Bin Blender Pharmaceutical: The Complete Buying Guide In 2024

1.What is Bin Blender Pharmaceutical?

Allpack Bin Blender Pharmaceutical

Bin blender pharmaceutical is also termed as powder blender or formula blender. It is also called a tote and intermediate bulk container blender. It belongs to the family of tumbling or free-fall blender or gravity blender. The mixing of powders or liquids in the bin blender pharmaceutical is achieved by its free-falling motion.

It easily gently and delicately mixes products like granular, dry, pellets, or pasty ingredients by lifting and falling.

It uses diffusion blending which is up and down blending, round and round blending and bin blender pharmaceutical also uses axial blending (side to side) for blending substances.

It is available in standing-free or ceiling-mounted designs.

2.Why Bin Blender Pharmaceutical is Useful?

Bin blender pharmaceutical through its tumbling forms a homogenous blending. It is useful in production because it quickly mixes substances. Some of the important benefits that increase its handiness in industries are:

Highest Blending Rates

Highest Blending Rates with Bin Blender Pharmaceutical- Picture Courtesy: PowderProcess.net Engineering Resources

Traditional blending takes much time and effort. It is laborious and filled with errors. This involves the use of loading and discharging from blenders to IBCs (intermediate bulk containers). However, blending with bin blender pharmaceutical takes just three steps; hence, blending is increasingly fast and takes less time.

This production efficiency is also increased in bin blender pharmaceutical, as there is no need to load and unload products and materials to IBCs.

Lower Production Downtime

Lower Downtimes with Bin Blender Pharmaceutical- Picture Courtesy: GEA

After every shift, there is a need to clean and wash the traditional blender which increases the downtimes between every shift. But in bin blender pharmaceutical, there is no need to wash the whole blender, instead, the main mixing vessel is detached and washed which lowers the processing downtime.

Flexibility

Flexibility of Bin Blender Pharmaceutical

Batches of different capacities are easily prepared and blended using different-sized main vessels without the need to change or purchase whole new equipment. This increases the flexibility and versatility of bin blender pharmaceutical. It can easily handle batches varying in composition, densities, and particle sizes.

No Cross-Contamination

No Contamination with Bin Blender Pharmaceutical

As every blending step is carried out in a closed container that is washed between cycles so, by using bin blender pharmaceutical, there is no risk of cross-contamination. The products are not contaminated with environmental and biological agents, because they are completely sealed inside the vessel with no environmental exposure.

Lower Labour Supervision

Lower Labour Supervision- Picture Courtesy: Resodyn Acoustic Mixers

There is no need for tall awkward material feed by using bin blender pharmaceutical. The bin is taken offline for loading, unloading, and washing. Thus, the use of bin blender pharmaceutical in production is less labour-intensive for operators and saves them from work strain.

3.Where Bin Blender Pharmaceutical Has Found its Uses?

Bin blender pharmaceutical is employed in a vast multitude of industries due to its delicate mixing, fast speed, and less downtime. A few of its important industrial applications are:

Pharmaceutical Industry

Use of Bin Blender Pharmaceutical in Food Industry

Mainly pharmaceutical industries utilize such blenders for blending creams, ointments, capsule fill and tablet blends. These products do not need the aggressive blending that is usually carried out in other industrial blenders. Due to its gentle blending, pharmaceutical ingredients do not lose their structural integrity.

Nutraceutical Powder

Use of Bin Blender Pharmaceutical in Nutraceutical Industry

Bin blender pharmaceutical is utilized in the nutraceutical industry for blending vitamins, protein, prebiotics, probiotics, mineral powders and liquids like energy drinks, and sports supplements. This machine is essential in uniform mixing and distribution.

Food Industry

Use of Bin Blender Pharmaceutical in Food Industry

In the food industry, bin blender pharmaceutical is utilized for blending dry solids as well as pasty liquids. It can blend cake mix, coffee powders, bread crumbs, spices, herbs, salad dressings, sauces, salts, flour, pastes, etc. Due to its, delicate and homogenous mixing, bin blender pharmaceutical is preferred in the food industry.

Chemical Industry

Use of Bin Blender Pharmaceutical in Chemical Industry- Picture Courtesy: Homely Ville

This machine is also utilized in the chemical industry because it offers excellent quality homogenously mixed blends of chemicals, for instance, pigments, fertilizers, detergents, adhesives, paints, resins, silica powders, and many others.

Cosmetic Industry

Use of Bin Blender Pharmaceutical in Cosmetic Industry

Yes, bin blender pharmaceutical is also employed in the cosmetic industry for acquiring thorough and polished blends of cosmetic products like shimmery eyeshades, blushing blush-on powders, whitening face powders, and blending foundation powders, to name a few. It produces cosmetic blends of consistent tint, fragrance, and texture.

Ceramic Industry

Use of Bin Blender Pharmaceutical in Ceramic Industry

Bin blender pharmaceutical applications are diverse and it is also seen in the ceramic industry for blending white graphite, silica, alumina, magnesia, zirconium, etc. The use of this machine is gaining traction in the ceramic industry because of its blending ability which allows it to attain consistent blending composition.

Plastic Industry

Use of Bin Blender Pharmaceutical in Plastic Industry- Picture Courtesy: Piper Plastics

This industry also uses bin blender pharmaceutical to achieve perfect blends for different plastic polymers, plastic resins, colouring agents, binders, and other additives. This blending aids in the formulation of plastic substances of high quality and durability.

4.What are the Main Parts of Bin Blender Pharmaceutical?

Bin blender pharmaceutical consists of different automated and technologically advanced components that allow bin blender pharmaceutical to achieve uniform blending. Some of these vital parts are penned below:

Parts of Bin Blender Pharmaceutical

HMI Display Screen	An intelligent touch screen by which operators can quickly adjust the mixing parameters. By interacting with this display screen, the workforce can easily inspect the working order of the machine. It also helps in diagnosing machine failure. It is the control panel of the bin blender pharmaceutical that is equipped with the latest technology to better program the machine.
Alarm System	It is an alarm system that instantly grabs the attention of the workforce by sounding alarm and lighting up. It detects low levels of products and jamming of the machine.
Inlet	It is an inlet located at the top side of the machine. It is a charging port by which starting materials powders, granules, pastes, or other products are gradually loaded inside the machine.
Arms	These are the mechanical arms that are joined with the support column. These arms move up and down to lift and lower the bin blender pharmaceutical during the mixing steps. These are also known as clamping bars or gyrators.
Support Column	Some models of bin blender pharmaceutical have two support columns which form the main frame of the machine. It helps in balancing the machine during lifting steps. It also contains motors or other electric components.
Mixing Vessel	It is the main part of the bin blender pharmaceutical in which the actual blending process occurs. It lifts to certain heights for mixing and discharging. The fundamental mixing vessel comes in different designs.
Caster Wheels	These are the wheels that help in moving the machine. The wheels rotate to move the bin blender pharmaceutical.
Discharge Port	Uniformly blended products are removed from the discharge valve present at the bottom of the machine.

5.What is the Basic Classification of the Bin Blender Pharmaceutical?

Bin blender pharmaceutical is a unique machine with diverse classes. It is classified into different categories based on size, design, and shape of bin blender pharmaceutical. The classification of bin blender pharmaceutical is detailed below:

According to Size

Laboratory Bin Blender Pharmaceutical

Allpack Laboratory Bin Blender Pharmaceutical

It is a laboratory-sized equipment, processing smaller batches of feed. It has a compact design with a smaller-sized mixing vessel and it is usually employed in laboratories or smaller enterprises. It is a quite budget-friendly option for productions that do not need blended products on a larger scale.

Industrial Bin Blender Pharmaceutical

Industrial Bin Blender Pharmaceutical- Picture Courtesy: tradeKorea.com

This type of bin blender has a size on the larger scale of the spectrum. Due to its larger size, it has more working capacity usually in the range of 200 -5000 litres, consequently, it is suitable for businesses that need to process larger and heavier batches of products. It is equipped with advanced computerized and mechanical controls to allow fast and accurate processing.

According to Design

One Arm Bin Blender Pharmaceutical

One Arm Bin Blender Pharmaceutical

It has one mechanical arm joined to the main supporting column. One arm bin blender pharmaceutical favours smaller batches of the materials. One arm lifts, clamps, and rotates the blending vessel in this type of bin blender pharmaceutical.

It is quite economical; however, it has lower efficiency and sometimes needs manual intervention for loading and unloading of materials.

Two-Arm Bin Blender Pharmaceutical

Two-Arm Bin Blender Pharmaceutical

This type of bin blender pharmaceutical has two arms fixed at two opposite supporting columns. Two-arm blender has more stability than a one-arm bin blender. These two arms are essential in balancing the machine and it can process larger batches due to its larger construction. Dual rotation in this type of machine produces a more complex blending pattern.

Fixed Bin Blender Pharmaceutical

Fixed Bin Blender Pharmaceutical

In this type of bin blender pharmaceutical, the mixing vessel does not rotate, instead it is permanently fixed on the main frame of the bin blender pharmaceutical.  The blending in this machine is carried out with the agitators or paddles; hence, in contrast with other types of bin blender pharmaceuticals, it is ideal for aggressive mixing.

According to Shape of Vessel

Cylindrical Bin Blender Pharmaceutical

Cylindrical Bin Blender Pharmaceutical- Picture Courtesy: SERVOLiFT ICC

This type of bin blender pharmaceutical has a cylindrical-shaped main mixing vessel that resembles a drum. It is a straight-end cylindrical mixing vessel that allows for efficient blending by its consistent tumbling.

Sticking products pose difficulty during their discharging from cylindrical bin blender pharmaceutical.

Conical Bin Blender Pharmaceutical

Conical Bin Blender Pharmaceutical- Picture Courtesy: Servolift Gmbh

This machine has a tapered cylindrical mixing vessel that forms an inverted cone. It has more efficient blending than cylindrical bin blender pharmaceutical, as materials are guided towards the centre by the tumbling action, which promotes more blending efficiency.

The products, especially sticky materials are conveniently discharged from the bottom, due to the conical configuration of the conical bin blender pharmaceutical.

Octagonal Bin Blender Pharmaceutical

Octagonal Bin Blender Pharmaceutical- Picture Courtesy: CPHI Online

It resembles an eight-sided polygon with its angled walls and straight-lined design. Due to its angled walls, there are no mixing dead zones, therefore, the octagonal bin blender pharmaceutical achieves more efficient blending. Moreover, products are easily unloaded from this machine due to its angled walls.

It performs both delicate and aggressive blending.

Irregular Bin Blender Pharmaceutical

Irregular Bin Blender Pharmaceutical- Picture Courtesy: CPHI Online

This type of bin blender pharmaceutical has a customized shape which is more suited to unique mixing needs and space limitations.  It may be tailored fit to accommodate agitators or helical screws to mix hard-to-mix products.

6.What Are The Working Stages Of Bin Blender Pharmaceutical?

The working steps of bin blender pharmaceutical is divided into three steps- feeding of materials, blending, and discharging of products. A detailed description of the working of bin blender pharmaceutical is penned below for your information:

Feeding of Starting Materials

Feeding of Starting Materials- Picture Courtesy: Delta Formulations

At the beginning of the operation, the empty mixing bin or vessel is attached to the main frame. This process can be carried out manually by the operator or automatically using lifts. Afterwards, the materials are gradually and carefully fed inside the mixing vessel. For efficient mixing action, materials should be filled to an accurate level.

Mixing of Materials

Mixing of Materials

The mixing vessel is lifted by the action of the clamping arm or gyrator and driving lifts. These driving lifts rotate the mixing vessel for smooth and gentle blending at decreased velocities.

The aggressive mixing at high rotational velocities is carried out using an agitator. With the rotation of mixing vessels, the materials lift and fall back along the walls. This tumbling motion increases the contact between materials, resulting in more interblending and uniformity.

Unloading

Unloading of Bin Blender Pharmaceutical- Picture Courtesy: GAUX

After the set mixing time has passed, the braking system works and stops the rotation of the mixing vessel. Then mixing vessel lowers to its original position. The discharge port having a butterfly valve opens and products are unloaded from the mixing vessel or bin. Then products are moved to the next subsequent processing steps.

7.Are There Any Differences between Bin Blender Pharmaceutical and V Blender?

Both bin blender pharmaceutical and V-blender belong to the family of tumbling blenders but there are significant differences between these two blenders, some of which are:

Features	Bin Blender Pharmaceutical	V Blender
Design Configuration	Bin blender pharmaceutical is available in drum, octagon, conical, and irregular designs.	As the name indicates, V blenders have a characteristic V shape.
Mixing Type	It is ideal for delicate and gentle mixing.	It is more suited to harsh and aggressive mixing.
Blending Efficiency	Bin blender pharmaceutical does not have high mixing efficiency, especially for larger batches.	It has high mixing efficiency due to its interconnected design.
Cost	It is more budget-friendly than V-blender.	It is more costly when compared to bin blender pharmaceutical.
Cleaning	It is cleaned quite easily by just removing the bin from its attachment and then it is washed.	V blender has a complicated design so great care is taken while cleaning it.

8.What Is the Working Capacity of a Bin Blender Pharmaceutical?

Working Capacity of Allpack DTH-1000 Bin Blender Pharmaceutical

The working capacity calculation must be performed before processing the batch. Bin blender pharmaceutical must be filled at the required level to have a properly blended mixture.

Overfilling of the bin blender pharmaceutical may result in leakage of materials and could also cause damage to the machine while underfilling of the equipment decreases its productivity.

The working capacity is typically about 50-60% of the total volume of the bin blender pharmaceutical. This is because the solid materials require space to move during the rotation of the bin. This movement will result in a homogenous mixture.

For example, if the bin blender pharmaceutical like Allpack DTH-1000 has a working volume of about 1000 litres then the total working capacity will be 500-600 litres.

9.How to Differentiate between Bin Blender Pharmaceutical and Ribbon Blender?

Bin blender pharmaceutical and ribbon blender are utilized in different industries to achieve uniform mixing results but these machines belong to different ends of the spectrum. Here are some major differences between bin blender pharmaceutical and ribbon blender:

Features	Bin Blender Pharmaceutical	Ribbon Blender
Design	Bin blender pharmaceutical consists of cylindrical, conical, and octagonal-shaped mixing vessels.	The ribbon blender is composed of a rectangular-shaped mixing vessel.
Agitator	Most models of bin blender pharmaceutical do not have an agitator.	It has an agitator in the form of helical screws and shafts.
Mixing Mechanism	Blending occurs due to tumbling and rotation of the bin in this machine.	In this blender, helical screws rotate to perform mixing. The mixing vessel itself is stationary.
Blending Efficiency	It has lower mixing efficiency.	It has higher mixing efficiency.
Cleaning and Maintenance	It is quite easy to clean and maintain bin blender pharmaceutical by just removing and washing the mixing vessel.	It is quite difficult to clean and maintain a ribbon blender due to the presence of complex helical ribbons.
Cost	It requires a lower initial investment.	It needs a higher initial investment.

10.How to Maintain Bin Blender Pharmaceutical?

Maintenance of Bin Blender Pharmaceutical- Picture Courtesy: British Rema

Adherence to a proper maintenance schedule increases the lifetime of the bin blender pharmaceutical and it will be less prone to occasional failure. Here is the maintenance schedule for your information:

Daily Maintenance	Clean and wipe down the frame of the bin blender pharmaceutical. Wash the interior and exterior of the bin using a mild cleaning solution and detergent water. Examine the machine for defects and faults. Check for loose connections and tighten them. Examine for faults in the safety system. Check for any sign of defect in the seals and gasket.
Weekly Maintenance	Weekly mobile parts of the equipment. Lubricate bearing and balls. Examine drive belts and chains for abrasion. Realign misaligned parts. Check the positioning of the main mixing vessel.
Monthly Maintenance	Check the working order of the emergency stop button and other safety components thoroughly. Examine electric components and if defective then replace them. Check the working condition of the gearbox and motor.
Yearly Maintenance	Update the software system of bin blender pharmaceutical. Replace old parts. Check the structural integrity of the frame, gyrator, and bin and replace them if damaged.

11.How to Troubleshoot the Basic Problems of Bin Blender Pharmaceutical?

Bin blender pharmaceutical, even though it has higher mixing efficiency, is still inclined to some unanticipated failure that could lead to higher downtime rates and could cost production valuable revenue. Some problems and their troubleshooting in bin blender pharmaceutical are:

Cause	Solution	Picture
Non-uniform Blending
Materials are not filled to the right level Insufficient mixing time Low mixing speed Irregular material feeding	Fill the materials to the right level Give sufficient time for blending Increase the rotational speed of gyrators. Properly fill materials in the mixing bin.	Non-uniform Blending
Segregation of Materials
Materials have non-uniform densities or particular sizes. The mixing duration is low	Ensure that the materials have uniform densities and sizes Increase the mixing time	Segregation of Materials
Leaking of Bin Blender
Defective or old seals and gaskets Bin are overfilled.	Repair or replace old seals and gaskets Fill the mixing bin to an accurate level	Leaking of Bin Blender- Picture Courtesy: Fluid Handling Pro
High Damage To Machine
Overfilling of the mixing vessel Rough blending materials Poor machine lubrication Inability to stick to maintenance schedule	Ensure that the machine is loaded to the right level Use materials that are compatible with the machine Properly lubricate all the moving parts Maintain a proper maintenance schedule	High Damage To Machine- Picture Courtesy: Farmaturk
Products Remain in Equipment
Incorrect discharging of materials Improper bin design	Use the right mechanism for discharging materials Purchase the machine according to your desired blending material	Products Remain in Equipment- Picture Courtesy: Baking Business

Conclusion

Bin blender pharmaceutical is a productive machine that generates homogenous blends and uniformly distributed mixtures. Pharmaceutical businesses integrate these machines because of their gentle precise mixing and cost-effectivity. Furthermore, it has lower downtimes, zero chance of cross-contamination, no material segregation, and no dust generation. Due to its hygienic blending, it is high in demand in various industries, especially pharmaceutical industry. Now are you tempted to add bin blender pharmaceutical in your manufacturing line then, click on our main Allpack website, as we offer outclass equipment at affordable costs. Happy Shopping!!