Paddle Blender VS Ribbon Blender: What Is The Different?

In the world of industrial manufacturing, the blending process can’t be ignored! Side by side, the major options such as paddle blender and ribbon blender are also considered popular tools due to versatility and efficiency.

Both of them possess distinctive properties and are suitable for various uses. In this article, paddle blender VS ribbon blender: what is the difference, you are going to explore the key variations between these two equipment.

Let’s start it!

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1.What is a paddle blender?

Paddle Blender- Picture Courtesy: PreMix

A paddle blender is a subcategory of connective mixer, whose name is derived from the shape of its impeller, which is in the paddle form. A paddle blender is also called a mass mixer or non-gravity blender. It performs mixing by the agitation of the materials. It is composed of a stationary container and an automatically rotating impeller.

In this type of blender, the mixing intensity is very high, resulting in the suspension of the material in the air and the formation of a turbulent mix. It creates a fluidized zone for effectively mixing the raw feed.

2.What is a ribbon blender?

Ribbon Blender- Picture Courtesy: GIMAT srl

A ribbon blender is a well-renowned mixer, commonly used in industrial settings. Its role is well-established for mixing dry powders, granules, and low-moisture pastes. It has one to three mobile agitators, also known as ribbons, for scattering the materials in the blend. These ribbons rotate back and forth to intermingle the mixture.

The ribbon blender has a straightforward and durable construction and is best for mixing dry particles with decent blending efficiency.

It is a smart-sized industrial equipment and has inner and outer helical ribbons to disperse feed both in inward and outward directions for smooth mixing.

3.Paddle Blender VS Ribbon Blender: What Is the Different?

Paddle and ribbon blenders are increasingly utilized in the manufacturing unit for attaining the ideal mixing effect. Each blender type has its specific set of advantages and the differences between paddle and ribbon blender lies in its design, working, and applications. Let’s discuss their differences in selecting a suitable blender for specific applications.

Design

Design

Paddle Blender Design

A paddle blender is a substitute for a ribbon blender because its design is quite identical to that of the latter. The main mixing vessel in this machine is a cylindrical U-shaped vessel.

It has a centrally fixed agitator, that has several shafts having radial arms. Multiple short paddles are mounted on these radial arms. These paddles are responsible for agitating the material in the mixing drum.

They are typically arranged in the V or star-shaped configuration. The rotation speed of the paddle blender is provided by the transmission line (motor and drive system). At the bottom portion, a discharge gate or vent is present to allow complete offloading of products.

Ribbon Blender Design

Ribbon blender has a U-shaped shell or trough, either in the horizontal or vertical orientation. An agitator shaft is located centrally inside the mixing vessel. This shaft has mounted helical blades, slanting in various directions, and bears resemblance to metal ribbons. The design of this blender is similar to that of stands of DNA due to its helical blades.

The ribbon blades come in two parts- outer and inner. Outer and inner helical blades are effective in mixing materials in counteracting directions. It is also powered by a motor, gearbox, and coupling. A sealed discharge valve is located at the bottom end to prevent material leakage during operation.

This blending machine is built to accommodate accurate gap tolerances in the walls of the mixing vessel. Moreover, in some cases, it is even engineered with soft material wipers that prevent product accumulation on the edges.

Working

Paddle Blender Working

The laminar flow of different materials, either solid or semi-solid is produced by the paddles fixed on agitators. It has a connective mixing mechanism, which occurs with the loading of materials from the top inlet port. Upon loading, the paddles force the feed in radial and tangential directions. Unlike the ribbon blender, there is no axial movement of paddles lest blades are pitched.

Blades have a larger surface area when compared with the container, so they are easily rotated near the walls of the mixing vessel for even mixing. With the rotation of the shaft and paddles, the materials are lifted and fall, causing a fluidized mixing bed, thus ensuring contact of every particle with the other. This leads to uniform blends, preventing clumps and inconsistencies.

The materials after thorough blending are removed from the discharge port- customized with different types of valves.

Ribbon Blender Working

The working principle of the ribbon blender is based on connective mixing. It works on the triple-action approach. The double helical construction of the agitator, consisting of inner and outer ribbon blades, moves in reverse directions. This counter-action movement is integral in achieving successful mixing efficiency.

The outer blade is constructed to transfer feed from the edges of the mixing trough to the center, whereas, the inner ribbon has a role in the movement of particles from the middle to opposite edges of the mixing vessel. These opposite inclinations and directions of helical ribbons create a consistent convection flow and shear mixing.

The blades move axially and radially and are responsible for cutting, rolling, and rotation. The product mixture is unloaded from the discharge spout or vent present at the bottom of a ribbon blender.

Types

The paddle blender is available in several different types, for instance:

Types of Paddle Blender Based on Configuration

Vertical Paddle Blender

Vertical Paddle Blender

The mixing trough in this type of paddle blender is typically cylindrical and vertical. Moreover, this vessel is designed in a vertical configuration. Therefore, the materials are moved from the bottom to the top direction for homogenous mixing.

It has a central vertical shaft furnished with blades. It occupies a smaller space but more headroom. It is ideal for smaller batches due to its smaller capacity.

Horizontal Paddle Blender

Horizontal Paddle Blender- Picture Courtesy: Habrotek

In this type of paddle blender, the mixing vessel has a U shape and is designed in a horizontal configuration. It has a horizontally attached shaft that accommodates different paddles. The movement of feed in the horizontal paddle blender is in the lateral and radial directions.

It has a higher footprint but could be installed in rooms having low ceilings. It can process larger batches.

Types of Paddle Blenders Based on Design

Single-Shaft Paddle Blender

Single-Shaft Paddle Blender- Picture Courtesy: Fragola Spa

It consists of a single shaft that runs along the length of the mixing vessel. It is the core component of the single-shaft paddle blender and paddles are fixed at particular angles around it. The shaft is connected to a drive system that provides the necessary mechanical energy for rotation.

The function of paddles is to raise and fold the mixture within the mixing trough, thus generating a tumbling action for consistent mixing. It requires more time to accomplish smooth mixing.

Double-Shaft Paddle Blender

Double-Shaft Paddle Blender- Picture Courtesy: IDAH

It constitutes two parallel horizontal shafts; each is supported by paddles. These paddles present at two shafts rotate in opposing directions, consequently producing an intermeshing feat that improves the mixing efficiency. It is larger than a single-shaft paddle blender because it is fitted with a double shaft.

Mixing action is rapid because of intermeshing action. Moreover, it performs more intense mixing, attaining a high rate of homogeneity.

There is diversity in the types of ribbon blender, for instance:

Types of Ribbon Blender Based on Configuration

Vertical Ribbon Blender

Vertical Ribbon Blender- Picture Courtesy: PreMix

It has a vertically located mixing vessel and a middle vertical shaft. There are numerous helical ribbons found on the central shaft. The materials are pushed to the top, ultimately cascading down, producing a smooth mixing action. It occupies less ground space but more headroom.

Gravity assists in the working of a vertical ribbon blender. A consistent blend of light and fine materials is obtained due to this blender. However, it has a smaller working capacity.

Horizontal Ribbon Blender

Horizontal Ribbon Blender- Picture Courtesy: GIMAT Srl

This type of ribbon blender has a horizontal configuration with a horizontally tailored mixing vessel. It has a horizontal shaft with helical ribbons. These ribbons relocate feed in all directions from bottom to top and left to right. This leads to back-and-forth blending.

It needs more floor space for installation but less floor height. It has a larger mixing capacity and is routinely utilized in continuous or batch processing.

Types of Ribbon Blenders Based on Design

Single Ribbon Blender

Single Ribbon Blender- Picture Courtesy: WAM Inc.

This blending machine features only one helical ribbon supported on the middle shaft. This ribbon rotates inside the mixing trough and shifts feed in a single direction, normally propelling it towards the edge of the vessel, and resulting in the tumbling and folding of materials.

It is ideal for basic mixing jobs but it is harder to achieve complete blending of materials with different densities. Its single-direction rotation might result in a less uniform mixture.

Double Ribbon Blender

Double Ribbon Blender- Picture Courtesy; Cybernetik

It is comprised of two helical ribbons- outer and inner- fixed on the core shaft. These ribbons spin in an opposing way, with the outer ribbon transferring materials in the direction of the discharge port, while the inner ribbon conveys feed in the reverse direction. This produces more intricate and effective mixing action, resulting in even and swift mixing.

It is a standard mixing option for most of the industrial mixes. Its bi-directional spinning offers quicker and more consistent mixing.

Triple Ribbon Blender

Triple Ribbon Blender- Picture Courtesy: MIXSYS

This type of ribbon blender is equipped with three helical ribbons- one inner, one in the middle, and one at the outer end, each having different rotational directions. These ribbons are positioned in such a way as to boost the contact of materials and ribbons for efficient mixing.

Triple ribbon blender provides the most complicated and absolute mixing among three ribbon blender designs. These ribbons spin in numerous directions, increasing the mixing performance and minimizing dead spots. It is very suitable for blending particles with varying densities.

Suitable for types of materials

Abrasive Powders- Picture Courtesy: Kennametal

A paddle blender is usually used for mixing friable feed and mixing small batches with 15% of the total mixing capacity. Paddle agitators can easily process abrasive feed more capably than the ribbon blender. It is ideal for processing heavy-duty applications, for instance, wet materials (soups, batters, pastes) and heavy metals.

Its design and impellers are particularly customized to process viscous and pasty-like feed efficiently. The paddle blender is excellent for blending fragile and rough formulations because of its gentler movement of paddle-style agitation.

Free-flowing Powders- Picture Courtesy: Fresh Fruit Turkey

A ribbon blender is normally used for mixing low- and medium-duty feed, such as free-flowing and dry materials. It has long-twisting ribbons that are a great choice for getting rid of larger agglomerates and clumps. Its helical ribbon screws spin at a particular angle, making it a perfect fit for effective mixing of dry components.

It cannot mix small batches of materials effectively because, in its mixing tank, dead spots are developed, thus leading to incomplete and uneven mixing of some portions of smaller batches and also product segregation.

In the ribbon blender, the ribbon agitator construction causes pinching points near the periphery of mixing tank walls, as a result of delicate mixture compresses. However, the paddle impeller has a smaller surface area at the edge and offers delicate blending action with minimal heat.

Heat Transfer

Heat Transfer by Paddle Blender- Picture Courtesy: Elrich Machine

Heat transfer is much superior in the paddle blender than the ribbon blender. Its enclosed cylindrical design and sealed topside have a larger surface area for heat transfer, which improves its mixing efficiency if heat transfer is needed for the desired blending performance.

In contrast, heat transfer is also an issue in the ribbon blender, especially if product heating is needed, because of its open gap in the upper portion and empty spaces between the mixture and the top of the mixing vessel, which makes it inefficient in heat transfer during mixing.

Loading of Feed

Loading of Feed in Ribbon Blender- Picture Courtesy: Chemical Processing

One of the major limitations of the paddle blender is that it is not efficient in loading larger loads directly into the mixing vessel because of its cylindrical type shape and typically requires larger conveyors for introducing the feed into the mixing trough.

On the other hand, the bulk batch of raw materials is directly fed into the mixing vessel in the ribbon blender because of its wide open top and U-shaped trough. Hence, it does not need conveying for loading materials.

Speed

Speed of Ribbon Blender- Picture Courtesy: ROSS Mixers

The paddle blender is capable of rotating at high speed, making it suitable for mixing products that require quick mixing.

Ribbon blender usually works at a slow speed, which is perfect for processing fragile items. The paddle blender has a short mixing cycle because of its faster tip speed than the ribbon blender.

Maintenance

Maintenance of Ribbon Blender- Picture Courtesy: Chemical Processing

When the maintenance features of the paddle and ribbon blender are compared, it is discovered that the paddle blender is easier to maintain because of its design construction. It is convenient to readjust and reposition the paddle blades. Thus, less effort is required in cleaning the paddle blender between batches.

However, more time is required for cleaning and maintaining the ribbon blender machine. Ribbon blades are difficult to reposition and disengage because they run across the entire length of the mixing vessel. Manufacturers face more trouble in cleaning the ribbon blender between the blades, as products tend to stick between the helical ribbons.

Conclusion

In conclusion, both paddle and ribbon blenders are widely popular blending machines in the market and have their fair share of merits and demerits. The paddle blender stands out in the efficient mixing and blending of cohesive and abrasive materials. Conversely, the ribbon blender is perfect for mixing dry powders and granules. By learning about the remarkable features of each blender, businesses can opt for the superior solution that not only fulfills the precise mixing demands but also attains top-notch blending mixture in the manufacturing industry. To select which blender is most suited to your productions, contact our leading experts. We, Allpack have years of experience in powder blending and can offer you cutting-edge solutions that will exceed your expectations.

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9 Common Types of Blenders in Pharma

Bin Blender

9 Common Types of Blenders in Pharma

Is it possible to prepare medicine without a blender? Of course not. In pharma, manufacturing of dosage forms requires mixing and blending to allow composition to be formed and mixed homogeneously. There’s no disputation about how a blender is vitally essential for pharma formulations. How can you get perfect blending? When exploring to know about blenders then I will recommend having a look at this article!

This topic is composed of impressive types of blenders you can implement on dry as well as wet mixing processes.

Let’s read the blog to learn more about 9 common types of blenders in pharma.

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1.What Is A Blender In Pharma?

Blender in pharma- Picture Courtesy: Custom Processing

The tool blender in pharma is a frequently used machine for well-defined blending and thorough merging of chemicals or raw materials needed for the production of dosage formulation in pharmaceutical preparations.

There are broad range of blenders in pharma which are selected depending on your requirements and the types of materials to be blended.

What those factors are? You will find later in this article. The blender in pharma has the capability to quickly mix them without harming the quality of the active potential ingredients. It is just like you blend fruits in a blender and get a homogenous solution. Same in this way, a blender in pharma works to bring quality mixture for you.

The relationship of blender in pharma is so obvious and no one can deny its importance in the making of pharma products as it can ensure perfect homogenization, dispersion, and minimization of particle sizes effectively.

2.What Are The Common Blending Technologies Used In Pharma?

Just like various other machines, the blender in pharma design is based on common blending technologies. Because this is not possible to attain all your requirements from a single machine. there are various characteristics of powders or materials, therefore, different machines can be implemented in specific cases.

The blender in pharma in these cases is categorized into the three basic technologies.

Diffusion
Convection
Shearing

Diffusion

Diffusive blending- Picture Courtesy: Researchgate

This might be not a new term for you. You must have heard about the process of diffusion before, isn’t it? This is a simple process that uses tumble movement of blending material and by the rotation of the tumbler, the process can be efficiently continued. This method is also known as tumbling mechanism.

This is a smooth technique that is mainly based on the tumbling and gravitational force; hence the particles get random movement to minimize the particle sizes and get the greatest media for homogenization.

It causes homogenous of random particles therefore you can term diffusion as micro-blending or micro-mixing.

Convection

Convection blending

First, you should understand the meaning of convection, it is the movement of something with the help of any physical support. In the case of blending, impellers or movement of the blades cause the transfer of the mass from one side to another.

In this way, you can obtain a dispersed mixing of ingredients to be mixed. In a nutshell, it offers extensive blending and occupies a huge position in the various industrial platforms for the manufacturing of the products.

This is the reason; it is known as macro-blending as it blends the substances moving from one place to another.

Shearing

Shear blending

It is a formation of stress with the help of impellers or paddles that imparts the greater dispersion of the raw ingredients.

Compared to the convention, it is a high-speed blending procedure and requires high-speed impellers to create a shear force. This ultimately ensures proper blending with excellent impacts of the materials that make the process much easier.

3.What Are 9 Common Types of Blenders in Pharma?

The blending process is a phenomenal method used in pharma for the manufacturing of various items. To enhance the quality of the product proper blending is paramount. It improves the homogeneity and potency of the actives in pharmaceutical items.

Belonging to Pharma production, it is your responsibility to opt for the right machine to bring the possibility of producing adequate output. There are 9 common types of blenders used in Pharma. Have a look!

V Blender

Allpack VH-50 V type Blender

The smooth and sleek construction of the V blender is the first choice of every customer associated with pharma practices. The design of the machine is presented with the joining of two hollow cylinders that create a V-shaped blender which is why it is known as a V blender.

This machine has subtle bends, therefore no chance for products to be residue inside or cause cross-contamination.

The machine construction is made from stainless steel 304 which is considered the safest when dealing with pharma or food-related substances.

The machine is available in various types such as laboratory, medium shape, and large sizes.

Working Principle

Working of V blender- Picture Courtesy: Pharmacy Scope

The V blender is equipped with an intensifier bar and a V-shaped cylinder that allows a tumbling force to be created during the blending process and improves the homogenous blending of the substances by lifting and cascading the powders with other materials.

The entire process is taken within the chamber and the output is extremely finest mixture with a uniform distribution of the components.

Octagonal Blender

Octagonal blender

An octagonal blender is designed with eight flat corners that form a chamber for the blending of powders.

The two-third filling volume ensures an excellent distribution of the blending materials.

The machine moves slowly as compared to other blending equipment and that is the major significance of the octagonal blender because it gives a subtle smooth mixing medium for a complete distribution of ingredients.

Working Principle

Working of octagonal blender

The chamber of the octagonal blender is supported by a middle axis which ensures a stable movement of the machine. The system itself moves non-linearly and gives maximum flow to inside materials and mixes effectively.

The thorough movement of the machine ensures non-stagnancy of the powder inside the dead zone and reduces the chances of accumulating debris.

Double Cone Blender

Double Cone Blender

The double-cone blender is designed with the welding of two cones at its central base. If you see the machine, it will look like two cones, that are oppositely joined together.

Its smooth and sleek interior is coated with food-grade materials just to regulate the friction and avoid sticking of the materials.

The machine is ideal for dealing with materials with different capacities. For example, the general volume ranges from 160 to 4200 Liters where 65% of the filling capacity is considered useful for blending.

When you have to deal with sensitive materials blending, we would suggest going for a double-cone blender.

The machine is closed and compact and prevents dust formation as well as no chance to break then. Just 5 to 20 minutes is sufficient to get desirable mixing.

Working principle

Working of double cone blender

As we talked above, the machine is composed of two cones like a cylinder and fixed to an axis for the rotation, when you load material inside the chamber via a loading aperture. It blends the material via rotation of the cylinder around the axis of the cone with the help of a motor driver.

The machine ensures complete homogenization which depends upon the number of rotations (rpm).

The equipment is hermetically closed to prevent the leakage of the materials and it is because of the butterfly valve that ensures firm closing of the unit.

Vertical Blender

Vertical blender

This is the simple blender type used in pharma which is designed with a vertical dimension. Here the machine is facilitated with an agitator or blending shaft which is affixed centrally and allows the materials to blend when it moves gently.

This is an excellent unit for heat-sensitive, low-impact blending, and abrasive materials. As the machine is compact in structure, it acquires a low floor space.

In pharma, the vertical blenders offer you gentle agitation which is why it is mainly used for capsules tablets, and related product preparations.

Working Principle

Working of vertical blender

The working of a vertical blender is also very easy and simple where a movement of the baffle around the fix axis creates a fluidization bed of the blending materials and assists a complete mixing of the powders and gives you a homogenous blending.

Ribbon Blender

Ribbon blender- Picture courtesy: GPI De Gouwe

Before starting with ribbon blender, you should know the exact meaning of ribbon. Actually, a ribbon is a flat thin, and narrow strip.

In the case of the ribbon blender, the chamber of this unit is facilitated with helical ribbons that ensure a homogenized blending of the material you incorporated inside the chamber.

Frankly speaking, this ribbon blender is one that is popular and frequently used in pharma, for making solid dosage forms, semi-solid dosage forms, are related products.

There are various sizes of ribbon blenders that you can find in the market which is mainly depending on your requirement. The purpose of helical ribbons is to move the materials inward and outward without breaking them and offering you back-and-forth motion that creates a convective mixing.

Working principle

Working of Ribbon Blender- Picture Courtesy: ROSS

You can add the mixing material into the ribbon blender while the mixing occurs when the ribbons move across the fixed axis helping the product to evenly homogenize.

Due to convective mixing, there is short and rapid results can be formed when you use the ribbon blender which hardly takes up to 20 minutes. It mainly depends upon the type of material to be mixed and the estimation of the mixing,

Once the materials are blended completely, they are discharged with the help of a centrally located exit port which releases the material once you open it.

IBC Bin Blender

AIPAK IBC Bin Blender

An intermediate bulk container or IBC bin blender is a simple and effective method of blending pharmaceutical materials.

The blending container is designed in a bin that produces tumbling effects to the materials that are packed inside the chamber, such as granules, powders, or any pharmaceutical materials that are required for the manufacturing of products.

Therefore, the materials that are blended are entirely safe from external exposure as well as keep your environment safe by preventing the blowing of powders or any material outside.

So it is not only a friendly machine for your product but also for your environment.

When it comes to knowing about the property of the machine, it allows a gentle mixing and makes your product in a way that it does not get segregated once the mixing is stopped.

The IBC bin blender can be able to deal the products that range from 5 Liters to 2000 Liters or can manage a capacity of 14,000 kilograms

Working principle

IBC bin blender working principle – Picture Courtesy: Powder process.net

The IBC bin blender works when a container blends the material present inside it with the help of internal impellers which are already designed inside the chambers. It allows the mixing of materials and ensures that the entire work process is uniformly done.

The benefits of an IBC bin blender are that it can be integrated with other mixing containers, and it can reduce the chances of transferring the mixed or the blended material again and again.

High Shear Blender

High shear blender- Picture Courtesy: COS.mec

This is a multi-functional machine that offers advanced properties to the mixing material. By its name, you can predict that the blender produces high shear forces for the mixing of materials, and it can be created with the help of a vacuum and agitator.

Working Principle

High shear blender working- Picture Courtesy: Silverson

Once you load the material, high shear forces are produced inside the machine with the help of the rotor and stator.

It allows your particles to reduce in size and form a homogenized blend.,

Well, this blender is mainly used when you are subjected to make a viscous or an emulsifying product. Because it produces high shear forces that not only reduce the size of the particles but help in the proper homogenization of a uniform distribution of entire ingredients used in the solution. Once the homogenization process is completed you can release the product by its exit port.

Planetary Blender

Planetary blender- Picture Courtesy: Passion Auto Engineer

A planetary blender is a hollow chamber that is facilitated with several agitators that look like the planet moves around a fixed axis.

This blender design is very simple and mainly suitable when it comes to blending substances with pasty consistency or having high viscosity. The presence of multiple agitators helps to reduce the size as well as give a thorough blending of the entire solution up to your requirement.

So, the machine promises to give you the quality blend that you look for in your product.

Working principle

Working principle of planetary blender- Picture Courtesy: intertronic

The homogenizing ingredients to be blended are introduced into the bowl of the blender and allow the planetary motion of the agitators that follows the three-dimensional movements to ensure an effective blending procedure. Therefore, the materials with high density or viscosity are excellently blended resulting in a perfect distribution of added ingredients.

Mass Blender

Mass blender

When preparing pharmaceutical products the precision and uniformity very important. A mass blender is opted as it has critical role in blending of dry and wet granulation needed for capsules , tablets, and granules formation. The machine is constructed with food materials with anti corrosive properties ensuring vortex like mixing with hygiene and safety.

Working Principle

Working of mass blender- Picture Courtesy: DNK

It has a huge tub with various blending agitators allowing convective motion of ingredients when they move. The continuous motion results in creating a vortex that uniformly distribute the mixing ingredients and gives you the finest results.The introduction and release of blended material take place by the entrance and butterfly valves that are tightly closed during the process and can be loosened to release the blended materials once the process is completed.

4.How To Select Specific Equipment Among Common Types of Blenders In Pharma?

When purchasing a blender in pharma you should know the following points to get the right machine. For example,

Estimation of Your Blending Capacity

Bulk density- Picture Courtesy: BUXtrade

This is very important to know the estimation of ingredients to be mixed in a blender. Many of you might be considering the measurement of blended ingredients in kilograms but in actual practice, the blending material capacity estimation should be done in Liters.

For example:

Volume of blender (L) x bulk density of ingredients

Blender must be Efficient

Blenders in pharma

Your machine and the production are closely related to one another. If you have a high production requirement, your machine should be compatible with it. Therefore, whenever choosing a machine, you should look for the right manufacturing companies to supply you with the equipment that goes exactly perfect with your needs.

You must estimate the production cycle each hour.
The characteristics of mixing ingredients.
The overall cost of the production by the machine.

Remember, you are right selection is the one that makes your one lifetime investment.

Quality compliance

International quality certifications- Picture Courtesy: EESS Calibration

When it comes to manufacturing pharma products, you can’t ignore the quality standards. The equipment must be designed in a way it should be compliant with such important certifications required for products and workers' safety. For example, FDA, ISO, CE, and others.

Is your equipment durable?

Blender durability- Picture Courtesy: GEA

Buying and installing a machine is not a one-day plan. But you seek to do this task that gives you greater durability.

So, you should be confident about your machinery prior to setting up them in pharma.

For that extensive planning must be decided to gain the best equipment.

The workout points are to get in touch good manufacturer, knowing your reputation, past track record, and the expertise of your supplier.

Conclusion

This is not wrong to say that a blender in pharma is a fundamental tool for bringing quality medications. In this article, we have discussed the top 9 common types of blenders in pharma that are significantly accepted and incorporated into the pharma setups for manufacturing processes. What’s yours? For that, we would be suggesting to contact us? Why Allpack? We are experts in supplying a broad range of blender series to pharma and related companies with an excellent reputation. You shouldn’t be stressed when in touch with us! We are here to initiate a good guidance journey till the final installation and beyond. Come on, let’s discuss your plan with us now!

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9 Common Types of Blenders in Pharma Read More »

What’s V Blender Working Principle?

Bin Blender

What’s V Blender Working Principle?

Searching out for the detailed working mechanism of V blender? That's great! You have finally landed on the relevant page! Purchasing a sophisticated and advanced V blender is not a surety for its successful performance but operating it on right working principles does assure its optimal production output. You might be wondering What's V Blender Working Principle? Well, the answer is pretty easy.

Blender

You just need to give this blogpost a thorough review which will disclose the V blender working principle along with construction design and features. Not only it will enable you to understand the V blender working mechanism but to operate it by yourself. So, make sure to not miss this piece of writing!

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1.What Is V Blender?

Allpack- VH-50 V type mixer

V blender is a type of tumble mixer which is characterized by its V shape. It is employed for the mixing and blending of solid-solid substances such as powders and granules. The blender has twin shells which meet at about 80 to 90 degree, making a V shape.

It is made up of quality stainless steel with low shearing tools to best deal with soft to hard materials. As the need for mixing powders and granules is inevitable in almost every sector whether pharmaceutical, food, cosmetic, and chemical industry, the blender can be a perfect equipment to safely and efficiently produce uniform mixture.

2.Enumerate The Advantages Of A V Blender?

V blender carries with it substantial benefits which ultimately leads to the enhancement of its value in almost every sector that is directly or indirectly engaged in powder processing. Below we have highlighted few notable advantages which every V blender possess:

Precise Structure

Allpack- V blender VH-2 mixer

The utmost benefit of V blender is its alluring and beautiful design made up of twin shells. The blender is extremely convenient to handle with its precise structure and simple design. Moreover, you can use separate inlets for pouring two different types of materials and get them out through a single outlet.

Enhanced Safety

Fine powder handled in aseptic environment

V blender offers your product extra level safety with its quality stainless steel body which is fully safe against corrosion and bacteria. In addition to it, the absence of sharp blades make it more feasible to process powders which are not suitable for particles size minimization.

Wide Application

Various types of powders

Every manufacturer has a desire to buy a machine which can deal with as many materials as they want. This theory can be simply applied to V blender which is perfectly suitable to process all kinds of sterile to hard substances such as sensitive medicine powder and abrasive chemicals.

Feasibility of Usage

Operator using machine

V blender offers intensive convenience in its usage as well as maintenance. The unprocessed ingredients can be simply added into the twin shell via individual infeed unit to avoid contamination. Similarly, the discharging of finished mixture is also very easily done.

Accuracy

Precisely blended powders- Picture Courtesy: trail.recipes

It maintains high accuracy in terms of blending various materials by breaking down the lumps through effective paddle rotation. Along with that, it avoid deformation of substances. Eventually, it produces uniform mixture where each particle is a manifestation of fine blending.

3.What's V Blender Working Principle?

V blender follows extremely easy working principles for conducting its operation. They can be easily understand by looking into the underlying steps:

Working process of V blender- Picture Courtesy: PerMix

Material Loading

The first step simply involves loading of material into the V shell. It is done by using separate infeed units. While loading the V blender, make sure to keep 40 to 50 percent area of the vessel empty as it will help in the efficient and effective blending. After loading material, close the opening of vessels.

Blender Setting

Now, the setting of V blender is supposed to carried out. It will include the setting of machine parameters such as the time for each cycle, speed of the paddle, and number of revolution per minute. Usually, the speed of V blender is anywhere from 10 to 25 rotation of vessel per minute.

Blender Rotation

Once the setting is completed, V blender is ready to be started. As soon as the blender is powered on, the v shell vessel begin revolution at 360°. This constant rotation of the V shell lead the inside content to fall back and forth for mixing. The repeated movement of substances towards and away from the center of the shell result in the homogeneous blending. After fixed time is passed, the vessel stop rotation.

Material Discharging

At the end, well blended mixture is ready to be discharged by the machine. It can be discharged either manually by opening the butterfly valve or controlled pneumatically.

4.How Would You Describe The Construction Of A V Blender?

V blender is composed of several components which together form its construction. These primary parts are described below:

Construction of a V Blender

Feed Inlet

Feed inlet is an opening over the V shell which is used to feed the material into vessel. The material can be supplied either manually or by connecting the feeding system in case of large vessel.

Inspection Inlet

Inspection inlet is another opening of the twin shell which can also be used for feeding. However, in most cases it is used for the inspection of material fed and the cleaning and maintenance of vessel.

Bearing

Bearing is also called sprockets which connect the V shell with side frame. It thus helps in the consistent rotation of vessel as well as the movement of paddle inside V shell.

Mixing Vessel

Mixing vessel is also known as V shell due to its shape. It is composed of two shells which join together at single point leading to the creation of V shape vessel. Inside it, there is a paddle which rotates during operation to break the lumps and blend ingredients. This part of V blender play instrumental role in the overall blending process.

Control Panel

Control panel is considered the brain of V blender which a computer like device that display over it multiple data information. It has various buttons, indicators, and sensors which together help in the controlling of V blender working. Operator fix the speed and time of rotation via control panel.

Gear Motor

Gear motor is located in the support part of the V blender. It is run by electricity after which it energizes the vessel through mechanization.

Discharge Port

Discharge port is located at the end of V blender where twin shell meet. It is regulated by a butterfly valve to discharge the finished mixture. Thus, the separate discharge ports help in the contamination-free flow of material.

Rotating Lever

It is attached to the discharge port for its closing and opening.

Guard Rail

Most of the medium to large size V blenders have an integrated guard rail system which is attached to ensure operator safety against electricity during operation.

Frame

The main frame of blender is made up of corrosion resistant stainless steel. It constitutes the lateral area, supporting stand, and other such parts.

5.What Are The Uses Of A V Blender?

A V blender is capable of processing wide range of materials in food and non food sector. Some of the prominent uses of a V blender are enlisted below:

Condiments Industry

Large number of seasoning bottles- Picture Courtesy: godairyfree.org

Condiments and spices are often blended to create new type of seasonings. However, their spicy nature is hazardous for human health if get into the nose or eyes. That's why, to eliminate their possible flow into air, V blender is always preferred to carry out the safe blending task in an enclosed environment.

Baking Industry

Baking industry- Picture Courtesy: itfaq.global

Baking industry is also among the users of V blender as baking involves the mixing of several powdery materials. Since, it is not possible to manually mix large volume of substances, V blender is a good choice. Moreover, the flour and other such ingredients used in baking are often lumpy due to long time storage for which the processing of V blender is essential.

Pharmaceutical Industry

Various capsules with powder formulation

All kinds of solid dosage including tablets, capsules, and pills, granules and powders are inevitable. Now, these ingredients are collected to form a uniform mixture for which V blender is perfectly suitable as it can better deal with sensitive particles.

Cosmetic Industry

Various cosmetics- Picture Courtesy: sephora.com

Among other areas, cosmetic industry is also in need of V blender. Here, products like powder hair dye, compact powder, eye shadow, and glitters needs to be well blended for their preparation which can be ideally done by this equipment.

Chemical Industry

Silica gel- Picture Courtesy: science.howstuffworks.com

In chemical industry, various abrasive materials are produced in form of powders and granules such as pesticides, detergent powder, pigments, and gun powder etc. There manufacturing require thorough processing of which blending is the core step. Hence, V blender is safe to process such substances.

6.Factors Affecting V Blender Performance?

There are different factors which can affect the performance of V blender in both negative or positive way. So, if you want to make its working more effective then follow the upcoming guidelines:

Loading Mode

Loading modes of V blender- Picture Courtesy: Rockey DEM Particle Simulator

The way you load material into V blender greatly influence its performance. For instance, dumping two different types of materials into vessel at once may not satisfy you with the final results. While as, loading the same substances in symmetrical fashion by making their layers can give you extremely good results in form of uniform mixing.

Cycle Time

The cycle time has also greater impact on the performance of V blender. In general, 10 to 15 minutes are given to the completion of each cycle. Thus, the longer time may give you great results than that of limited time.

Mixing Speed

Mixing speed of zv blender- Picture Courtesy: PerMix

The speed of the rotation of blender and that of paddle needs to be considered for achieving extra results when operating V blender. In addition, the excessive speed can lead to minimization of particles size while that of low speed may ask for longer revolution time. Therefore, following the universal mixing speed for V blender which is 10 to 25 revolution per minute is a good choice.

Material Properties

Powdered seasoning- Picture Courtesy: glebekitchen.com

Material properties greatly influence the end product. So, you should take note of their flow properties and size. Usually, free flowing particles are easily mixed by V blender, while as, adhesive or fine particulates are hard to turn into homogeneous mixture.

Fill Level

Fill level is another factor that should be paid heed. In most cases, we do not care for the blender size and overfill the vessel which only results in the failure of mixing. Thus, it is necessary to load 2/3 material level to the size of blender and leave at lease 30% to 40% area of the twin shell empty for adequate material diffusion during rotation.

Conclusion

The bottom line is that V blender has simple working procedure with enormous benefits and uses in range of industries. With growing production, its use is also increasing and the right way for its operation is also very critical. So, what's V Blender Working Principle? We hope it's no more a rocket science for you. In case you find any difficulty in understanding V blender or if you are looking forward for a sophisticated V blender, then don't forget to leave a message. We will contact you ASAP with cutting edge solutions of V blender by Allpack!

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What Are the Advantages and Disadvantages Of Ribbon Blender?

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What Are the Advantages and Disadvantages Of Ribbon Blender?

Do you know blending is not just a science but also an art?

Blending is an essential process in the manufacturing industry that offers consistency in the quality, texture, and form of the product. How is this achievable?

There are several blenders introduced in the market with the sole purpose of accomplishing uniformity and homogeneity in particle mixture. Among these blenders, the ribbon blender is the most prevalently employed machine across industries, as it blends almost any product with high precision.

This article intends to offer an in-depth discussion about the advantages and disadvantages of ribbon blenders, accommodating those surveying these machines and looking for insights into trustworthy businesses.

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1.Definition of Ribbon Blender

Ribbon Blender- Picture Courtesy: SED Pharma

Ribbon blender is a type of trough blender, in which blending happens due to rotational motion of the agitator impeller. It is a large powerful mixing tool that perfectly blends dried powders, solids, and semi-liquids. Its name is derived from the thin metal impeller present in the shape of a ribbon.

It has a U-shaped trough either vertical or horizontal and a solid agitator that is affixed with spokes called ribbon. There are one, two, or, three ribbon blades present in the ribbon blender, assisting in smooth and homogenous mixing. These ribbons are present at the central axis and the sides on the trough, allowing more intensive and high-performance mixing. Ribbons transfer materials inside and outside in opposing directions, causing them to blend.

2.Advantages of Ribbon Blender

A ribbon blender is an indispensable tool in industries, carrying out the challenging task of blending with high speed and extreme accuracy. It generally performs the function of premixing and produces coatings for different products. Some of the highly known advantages of ribbon blender are penned below:

Quick Response

Quick Response

The ribbon blender is renowned in the industry because of its quick blending time. It is powered by a gear motor drive and is engineered to rotate at a high velocity of up to 300 feet per minute. Blending time for a filled blender is about 15 minutes and even faster if the ribbon blender is filled at less capacity. For example, this time is approximately 7 minutes when materials are stocked only to the shaft or if the mixer is filled at 50% capacity.

Better Mixing Effect

Better Mixing Effect- Picture Courtesy: Okonomi Kitchen

The ribbon blender has an ideal mixing design in which the shape of the mixing vessel and the arrangement of helical ribbons boost the mixing performance of the blender. The materials are moved and distributed continuously, creating a homogenous mixing pattern.

These helical screws convey and rotate solid or semi-solids in two different directions at the same time, providing better mixing action. The inner part of the ribbon shifts materials toward the edge of the mixing trough, whereas, the outer component of the helical ribbons moves the mixture towards the center of the trough. This creates a homogenous mixing effect.

Multi-Functionality

Multi-Functionality- Picture Courtesy: The Westline School

Versatility is one aspect that increases the traction of any equipment and ribbon blender is not different in this aspect. It is suitable for mixing solid, semi-solid, powdery, granular, and even wet materials like pastes. This versatility leads to the adoption of the ribbon blender in several industries from food to pharmaceutical, chemical to construction. It can process materials with wide-ranging densities, particle sizes, and water content.

In addition to mixing, it also performs functions of coating and vacuum drying. With the help of spray nozzles, liquid additives are added, while the strong action of agitators ensures uniform coating distribution of particles.

Some types of ribbon blenders are also offered with thermal jackets and vacuum capabilities, making them suitable for drying purposes. Thermal jackets provide precise control of temperature, while vacuum evaporates moisture from the mixture.

Smaller Headspace

Smaller Headspace

Space is an issue in smaller factories and production. Thus, a ribbon blender is a preferred instrument with rooms having low ceilings and headroom-limited areas. The structural construction of the ribbon blender needs less headroom.

It is because it is usually available in horizontal configuration, and occupies smaller headspace. This is contrary to vertical blenders, which are more difficult to fit in height-constraint settings.

Cost-Effectivity

Cost-Effectivity- Picture Courtesy: Tasting Tables

Cost-effectivity is a balance between spending and profit. When the cost-effectiveness of the ribbon blender is studied, it is determined that this machine is inexpensive due to its short and high-quality mixing. It produces more yield in every batch and generates a uniform-quality mixture.

This decreases the possibility of mixing flaws and saves money invested in raw materials and labor wages. It effectively handles mass batches swiftly and decreases the number of mixing cycles, thereby, saving operational expenses linked with machine setup, inspection, and maintenance.

Due to a combination of decreased running expenses, high output, and decreased maintenance outlay, the businesses speedily recover their upfront expense, which makes the ribbon blender a lucrative option for continuous production.

Long-lasting Device

Long-lasting Device

Ribbon blender is manufactured with superior-quality and durable materials such as stainless-steel alloys, which are integral in decreasing abrasion and boosting rust tolerance, robustness, and long operational life. Stainless steel is often selected for constructing ribbon blenders because of its robust strength, and tolerance to rusting and chemical degradation. Therefore, the machine can easily manage demanding operativity for several years.

Also, the ribbon blender is fabricated with maximum precision, thus its parts like motors, gearbox, and impellers manage heavy-duty processing. It ensures reliable operation and lowers the prospect of machine breakdown and frequent repair.

Simple Operation

Simple Operation

The ribbon blender is customized with a straightforward and simple-to-learn display screen and button panels. These panels have programmable mixing options, for example, number of cycles, time duration, and, speed control. Thus, it is easy to start and start the device with minimal training.

This simplicity in operation also decreases the necessity of long-term supervision and allows manufacturers to achieve mixing goals.

Safety

Safety

Safety- Picture Courtesy: Get Inspired Everyday!

Safety is fully taken into account during the fabrication of the ribbon blender. It is equipped with built-in safety features such as emergency stop buttons, safety guards, and, an interlocking mechanism. The emergency stop system instantly pauses the device if there is emergency state. This allows for decreased accidents.

Safety guards enclose the mobile components like agitators and discharge vents to prevent the workforce from handling the risky parts during machine operation. Also, ribbon blenders are offered with motor overload protection, which mechanically turns off the device if it identifies an overworking of the motor. This averts overheating risks and probable motor damage and also minimizes fire incidents.

Scalability

Scalability

With the growth of the business, it becomes essential to increase the production volumes by expanding the mixing capabilities of the ribbon blender. There are different size ranges of ribbon blenders in the market, catering to diverse processing needs. Some ribbon blenders can process 12500 liters in the working volume.

Moreover, the ribbon blender can manage both small and large batches, which makes it easier to scale up and down. There are some variants of ribbon blenders with modular design, which makes it easier to add parts like extra mixing vessels, bigger motors, and ribbons to improve mixing needs.

Therefore, manufacturers invest in modular ribbon blenders, which allows them to instantly scale up the machine without buying completely new equipment.

No Risk of Cross Contamination

No Risk of Cross Contamination- Picture Courtesy: Oh, The Things We'll Make!

Cross contamination poses severe risks in industries-particularly pharmaceutical and food- where product purity is given utmost importance. Cross-contamination happens when residual products from earlier batches are not fully removed from machine.

Therefore, ribbon blender simple structure allows instant cleaning and lesser risk for deposits from the preceding batch mix with the new.

Prevention of Leakage

Prevention of Leakage

This operational feature is crucial in safeguarding product integrity and preventing product wastage. Therefore, ribbon blender is typically customized with high-quality seals, for instance, O-rings, gaskets, and bearings. These seals aid in maintaining tight enclosure, consequently, preventing leakage of raw materials and products. They can resist high pressure and rigorous mixing.

Moreover, the ribbon blender has leak-proof construction that comprises welded joints and seams. Hence, there are no gaps and weaknesses by which product loss can occur. Besides this, the ribbon blender consists of leak-proof discharge valves that have robust sealing characteristics. This also has a pivotal role in leakage prevention.

Gentle Mixing

Gentle Mixing

It is one of the major benefits of the ribbon blender. It delicately handles and mixes fragile materials without causing their degradation. It has a low-shear blending ability that gently conveys and folds the materials without compromising their structural integrity. In the ribbon blender, mixtures are not aggressively agitated, consequently preventing the production of high-shear forces and thereby allowing uniform yet gentle blending.

No Dead Spots

No Dead Spots- Picture Courtesy: Soln Pharma

In old blenders, you may find the presence of dead spots that impedes the mixing efficiency. Dead spots are the regions such as near the edges and walls, where the load remains stationary and is not fully blended with the remaining batch.

There’s a flexible option for clearance between ribbon screws and walls of the mixing trough leads to the stress-free blending protocol and good quality outcomes.

Ideal for Broad Range Materials

Broad range materials

Viscous raw feed, for example, dense pastes, gels, or slurries, do not have good fluidity when compared with powders and granules, which makes it more taxing to blend these materials successfully.

Therefore, ribbon blender is a suitable unit for free-flowing materials and resilient materials that move and blend heavy and viscous materials. The ribbon agitators are ideal to facilitate the movement that bringing about an even and homogenous blending.

Low Noise

Low Noise- Picture Courtesy: Solutions worker

It is a significant property of the ribbon blender particularly in the manufacturing sector, where the installing a low noise machine is important for the safety and well-being of the workforce. Different elements in the ribbon blender, like mechanical vibration, motor running, and mixing of material in the blender and other parts altogether produces low noises, so you can enjoy relaxing work time.

No Segregation Possibility

No Segregation Possibility- Picture Courtesy: Forbes

The ribbon blender promises to attain a homogenous mixing of very fine and denser particles, consequently, offers micro-blending where there’s no chances of particle separation during and after the process.

Sanitary Processing

Sanitary Processing- Picture Courtesy: ROSS

Hygienic processing is key to acquiring high-quality products. Hence, the ribbon blender has smooth and non-porous architecture, fabricated from stainless steel that can withstand biological contaminants, for instance, bacteria, and physical contaminants like dust. This leads to improved cleanability and sterility.

This machine comes with a polished interior, thereby, minimizing the chances of product buildup, and increasing convenience in cleaning.

Disadvantages

Every story has two sides and it is quite applicable to ribbon blender. Similarly, with the advantages of ribbon blender, there are often some disadvantages of this machine as well. Let’s consider the disadvantages of ribbon blender:

Greater Blending Time

Greater Blending Time- Picture Courtesy: Science Direct

Ribbon blender has extreme mixing efficiency, but it sometimes due to improper handling may results in higher blending time requirement. This is well-known that if you fill the machine’s tank, it wont produce efficient mixing properties. Therefore, it takes greater time to give you the result.

Also, heavy-duty motors- particularly when processing denser and heavier loads- consume a significant amount of time and energy.

Blockage or Jamming of Agitators

Jamming

Although the ribbon blender has low shear, in some situations the blending action and the motion of helical ribbons near the walls of the mixing container can be compressed and deteriorate the materials and ultimately blocking of the machine. With time, equipment blocking or jamming of agitators results in poor mixing performance and costly part substitution.

Leakage of Materials

Leakage- Picture Courtesy: NICETY Machine

It is challenging to unload the material to avoid the outflow of blended substances. The tight access doors and a single discharge valve are secured during work, but it requires careful handling. Also, you should take care of broken seals to replace them immediately which can leads to cause spillage.

Conclusion

In short, the ribbon blender provides a wide array of advantages to the industrial sectors, ranging from quick response to cost-effectivity, and homogenous mixing to long-lasting service. However, the prospective manufacturer should carefully weigh the pros against the cons, such as problems of segregation and blending of viscous materials. Thus, businesses can make safe choices during planning to add ribbon blender devices, ensuring ideal mixing effectiveness and fulfilling desired production requirements. Still curious about the features of the ribbon blender, then you are welcome to contact us, Allpack through our helpline or messaging service.

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Merits And Demerits Of Double Cone Blender: What Do You Know?

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Merits And Demerits Of Double Cone Blender: What Do You Know?

Have you ever wondered how mixtures have uniform properties?

Blending is an effective process, responsible for producing consistent and homogenous mixtures in pharmaceutical, food, chemical, construction, and other industries. Do you know that manufacturing sectors are dependent upon mixing for distributing products with constant characteristics?

So, for this purpose, diverse types of double cone blenders are engineered and delivered across the globe for handling intricate feats of mixing. It forms a homogenous blend because of its practical design. Gentle handling and adaptability are the biggest benefits of the double cone blender,

In this blog post, you will seek answers to questions: why use a double cone blender, and what extraordinary advantages does this blender provide manufacturing sector? If you are in the process of seeking a double cone blender, then get ready for an enlightening ride. Let’s dive into the topic.

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1.Definition of Double Cone Blender

Allpack Double Cone Blender

Double cone blender is a subtype of tumbling blender, in which mechanical mixing occurs because of tumbling movement. With its rotation, materials are freely moved inside the machine. It is a heavy-duty blender and is perfect for blending dry powders, granules, and even moderate-viscosity liquids. It carries out mixing tasks on the principle of diffusive mixing.

This blender gets its name from its double cone design. It is engineered by welding the bases of cone-like structures with a slanting angle of 45°. The ends of the conical vessels are fixed on the central band. The device is supported by two trunnions that allow the blender to rotate. The transition space between the two cones prevents the mixture from moving across to sides of the blender and in turn, leads to the folding of the mixture over itself. This process has a vital role in consistent mixing.

2.Merits And Demerits Of Double Cone Blender: What Do You Know?

Merits of Double Cone Blender

Double cone blender is a great hit in the industrial sector because of its plethora of merits. It is a perfect balance of consistent blending with high-quality yield. It is a continuously sought-after blending machine due to its superb accuracy and high efficiency. Here, we are presenting common merits of the double cone blender that help you in searching for the ideal blender:

Uniform Blending

Uniform Blending- Picture Courtesy: intheweedsapothecary

One of the most notable benefits of the double cone blender is its uniform blending. Its double cone design facilitates the random motion of the materials, leading to consistent blending.

This blender completely spins and rotates around its axis, aiding the tumbling and cascading of materials from one edge to another. This action promotes the even mixing of particles in the mixture. It is a completely enclosed device, a perfect fit for effective diffusive mixing.

Moreover, its unique geometry aids in the motion of feed in several directions- radially and axially, resulting in thorough mixing. Three-dimensional rotation of double one blender offers good material rolling and cross-mixing.

Easy Loading and Discharge

Easy Loading and Discharge- Picture Courtesy: Health By Mushroom

The ergonomic design of the double cone blender makes it easier to load and unload. It is typically fixed at a height or inclined angle that eliminates the requirement for extra lifting or complicated machinery. It features a wide input port at the top surface that provides convenient access for feeding the raw substances.

Furthermore, this machine is also equipped with a wide discharge port, located centrally at the lower part of the conical structure. This port allows the effortless discharge of materials via gravitational force. Therefore, products are quickly and completely emptied and transferred to the next processing step without much effort.

Large Processing Loads

Large Processing Loads- Picture Courtesy: Soln Pharma

Mixing larger loads is one of the greatest strengths of a double cone blender, making it an ideal device for the blending industry. As compared to other blending instruments, this machine is a champion in handling a few hundred to thousands of liters of materials. For example, some industrial-sized double cone blenders can process up to 4500 liters or more of raw feed.

Its beneficial pro is because of efficient engineering. Its designs aid in the mixing of heavier loads in a single batch.

Versatility

Versatility- Picture Courtesy: Insta Food Industries

The adaptability and flexibility of the double cone blender play a pivotal role in deciding its use in different industrial sectors, for instance, chemical, cosmetics, and many more. It is a preeminent choice for solid-solid mixing and can handle a wide assortment of raw feed either in granular, powdery, or pasty state.

With its adjustable speed, it can effectively blend a diversity of materials. Moreover, this blending machine is distributed in different sizes, ranging from small laboratory machines or heavy-duty models, consequently, it is easier to scale up and down this machine. This feature adds to its flexibility, thus it is found in both research and development units and mass-scale businesses.

Gentle Handling

Gentle Handling- Picture Courtesy: steel GmBH

Double cone blender is well-recognized in manufacturing settings because of its ability to handle delicate and fragile items. Due to tumbling action, low shear forces are developed that minimize the chances of material attrition and breakdown. This gentle mechanism of the double cone blender is essential for blending sensitive items.

Contrary to high-shear blenders, double cone blender is not equipped with agitators, paddles, or baffles that can generate strong mechanical forces and lead to product damage. Therefore, this blender is widely used for blending friable or crumbled feed.

Moreover, due to its gentle process, there is little to no heat production during the blending cycle, which facilitates the processing of heat-sensitive materials. This averts their deterioration while upholding their structural integrity.

Short Cycle

Short Cycle- ResearchGate

A short blending cycle increases the uptime of production and results in higher yield. Double cone blender is a favored choice because of its rapid mixing time. It has a mixing time of 10-15 minutes for different applications.

Short mixing time is normally because of its slant geometrical design, which allows the material to swiftly mix by tumbling, consequently minimizing the time required for attaining a consistent blend. Alao, quick loading and unloading of materials minimize the downtime between batches, thus reducing the total cycle duration.

Zero Contamination

Zero Contamination

Double cone blender is manufactured to overcome the issue of contamination. Sterility, purity, and, zero contamination are crucial requirements in several industries, which are fulfilled by the enclosed compartment of a double cone blender. Hence, contaminants cannot enter the mixing vessel during the mixing cycle.

The opening inlet and outlet of this device are fully sealed to prevent interference of airborne or other foreign objects with the blending procedure.

Likewise, product mixtures are completely removed from it every batch processing, thus averting the risk of cross-contamination between batches.

Safety

Safety

Safety- Picture Courtesy: Hebrotek

The safety of the machine is integral in protecting the workforce and the quality of a product. Therefore, double cone blender comes with different safety features to ensure the health safety, and integrity of products.

Various double cone blenders are furnished with safety interlock features that stop the workforce from running the machine until every access door is fully closed. This prevents operators from coming into contact with electric and other mobile parts during the mixing process.

A statically stabilized double cone blender averts unnecessary force on the motor and gearbox. It also constitutes a motor overload protection mechanism that is essential in turning off the double cone blender if the motor encounters heavy load or overheating, which minimizes the wear of the system and the hazard of fire.

Clean Design

Clean Design- Picture Courtesy: PinkWhen

Sterility and hygiene are stressed in different manufacturing industries, especially pharmaceutical and food. A double cone blender is frequently utilized in productions because of its optimal clean design. It is constructed in such a way that it facilitates easier cleaning and maintenance.

It is constructed using high-quality stainless steel that not only offers the finest cleaning but is also corrosive and chemical tolerant. Moreover, the internal and external planes of this equipment are polished to provide convenience in cleaning residues after batch processing. This smooth finish is less likely to retain particles and prevent product adherence to walls, consequently, this blender is completely cleaned between batches.

Easy Integration

Easy Integration- Picture Courtesy: Healthline

A double cone blender offers easy integration by its compatible connection points, for instance, inlet and outlets, and utilities like power, compressed air, and water. This feature allows this device to be easily integrated into existing production lines without adapting or reconfiguring the whole production system.

Besides this, this blending device can easily accommodate several additional support parts, such as hoppers, loading, and spray assemblies for fast blending.

No Dead Zones

No Dead Zone- Picture Courtesy: JBM

This is one of the main advantages of a double cone blender that increases its standing among other industrial mixtures. No dead zone in this equipment is because of its exceptional design. Its cone construction helps in even mixing and therefore, there are no regions where raw feed stays stagnant or unblended.

This device follows a three-dimensional mixing pattern in which particles are continuously moved in multiple directions, promoting in-depth intermixing and removing dead zones. There are no sharp edges or changes in the construction of this blender, thereby preventing the buildup of materials in hard-to-access areas, which can otherwise cause dead zones.

3.Demerits of Double Cone Blender

Although there is a wide array of advantages of a double cone blender, there are also a few demerits to be taken into account, particularly when selecting a suitable device for certain uses. Here are some common limitations of the double cone blender:

Manual Intervention

Manual Intervention- Hanningfield

This kind of double cone blender is not completely automated; therefore, it needs manual intervention for the loading and discharging of materials. This can be troublesome and time-consuming for larger batches and dense materials.

Furthermore, the opening of the butterfly valve for off-loading products is carried out manually by the operators, resulting in increased downtime. Manual labor is also required for aiding the removal of mixtures and regulating their flow.

Large Space

Large Space- Picture Courtesy: The pharmaceutical tech

A double cone blender, chiefly industrial-sized has a larger footprint. They require considerable space in the industrial settings. This is a drawback in production facilities, where space is a significant asset.

Moreover, a double cone blender has a significant height when it is fixed on the stand. Its vertical headroom is an imperative concern in low-ceiling rooms. Furthermore, it requires enormous room for its 360° rotation. Therefore, this blender is not to be set up in smaller rooms.

Decreased Portability

Decreased Portability- Picture Courtesy: Pharmablender

It is challenging to move and relocate the double cone blender, which is quite taxing in settings where adaptability and mobility are vital. This immobility is due to the heavier and larger construction of a double cone blender, requiring the use of heavy-weight lifting mechanisms, including forklifts or cranes.

Several double cone blenders are engineered for permanent positioning and are grounded with heavy bolts to the floor. This arrangement lowers the portability because relocating them would need complete disengagement and reassembly.

High Segregation Chance

High Segregation Chance

There is a risk of segregation post-mixing, adding to the limitations of a double cone blender. Some substances like those with high particle size and density distribution may separate during their unloading and handling.

In a double cone blender, there is uneven fluidity of products during the offloading, with bigger particles unloading first and smaller particles staying behind. This will result in separation during device clearing. The architecture of the discharge port also contributes to segregation if proper care is not taken.

Particle Bias

Particle Bias

A double cone blender has some particle bias, so, it is not ideal for processing very fine particle materials. These particles can hinder the blending process by clogging the gaps between cones. Hence, the clumpy or stickier feed is not homogenously blended.

Moreover, particles with diverse sizes, including larger particles are not mixed efficiently by this device because of its low-shear. It operates solely by tumbling and offers delicate mixing. This is ineffective in mixing high-shear materials that require more force for their deagglomeration.

High Starting Cost

High Starting Cost- Picture Courtesy: Patriot Software

Double cone blender is a heavy-duty and state-of-the-art piece of blending equipment, made using superior quality materials to comply with rigorous hygienic regulations, which significantly impact the purchase cost of the equipment. Moreover, if this equipment is tailored with special features like thermal jackets or baffles, then its cost will increase substantially.

Its high starting cost is also because of its complex installation process, requiring considerable resources and efforts, including space preparation and fitting blender on site. Also, structural modifications to installation space add to in starting cost.

Limited Control Over Mixing

Limited Control Over Mixing

The mixing efficiency is chiefly estimated by the rotational speed and architecture of the double cone blender. These factors are adjusted to a certain extent but it is difficult to attain precise and complete control over mixing intensity for selected materials.

A timer is responsible for controlling the duration of the mixing cycle in the double cone blender, although it is appropriate for several functions, it might to let accurate alteration required for intricate mixing procedures.

Conclusion

In short, the significance of a double cone blender cannot be denied in industrial settings. It has a mountain load of merits, exclusively because of its remarkable architecture. Its enclosed design, smooth angles, welded joints, and 360° rotation promote its uniform blending, gentle mixing, cleanability, zero contamination, and, extreme safety. However, notable challenges like segregation issues and limited control over mixing need to be considered when opting for a double cone blender. By doing this, manufacturers acquire well-aligned equipment with business needs. If you are in quest of a high-quality double cone blender, then immediately click on our main webpage to attain Allpack's best promotions and deals.

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10 Maintenance Tips And Solutions For V Blenders

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10 Maintenance Tips And Solutions For V Blenders

Looking for professional maintenance tips and solutions for your V blenders? Finally, you have made it! Maintenance is inevitable to keep your V blenders at optimal working condition. Unfortunately, most of the new users do not pay attention to routine schedule which leads them to regret only.

If you are also struggling with the same problem or wishing to gather knowledge about the routine maintenance and troubleshooting of v blenders then this post about 10 Maintenance Tips And Solutions For V Blenders is for you. Make sure to give it a thorough read and follow the steps!

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1.Clearly Check The Parts Of Blender.

Allpack- VH-50 V type mixer

As we know, that blender is composed of several components, so, each component play key role in the overall functioning of blender. Now, these parts vary from movable V bin and shafts to the stationary main frame, electric box, control panel, and valves. What you need to do is to clearly check these parts of blender and locate them in before you start operation.

For this, you can move the bin manually to check whether it is moving smoothly without any resistance. Similarly, parts like inlet and outlet valves should be tightened well to make sure material is not leaking. It is also important to check the electrical components of blender such as control panel, emergency stop, and wiring by ensuring that they are in working condition and do not exposed.

2.Adhere To Preventive Maintenance Schedule.

Preventive maintenance- Picture Courtesy: gottsteincorporation.com

Preventive maintenance simply refers to follow a routine maintenance for your V blender before it starts showing any kind of damage. Thus, make sure to properly calibrate your machine and conduct its servicing every week.

Install the V blender in a place which is well ventilated, especially, if you are dealing with any kind of product with unfavorable smell or hazardous particles like that of spices and chemicals. Moreover, the alignment of different components and integration of auxiliary machines can also help in the stable performance of your V blender, ultimately reducing the chances for damages.

3.Understand Your Spare Parts List.

Spare parts- Picture Courtesy: wuling.id/en

Spare parts are what we call duplicate parts which are meant to be replaced with the broken or old part of any machine. Similar is the case with V blenders which also need relevant spare parts for frequent changes if any part gets defected.

That's why, it is very essential for you to understand the spare parts list for V blender and make sure their availability in your inventory. By keeping these tools at hand can significantly minimize the equipment downtime and optimized maintenance costs.

Thoroughly studying the spare lists and their usage will also enable you to track the location of error and correct it by yourself for smooth functioning of the machine.

4.Observe The Noise During Operation.

Allpack- V blender VH-2 mixer

When operating V blender, you need to be attentive enough to observe every single sound that it generates. It is important for the reason that your V blender will only create noise during operation if there is any sort of disturbance or something is going wrong.

In case you found your blender with abnormal noise when mixing, just try to identify the location. It can vary from the sound of friction of sprocket to the unusual rotation of overloaded V bin and shaking body. Once you have successfully identified the place, it will be easy to troubleshoot the irregularities.

5.Replace Worn-out Parts.

Operator maintaining machine- Picture Courtesy: technotes.alconox.com

It is certain that your V blender may display downtime at any point during its working life, it simply means that a part of it is being defected or worn-out. Now, it is time for the changeover of such parts with new functioning one.

For instance, seals, bearings, and gaskets are some of the common examples of parts which are frequently prone to wear and tear. Thus, timely replacing damaged parts can protect your V blender and prevent unexpected breakdowns during operation.

6.Keep The Blender Lubricated.

Lubricating movable parts- Picture Courtesy: advancedtech.com

Proper lubrication of the movable parts of your V blender is vital for its uninterrupted and smooth functioning. It reduces the parts friction and possibility of wear and tear. It is thus necessary to understand the types of lubricants suitable for the machine which can be easily found in user manual or maintenance guide.

While selecting lubricants, make sure to use only specified lubricants recommended by the manufacturer which can be in form of oil or grease. Before applying lubricants, make sure to clean the joints, bearings, and surrounding areas for removing out accumulated dirt and residues.

When lubricating, it is crucial to properly apply greasing agent to the desired area while using a clean brush or spray bottle. During application, try to avoid over lubrication as it can lead to the creation of dirty lumps due to attraction of debris, ultimately affecting your blender.

7.Monitor The Mixing Process.

PerMix V Type Mixer- Picture Courtesy: PerMix

Your actual task begin when finally the v blender starts working. Now, you need to visually monitor the mixing process and keep checking the various parts of machine during operation such as impeller performance and bin movement.

It simply includes examining the lights and indicators on control penal, checking for loose bolts, unusual vibrations, and signs of wear etc. Assessing these problems promptly can prevent their escalation into major issues.

8.Clean The Blender After Use.

Liquid cleaning agent bottle in hand- Picture Courtesy: popularmechanics.com

Cleaning and sanitization is inevitable for maintaining the hygiene and longevity of V blender. That's why, proper cleaning schedule should be followed each time after using blender in order to keep it free from unwanted contaminants and bacterial presence.

Generally, the cleaning of V blender can be classified into two phases:

Internal Cleaning:It involves washing down the internal parts of machine such as twin shell, impeller, and cover assembly. These components should be regularly wash down by using non acidic water with recommended cleaning agents.

External Cleaning:External cleaning usually involves the wiping of exterior body of the blender including main frame, control panel, and touch screen display. For such parts, mild damp cloth can be used to disinfect the surface against bacteria and dust.

Steps for cleaning

Shut down the blender by disconnecting electric source.

Disassemble the parts which are meant for washing which are usually internal components like v bin and lids.

Wash these parts while using recommended means.

Once the cleaning is done, properly dry the parts through soft clean cloth.

Now, assemble the cleaned parts by installing them on their exact locations.

9.Keep Updating The Blender Setting.

Allpack- VH-2 mixer

V blenders are automatically operated equipment which works through proper mechanism of control system. This control system is itself executed by the softwares and parameters which are fixed by operator such as the speed of agitator and time for each cycle of bin rotation.

Now, the setting of blender must be updated each time when using the material of different nature such as granules, powders, free flowing, and cohesive substances. It simply includes updating softwares, parameters, and other structural adjustment of tools. Skipping, this important step might leave you with unsatisfactory results in form of nonuniform output and even stagnation of the machine.

10.Train Your Employees.

Employee training- Picture Courtesy: mbimybigidea.com

Last but most important tip that must be followed for V blenders is the training of your employees. After all, they are the actual operators of your machines, so, they should be well trained to understand the different components of blender and how each part is performing its role.

Moreover, gaining practical knowledge of the blender's maintenance requirements and structural adjustment will help them better deal with the spontaneous complexities of machine caused during operation. Thus, you will not be bothered to ask for outdoor professional support when the same trained staff would be serving at your own facility.

Troubleshooting Of V Blenders

The nature of V blenders, which are machines, can be better understand if they are compared to humans. Both utilize their energies to perform particular tasks but during their discharge of performance, they may get stuck. Now, it does not show their failure rather it is referred to as a barrier or obstacle which need proper channel to be solved. This process is simply termed as troubleshooting, finding the root cause and employing relevant technique.

In underlying explanation, you will know the common issues of V blenders along with their possible causes and solutions. So, stay tuned to understand these all!

Material Leaking

Allpack- VH-14 Mixer

The powder or granules inside V shell is leaking from either or both the outlet and inlet.

Cause:

The outlet buckle is loose.

The seals of inlet and outlet assembly are ageing.

Solution:

Removed the buckle and fix it in right position.

Change the sealing ring with new one.

V Blender Not Working

V blender with highlighted faults- Picture Courtesy: sedpharma.com

V blender is not moving even after it is started.

Cause:

Opened protection cover.

Rotation speed is inappropriately settled.

Poor connection with electricity.

Solution:

Close the protection cover each time before starting the blender.

Adjust the revolving speed of V blender through control panel.

Check the power connection and supply of voltage.

Abnormal Noise

Noise icon- Picture Courtesy: dpamicrophones.com

V blender is causing abnormal noise during operation.

Cause:

Missing foot pads.

V blender is positioned on uneven surface.

Main shaft is shaking due to improper fixation of screws.

Rough rotation of V-shaped cylinder.

Solution:

Add food missing foot pads.

Locate the machine on flat surface.

Fix the shaft by adjusting screws.

Check and adjust the cylinder through tightening screws.

Inconsistent Mixture

Encircled paddle- Picture Courtesy: phxequip.com

Ingredients processed by the V blender are not uniformly mixed.

Cause:

The V shell is overloaded.

Mixing time is insufficient.

Slowly rotating V bin.

The agitator used in V blender is not compatible to the ingredients processed.

Solution:

Reduce the material loaded into V bin and left 1/3 place unfilled.

Increase the mixing time.

Speed up the rotating V bin through control panel.

Install mixing paddle in accordance with ingredients characteristics.

Conclusion

To put in a nutshell, the above explained 10 Maintenance Tips And Solutions For V Blenders can play instrumental role in keeping your V blenders on right track. Always remember, that preventive maintenance, parts changeover, lubrication and regular inspection of the machine are key to stabilize functioning of your machine. In addition to it, understanding the possible spontaneous breakdowns of machine can also help you timely take the counter measures for solution. So, if you found this review helpful, stay tuned for other such posts!

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V Blender: The Complete Buying Guide In 2024

Bin Blender

V Blender: The Complete Buying Guide In 2024

Do you know what happens if compounds in formulations are not blended properly?

In the manufacturing industries, blending of powders is considered an integral element behind the success of any product. What makes it possible?

Blender

Picture Courtesy: Body+ Soul

There are various types of blenders designed and available in the market that have been best known for dealing with challenging tasks of blending and making consistent and uniform particle distribution throughout the mixing bed. Among them, the V blender is the most popular machine as it is simple and performs tremendous processes without needing your expertise or technical knowledge.

In this article, you’re going to explore V blender and how it interplays a challenging task consistently. Don’t go anywhere if you’re planning to purchase this machine; I know you will find this page very informative! Let’s start with our post.

Add a header to begin generating the table of contents

1.What is a V blender?

V Blender- Picture Courtesy: GrabCAD

It is one of the most frequently utilized blenders, belonging to the family of tumbling blenders. It is also called a twin-shell blender, due to its two hollow cylindrical. It has a distinctive V shape, thus the name V blender. The two angled cylinders are fused to create a V shape that has a unique role in diffusive blending.

It smoothly mixes solid-solid particles in any ratio. Moreover, it also blends solid-liquid ingredients precisely. V blender provides uniform blends of granulated, ground, and powdery materials.

2.Why V blender is so significant?

V blender is a great industrial equipment that processes up to 10 different ingredients in one cycle. It has a pivotal role in the manufacturing industry because of its unlimited benefits. This type of blender generates substantial profit margins for the industries.

Here are some common pros of V blender that boost its significance in different industries.

Homogenous Mixing

Homogenous Mixing

V blender has a characteristic V shape that makes mixing and blending easier. Its designs ensure homogenous and complete mixing. Its mixing action boosts the flowability of different particles, thereby, promoting diffusive amalgamation. This blender consistently leads to the division and combination of powdered mixture.

Gentle Handling

Gentle Handling- Picture Courtesy: Apel Laser

One of the major concerns in industries is the mixing of fragile substances. Therefore, a V blender is typically involved in the gentle handling and mixing of fragile materials because of the absence of a shaft or rotor. This results in low impact mixing force, causing minimal size reduction of particles.

Unlike other traditional blenders, the V blender ensures low-shear mixing. Hence, there is no loss of structural integrity with the V blender.

Accurate Blending

Accurate Blending-Picture Courtesy: Lifeboost Coffee

V blender is known for its accurate blending. There is less than 2% blending nonuniformity with this blending machine. Moreover, the use of a V blender results in less amount of trace compounds. Precise and fast mixing in a small blending cycle is one of the significant advantages of the V blender.

Versatility

Versatility- Picture Courtesy: Body+Soul

This blending equipment is highly recommended for dry mixing of various free-flowing materials. These substances have diverse bulk densities and weights. Furthermore, it is capable of processing feeds of a miscellaneous nature like granules, powders, liquids, or solids.

Cleanability

Cleanability- Picture Courtesy: Eminence Organic Skin Care

Thanks to its unique V-shaped structure, it is convenient to clean and maintain. Moreover, with few moving parts, operators have an easier time cleaning different areas of the V blender. Cleaning of this machine is also aided by the fact that it has two separate vents for loading and discharging.

It is produced using stainless steel that is hygienic and has cleaning flexibility.

Safety

Safety

Safety-Picture Courtesy: The Unwinder

Its enclosed design plays a pivotal role in preventing contamination of blends. Also, it creates a dust-free environment, enhancing the operator's safety. It is fitted with safety rails and guards that minimize direct contact to the machine, while it is running.

It also includes a locking door to avoid over-agitation of materials.

3.What is the role of V blender in various manufacturing sectors?

V blender is a trusted machine in all industrial sectors due to its uniform and state-of-the-art mixing performance. Pre-mixing of raw feed is extensively accomplished due to V blenders. Let’s discuss the role of V blender in different manufacturing sectors.

Pharmaceutical Industry

Pharmaceutical Powder

V blender is frequently found in the pharmaceutical industries because of its ideal mixing efficiency. Its accuracy makes it valuable in the pharmaceutical industry, as minute errors in formulation can ruin the potency of medication. Pharmaceutical manufacturers prefer the V blender due to its simple and gentle blending action. It handles active ingredients with great care.

Nutraceutical Industry

Nutraceutical Powders

Due to the numerous health-related benefits of nutraceutical supplements, their use is increasing day by day. So, to achieve homogeneity of the blend, the V blender is mostly utilized in the nutraceutical sector. Herbal formulations, energy bars, and vitamin and mineral blends are some of the products fabricated using V blender in the nutraceutical industry.

Food Industry

Food Powder

Mixing and blending are two vital processes in the food industry. As a result, V blender is an indispensable part of the food industry. It has a noteworthy role in creating ideal blends of spices and herbal mixes. V blender is highly demanded in the food sector because it enhances the culinary experience by forming homogenous mixtures.

Chemical Industry

Chemical Powders

V blender is usually utilized in the chemical industry before end manufacturing. It has a significant part in the blending of various kinds of chemical powders like pigments, paints, additives, coatings, detergents, and cleaners. This equipment formulates a uniform distribution of chemical components.

Agriculture Industry

Agriculture Powders

Seamless blending of different agriculture constituents leads to the production of animal feed, granular fertilizer, pesticide materials, and other farming chemicals. For this purpose, V blender is increasingly utilized in the agriculture field. It yields precise and uniform mixing outcomes.

Cosmetic Industry

Picture Courtesy: Treehugger

Delicate blending of fragile cosmetic powder is a typical use of V blender in the cosmetic industry. This industry relies on the V blender to form an ideal cosmetic combination, as it does not comprise the properties of powders. It is commonly used in the manufacturing of talcum powders, cosmetic pigments, blushes, eye shadows, and many more.

4.What is the working of the V blender?

V blender relies on gravitational force to blend the materials. The working principle behind this machine is diffusive mixing. To operate the V blender at its maximum blending efficiency, it is vital to learn about its working. Thus, we are detailing the working of the V blender for your learning.

Feeding

Feeding

Feeding- Picture Courtesy: Jerónimo Martins

The raw feed is usually loaded in the V blender at the start of the operation. It is done through feed ports, located at the top of the machine. It is advised to fill the V blender with about 50-60% of its total volume. Increasing this range results in a doubling of mixing time if uniform mixing is required.

Blending

Picture Courtesy: Denver Business Journal

As soon as the feed materials are loaded up to the desired volume, the mixing action of the V blender begins. The entire mixing shell rotates to achieve diffusive mixing. Due to the 360° rotation of the V blender, an avalanche of materials is created. In this falling of materials, the particles are split and fused, resulting in an even blend.

The mixing is attained by random falling of materials. The ingredients constantly fall towards and away from the central point with the movement of the vessel. This random movement with frictional force between the feed and walls of the V blender results in a consistent but delicate mixture.

Discharging

Discharging of V Blender- Picture Courtesy: Stil Pekarna

Finally, the blended mixture is discharged from the vent fitted with a butterfly valve. This port is found at the bottom of fused shells. The opening of the butterfly valve is either controlled manually using a hand lever or automatically using pneumatic controls.

5.What is the structure of a V blender?

This machine is composed of twin mixing vessels or barrels that are connected mutually at the angle of 70-90° to create a V shape. There is a huge assortment of parts in the V blender. These components act together to ensure that every blending batch has precision and consistency.

Some fundamental parts that have an essential role in blending are penned below:

Parts of V Blender

Inspection Port	This vent along with the feed port is enclosed by cover to maintain the blend integrity. There are different types of inlet covers such as the ones that are secured by the safety pin and those that are locked by the clamp rings. This port aids in cleaning, checking, and maintaining the machine.
Intensifying Bar	It is the optional component present in some versions of V blender. It is fixed on the rotational axis of the equipment and functions as a lump breaker. The intensifying bar also plays a part in breaking large agglomerates. It offers adequate shear for reducing chunks.
Feed Port	This is the feeding inlet from which raw feed is poured into the machine. It is located at the top of the V shell. The inlets are hermetically sealed to maintain a dust-free environment.
Trunnion	It is a cylindrical structure that provides stability and support to the mixing vessel. It bears the whole weight of the equipment and allows the vessel to rotate.
Mixing Vessel	It is a V-shaped vessel and is one of the most critical components of the machine. The actual blending process happens in the mixing vessel. The rotation of the mixing vessel is essential in the cascading of materials that in turn causes the mixing of feed. This part is fitted with intensifying bars, spray nozzles, jackets, and vacuum systems for increased mixing efficiency.
Safety Guard	It is a cage-like structure and is a fundamental safety feature. Its function is to safeguard operators from dangers during the machine's working. Some dangers include rotating parts and sparks.
Discharge Port	It is the vent from where blended materials are removed from the V blender. It is situated at the bottom part of the equipment, where two shells are joined. For optimal efficiency, the discharge ports are equipped with a butterfly valve that prevents material wastage.
Alarm Light	It is a detector that functions as a visual indicator by blinking light to notify the operators of abnormalities in the working of the V blender. It is an important tool from a safety perspective, as it helps decrease the risk of accidents.
Control Panel	It typically provides a platform for starting and stopping the machine. It is the main programming component of the machine that regulates the functionalities of the V blender. It is customized with different buttons and sensors to optimize the programming performance.
Gear Box and Motor	This blending machine is moved by the explosion-proof motor that is coupled with the gearbox. This assembly is responsible for maintaining the speed of the device.

6.What are the types of V blenders?

There are diverse types of V blenders, depending upon their size and types. We are discussing each category one by one.

Types of V Blender

According to Size

There are two major kinds of V blenders based on size such as:

Laboratory Sized V Blender

Allpack Laboratory Sized V Blender

It is a small-sized portable V blender, highly recommended for small industrial research and developmental settings. It is mainly employed to attain rapid blending outcomes. This machine has a compact size and occupies less space on the bench tops.

It comes in laboratory sizes with a working volume of 5 liters to 1 cubic foot. Laboratory-sized V blender has a tilting design, aiding in quick discharge and cleaning. Moreover, it has a quick mixing time.

Industrial-Sized V Blender

Allpack Industrial-Sized V Blender

This machine is an innovative and preferred blending machine in mass-scale manufacturing. It is frequently seen in the production sector because of its high working capacity. It is best for processing bulk-density materials, ranging from 50 lbs/cu.ft to 900 lbs/cu.ft.

The design construction of this device is similar to that of its smaller V blender counterpart; however, it has a higher production rate. It is constructed in such a way that it can tolerate heavy loads and continuous blending cycles. This equipment can be furnished with automatic loading systems that offer swift material feed.

This machine has heavy-duty motors, essential in rotating demanding mixing vessels.

According to Design

In the market, two main types of V blenders are present based on their design.

Asymmetrical V Blender

Allpack Asymmetrical V Blender

It is a new variant of the conventional V blender. It has varying-length cylinders that form V shape mixing vessel. This asymmetrical design increases the flowability of powders, minimizes the chances of powder segregation, and lowers the blending time.

Moreover, this design allows more complex tumbling action and improves the mixing pattern of the powders and granules. It also decreases dead zones and improves interaction between particles in case of solid-liquid mixing. However, it is difficult to access and maintain an asymmetrical V blender.

V Blender with Intensifying Bar

V Blender with Intensifying Bar- Picture Courtesy: Munson Machinery

V blender often comes with intensifying bars or agitators. This intensifying arm or baffle is located inside the V blender. It is involved in high-shear mixing because it generates turbulence or high-shear force with the rotation of the mixing vessel.

A v blender with an intensifying bar is employed for blending cohesive and lumpy powders. It is best for both dry and wet mixing. It disperses the powder agglomerates to achieve better-blending consistency.

7.What materials can be blended in a V blender?

V blender is an all-inclusive machine, capable of processing a diverse range of materials. Some of these products commercially blended by this machine are stated below:

Mineral Powders

Mineral Powders- Picture Courtesy: ALTANA AG

Different types of minerals like metals and ceramics are daily processed in the chemical and construction industry. V blender is the characteristic machine to obtain the best blends of minerals. It is suitable blending equipment for brittle and abrasive powders.

Spices and Herbs

Spices and Herbs

V blender is a top-notch machine for mixing dried spices and herbs. This blended mixture of herbs and spices is often used in different cuisines to bring out mouthwatering flavors. It is also incorporated in supplements and skin care formulations.

Baby Food

Baby Food

Various kinds of baby formulas are blended by this device because of its sanitary design and clean construction. It is produced using stainless steel material that is food grade and it safely processes baby powders, averting the entry of foreign objects and contaminants.

Cosmetics

Cosmetics

Colorful and vibrant pigments create different types of shades and blushes. For producing such a mixture of cosmetic powders like mica and talc, V blender is increasingly used in the industries. It smoothly and softly blends different aesthetic additives due to the absence of moving blades.

Plastics

Plastic Resins- Picture Courtesy: Plastivision

Yes, plastic materials like resins and fillers are also processed in a V blender. This blender normally handles plastics in powdered and granular form. Moreover, the V blender is customized with cooling options to blend heat-sensitive plastics.

Flour

Flour

Flour

It is perfect for dry mixing of flour products. It gently rotates to evenly distribute flour particles without degrading them. It can process whole, refined, white, and brown flour for use in different bakeries.

8.What are cleaning and maintenance tips for a V blender?

When you regularly use a V blender, you see different types of residues like dust, product build-up, and other debris both on the exterior and interior of the machine. This could majorly deteriorate the performance level and operational expectancy of the machine. So, to avoid these issues, it is imperative to examine, clean, and maintain the V blender routinely.

Here are some cleaning and maintenance tips for you:

Cleaning

Cleaning of V Blender- Picture Courtesy: High-tech Conversions

Disassembly	For absolute cleaning, it is a must to dismantle the removable parts like the butterfly valve and intensifying bar. Remove the covers.
Regular Cleaning	Clean the exterior surfaces of the V blender after every use to prevent the stickiness of products. It also saves the subsequent batches from cross-contamination.
Cleaning Agents	It is best to use food-grade cleaners to wash the machine. Also, warm water and mild detergent always do the best cleaning job. Moreover, for resistant residues, it is recommended to use compressed air and low-pressure water spray.
Drying	Before reassembling, ensure the parts and surfaces of the V blender are fully dried to avoid rusting and contamination.

Maintenance

Maintenance of V Blender- Picture Courtesy: GEA

Inspection	Routine inspection is a key step in preventive maintenance. Checking abnormalities in machine operation like degraded seals, cracks, noise, etc leads to effective machine operation.
Lubrication	The frictional buildup is a part of the normal working of a machine and causes damage to different mobile components. So, lubricate mobile parts for smooth mixing.
Calibration	Ensure calibration of the V blender is per the required range.
Part Replacement	In case of wear and tear of the parts, immediately repair or replace them to prevent further impairment.
Structural Alignment	Different structure components must be adjusted accordingly for a longer running life. For example, nuts and screws must be tightened, mixing vessels must be aligned, and intensifying bars must be positioned properly.

9.What are the technical faults with possible solutions for the V blender?

Different minor technical errors will arise in the machine if it is working. These faults are cause of major headache for the manufacturers because they decrease profit margins. Nevertheless, these problems are easily tackled by taking suitable measures.

Here is the list of common technical faults in the V blender along with the possible solutions.

Longer Powder Mixing Time

Longer Powder Mixing Time

Cause

This is caused by several reasons:

High level of powder in the machine.
Powders are improperly loaded in the equipment.
Powder particles have varying sizes.

Solution

It is recommended to:

Fill the V mixing vessel about two-thirds.
Load the V-tank in the horizontally as opposed to vertically.
Use sieves to ensure uniform size of powder particles.

Material Damage

Material Damage- Picture Courtesy: Mercury Scientific Inc

Cause

It is caused by the setting of wrong mixing parameters.

Increased mixing speed is also the reason for material damage.

V-tank construction and characteristics of feed are incompatible.

This issue is also due to the use of intensifying bar at extreme mixing velocity.

Solution

It is best to:

Reset the mixing process parameters.

Lower the mixing speed.

Readjust the design of the equipment as per the properties of the starting material.

Decrease the mixing speed or forgo the use of an intensifying bar if not required.

Nonuniform Mixture

Nonuniform Mixture- Picture Courtesy: BulkInside

Cause

Overloading of the mixing vessel is one of the causes of non-uniform mixtures.

Insufficient mixing time could lead to this problem.

The incorrect design of the intensifying bar is also the reason for the nonuniform mixture.

Solution

The appropriate suggestions for this issue are:

Fill the V mixing vessel by 2/3 and leave 1/3 empty for consistent mixing.

Give adequate time for mixing.

Use appropriate design intensifying bar.

Abnormal Noise

Abnormal Noise in Machine- Picture Courtesy: iPharmachine

Cause

The major reasons for abnormal noise in the V blender are:

Inadequate alignment of components.

Damaged bearing.

Overloading of mixing vessel.

Worn-out drive belts and motor

Solution

It is advised that:

Realigned the skewed parts.

Replace the worn-out bearing.

Lower the level of materials in the mixing tank.

Attend to the mechanical issues in the drive mechanism and motor.

Powder Separation During Mixing

Powder Separation During Mixing- Picture Courtesy: Nihao Water

Cause

The main reasons for powder separation are:

Differences in the sizes of feed particles and their bulk densities.

Poor feeding sequence.

Inadequate blending timings.

Solution

The possible solutions to this problem are:

Ensure consistency in sizes and densities of feed.

Load the mixing vessel in the correct sequence.

Alter the blending duration.

10.What are the important factors you should determine before selecting the V blender?

Careful planning is a failsafe way to guarantee a successful outcome and this assiduous consideration is especially useful when selecting the V blender. Manufacturing units rely on the ideal machine to achieve higher profit returns. So, we are writing some prime factors that should be pondered before choosing the equipment.

Ponder on Desired Output

Desired Output- Picture Courtesy: ILC Dover

It is the pivotal factor that should be given due importance when purchasing a V blender. Determining the number of batches per shift and the working volume of each batch will give you inkling regarding the size of the mixing vessel, length of the blending cycle, and rotational speed of the prospective V blender.

Powder Specifications

Powder Specifications- Picture Courtesy: Brainy Gains

Powders are available in all kinds of forms, like moisture-sensitive, brittle, fragile, and thermos-sensitive. Knowing the nature of materials aids you in opting for a V blender that will have spray nozzles or an intensifying bar.

Determine Mixing Densities of Starting Feed

Mixing Densities of Powder- Picture Courtesy: Barry Callebaut

Different models of V blenders have diverse working capacities for different mixing densities of the product. Some machines will process higher mixing densities, while other models are more suited to mixing densities of products that are at the lower end of the spectrum.

Asking about bulk density will help you in opting for a well-matched V blender.

Measure Floor Space

Measure Floor Space- Picture Courtesy: Euipnet

V blender has a larger footprint, so it requires more room for its operation. When planning to buy a new machine, first, measure your floor space and the area where you will set up your V blender. This will help in selecting the right-sized equipment.

Conclusion

Let’s conclude this buying guide about V blender by highlighting important points related to this machine. For instance, the V blender is an autonomous unit, capable of meeting strenuous demands of heavy-duty productions. Its simplicity, reliability, consistency, and, flexibility have expanded its horizons far beyond the food and pharmaceutical industries. So, are you interested in having a customized solution for your blending needs? Then click on the given Allpack link to become our valuable customer.

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Pharmaceutical Double Cone Blender: The Complete Buying Guide In 2024

Bin Blender

Pharmaceutical Double Cone Blender: The Complete Buying Guide In 2024

Pharmaceutical formulations revolve around the processing of powders in one way or another. The reason is its easy compression in both original or processed form like granules. As solid dosage form such as tablets, capsules, and powder suspension are produced by the mixture of different powders, their appropriate blending is key for homogeneous end product. To carry out this task, Pharmaceutical Double Cone Blender is popularly used.

This equipment is a manifestation of advanced technology with automatic functioning which gives you extremely satisfying results. You can take advantage of this innovative Pharmaceutical Double Cone Blender by understanding its structure, features, and working procedure which are all part of this buying guide. So, without wasting any time let's start exploring much more in this informative review!

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1.What Is Meant By Blending?

Different types of powder filled spoon with blending illustration- Picture Courtesy: the-unwinder.com

Blending simply refers to combine together the solid particles which can be powder, granules, or other objects to get a homogeneous mixture. It involves the mixing of solid-solid or solid with little amount of solvent combinations.

In pharmaceutical industry, blending is of prime importance to create uniform mixture of active ingredients and excipients. For instance, it is a must-have step to be carried out before going for granulation. Similarly, it is also widely employed for the formulations in cosmetic, food, and chemical industry.

2.Define Pharmaceutical Double Cone Blender?

Allpack- Model W Series Double Taper-shaped Mixer/ Blender

As pharmaceutical industry deals with the production and processing of solid dosage form such as capsules and tablets, accurate blending of their constituents is crucial to be done. In this way, a specific equipment is designed with food grade stainless steel and sophisticated technology to carry out this function which is known as Pharmaceutical Double Cone Blender.

The machine has special structure with double cones that facilitate the perfect blending of various solid materials for drugs manufacturing. It works on automatic principles where the constant rotation of double cone mixing tank leads to the even distribution of API and excipients. Moreover, pharmaceutical double cone blender is helpful for other tasks such as breaking down the powder lumps, mixing viscous substances, and adjusting the chemical reactions of particles.

3.Write Down The Advantages Of A Pharmaceutical Double Cone Blender?

Pharmaceutical double cone blender carries immeasurable benefits due to its advanced structure, innovative features, and automatic technology. Therefore, it holds multiple advantages for your business which you will explore in the upcoming paragraphs:

Advanced Construction

Advanced construction of a double cone blender- Picture Courtesy: okgemco.com

Pharmaceutical double cone blender is known for its innovative structure that consists of a long drum type container with angled corners; one for product inlet and another for outlet. Its construction is among one of its distinguishing features for blending myriad of solid particles along with solvent.

Output Precision

Different types of powders- Picture Courtesy: supergreentonik.com

Despite having variation in the amount of products being loaded, this pharmaceutical double cone blender is capable of producing a homogeneous and consistent output without any sort of irregularities.

High Protection

Enclosed vessel of pharmaceutical double cone blender- Picture Courtesy: whitesteel.de

The blender is a product of high-quality stainless steel body. Antibacterial and corrosion resistant material is used for parts which are in direct contact with material. In addition, the enclosed double cone tank enables the blender to process constituents effectively and without cross contamination due to separate inlets.

Multipurpose

Pharmaceutical double cone blender is multipurpose machine in a way that it offers you various choices to select for your material processing. For instance, it can be used for the blending of granules, mixing of powder with solvent, or reducing the amalgamation of materials.

Wide Application

Application of pharmaceutical double cone blender

The blender has wide applications due to its upgraded safety to process all kinds of powders and granules. Similarly, the design of pharmaceutical double cone blender makes it suitable for the processing of fragile and abrasive materials due to lower attrition level.

4.Explain The Working Principles Of A Pharmaceutical Double Cone Blender?

Pharmaceutical double cone blender follows an easy way for operation. Its execution may require you to take few steps and observe the process which are explained below:

Blender Setting

First, you need to set your blender and make sure it is in working condition. For this, undertake its structural adjustment like the fixation of outlet lid, tightening of valves, and screws etc. Then come towards its parameters setting which simply include the determination of rolling speed of the tank, amount of solvent to be added during tumbling, and movement of inside paddle.

Blender Feeding

Material feeding into blender- Picture Courtesy: permixmixers.com

Once the setting is done, just take your desired ingredients and pour them into the double cone tank from upside inlet. The loading of material into vessel can be done either manually or via vacuum system. However, it must be considered to leave the 1/3 place of chamber empty for uniform blending.

Material Blending

Material blending- Picture Courtesy: permixmixers.com

Upon loading, the blender starts functioning by adopting horizontal movement. Its continuous rotation keeps moving the powder through different sections which is often termed as the axial mixing of material present inside. In case of solvent addition, it is added in form of spray during the mixing.

This 360-degree rotational blending of the vessel typically goes on from 10 to 15 minutes depending upon the characteristics of material being used.

Material Discharging

Material discharging- Picture Courtesy: permixmixers.com

Finally, the formed mixture is meant to be discharged from the blender. For this, a separate discharge outlet is used to discharge the mixture which can be opened manually or automatically through pneumatic system.

5.Describe The Various Components Of A Pharmaceutical Double Cone Blender?

The structure of a pharmaceutical double cone blender is simple with several components. Each of its component play a crucial role by enabling it to carry out its function. These parts are described below:

Components of Model W Series Double Taper-shaped Mixer/ Blender- Allpack

Cover Assembly

Cover assembly is also referred to as feed inlet. It constitutes top side cone of the pharmaceutical double cone blender. This part of the blender is used to load the material into chamber. It can be manually locked for dust proof mixing of constituents.

Blending Vessel

It is another most significant part of the blender which is termed as blending or mixing vessel. Its structure is crafted from premium stainless steel to avoid cross contamination. The special double cone design is perfectly suitable to create homogeneous mixture of particles by following gravitational force.

Inside this vessel, a paddle or intensifier bar can be attached depending upon the characteristics of material for the elimination of lumps and breaking up large agglomerates.

Sprocket

It is a vessel driving sprocket that connect the rotating vessel to the two lateral supports. Similarly, it functions as a rotating connector and help the vessel keep moving.

Control Penal

Control penal function as a controlling unit of pharmaceutical double cone blender. It consists of several knobs for the blender operation such as power on/ off button, emergency stop, power indicator, and timer setting switch. By using it, operator can simply execute and control the equipment.

Electric Box

Pharmaceutical double cone blender is an automatic machine which runs on electricity. Therefore, it has an electric box where all the electrical connections can be found. Some of the main parts include:

Motor:Motor serve as the principal component for driving and energizing pharmaceutical double cone blender.

Gear Box:Gearbox is responsible for regulating the speed of tank rotation.

Wires:Electric system is set into the machine through wires which connect different parts.

Fuses:Fuses are also very important components which are integrated into the electric box to provide over current protection.

Butterfly Valve

The machine has an outlet station which is called butterfly valve. It is hermetically sealed area that is used for the discharging of finished mixture. Depending upon the type of machine being used, it can be regulated automatically or opened via hand.

Support Frame

Support frame refers to the main frame of pharmaceutical double cone blender which is made from durable stainless steel. It helps in the stable and smooth functioning of the equipment by keeping all the other parts united together.

6.Differentiate Between Pharmaceutical Double Cone Blender And Other Types Of Pharmaceutical Blenders?

There are other types of blenders available in market in contrast to pharmaceutical double cone blender. Therefore, we have differentiated between these types of blenders to enable you get the basic idea about each type and how they differ from one another:

Aspects	Pharmaceutical Double Cone Blender	V-Cone Blender	Ribbon Blender
Definition	Pharmaceutical double cone blender is an equipment used in pharmaceutical industry for uniform mixing of solid-solid or solid-liquid drugs substances.	V-Cone blender is v shaped blender which is utilized for homogeneous mixture of solid-solid combinations only.	Ribbon blender is a U-shaped blender with non-movable shell or mixing vessel. The ribbons located inside are used for mixing of solid particles.
Structure	The structure of blender is taper shaped which is connected to main frame on both sides. The paddle inside tank is connected to single side.	Its structure displays the joining of two shells at a single point which makes v shape. The inside agitator is horizontal.	Ribbon blender has a horizontal construction with two oppositely rotating ribbons.
Process	It works by rotating in 360-degree. Material inside gets mixed by the axial mixing caused by vessel shape.	It follows a distinct way for material blending where mixing occurs when different substances keep uniting and separating continuously due to the single cone and twin shells respectively.	Ribbon blender blend powders by rotating the ribbons in opposite directions. It does not move on its own rather the ribbons are responsible for homogeneous blending.
Best for	It is best for the solid-solid and solid-liquid mixing of fragile and abrasive materials.	It is good for the mixing of only solid particles such as powder and granules.	While as, ribbon blender is suitable for insensitive dry substances.
Drawbacks	It is not suitable for fine particulate system due to low shear application.	While as, V-Cone blender has limitations on its manual loading and unloading and the small size of shell.	On the other hand, ribbon blender is power consuming and perform only two dimensional mixing.
Picture	Pharmaceutical double cone blender- Picture Courtesy: ipharmachine.com	Allpack- VH-50 V type mixer	Allpack- WLDH- Horizontal ribbon Mixer

7.What Are The Applications Of A Pharmaceutical Double Cone Blender?

The application of a pharmaceutical double cone blender do not stick to the drugs manufacturing industry rather it is widespread and can be found in many other sectors such as:

Pharmaceutical Industry

Herbal powder capsules- Picture Courtesy: supergreentonik.com

The foremost importance of a pharmaceutical double cone blender can be realized in pharmaceutical industry where active pharmaceutical ingredients are mixed with excipients to make formulations for tablets and capsules. It is extremely useful for its controlling of chemical reactions between different ingredients by employing solvent spray, temperature, and moisture controlling techniques.

Food Industry

Various spices & condiments- Picture Courtesy: Shutterstock

It is also widely used in food industry where the production and processing of powders is a routine task. It can perfectly mix spices, add flavors, blend preservatives, and make baking mixtures. Moreover, the long placement of powdery materials often results in the creation of large dry lumps for which this pharmaceutical double cone blender can be utilized.

Cosmetic Industry

Various cosmetic powders- Picture Courtesy: wortheecosmetics.com

The use of powders is also prevalent in cosmetic industry in one way or another. Similarly, these powders whether compact face powders, eyeshades, hair dyes, or black powder require proper blending and mixing during production. Thus, a pharmaceutical double cone blender can be utilized to carry out this task without harming the properties of powders.

Chemical Industry

Detergent powder- Picture Courtesy: foodpanda.com

Pharmaceutical double cone blender is well-known for its capability to deal with sensitive and abrasive materials. That's why, most of the chemical industries are now employing it to blend their dry chemicals such as dry cleaning agents, pesticides, and fertilizers etc. In this way, it guarantee safety for both product as well as operator.

Pigment Industry

Various powder & compressed dry pigments- Picture Courtesy colorlex.com

Its use can also be found in dyes and pigments industry where colors are formed by combination of two or more colors. Similarly, it provides an enclosed environment and temperature which is greatly helpful in the processing of various colorants.

8.How To Check The Quality Of A Pharmaceutical Double Cone Blender?

Pharmaceutical double cone blender is an inevitable equipment that you will require for your business especially if it is related to drugs manufacturing. Similarly, it is supposed to be made from quality material and safe enough to deal with any kind of hard to sensitive materials. Therefore, safety regulation sector across the world has established certain quality standards to ensure the blender safety. These are as follows:

ISO certification stamp- Picture Courtesy: osscertification.com

ISO:International Organization for Standardization is a universal standard available for ensuring the quality of pharmaceutical double cone blender. So, your blender should comply its regulations.

FDA:Food and Drugs Administration is another USA based agency responsible for creating strict principles regarding the safety of machines that deals with food and drugs. As a critical machine being used for drugs, thus blender should be certified by FDA.

CE:CE is a certification mark accredited to all the goods and products which are either produced or sold in European Union countries. It represents the collective safety concerns by these states which must be met.

GMP:Good Manufacturing Practices is another significant quality standard that deals with the construction material of your pharmaceutical double cone blender. So, it must be complying the GMP's regulations.

9.What Are The Future Trends For A Pharmaceutical Double Cone Blender?

Solid dosage manufacturing is one of the most popular practices being carried out in pharmaceutical industry. In this way, powders are processed in different ways such as mixing, granulation, and compression. Similarly, all these steps require homogeneous mixture of API's and excipients for which pharmaceutical double cone blender is the key equipment.

Worker in pharmaceutical processing area- Picture Courtesy: yindamachinery.com

This machine is highly admired for its safe dealing of sensitive powders without affecting their quality. In addition to it, the automatic loading and unloading of materials further enhance its security against cross contamination. Together, these attributes have raised the demand of the blender in pharmaceutical industry along with other fields.

In such a scenario, there is a need to introduce new designs within pharmaceutical double cone blender such as the slant design double cone blender which is appealing to manufacturers for its customized construction to remove minor glitches. Moreover, adaptation to recent AI technology can further enhance its worth.

10.What Are The Cleaning And Maintenance Requirements Of A Pharmaceutical Double Cone Blender?

Regular use of a machine may lead to the accumulation of dirt, debris, and residues in different parts that may halt its performance level as well as working life. So, if you want to improve its efficiency and avoid the grim buildup of corrosion and rust, then make sure to conduct routine cleaning and maintenance for your pharmaceutical double cone blender. Few tips are given below for your help:

Operator inspecting a pharmaceutical blender- Picture Courtesy: yindamachinery.com

Cleaning

Switch off the blender and disassemble parts by unscrewing of nuts.
Remove the cover assembly and outlet tool and wash down these parts along with mixing vessel.
Make sure to use non acidic water and recommended cleaning agents.
For parts like control panel and external frame, use a tidy, soft cloth for wiping.
Keep changing the lubrication oil to avoid dirt buildup.

Maintenance

Regularly inspect your blender during operation for any abnormalities like noise and leakage etc.
In case of parts wearing or damage, quickly replace them with new ones to avoid further damage.
Check and adjust the parameters setting of the blender each time before starting operation.
Structural adjustment of the pharmaceutical double cone blender is also very important which include the tightening of screws, placement of sprocket connectors, and attaching mixing vessel.

11.Troubleshoot The Common Pitfalls Of A Pharmaceutical Double Cone Blender?

As long as the machine is in use, it will keep showing minor faults. Similar is the case with pharmaceutical double cone blender. However, these issues are common, and can be easily tackled by finding the problem, understanding the reason, and taking relevant action. In the table below, you will be shown the troubleshooting of some common errors:

i. Powder leakage and dust

Powder leakage- Picture Courtesy: wordpress.com

Cause:

The outlet valve is not tightly closed causing material to disseminate in dust form.

The sealing ring of cover assembly and butterfly valve is ageing.

Solution:

Check the outlet valve and tight it after accurate fixation.

Replace the sealing rings.

ii. Mixing vessel is not moving

Power connection issue of pharmaceutical double cone blender- Picture Courtesy: m.trustar-pharma.com

Cause:

There is power connection issue.

The fixed rotating speed of vessel is false.

Solution:

Check the power button, plug, and fuses for connection.

Increase the rotation speed through control panel.

iii. Abnormal noise during operation

Screws of pharmaceutical double cone blender- Picture Courtesy: ipharmachine.com

Cause:

It is caused by the vibration of uneven food pads.

The screws or nuts joining the vessel to main frame are loose.

Solution:

Place the machine to be level on even surface.

Tight the screws and nuts.

Inconsistent Mixture

Marked blending paddle- Picture Courtesy: bulkinside.com

Cause:

The mixing tank is overloaded.

Time for mixing is insufficient.

Paddle used in unsuitable.

Slow speed of paddle.

Solution:

Make sure to load the tank by 2/3 and left 1/3 area empty for homogeneous mixture.

Increase the mixing time.

Use the paddle in accordance with material characteristics.

Adjust the paddle speed.

12.Factors To Consider When Buying A Pharmaceutical Double Cone Blender?

Although pharmaceutical double cone blender is itself a type of classification of blenders, but still there are several factors which you must consider to choose the right equipment. Some of the important factors are discussed below which will indeed save your money and time:

Blender Capacity

First, you should examine your current production volume which will help you to know your production requirement on daily basis. Similarly, this factor will directly be responsible for selecting the pharmaceutical double cone blender with compatible capacity as the mixing vessels come in different capacities.

Powder & Blender Specifications

The second most important thing is knowing the nature of powders or granules you are going to process with the equipment. For instance, the material you have in hand to process is friable, heat sensitive, or moisture sensitive. Similarly, it will help you to opt for the blender which possess all the features like type of paddle and agitator which should be used for particles.

Blending Accuracy

Blending accuracy indicators- Picture Courtesy: study.com

Almost all kinds of blenders in pharmaceutical industry are capable of producing homogeneous mixture. However, blending accuracy is something many of them lack. For this, you need to ask your vendor for pharmaceutical double cone blender which has special features for accurate end product and make sure to operate it before buying to check the final results.

Budget

Budget

Budget illustration- Picture Courtesy: profitbypakistantoday.com

Considering your current budget is a paramount factor to become a vigilant buyer. For this, you can estimate the overall expenditure of the blender along with installation, maintenance, and operation cost then choose the one that suits your financial status.

Conclusion

Let's wrap up this detailed buying guide about a Pharmaceutical Double Cone Blender! We hope you have got all of your answers which were wandering in your minds for so long. The importance of a pharmaceutical double cone blender is undeniable due to its astonishing features which start from its enclosed structure to multifunctional capabilities and easy handling. Moreover, you can have a customized solution according to your needs with one year of warranty. Thinking how? Just by clicking on the given link of Allpack! So, make sure to be among our valuable customers.

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IBC Bin Blender: The Complete Buying Guide In 2024

Bin Blender

IBC Bin Blender: The Complete Buying Guide In 2024

A conventional way of blending is always proved as slow & more expensive. What’s the solution? Of course, its solution is a very simple and advanced machine known as an ‘IBC Bin Blender’ which is preferred by manufacturing industries worldwide.

IBC Bin Blender – Picture Courtesy: MedicalNewsToday

Today, this machine is known as an effective solution for simple mixing without any risk of cross-contamination and time waste. Planning to purchase? You are at the right place. This blog will have all the necessary points that you are looking for. After reading, you’ll be able to select the best machine for your manufacturing facility. Read on!

Add a header to begin generating the table of contents

1.What is IBC Bin Blender?

IBC Bin Blender

An IBC bin blender is a highly popular type of blender used for mixing powders. IBC stands for ‘Intermediate Bulk Container’ which simply means it is used for processing bulk materials for manufacturing various products. This is a specialized machine that provides you with surety for hygiene and safety. A highly modern and innovative equipment that has eased the job of mixing and blending without risk of cross-contamination.

2.What Leading Industries Require IBC Bin Blender?

In worldwide leading manufacturing industries utilize IBC bin blender for powder processing for a broad range of applications. Let’s view the major industrial uses of IBC bin blender.

Bakery Manufacturing Sector

Bakry- Picture Courtesy: Sydney Morning Herald

Baking is all about the game of blending and mixing.

IBC bin blender has significant utilization in the manufacturing of bakery items that are mostly involved in powdery material handling, such as wheat, flour, sugar, baking soda, starch, and so on. All you must do is mix them uniformly which is nevertheless a challenging task. By following, the process steps of IBC bin blender, it enables their customers to achieve homogenous blend which makes bakery item absolutely perfect.

Nutrition Products Manufacturing Companies

Nutritional Products- Picture Courtesy: Jefferson Centre

Acquiring nutrition is essential for well-being. An IBC bin blender primarily impacts on nutritional products manufacturing. For example, dry powders, milk powders, protein powders, whey, casein, pea, probiotics, allergen-free, lactose intolerant products, vegan. Whether it is sticky powdery particles or free flowing, an IBC bin blender is ideal in the overall production procedure.

Remember, nutritional products are very sensitive to moisture and contamination, therefore right equipment such as IBC bin blender can offer high safety to keep and maintain your nutritional formulation stable.

Beverage Makers

Beverage Makers- Picture Industry: Kemin

Beverages and mixes are the appealing and trendiest items that is shown with superior market values. The beverage makers have no other ideal option than IBC bin blender to bring the tremendous processing. That’s why industrialist prefer IBC bin blender for their products.

Flavoring

Flavoring Agents

Your food recipes contain flavoring, fragrances, spices, seasoning, and so much more. IBC bin blender is a straightforward machine that facilitates easy processing including mixing, dosages, discharging and offering effective method to their customers to build high trust.

Pharmaceutical Industry

Pharmaceutical Industry- Picture Courtesy: Conversation

The IBC bin blender plays an essential role in the blending, dispensing, combinations, and manufacturing of solid dosage form, i.e., tablets, capsules, granules, and making of semi-solid dosage form, such as ointments, creams, lotions, and preparation of liquid preparations such as syrups, inhalers, eye-drops, nasal drops, etc. This machine prevents the segregation of blended materials during and after process.

Chemical Industry

Chemical Industry- Picture Courtesy: Carolina Knowledge

No matter what your end product is, the chemical preparation always requires safety and containment to keep products, your health, and environment safe.

IBC bin blender is proven equipment for excellent blending and high control over ingredients of different flow rate. That’s why it is commonly used in the preparation of products with plastic, metallic, organic, and inorganic in nature.

Cosmetic Preparation

Cosmetic Preparation- Picture Courtesy: Cosmetic Technology

An IBC bin blender provides fast and easy blending of cosmetic powder directly in their containers that are available in various ranges to form a uniform or homogeneous product with high user acceptance. Whether it is liquid foundations, primers, compact powders, eyeshadows, or blush, their formulation is not possible without an IBC bin blender. That’s why there is a high demand in the cosmetic sector to meet production demand.

3.What are the advantages of IBC Bin Blender?

For your business, an IBC bin blender is a promising piece of equipment. There are some very important benefits that it offers to its consumers. For example,

An Enclosed System

IBC Bin Blender- Picture Courtesy: AVEKA

The machine is designed with a high level of protection and hygiene. The body material is of food-grade stainless steel. It assures no chances of accumulating debris and piling products around the corners. Because a machine has no hollow sections or crevices that may cause contamination.

Dust Tight Unit

IBC Bin Blender- Picture Courtesy: METO System

Rigorous standard equipment with dust dust-tight unit that has no chance to blow out the powder dust or interact with external physical environment. Therefore, it is beneficial for general as well as sensitive materials blending.

Fast & Easy Blending

Fast and Easy Blending- Picture Courtesy: iHerb

This machine is typically made for the manufacturing of pharmaceuticals, foods, and related industries where high production procedures take place under high-quality demand. By installing an IBC bin blender, you will get fast and high mixing performance for broad spectrum ingredients.

No Powder Spillage

Neat and Clean Production- Picture Courtesy: Freund Vector

A unqiue designed IBC bin blender offers speedy mixing without the risk of spillage your product. This means you’re not only saving your time but also money.

High Rotation

High Rotation- Picture Courtesy: Pharmaceutical Tech

This is a tremendous equipment that supports your products and perfect blending by rotating its body around 360°. Therefore, you won’t find any compromise blending when it comes to IBC bin blender.

Easy Operating Mode

Easy Operating Mode- Picture Courtesy: Oxford College

The machine has easy operating modes, with equipped detectors, strong locking units, and easy installation procedure. So, you don’t need extra training time, or requiring experts to run the device.

4.How IBC Bin Blender Works?

An IBC bin blender is a kind of diffusive mixer. The blending and mixing of the particles are not enforceable by any tool such as an agitator.

IBC Bin Blender- Picture Courtesy: SPM

The working principle of IBC bin blender is discussed below:

Step 1: Loading of Material.	Process begins with introducing materials to be blended inside the container by an opener. Locked the container and hooked it mechanically into the arm lifter.
Step 2: Blending	In the blending procedure, the machine creates a mixing of ingredients due to its rotation which creates an effect of movement of particles that is almost similar to avalanche. The blending is entirely dependent on free movement of the powdery molecules. For non-free flowing particles, the machine will need to exert extra force to keep powder segregated. The overall rotation of the IBC bin blender is created by movement of the arm of lifter.
Step 3: Discharging	Once the material is homogeneously mixed by revolving clockwise and anti-clockwise, it is then discharged from the IBC bin blender by fixing container at the bottom of the machine. Upon fixation, you can release the blended material by using setting keys available in PLC system. This will allow the opening of discharge valve and the emptying the container respectively. Now the bin blender is ready to proceed another mixing batch.

5.What Are the Available Types of IBC Bin Blender?

There is a broad classification of IBC bin blender. Lets see below to know more about the classification.

Large Capacity IBC Bin Blender

Large Capacity IBC Bin Blender

This is an automatic series of IBC bin blenders which is ideal for pharmaceutical manufacturing as it has ability to accommodate a large capacity of ingredients for blending task. This machine offers you subtle blending speed, with maximum bin volume and loading volume. Therefore, it is widely accepted in pharmaceutical, chemical, food industries.

Lab/ Low-Capacity IBC Bin Blender

Lab/ Low-Capacity IBC Bin Blender

If you’re working in research labs or running a small production line. The IBC bin blender is also available for lab purposes. It has a small design which is basically capable of accommodating a small number of powders, granules, or combinations. It has modern designs and features. It is easy to use and portable solution which is widely used in pharmacies, research labs, and related manufacturing fields.

V- IBC Bin Blender

V- IBC Bin Blender

This is a popular type of IBC bin blender that has a particular design which looks like ‘V’. Its design is very simple that’s why it is considered as an ideal IBC bin blender for blending and mixing of ingredients with easy applications and maintenance.

As its structure has no complication, it has reduced chances of cross-contamination, so there won’t be any chances for product piling up or leftover after the procedure. There are various weight and capacities offered by V- IBC bin blender which is mostly depending on customer’s request and capacities.

Octagonal IBC Bin Blender

Octagonal IBC Bin Blender

This is a quite different type of IBC bin blender that you have observed before. This machine has been designed with crafted corners that make an octagon-shaped bin with uppermost design demonstrated with a polygon.

So, you might be thinking about why there’s a need to introduce this shape; its answer is technical but simple; the need for this design is to provide more collision to powdery particles and offer high rigorous blending during process. This is commonly used for mixing of granules, fine particles, grains, etc.,

Cage IBC Bin Blender

Cage IBC Bin Blender

This is another type of IBC bin blender with features with a cage as a supporting structure. The cage is responsible for firm connections of various points of the machine with the frame to allow easy movement of the blender. This type of bin blender is commonly used in large-capacity production industries to produce uniform blending mixtures.

Tumble IBC Bin Blender

Tumble IBC Bin Blender-Picture courtesy: Bulkinside

This is the type of IBC bin blender where the nature of working is basically based on the tumbling. This is a widely used machine which offers several benefits when it comes to uniformity and time saving.

Double Cone IBC Bin Blender

Double Cone IBC Bin Blender-Picture Courtesy: ServoLift

This type of IBC bin blender is distinguished by double cones to bring an effective blending procedure for several varieties of raw ingredients. It has offered a broad spectrum applications to its customers which include powders, grains, abrasive and sensitive materials. Due to double cones design, this machine is suitable to bring production procedures that are involved with large capacities.

Hydraulic Clamping IBC Bin Blender

Hydraulic Clamping IBC Bin Blender- Picture Courtesy: Servolift

This type of IBC bin blender features with high-power hydraulic system which is used to operate the bin blender with efficient movement. This system is mostly applied to carry large bins and supporting heavy blending materials without risk for hydraulic leakage.

Twin Column Bin Blender

Twin Column IBC Bin Blender

This machine is featured with two supporting arms to fix the IBC bin blender for perfect rotation and with more stable performance. The bin blender is mostly performing its operation in the middle of supporting columns ensuring an ideal uniformity and subtle performance. However, you can adjust the height of the IBC bin blender by regulating the supporting arms.

6.What Are the Major Parts Of IBC Bin Blender?

Parts of IBC Bin Blender

Alarming Light	This is the most prominent part of the machine which notifies the user about certain situations, such as the completion blending procedure, running of the machine, or situations that need emergency support.
Supporting Arm	The movement and rotation of IBC are basically facilitated by a supporting arm that ensure easy and flexible movement around the fix axis.
IBC Lifter	IBC lifter is an integrated option of the machine which is useful in lifting of IBC and makes possible revolution and facilitates loading and unloading without chances of destabilizing the unit. This unit has affinity to hold and lift an empty and loaded container easily which ensuring maximum blending proportionality via proper mixing method.
Product Charging Inlet	You load the materials to be filled inside an IBC bin blender by a charging inlet. This is mostly located at the top position of the blender and offering you a convenient way to introduce your product easily without any chances of spillage or tiresome. This part of the machine is mostly designed with valves and handles to close the unit firmly.
Transportable IBC	This is a large tank for storage, movement, and blending of the material in bulk. An IBC bin blender tank is mostly made up of stainless steel ensuring smooth processing and no corners which leads to piling materials. This unit is mainly available in various sizes and is able to carry various different weights.
Cone Valve	This is typically equipped at the lower position of the machine which is mainly required for flowing of controlled rate of the material and is mainly used to prevent material against clumping or aggregation.
Discharging Unit	This is an opening which allows material’s discharge after blending treatment. The unit is also linked to cone valve which helps in the regulation of material flow.
Caster	It is also known as a wheel or roller that is meant for supporting the IBC bin blender allowing easy mobility and installation in order to maintain an optimized workflow.

7.What Is the General Blending Time of The IBC Bin Blender?

IBC Bin Blender- Picture Courtesy: PAT Group

There are various manufacturing companies and vendors who claim that the IBC bin blender is capable of offering correct blending by taking only four minutes of blending time.

This is simply untrue. The thing you must consider is to weigh up the end-to-end process steps which include from filling till emptying.

You must know that IBC bin blender may take more time to load and un-loading and few minutes to blend which is often observed in 10 to 15 minutes. Also, you can reduce more blending time if you work on your particle size, considering the state of flow properties, etc.,

8.What are the Basic Problems and Solutions Related to IBC Bin Blender?

Nevertheless, an IBC bin blender is an easy-to-use machine, although you must know the basic challenges and solutions. This knowledge would help to save your time and ease in processing.

Poor Product Flow

Poor Flow- Picture Courtesy: Meritics

There are two types of powders- free-flowing and non-free flowing. Sometimes, powders with cohesive molecules or stickiness can be very difficult to blend in an IBC bin blender. Therefore, some users can exert manual intervention to achieve correct blending.

Solution

To solve this problem, you can modulate the blending time which promotes flow and avoids bridging. Also, there are various kinds of IBC bin blender designs available with optimized working principles ensuring no manual intervention is required.

Recipe Segregation

Powder Segregation- Picture Courtesy MATCON

This is not an uncommon problem, there are different ingredients with various states of flow ratio are blended in an IBC bin blender during the process. However, once the machine is stopped, it can cause recipe segregation which is not desirable results for every user.

Solution

We are going to tell you the universal solution to improve recipe segregation by improving the material properties. This can be done by optimizing size distribution spread, avoidance from irregular or random particle size, applying correct blending time, and regulating free fall height of the IBC bin blender. Therefore, you can get a uniform particle blending.

Cross- Contamination

Cross-Contamination- Picture Courtesy: Very Well Health

This is another common problem. Cross-contamination may result in batch failure as well as potential health problems if the batch is released by mistake. This can be caused by inadequate bin cleaning or maintenance.

Solution

An unsuccessful cleaning module may result in potential contamination problems. Therefore, IBC bin blender is particularly designed with the Spray Ball method which is used to attain an effective cleaning. The Spray ball unit allows CIP or clean in place procedure to wash entire inside unit of the machine and reduces the cross-contamination problems.

9.What You Should Consider When Purchasing an IBC Bin Blender?

An IBC bin blender is a significant machine that is used to blend raw materials required for the production of various formulations. Although, it is very important to know some important points when you’re purchasing the machine. This would help you to select the best one without wasting your time and money.

Type of Material

Flow of Material- Picture Courtesy: Refresh

You must know the nature of the materials when planning to purchase the machine. this is because some materials require an agitator to maintain homogenous mixing while some don’t. Therefore, you should properly understand the state of ingredients you’re dealing in the production line.

Production Capacity

Production Capacity- Picture Courtesy: Jiya Ayurveda

As discussed above, there are various types of IBC bin blender. Some are suitable for small, moderate, and large production, therefore, knowing your production capacity would be helpful in selecting the right type machine.

Your Budget

Budget Planner- Picture Courtesy: Punch Newspaper

This is very important to consider to budget when purchasing an IBC bin blender. If you ‘have an astringent budget, we would recommend choosing a simple version and small size machine. However, if you have more production then you should spend investment as a time option because the machine will definitely revenue higher.

Your Installation Space

Consideration Production Space- Picture Courtesy: Nisshineng.jp

You should know your installation dimensions; it would help the manufacturer to assess and guide you to the right option that can best fit in your place.

Trustworthy Supplier

Trustworthy Supplier

Contacting and purchasing machines from trustworthy suppliers like Allpack would be a lifetime best decision. You must scrutinize good suppliers from online sources, viewing their reviews, and by direct communication to assess their deals, guidance, and expertise.

Conclusion

An IBC bin blender is a worthwhile piece of equipment that gives a refined and promising profit to its customers. Due to its several benefits, this machine is the first choice of everyone who belongs to manufacturing companies. This is not only reliable, fast, and economical, but it offers their customers 100% blending uniformity. With a heritage of over 10 years, the Allpack team has a renowned profile in offering excellent types of machinery. We have an amazing track record of supporting our customers globally. If you’re looking for refined solutions for your production line, then Contact us for more information & Machine Purchase.

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IBC Bin Blender: The Complete Buying Guide In 2024 Read More »

Bin Mixing: The Complete FAQ Guide In 2024

Bin Blender

Bin Mixing: The Complete FAQ Guide In 2024

Want to attain even mixing to your formulation? A bin mixing is a key answer that offers you unlimited mixing benefits that every manufacturer dreamt for. An amazing thing about bin mixing is that you can find them in market with various shapes, sizes, and prices. The question arises which one is the best for you? Our expert advice is to read this informative blog to know important points about ‘Bin Mixing’. We promise, by the end of this article, you will be pretty sure about choosing the right machine for you. So, Sit Back and Enjoy the article!

Add a header to begin generating the table of contents

1.What is Bin Mixing?

Allpack Bin Mixing

Bin mixing can be understood by knowing what actually is bin mixing or IBC blender, whose other names include ‘Pharmaceutical Blender or even Pharmaceutical Powder Blender’ is an equipment that runs following mechanical, electrical, and optical power controlled by PLC technology.

It can easily carry out all the tasks of a mixer hopper such as clamping, elevating, dispersing and lowering the material into the bin. It assists free falling and is suitable for utilizing in applications where container volume requires to be in bulk capacity or where the required working procedure needs a fixed clamp blender. Bin Mixing can also be customized or changed in specifications according to customer needs.

2.How Is Bin Mixing Significant?

The significance of bin mixing is discussed below:

Time Saver

Bin Mixing, a Time Saving Equipment

One quality that needs to be appreciated of a bin mixer is its time saver characteristic ! Any powders or granules can be added to this equipment and it ultimately makes sure that each particles are perfectly collided and well blended. This gives a consistent texture to your mix material that enables good quality medicines or general items.

Contamination Bodyguards

Bin Mixing offers Pure and Original Mixing of Substances

Bin mixing has a safeguarding feature for your particle mix that provides hygiene and prevents it from getting contaminated by any outside agent. This is done by keeping each batch of material in its own zone.

Cleaning Made Easy

Bin Mixing Easy to Clean Machine- Picture Courtesy: Cos.mec

To make the cleanliness measures less tiring and problem-free, the parts of this equipment are designed in such a way that makes this task super easy.

GMP Compliant

A bin mixing provides GMP Compliant Properties

The structural and functional diameter of the running parts of this mixer are manufactured to follow the rules of GMP: Good Manufacturing Practices. This ensures that your batch production stays quality assured and controlled.

3.What are the Major Uses of Bin Mixing?

The industrial applications of bin mixing are mentioned in below discussion:

Pharmaceutical Industry

Bin Mixing Uses in Pharmaceuticals

Pharmaceutical industry is nothing without the involvement of bin mixing machine as it is frequently used equipment for utilization in making of medicines available in either solid semi-solid, or liquid formulations, such as capsules, tablets, powders, suspensions, and so much more. A bin mixing is safe and compact machine that can bring these sensitive task in a hygienic environment.

Chemicals Industry

Bin Mixing uses in Chemical Industry- Hover Australia

You must have heard about chemicals tablets, capsules, solutions, such as buffers, pH, titrimetric indicators, and other analytical substances. All of these compounds require a bin mixing machine for the creation of specialized products without stress for health hazards or other unintended consequences.

Cosmetics Industry

Bin Mixing uses in Cosmetics

The preparation of cosmetics requires bin mixing for perfect blending of cosmetical products such as foundations, mascaras, face powder, dusting powders, eye shades, and other pigment formations. All these products require promising distribution of substances to achieve an even results, for that a bin mixing is an ideal machine.

Food and Beverage Industry

Bin Mixing Application in Food and Beverage Industry

Say thanks to bin mixing which brings an easy blending of food and beverage products like sugar coffee, instant powders, drinking sodas etc.

Metals, Construction, and Alloys Industry

Bin Mixing significant role in the construction, metal and alloy industry

For the manufacturing of various material belonging to the metals and alloy industry such as iron, copper, aluminium and other minute compounds that require combination mixing require a bin mixing for attaining required characteristics. Moreover, the construction departments needs a bin mixing for combining substances such as cements, paints, gypsum, limestones etc.,

Agriculture Industry

Bin Mixing in Agriculture Industry

A bin mixing is used in agricultural industries for making and mixing of animal feeds to bring more nutrients into cattle’s well-being and obtain good crops. Moreover, the formation of substances like pesticides, insecticides, and related items needs a bin mixing for proper distribution of molecules.

4.How to Classify Bin Mixing?

Classifying bin mixing can be a little complex so for you to grasp it easily we have outlined a flowchart and its explanation. It can be categorized as per its size of use, design of equipment, shape of in mixing container, dimension, and it’s column type. Read on further to know:

According to Size

Laboratory Bin Mixing

Laboratory bin mixing is only suitable for small scale of manufacturing, for processing lesser quantity of feeding material. The structural design is firm having a mini sized mixing container and is usually chosen for laboratories of smaller factories. It comes cost effective for such factories which do not need bulk amount of blended material.

Allpack Laboratory Series Bin Mixing

Industrial Bin Mixing

Industrial bin mixing has the ability to process large quantities of blending material in bulk amount such as 200-5000 liters. It is appropriate for large scale production factories manufacturing in quick speed and precise quantity, therefore equipped with highly modernized computerized and technological controlling parameters.

Allpack Industrial Bin Mixing

According to Design

One Arm Bin Mixing

In its structural configuration, the machine has a conjoined arm that is connected with the major supporting column. One arm bin mixing is favourable for less production capacity of batch materials. It is suited to elevate, hold and turn the blending container. This design supports cost-effective feature , although it is less efficient requiring operator interference in loading and discharging processes of materials.

One Arm Bin Mixing

Two-Arm Bin Mixing

Two arm bin mixing can be seen as having two fixated arms which are connected with opposite sides of each supporting stand respectively. It is said to be more stable in terms of balancing the equipment and is suitable for the process of large size batches as per its huge structure. This equipment can turn and blend the materials in a more complicated pattern as it allows two sided rotation.

Allpack Two-Arm Bin Mixing

Fixed Bin Mixing

Fixed bin mixing has a container that is placed fixed in its position persistently and so it does not turn. The blending process is carried out via agitators or paddles in this type of bin Mixing, the mixing vessel does not rotate, instead it is permanently fixed on the main frame of the bin Mixing. The mixing in this machine is carried out with the agitators or paddles; hence, in contrast with other types of bin mixing, it is ideal for aggressive mixing.

Allpack Fixed Bin Mixing

According to Shape of Vessel

Cylindrical Bin Mixing

There are various kinds of bin mixing, cylindrical -shaped is an important container that shows similitude to a drum. It’s a straight-end cylindrical blending container that permits for quality efficient blending because of its reliable stumbling.

However, products that stick to one another can cause problems here as they are released from the cylindrical bin mixer in a messy form.

Allpack Cylindrical Bin Mixing

Cone Bin Mixing

The cylindrical blending container of this machine is tapered in such a way to form an inverted cone. The tumbling action directing substances to the centre, leads to greatest mixing efficiency compared to cylindrical bin mixing. The items which are sticky as well are effortlessly discharged from the bottom, because of how the conical bin mixing is configured.

Allpack Cone Bin Mixing

Octagonal Bin Mixing

It appears to be an eight-sided polygon because of its straight lines and angled design. The octagonal bin blending equipment produces more efficient mixing because of its slanted walls, which also makes it easier to unload these items. There are no mixing dead zones as a result of these angled walls and so it mixes the particles with both elegance and rapidness.

Allpack Octagonal Bin Mixing

Irregular or Ribbon Bin Mixing

This category of container blending features a personalized form that is better suited to distinct mixing requirements and space constraints. It can be customized to facilitate stirrers or helical ribbon for blending challenging-to-mix substances.

Allpack Irregular or Ribbon Bin Mixing

According to Dimension

3-D Dimension Bin Mixer

A collective mixture of different products can also be obtained by a three-dimensional mixer. This machine is utilized by many manufacturing sites for blending processes. Three dimensions mixer can rotate in three different directions to result in an exact form of blend.

This blending machine is constructed of stainless steel, giving it a plus point that when one or more reactions are carried out by this machine the substances won’t be sticking to the container walls.

Allpack 3 D Bin Mixing

2-D Bin Mixer

Two dimension mixers can blend the substances in two directions for getting a consistent mixture. 2-D Mixer is carried out by the following parts which work in the process such as: rotary barrel, swing frame supported with 4 rollers, transmission system crank shaft.

Allpack 2 D Bin Mixing

According to Column Type
Single Column

A single-column bin mixing is commonly denoted by a repository or a container arrangement crafted with a single vertical column for containing substances. This terminology is frequently utilized in relation to storage containers across diverse sectors. The configuration may be differently based on the specific application and necessities.

Single column bins are constantly used in industrial sites or production setups to store and arrange substances such as parts, ingredients, or basic materials. Because they are usually designed as stackable, these bins make impactful use of the vertical space in the storage section.

Single Column Bin Mixing

Double Column

Double column bin mixing is related to a blending configuration that uses two vertical columns to combine or evenly distribute components.

This type of blending arrangement is commonly used in industrial processes where careful material integration is necessary for producing items such as chemicals, food, pharmaceuticals, or other related uses.

The system features two separate storage boxes or columns where the substances designated for blending are deposited. Every column may incorporate its unique blending mechanism.

Double Column Bin Mixing- Picture Courtesy: Aipak

5.How Bin Mixing Works?

The working process of bin mixing is very simple and precise. For your understanding we have categorized them into three broad stages. A description about following stages is discussed below:

Stage 1: Introduction of Product

Introduction of Product begins the process- Picture Courtesy: Freud Vector

The first step of bin mixing begins with addition of product into the hopper of the machine which is an enclosed structure with an opening. The outlet assist you feed the product inside effectively and secure the bin with a valve to close the structure.

Stage 2: Mixing of Formulation

Mixing of Formulation

The second stage of the mixing bin accompanied by lifting of clamping arm or gyrator which simultaneously induce the rotation of mixing bin vessel for smooth mixing procedure and gently blending of your formulation. This process is crucial in order to achieve an even mixing task with variation of velocities which is depending on the production cycle or manufacturer choice. An agitator facilitates the fast mixing action and rotation of bin allow tumbling of the product. The combine action allows greater interblending and even mixing output.

Stage 3: Formulation Discharge

Unloading of Bin Blender Pharmaceutical

The mixing process time is based on the manufacturer or product’s demand. Some products need shorter mixing time while other needs more.

The mixing time is mostly fed in the machine, once it is completed, the machine stops itself. A bin mixing is featured with discharge port which is designed as butterfly valve. This is helpful in the opening and unloading of the charged material inside the bin. Operator has turn down the machine for unloading or this process can be taken place via availing automatic features.

6.What is Structure of Bin Mixing?

Allpack Bin Mixing Parts

Supporting Arms	As it names shows, these parts of the machine helps bin mixing to move flexibly in different positions or dimensions. The supporting arms are strong and stable structures which is meant to hold the overall structure of the tank and ensure integrity and stability of the machine to maintain its balance and operational procedure in a compliant way.
Inlet	The inlet of the bin mixing is the point that allows introduction of raw material which is meant to mix with this machine. This point serves as a entry or opener of the machine ensuring that mixing substances enters the apparatus.
Outlet	This is the point allowing you to discharge the mixed material out of the machine. Upon completion of mixing time, the bin mixing machine stops its activity and allow the outlet unit to regulate the evacuation of mixed substances from the equipment.
Body Tank	This is the machine chamber that enables you to attain mechanical mixing. This is a hollow and large cylinder that is composed of agitator and blending blades which is helpful in proper mixing of material and giving you an even and homogenous mixture.
Electric Cabinet	The regulation of bin mixing is controlled by an electric cabinet which is composed of plugs, wiring, connections, with 100% safety regulation. This section is responsible for regulating various tasks such as switching on, off, and other important tasks.

7.What Product Can Be Produced by Bin Mixing?

Bin mixing is a useful equipment utilized in different industries because of its both gentle and aggressive mixing. Here are some examples of products formed by bin mixing:

Solid Dosage Forms

Bin mixing can create the blends for tablet compression and capsule encapsulation. It is readily utilized to form pharmaceutical formulations.

Pharmaceuticals Ingredients

Spice and Herbs Mix

Chillies, garlic powder, ginger, cloves, nutmeg, black pepper, turmeric, oregano, thyme, basil, etc are mixed in the bin mixing to spice up culinary experience.

Spice and Herbs Mix

Bakery Blends

Flour, cocoa, sugar, sweeteners, dry milk are mixed in bin mixing to form a dough for bakery products.

Bakery Blends

Cosmetics Fusions

Sparkling eye shades, tantalizing tints, blush powders, foundations, whitening powders, to name a few are produced in the bin mixing.

Cosmetics Fusions

Paints

Various chemical pigments and additives are mixed in the bin mixing to create vibrant and colourful blends of paints.

Paints

Cleaning Agents

Surfactants, detergents, baking soda, toilet cleaner, and other disinfectants are products that are produced by the bin blender.

Cleaning Agents

Agriculture Products

Bin mixing creates dry and wet mixtures of fertilizers, animal feed, organic manure, humus, herbicides, pest controls.

Agriculture Products

Ceramics

Bin mixing is popular due to its speedy mixing and creating ceramics mixes like clay, silica, feldspar, and cement.

Ceramics

8.How is Bin Mixing Different from Traditional Mixing?

A Bin Mixing VS Traditional Mixing

Talking about mixing brings just simple blending in our minds. But, if you go in depth of this term, you can find various variation depending on various perspectives. Similarly, Bin mixing is also different from Traditional mixing encompasses these variations.

Bin mixing is indeed a modern way of mixing that holds material inside a chamber featuring an agitator and blades giving you consistent results on a larger scale. Whereas traditional mixing including very simple hand mixing or paddle mixing which is basically used on a very small scale to produce short or limited production capacities.

Bin mixing is based on a modern way of mixing whereas traditional mixing which is a less efficient method of mixing is based on manual mixing or operation.

Bin mixing is a fast method of mixing that almost nullifies various challenges that occur in mixing of difficult substances, but traditional mixing is less effective in mixing of difficult substances such as semi-solid mixing of compounds that required a high degree of technician’s expertise.

The cleaning of bin mixing is comparatively more easier and reliable due to no chances of cross-contamination whereas a traditional mixing is difficult to clean as the entire method has to take place using manual handling.

9.How to Maintain Bin Mixing?

Maintenance of Bin Mixing

A bin mixing is proven to be a reliable machine in any industrial setup as it is efficient solution that facilitates your production processes. But the quality of your production line become always stable when it comes to taking care of the machine as today this factor is becoming increasingly significant in order to achieve a hygienic and compliant products.

The process of maintenance involved with removal of sticky residues and debris build up over the wall of bin mixing that should be flushed out the unit by using water and cleaning liquid such as IPA 70% to make your unit extremely cleared.

Use lubricants around the entire movable components of the machine to get a smooth movement without chances of vibration and noise.
Remember to replace damaged components, and above mention tips would be proven useful to bin mixing.

10.How to Solve Problems during Bin Mixing?

Yes, even though, bin mixing is a high-tech equipment, still occasional problems arise in it which affect the product and could lead to loss of money. But here are some tips for solving these problems in bin mixing:

Reason

Solution

Picture

Build-up of Static Charges

Bin is not properly ground.

Dry operational settings.

Improper bin materials.

Poor material formulation.

Properly ground the machine.

Use humidifier.

Use bin with conductive materials.

Add anti-static ingredients in the blending mixture

Build-up of Static Charges- Picture Courtesy: Hayward Gordon

Bridging of Materials

Improper design of the bin.

Improper flow of materials.

Utilize live bottom bin vessel.

Use baffles to aid in the fluidity of materials.

Bridging of Materials- Picture Courtesy: Matcon

Segregation of Materials

Differences in the particle sizes of ingredients.

High fill levels

Low mixing time.

Use materials with uniform particle sizes.

Determine working volume of the bin and fill it to required level.

Increase the mixing time.

Segregation of Materials- Picture Courtesy: Matcon

Poor Blending

Decreased mixing speed.

Inadequate fill levels.

Inaccurate mixing duration.

Irregularity in material loading.

Increase the mixing speed.

Load the materials to the accurate levels.

Increase mixing duration.

Load the materials after fixed intervals in the bin.

Poor Blending- Picture Courtesy: The National Provisioner

Clumping of the Materials

High moisture content in mixing ingredients.

Poor mixing intensity.

Lower the moisture content during mixing.

Increase mixing intensity using baffles and vibration.

Clumping of the Materials- Picture Courtesy: AZoM

Degradation of the Bin

High mixing time.

Heat production during mixing.

Incompatibility between materials and mixing vessel.

Poor mixing environment.

Lower the mixing time.

Operate the machine at low temperature.

Use materials that are compatible with the machine.

Operate the machine in an inert atmosphere.

Degradation of the Bin

Conclusion

After reading the ‘Bin Mixing’ buying guide, we assume that you will be well versed in this machine. Yes, that’s what our aim is! We Allpack is a Team of experts belonging to machine services and purchases. Our motto is to offer an amazing series of ‘Bin Mixing’ and provide essential information you need to skyrocketing your business. If you’ve any queries or need to buy a machine with a friendly budget- Don’t worry! Just send a message; our representative will contact you shortly. Happy Shopping!

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Bin Mixing from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Bin Mixing: The Complete FAQ Guide In 2024 Read More »