensuring that entire process is carried out without any hurdle. |
Control Panel | A highly sophisticated variables allowing controlling the set up including, switch on and off, number of counting items per minute, speed of vibratory channels, etc. |
Vibratory Channels | This is considered as a main unit of the machine which is assessing you in orientation of alignment of Chinese zongzi in a straight pathway. These items gently move from hopper toward counting station by the help of vibration or shaky movement.
Each pack flow in a direction without overlapping on each other. |
Photo Electric Sensor | Once the zongzi packets drops down the presence of photo electric sensors can make them counted as it blinks the photo electric detector. zongzi drops in the counter unit. |
Filling Unit | Each number of items are then further gone down and positioned inside the packaging material via filling unit. |
8.What are items are counted by Chinese zongzi Counting machine?
A Chinese zongzi counting machine can count other items too for your convenience. Some of them are mentioned below:
Gummies | Sweet and enticing gummies with juicy flavors and with various colors and shapes can be counted accurately and packed. | |
Cheese Stick | Highly popular and savory snack can be packed correctly into each pack or tray. | |
Sweet Candies & Chocolate | Whether hard, or soft candies, beans, jellies, and related confectionery products. | |
Solid Dosage Form | This is a famous tool for counting and dispensing of various sizes, weight, and shapes capsules, tablets, pill, etc. | |
Hardware Tool | It includes nut, bolts, nails, screws, and various other small tools for construction. | |
Frozen Food | It allows broad range frozen food products for precise counting and packaging. |
9.What are the main technical problem and solution of Chinese zongzi machine?
Naturally, every equipment commonly strikes with some issues after using it for some time. It doesn’t mean that machine is not original, or the manufacturing company has offered a wrong product to you. It is pretty common, and how you should handle certain circumstances is much important! Keep reading to deal certain problems and solutions when using a Chinese zongzi counting machine.
Zongzi Counting Problem
Zongzi Counting Problem- picture courtesy: cremer
An irregular or incorrect number of items are being packed and inaccurate counting is recorded in the system.
This is common problem that mostly happens when machine is operated for a long period of time without any gap or break. Therefore, we would recommend to not worry about it and simply switch off it for some time followed by calibration of the unit. check the setting of the program again and adjust the setting of vibratory channels and counting detector. Restart the machine and start Test Run.
Machine is unable to Detect the Zongzi Presence
Chinese Zongzi Counting Machine
This is another common issue where machine can’t sense the presence of item that results in inaccurate counting.
You can encounter this problem via calibration and cleaning the photo electric sensor and check if there’s still dust particles accumulated over it or not. In this matter, you must take care of regular maintenance and cleaning.
Sudden Clumping
Clumping-picture courtesy:cremer
The zongzi packs during the procedure starts to be jamming forms a clump of items that ultimately interrupt the processing.
This problem is mainly controlled by regulating the flow speed of vibratory channels. Moreover, regulate the distance between each running product from one and another. Maintain the machine to avoid interruption in vibratory channels.
10.How to clean & maintain a Chinese Zongzi Counting Machine?
Do you know you can extend the shelf life of the machine and can avail good performance if you regular clean and maintain them?. There are few easy tips you should regular implement on Chinese zongzi counting machine to extend its quality and long-life processing.
Touch Screen | You can clean the display monitor simple by gentle application of glass cleaner using a soft duster. |
Vibratory Channel | Take it off the vibratory channel tray and clean it inside and outside with dry cloth followed by alcohol spray to reduce the chances of contamination. Before assembling the tray, you should lubricate them so you can get seamless and noise-free processing. |
Sensor | The sensors help in the presence of zongzi once they are fall in the counting tray. Therefore, it is recommended to routinely check them and assess if any foreign particle is accumulated over it. If yes, you can wipe it using dry and soft duster. |
Counter | A counter tray should be regularly clean if required. A mild soapy water is best enough for its good cleaning schedule. |
11.What is future prospect of Chinese zongzi counting machine?
Chinese Zongzi Counting Machine
The demand for Chinese zongzi is never-ending experience that is mostly higher especially in the certain seasons such as ‘Dragon Boat Festival’. Apart from this, you can observe its popularity is increasing all across the world due to its higher nutritional values and delicious taste.
Therefore, a substantial quantity of zongzi mostly flooded the manufacturing market and demands for urgent manufacturing and quality packaging which is promoting surge of counting machine. According to a report, there are recent witness for demand of zongzi has increased double time than every previous year (50,000 zongzi/day), that is anticipated to bring millions of businesses each coming year due to its swift growth and forecasted to get higher expansion with positive momentum.
Conclusion
A Chinese zongzi counting machine is a good choice equipment in a variety of industrial applications that providing you enormous advantages to boost your business. Being a renown industry, Allpack offering you top-notch series of equipment in the market that is tremendously pocket friendly and designed with hi-tech features. This is the significant reason behind its success and popularity! We offer Chinese zongzi counting machine for you with excellent guidance protocols and related essentials. If you’re planning to buy, please contact us now to communicate our team members.
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