Best 13 Pouch Packing Machine For Your Business

1.What is Meant by a Pouch Packing Machine?

AIPAK Pouch Packing Machine

There are numerous variants of pouch making machines but they have a common goal- to package pouches. This machine is both automatic and semi-automatic. It is designed to fully enclose different products in the bags or pouches.

This equipment is mainly utilized for its role of filling and sealing different kinds of materials like solids, liquids, powders, and granular items.

The pouch packing machine packs products into bags manufactured using multi-laminate materials, aluminum foil, and plastic polymers.

2.Why You Need Pouch Packing Machine?

Pouch packing machine is the need of the day because of the popularity of pouches. They are tough, sturdy, and, compact. Moreover, they are convenient and easily re-seable. Thus, pouch packing machine is a valuable source of revenue due to the cost-effectivity of pouches. Let’s discuss several useful benefits of a pouch packing machine.

Preservation

Preservation and Protection- Picture Courtesy: Dieline

The primary purpose of the pouch packing machine is preservation and protection. This machine offers a sturdy barrier material to safeguard products against environmental factors, for instance, water content, air, and light. Furthermore, the pouch packing due to this machine helps prevent the entry of contaminants.

The pouch packing machine tightly seals the products to reduce the chances of leakage and spoilage. It has advanced technology to secure seals on the packaging, which lengths the shelf-life of materials.

Convenience

Convenience- Picture Courtesy: Dieline

The pouch packing machine presents an unmatched convenience in packing pouches. These bags are found everywhere, from one-time-serve snacks to travel-size cosmetics because of their lightweight and portability.

Productivity

Productivity- Picture Courtesy: World Brand Design Society

This machine streamlines the packaging stages and allows the brands to manufacture large quantities of packed bags by automating the filling, sealing, and labeling steps. This in turn minimizes labor costs and augments productivity. Quick-acting components and a fast pace boost packaging efficiency, leading to fulfilling packaging deadlines.

Branding and Marketing

Branding and Marketing- Picture Courtesy: Epicurious

Pouch packing machine is essential for branding and marketing purposes. It packs pouches with vibrant designs, logos, and product information, consequently gaining the attention of shoppers. This machine has a role in communicating with the target audience by printing catchy catchphrases or nutritional details on the pouches.

No Inconsistency

No Inconsistency- Picture Courtesy: Dieline

One of the greatest advantages of the pouch packing machine is its packaging accuracy. This machine is customized with sensitive and accurate loading and sealing components. This results in 100% accuracy with no room for packaging error. Product volume is similar to that mentioned on the label, thereby, increasing customer trust in the brand.

3.Best 13 Pouch Packing Machine For Your Business

With the advancement in technology, several kinds of pouch packing machines have been introduced in the packaging arena, differing in their automation, design, packaging format, motion, and filling methods. Here we are detailing the best 13 pouch packing machines for your business one by one:

Pouch Packing Machine Based on Automation

There are two fundamental variants on the pouch packing machine, depending upon the level of automation.

Semi-automatic Pouch Packing Machine

Allpack Semi-automatic Pouch Packing Machine

This machine is a strategic solution that perfectly balances automatic with human intervention. It is an ideal answer for small-scale manufacturing units that have lower production volumes and small setups. These businesses are unable to invest in heavy machinery.

A semi-automatic pouch packing machine is a great comprise between production speed and cost-effectivity. This machine needs human input at some packaging stage but works much faster than manual packaging. For instance, loading and unloading operations are executed by the operators; while filling and sealing are done by the semi-automatic packing machine.

This machine accommodates small-scale operations without requiring heavy investment. Moreover, it is effortlessly set up and operated, consequently simplifying the packaging process.

Automatic Pouch Packing Machine

Allpack Automatic Pouch Packing Machine

It is a kind of industrial equipment that is a perfect example of automation. It solely carries out packing operations, for example, filling and sealing by itself. There is no necessity for human supervision because of the presence of advanced technology gadgets like PLC systems and HMI touch screens.

These computerized controls aid in adjusting and programming inputs like pouch length, filling volume, and sealing temperature.

It is a valuable addition in the giant production sectors because of its extremely fast processing, and seamless and reliable efficiency.

Pouch Packing Machine Based on Design

When pouch packing machines are classified according to design, two kinds of machines are recognized. These are:

Inline Pouch Packing Machine

AIPAK Inline Pouch Packing Machine

It features a straight-line configuration, in which every packaging station is located separately from each other. It has a horizontal mode of operation with pouches moving from one unit to another successively. The components of the machine are arranged linearly and perform pouch packing sequentially.

Due to its linear arrangement, it needs more floor space and thus is not preferred in setups with space constraints. Moreover, the inline pouch packing machine has typically less packaging efficiency than the rotary pouch packing machine.

However, one of the significant advantages of the inline pouch packing machine is its flexibility, as it can accommodate a wide range of products and pouch packing styles.

Rotary Pouch Packing Machine

AIPAK Rotary Pouch Packing Machine

This machine is the latest addition to the field of pouch packing. Unlike an inline pouch packing machine, it has a rotary carousel, star wheel, or turntable, so it is designed with a circular configuration. Each station in this equipment is arranged circularly.

So, pouch packing in this device is performed consecutively. It features multiple stations for various packaging stages. Due to its continuous packaging operation, rotary pouch packing machine operates at much faster rates.

Furthermore, it is more compact, requiring less space for placement. It has little flexibility and is much suited to handle consistent products.

Pouch Packing Machine Based on Packing Format

There are several pouch packing machines based on the packing format. A detailed discussion of these machines is penned below:

Vertical Pouch Packing Machine

Vertical Pouch Packing Machine- Picture Courtesy: kenhigh

It is also called vertical form, fill, and seal machine, or VFFS. The V stands for the shape of the machine, which is vertical. It is a vertical bagger with packaging operations occurring in an upside-down direction.

This type of pouch packing machine is useful in creating, loading, and sealing pouches. Vertical pouch packing machine consists of forming a tube with which it can form diverse kinds of pouches from the film roll. Pouches are hygienically sealed by sealing jaws and the rest of the film is cut off using integrated cutters.

This machine can be customized to produce an array of pouches such as flat, standup, and gusset pouches. It is frequently utilized for packing loose or granular products.

Horizontal Pouch Packing Machine

Horizontal Pouch Packing Machine- Picture Courtesy: Bossar

This machine is also named a horizontal, form, fill, and seal machine. It is renowned for its horizontal packaging direction. The packaging film is loaded and unwound in the horizontal direction. The film is transformed into a flat sheet, that is sealed at the sides to create a pocket-like structure for holding the product.

The horizontal pouch packing machine has a modular design, consisting of three autonomous units- unwinder, pouch former, and filling-sealing unit. Different kinds of solid items like tablets, chocolates, and soaps are packed by the horizontal pouch packing machine.

It is slower than the VFFS machine, but it surpasses in manufacturing complex and aesthetically pleasing pouches.

Premade Pouch Packing Machine

Allpack Pouch Packing Machine

It is quite different than other pouch packing machines in this category. The premade pouch packing machine is introduced in the market to fill pre-existing pouches rather than forming them from the film roll.

Premade pouch packing machine typically comes in a rotary structure having a circular carousel. It has a compact structure and is flexible, accommodating a diverse range of pouches like zipper, spout, gusset, Doypack, and standup pouches.

It has a pouch loading system having a pouch drive belt on which 200-300 pieces of bags are placed for coding, opening, filling, and sealing. This machine can be customized with nitrogen flushing and vacuuming functions.

Pillow Pouch Packing Machine

Pillow Pouch Packing Machine

It is yet another type of pouch packing machine, diverse in its ability to form pillow-like pouches for enclosing products. The pillow packing machine seals the pouches at the three sides to form a pillow package. These seals are at the top, bottom, and middle sides of the pouch.

It has similar work to that of forming, filling, and sealing machines. It normally performs functions like bag making, filling, sealing, and, cutting. This machine has typical horizontal construction but is sometimes available in vertical mode as well.

Pouch Packing Machine Based on Motion

Based on the motion of the machine, there are two versions of pouch packing machine:

Intermittent Motion Pouch Packing Machine

Intermittent Motion Pouch Packing Machine- Picture Courtesy: Viking Masek

This machine operates in a start-and-stop and intermittent cycle, pausing and starting between the packaging stages. The film movement stops when the bag seals are made.

In this machine, each pouch is processed individually, offering precise and accurate filling and sealing. It is ideal in cases when speed is not of paramount importance.

Moreover, it has gentle product handling and is excellent for packaging delicate products. Due to its slower productivity, the intermittent-motion pouch packing machine is highly sought after for its flexibility. It can accommodate a diverse range of product types and pouch dimensions.

Continuous Motion Pouch Packing Machine

Continuous Motion Pouch Packing Machine- Picture Courtesy: Rovema

It as the name suggests, works continuously without taking a break. There are no stop-and-start cycles in the operations of a continuous-motion pouch packing machine. The film unwinding never stops as opposed to the intermittent motion pouch packing machine.

The horizontal and vertical seals are created without pausing the machine. It can package more pouches as compared to an intermittent motion pouch packing machine. Continuous motion pouch packing machine achieves up to 60% increase in the production rate than its intermittent counterpart.

However, there may be slight differences in the filling and sealing accuracy. It is usually best for high-volume packaging of consistent materials.

Pouch Packing Machine Based on Filling Approaches

When the pouch packing machine is classified based on filling approaches, three diverse kinds of equipment are acquired. These are:

Auger Pouch Packing Machine

Auger Pouch Packing Machine

This device is mainly manufactured for dosing dry powders and grainy solids like herbs, spices, and sugar. It is an enclosed construction that safely and hygienically processes materials. It is composed of auger system that has a rotating screw.

The materials are pushed into filling nozzles via the revolution of auger screws. The speed and rotation frequency of the auger is adjusted by altering the motor settings or changing the pitch of the auger. The Auger pouch packing machine has a servo-driven motor that drives the rotation of auger screws.

Auger systems are involved in contamination-free filling of materials, dictating accurate portion control and minimal product wastage.

Multi-head Weigher Pouch Packing Machine

Allpack Multi-head Weigher Pouch Packing Machine

This machine is also known as a combination scale pouch packing machine. It is a high-speed machine for packaging dry granular feed like cereals, candies, nuts, snacks, and frozen food. This machine consists of multiple weighing heads about 10-32.

The material is fed to the top of the multi-head weigher pouch packing machine by the sloped conveyor or bucket elevator. The product is moved to the feed hopper and then to the weight hopper employing vibration or rotation of pans and cones, respectively. The load cells present beneath the weight hopper are responsible for measuring and updating weight readings.

This machine is involved in high-speed and accurate distribution of products into the pouches.

Liquid Pouch Packing Machine

Liquid Pouch Packing Machine- Picture Courtesy: Smart Weigh

It is tailored with highly accurate pumps and piston systems for feeding a wide array of liquid products, for example, oils, sauces, and dressings. The liquid products are dispensed into pouches with the rotation of pumps and movement of the piston in the cylinder.

Since the liquids come in different densities and viscosities, the liquid pouch packing machine is efficiently designed to handle these variations in the liquid products. It also has mechanical systems to prevent the spillage of liquids. It is created using stainless steel materials, ensuring quality standards and hygienic processing.

It has filling accuracy and maintains consistency in the dosing volumes.

Conclusion

Now you have learned about an array of variants of pouch packing machines. We hope that this blog post has aided you in choosing the best 13 pouch packing machine for your business. There is no need to hurry when you go into the market to purchase the pouch packing machine because it is always imperative to understand the features, advantages, and design of each pouch packing machine. Selecting the right type of pouch packing machine goes a long way in paving the success of a business. That being said, Allpack is the best place for buying cost-efficient and high-quality pouch packing machines. Contact us today and get excellent deals.