Desiccant Inserting Machine: The Complete Buying Guide in 2025

Is it possible to put desiccant manually in hundred bottles each minute? Certainly not!

A desiccant inserting machine is a superb technology that emerged through mechanical engineering that controls thousands of bottles for the fastest desiccant insertion each hour. Therefore, your product can be safe against humidity for a longer time. This machine is not only responsible for safeguarding delicate formulation but offering you high efficiency and profitability. Do you know how it works? What important components are responsible for its integrity and excellent functionality? How can it help to improve your production line? Please read this guideline carefully prepared to answer your all questions. Let’s get started it!

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1.What Is Desiccant Inserting Machine?

This is an advanced machine designed to place a desiccant inside the packaging material that ensures the packaging product is intact and fresh against moisture. Because desiccant is responsible to trap moisture inside packaging container and protects the progression of degradation. By this way, you can retain potency and efficacy of your active product during transportation or storage for a longer time.

Previously, manual method was used to keep desiccant inside natural products like sugar, salts, Over time industries brought revolutionary way by using automatic desiccant inserting machine that has emerged in modern industrial sector as the most robust and time saving option.

With the help of sensors, conveyor, and touchscreen mechanism; it can ensure hundreds of desiccant placements with low chances of human error as well contamination.

2.What Is the Industrial Purpose of Desiccant Inserting Machine?

The industrial applications of a desiccant inserting machine are broad and diverse. This is because moisture absorbents play important role products safety. Some of major industrial uses are as followed:

Pharmaceutical Industry

Picture Courtesy-Abrifete

The significance of a desiccant inserting machine cannot be overlooked when it comes to storing and transporting medicines. The presence of desiccants is involved in maintaining the potency, quality, and safety of sensitive pharmaceutical products against degradation. For example, gelatin capsules, tablets, effervescent tablets, etc.,

Food Industry

Epicurious

When it comes to preserve the freshness and taste of food products; a desiccant inserting machine play a significant role to maintain product’s shelf life by preventing microbial growth or preserving the nutritional values. For example, dried fruits, ready to use chapatis, spices, cereals, grains, etc.,

Chemical Industry

Nutraceutical Industry

The nutritional supplements are the sensitive category of oral dosage forms that are composed of essential and non-essential vitamins, proteins, trace elements, minerals, probiotics, and other important compound that can boost well-being. Indeed, moisture can deteriorate integral elements of these supplements; a desiccant inserting machine is of prime important in this industry as it offers you an easy and fast solution of placement desiccant in each packaging respectively.

Cosmetic Industry

The manufacturing of face serum gelatin capsules, face powders, eye powders, and hair products, are always prone to degradation in the presence of moisture content. A desiccant inserting machine is a useful equipment for inserting desiccant bags to protect these products against moisture.

Electronic Industry

Picture Courtesy- Aquauk

This industry deals with a broad spectrum of electrical components made up of steel, iron, nickel, etc to make tools like switches, circuit extension boards, nuts, etc. Inside their packaging pouches, a desiccant inserting machine is worth buying the machine in this sector as a moisture absorber can avoid humidity to save the product from corrosion.

Agricultural Industry

Picture courtesy- Amazon

A desiccant inserting machine is used in the agricultural industry for the packaging of seeds, grains, dried flowers, pollens, etc., these substances are used for germination procedures to progress the development of the crop. So, a desiccator inside is recommended to avoid moisture content and improve the ideal condition.

Optic Industry

A desiccant inserting machine is used to put desiccant in the packaging bags of contact lenses, glasses (sun glass, vision glass) to avoid moisture content and protect against moisture content that affects the surface of the glass or induce lenses stickiness.

Pet Food Industry

This industry is a large manufacturing sector for producing pet food to maintain health by offering good nutritional values. These products include nuts, beans, cereals, grains, vitamins, and minerals that must be moisture-free. A desiccant inserting machine is highly recommended and used during the packaging procedure of these products.

3.What Are the Benefits of a Desiccant Inserting Machine?

A desiccant inserting machine is a popular and useful machinery that has rapidly replaced manual handling of inserting desiccant as it offers unlimited benefits to your business. Some of them are discussed below:

Offering High Speed and Quick Operation

A desiccant inserting machine has solved the hectic methodology of manually inserting each strip inside each individual pack. A high speed and quick operation ensure catering to high production capacity in no time that leading to improve productivity and profit.

No Chance of Product Damage or Leaked Desiccant Strip

The machine can accurately cut every ending of the strip so it can perfectly place inside without any chances of desiccant leakage or entrance silica gel beads in your product.

Stainless steel Body Structure

The machine makeup is entirely based on stainless steel which ensures super hygiene with no chances of cross-contamination or microbial growth.

No Laborious Work

An automatic system for long term processes can reduce labor costs and continuous supervision or handling. This machine can ultimately save costs in all aspects.

Perfect Integration with Other Machines

The machine can seamlessly integrate with other machines of the production line without any replacement or modification of the facility setup.

4.What Is Working of The Desiccant Inserting Machine?

The working principle of a desiccant inserting machine is super-easy. Please follow our step by step working principle with easy illustrations.

STEP 1- Feeding

Feeding

At this stage, whether a container, bottle, jar, or pouch, comes inside the machine with the help of a conveyor that loads them in one go. This pathway helps in positioning the packaging material towards its exact position where a desiccant has to be loaded.

This is another major step where a loaded desiccant is ready to supply into the packaging with the help of a rotating desiccant supply unit. These desiccants are designed in such a way that each packet goes directly into individual products respectively.

A desiccant inserting machine is equipped with shear knives for the purpose of separating each desiccant strip from the series of loaded sheets or films. When an object faces the desiccant inserting zone, the sensor detects the presence and cuts the strip automatically cut them.

This is an important step which is closely similar to the cutting step. Upon subjecting the bottle right to the desiccant zone; the machine senses the presence and positions each unit of desiccant into it. ., The following step assures you have put desiccant which is ready for insertion without any damage or leakage.

This is the step that allows corrected bottles with desiccant inside to be ready to leave the machine and can continue to enter along the production line for the final procedure. Upon the type of packaging material, it can pass through a series of steps such as sealing machine, labeling, etc.,

5.How To Classify a Desiccant Inserting Machine?

A desiccant inserting machine presents the following classification:

ACCORDING TO MACHINE HEADS

Single Head Desiccant Inserting Machine

Picture Courtesy: countec

A single head desiccant inserting machine is a specialized design used for inserting unit desiccants into packaging material such as sachets, bottles. This is the compact and cost-economical option to approach modern way of packaging. This is a robust machine that utilize the single head for desiccant film roll suitable for small to moderate capacity production facilities.

Dual Head Desiccant Inserting Machine

Picture Courtesy: countec

A dual head desiccant inserting machine is an excellent machine used to cater to large production capacities. This machine is equipped with dual unwinding desiccant heads with dual cutting knives and features more extensive options that can simultaneously perform the best and fast operation in a short time. This machine can deal with hundreds of bottles per minute with 100% accuracy. A sensor ensures the entire procedure is perfectly run through exactness and transported product is correct for further steps.

ACCORDING TO DISPENSING UNIT

Vertical Desiccant Inserting Machine

Picture Courtesy: Made in China

This machine is ideally designed for overwrapping film pouches, or film form sealing machines where the hopper dispenses the desiccant unit vertically. This structure works when containers or pouches are subjected to an upright position where their primary facing orientation is straight or vertical. This machine is commonly used in the food pouch packaging industry.

Horizontal Desiccant Inserting Machine

Picture Courtesy: Made in China

A horizontal desiccant inserting machine is designed to insert desiccant units into containers. The following machine works on a continuous pattern to offer seamless operation with high accuracy.

ACCORDING TO MECHANISM

Vibratory Trays Desiccant Inserting Machine

Picture Courtesy: Bellatrex

This machine inserts desiccants inside the packaging material with the help of vibratory trays that are designed with multiple channels that assist the way toward the container, bottle, pouch, etc., These trays vibrate in a gentle way to align the desiccants and ensure the control over the procedure.

Simple Desiccant Inserting Machine

Picture Courtesy- Youtube

This machine is commonly used standard way of desiccant insertions into each packaging material. This machine follows a straightforward procedure that works by directly cutting of strips and their insertion into each packaging material without any steps or complicated mechanisms.

ACCORDING TO DESIGN

Rotary Desiccant Inserting Machine

In the rotary desiccant inserting machine, bottles move seamlessly around the desiccant inserting zone via a circulatory turret or carousel. The empty bottles rotate where desiccants are entered and leave the system along the rotary pathway. This machine is used for fast and high-speed production processes that give you high output.

Linear Desiccant Inserting Machine

In this machine, all the packaging material comes in contact with the desiccant insertion zone in a linear fashion. This follows semi-automatic or automatic functioning where the process is taken place gently throughout the pathway which is a suitable option for medium to large production batches.

ACCORDING TO AUTOMATION

Semi Automatic Desiccant Inserting Machine

semi-automatic desiccant inserting machine- Picture Courtesy CVC

A semi-automatic desiccant inserting machine requires the involvement of the operator in running some steps such as loading empty containers for desiccant insertion, whereas once they’re fed onto the conveyor it combines the automatic running via insertion of desiccant inside. After placement of the desiccant, the machine delivers the container via a conveyor which is removed manually. This machine is suitable for medium production systems where hundreds of bottles can be treated each hour.

Automatic Desiccant Inserting Machine

Picture Courtesy- Alibaba

This machine works fully automatically where a set of containers comes in contact with desiccant placement and leaves itself without the requirement of manual handling. An automatic desiccant inserting machine is an ideal machine for a production area running a huge capacity of containers. Because this machine offers a consistent work throughput with gentle placement of desiccants under high speed.

ACCORDING TO MOTION

Intermittent Desiccant Inserting Machine

This machine is designed with a special feature in which the desiccant inserting machine places the desiccant bag or strip inside the container in Start-Stop motion or following intermittent motion. This machine is an economical device that can ideally cater to small to medium production lines.

Continuous Desiccant Inserting Machine

Here, the mechanism of the desiccant inserting machine follows a continuous motion with no Start-Stop working principle ultimately ensuring a seamless movement of the production procedure.

6.What Is the Mechanical Structure of a Desiccant Inserting Machine?

Desiccants are available in two types i.e. pre-cut pouches and canisters. Some desiccant-inserting machine work with single types while other models can be used to insert both types. Some important parts of the desiccant inserting machine are given below however, one should always consult the machine manual for an accurate description and working of the machine.

Part	Description	Picture
Roller	Some desiccant inserting machines have rollers instead of hopper where rolls of uncut desiccant are hung up. As the rollers move the desiccants are conveyed into the machine.
Shearing knife	Before delivering the desiccant to the counter a highly precise knife cuts at the edge without damaging the desiccant. The desiccant then moves toward the counter via a vibratory tray.
Hopper	This is the unit where pre-cut pouches or canisters are held. Machine equipped with hoppers do not required shearing knife or rollers. Many manufacturers offer models that accommodate either orientation.
Vibratory tray	From hopper individual desiccant are moved towards the counter via vibratory tray. The movement and separation of the desiccants is due to continuous and vibratory motions.
Counter	Most automatic machines have infrared sensory counters that detects desiccants and releases single desiccant in the bottle below the chute.
Chute	Chute delivers desiccant inside the bottles.
Rotary wheel	A rotary wheel orientation is most commonly desired when high production capacity is required. A rotary wheel simultaneously deliver number of bottles below the chute for release of product.
Conveyer	Conveyer system is usually consisting of infeed, outfeed conveyer, pulleys, belt etc. Conveyer system is controlled by a three phase motor and can be operated via control panel.
Control panel	Control panels in most automatic units have a touch screen display through which the entire operation is carried out. From machine parameters to machine function, all are operated and displayed on the screen.
Detection system	The desiccant inserting machine is equipped with top notch infrared sensors that not only detect and release desiccant into the bottles but also remove unfilled, inverted, and dropped bottles from the conveyor.
Removal mechanism	The system detects and removes any unfilled bottle from the assembly by simply changing the path of the bottle. Once the bottle is removed the diversion is automatically cleared and the outfeed is continued.

7.What Types of Products Are Supported by A Desiccant Inserting Machine?

Desiccant inserting machines can support multiple products in terms of packaging. These products are enlisted below:

Bottles	Desiccant inserting machine is ideal for processing all types of plastic and glass bottles with ranging size. These bottles may contain medicines, candies, bubble or gummies etc.
Jars	Jars made up of glass or pottery can also be processed by this machine. They are mostly used for storing food like biscuits, snacks and other types of dry food to prevent moisture.
Pouches	Pouches are moisture resistant storage packages made with plastic and a thin layer of aluminum foil to resist ultraviolet light. However, most of the pouches still contain silica gels for additional care. Therefore, a desiccant inserting machine is used to carry out this task.
Sachet	Similar to pouches, sachets are also made from plastic, but they are small in size and having little space for storage. A desiccant inserting machine is capable of doing the same task for sachets too.
Cans	Cans are rigid and compact storage containers derived from metal. Most of the susceptible and sterile goods are stored in cans to give extra protection, hence, they are filled with desiccant by this machine.
Tubes	You may have an experience using effervescent tablets which are packed in large narrow tubes made of flexible plastic having a silica bag inside it. This excellent experience is indeed the result of desiccant inserting machine which processes it responsibly.
Cartons	Cartons are small corrugated boxes made from paperboard. These cartons are used for a variety of purposes such as packing food items, jewelry, home accessories or glass, etc. Therefore, reputable industries used to process supply their customers with the best products unaffected by moisture, for which they use a desiccant inserting machine.

8.What Production line does a Desiccant Inserting Machine Support?

The Production Line of Desiccant Inserting Machine Support

Bottle Unscrambler	In the first step, this machine is mainly responsible to arrange empty bottles in a proper alignment in order to correct orientation. This can help to maintain a smooth flow in the production line, particularly at the upright position.
Pill/Tablet/Capsule Counter Machine	As the name suggests, this machine is efficient in counting pills/tablets and dispensing in the bottles accurately with surety to product uniformity and a correct number of pills.
Desiccant Inserting Machine	This is the focal point of the production line, which is highly important for product safety by inserting moisture-repellent pouches in each bottle accurately.
Capping Machine	After completion of product fillings, these bottles are properly secured with caps or lids. The capping machines are highly automatic with tightening of the caps for safety particularly in storage and transportation.
Induction Sealing Machines	These machines tend to provide airtight seals by generation of heat with an extra layer for the protection of the bottles from tampering and maintenance of the product freshness. It reflects the quality of the product.

9.How to Maintain the Desiccant Inserting Machine?

Picture Courtesy- Made in China

This is essential to take care of your machine on a regular basis to ensure it gives a good performance and extended shelf life. There are some maintenance points you must follow to achieve better results.

Maintenance	Description
Daily	A visual must be done regularly after the operation to determine loose components or abnormalities. Using compressed air, a dry cloth, and a brush can help you in proper cleaning of debris or dust around every corner of the machine.
Weekly	All moveable components of the machine should be treated with lubrication to avoid friction. For example, conveyor belt, cutting knives, rotary desiccant dispensers., etc. Check and replace worn out parts of the machine.
Periodically	Reset the setting of the machine using PLC. Delete old file for fast response of the touchscreen system. Check the interior electrical component of the machine and replace wiring, damaged parts if needed. Lubricate the movable joints for smooth functionality.

10.What are the Technical Problems and Solutions of Desiccant Inserting Machine?

While using desiccant inserting machine, you may face some challenges which can lead you to bigger problems. To enable you to solve these issues, the table below will be helpful:

No	Problems	Causes	Solution	Picture
1	Instead of cutting the edge, the blade cuts middle of desiccant	It is due to inaccurate setting of distance between each desiccant bag	Adjust the length for each desiccant bag by using touch screen panel
2	The problem of inaccurate desiccant cutting remains after setting of distance	If you are using marking based sensor cutting then there may be double mark on desiccant bag	Make sure to use blank bags for desiccant. In case of printed bags, keep the color of targeted area distinguish
3	Rollers show resistance while pulling desiccant	It occurs when rollers are too much dry, thus, result in friction	Keep the rollers and wheels lubricated to prevent surface resistance
4	The edges of desiccant bags are roughly knives	It may be due to untidy or blurred cutting blade	Clean the blade by removing residues and replace it with new one if blunt

11.What Points to be Considered Before Purchasing a Desiccant Inserting Machine?

Discussed below are the points one must keep in mind when purchasing a machine.

Size and Packaging Type

Do you run a packaging line with large sizes? You must see if the selected machine offers to insert desiccant strips with various sizes and can accommodate fully different containers.

Production Capacity

Are you Planning to Run Faster Production? You must determine your planning goals such as expected production capacity as well as the number of desiccant insertions in each cycle. This would help you to choose whether you need a small, medium, or large machine.

Automation

Picture Courtesy- Alibaba

Are you affiliated with limited production? For that buying an automatic desiccant inserting machine is not a wise decision. You can determine what production output per hour you need and what automation is suitable for your purpose. If you have limited labor resources then go for automatic, if you have a limited budget go for semi-automatic.

Flexible Integration

Picture Courtesy: Lenis Machine

You must know future machines can seamlessly be compliant with other existing machine and allow flexible integration with them.

Installation Area

Picture Courtesy: Bellatrex

You must determine production flooring and facility area specification in order to adjust your machine perfectly. Larger machines in congested areas cannot be accommodated and may affect its efficiency later.

Conclusion

In conclusion, a desiccant inserting machine plays a significant role in maintaining product stability, freshness and shelf life. By placing a desiccant inside the packaging containers can effectively enhance the protection and minimize the chances of developing moisture content. That’s why machine is preferred in contributing high role in various industries. Planning to Purchase? Contact us now for more guidance and details.

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Stand Up Pouch Machine: The Complete FAQ Guide In 2025

Doypack Machine

Stand Up Pouch Machine: The Complete FAQ Guide In 2025

Stand-up pouches or doypack can be seen everywhere in our life. Are there any products in your life that often use this kind of packaging? Do you know why the stand-up pouches are so popular now? Do you know what kind of machines are designed for this kind of packaging? All the details about this packaging and packaging machine will be cleared out in this FAQ guide. Let's enjoy!

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1. What Is The Stand Up Pouch?

A stand-up pouch or doypack is a type of flexible packaging that is able to stand erect on its bottom for display, storage, and convenience. It is a common packaging way that is widely applied in all kinds of industries.

The stand-up pouch or doypack is very common in our life. Especially when this kind of packaging is applied to the food industry. In different industries, the materials used in the stand-up pouch are also different. In the food industry, this packaging is generally applied with non-toxic, tasteless, healthy, and environmentally friendly materials.

2. What Are The Types Of Stand Up Pouches?

All stand-up pouches have different purposes and characteristics:

Bottom Gusset Pouches

The bottom gusset pouches are stand-up pouches with an oval-shaped base. It can facilitate the storage and display of products. Generally, the bottom gusset pouch can be designed with windows for view, handles for control, tear notches for your opening, and valves for degassing.

Side Gusset Pouches

The side gusset pouches are designed with side gussets to give you a generous front and back printing area and display space. Thanks to its multi-layer design, it can greatly prevent your products from moisture, steam, and light.

Flat Bottom Pouches

The flat bottom pouches are designed with a rectangular base, which not only supports long and secure standing and displaying but also provides you with five printing sides. Another feature is its durability. The flat bottom pouches are reinforced at the bottom to accommodate more weight.

Retort Pouches

The retort pouches are stand-up bags with rounded bottom gussets. It is a packaging bag specially used for packaging aseptically processed products. Its main feature is that it is portable and easy to open. The retort pouches are specially used for packaging field rations, space food, fish products, camping food, instant noodles, etc.

Spouted Pouches

The spouted pouches are suitable for filling various free-flowing liquids and fluid products, such as liquids, beverages, creams, gels, solvents, powders, etc. Generally, its top and side position are installed with a spout, which is convenient for you to pour out without any leakage.

3. What Are The Types Of Sealing Mouth For Stand Up Pouches?

There are plenty of sealing mouths for your choice:

Zipper Grip Seals

A zipper grip seal is the most common sealing method in stand-up pouches. It consists mostly of a simple plastic ridge. By nesting the different tracks in the plastic ridges into each other, the closure can be held tightly together. This kind of sealing is simple, cheap, and effective, and is very popular among manufacturers.

Zipper Slide Seals

The zipper slide seals help you open and close the seal quickly and securely, with minimal effort. This packaging method provides you with a tight, reliable product package. But its cost may be more expensive than ordinary sealing.

Spout Seals

The spout seals are mostly applied on the spout pouches at the top or side of the pouch for easy dispensing of liquids and creams, etc. They are all premade bags and can not apply for the granules filling and sealing.

4. What Materials Are Stand Up Pouches Made Of?

The materials by stand-up pouches are usually made of multi-layer materials such as plastic films, paper, foil, etc. These materials are made of high-quality barrier films and can prevent the ingress of moisture and oxygen. Some metal packaging bags also have the function of avoiding light and deodorizing.

Laminated Film

The laminated film is made of two or three layers of film after bonding and heat pressing. This film is widely used in various packaging fields, especially in the field of food packaging. It's safe, reliable, and the material can withstand the printing of high-impact graphics and labels.

Laminated Paper Film

The laminated paper film can be widely applied for product packaging in the pharma and health care, food, and beverages industries. This material is very environmentally friendly, can effectively prevent moisture and light, and can be used in almost all food packaging.

Aluminum Foil Film

The aluminum foil film can be used for the packaging of many kinds of food, such as candy, biscuits, sausage, dried fruit, raw and cold cooked food, etc. This material has strong heat resistance and high-temperature resistance and can accept colorful printing.

5. What Are The Advantages Of Using Stand Up Pouches?

Compared with other packaging bag types, including pillow pouches, sachets, etc., the advantages of stand-up pouches are very prominent:

Special Bottom Style

Compared with other types of pouches, the stand-up pouches can provide you with solid support of the special bottom design, whether it is for display or for easy access, this design is great. And it can also provide you with a large capacity of space.

Durable

Durable

Stand-up pouches are generally made of extremely durable materials, strong and reliable. It is not easily torn or punctured. Even storing some sturdy items such as walnuts will not be a problem.

Sustainability

Compared with traditional hard packaging, the current stand-up pouches are more environmentally friendly. Because this packaging uses more environmentally friendly materials and manufacturing processes in the production process, it can save more resources and reduce waste.

Product Secure

The high-quality packaging material of stand-up pouches can well ensure that the contents avoid contact with air and dust, thus extending the shelf life and freshness of the product.

Low Cost

Stand-up pouches are more expensive to make than regular bags, but far less than boxes or bottles. But it can achieve the same packaging effect as a box or bottle. This can greatly save the packaging cost of the product.

6. Stand Up Pouch VS Flat Pouch

Before comparing a stand-up pouch and a flat pouch, we need to understand what is a flat pouch.

Flat Pouch

Contrary to the stand-up pouch, the flat pouch doesn't have any gussets, bottom seals, etc. A flat pouch is generally a back seal or a three-sided seal. Due to the simple design of this bag, it is relatively cheap to make and is widely used without the same.

	Stand Up Pouch	Flat Pouch
Appearance
Bag Design	Special bottom design with gussets that can stand up on the shelf.	Without a special bottom design that is designed lay flat.
Bag Types	Bottom gusset pouches, side gusset pouches, flat bottom pouches, retort pouches, spouted pouches.	Sachets, pillow bags, three-side seal bags.
Product Types	Suitable for packaging products with high volume or bulk quantities.	Suitable for packaging products that are slim and can neatly fit inside a tray or box.
Purpose	Can stand directly to display at the shelf to attract customers.	Unable to stand, often displayed on hooks to attract customers.
Size	There are a variety of sizes, and the inside space is also large, just need to choose according to the number of products.	There are a variety of sizes, but the inside space is not particularly different, and it needs to be selected according to the tight fit of the product.

7. What Is The Stand Up Pouch Machine?

The stand-up pouch machine also referred to as doypack machine uses premade stand-up pouches or doypack to fill and seal all kinds of products. This kind of machine has a very large production capacity, and most of them are fully automatic design. It can even provide you with a very large capacity filling line.

8. What Products Are Often Applied By Stand Up Pouch Machines?

The stand-up pouch machine is widely used, most of which are concentrated in the pharma industry, skincare, food and beverage industry, and chemical industry.

Food and Beverage

The stand-up pouch machine can be used to fill powder, liquid, fluid, and solid, almost all hardness products are applicable. Foods that are often filled include sausages, nuts, dry food, snacks, cheese, preserved fruit, fruit, flour, powder seasoning, etc. Liquids include sauce, rice vinegar, fruit juice, tomato sauce, peanut butter, jam, paste, etc.

Pharma Industry

Many nutritional supplements, pharmaceutical raw materials, protein powder, vitamin gummy, gauze, band-aids, traditional Chinese medicine, liquid supplements, etc. are using this stand-up pouches packaging.

Skin Care

Face cream, body lotion, laundry detergent, hand soap, shower gel, shampoo, hand cream, essence, dish soap, facial cleanser, sunscreen, hair conditioner, etc. are all widely used in stand-up pouch machines.

Chemicals

Various chemical and industrial raw materials can be packaged using stand-up pouch machine. These include pigments, coatings, talc, paints, cement, fertilizers, and more.

9. What Are The Advantages Of Applying Stand Up Pouch Machines?

After applying the stand-up pouch machine, you can get the benefits of:

Flexible Packaging Application

The stand-up pouch machine can be used for filling and packing different liquid, paste, and cream products such as water, oil, milk, juice, ketchup, tomato sauce, peanut butter, honey, mayonnaise, liquid detergent, shampoo, body washing, and other non-free-flowing liquid when equipped with different filling machines like piston pump filling parts.

High Speed And High Capacity

The stand-up pouch machine generally adopts a fully automatic mode. You can choose the mode of premade pouch or film bag making according to your needs. Both modes don't slow down your productivity and can bring high efficiency.

Easy Operation And Maintenance

With the fully automatic mode and the PLC control, you only need to train one employee to operate the machine according to the manufacturer's instructions. And most of the machines have an automatic cleaning function, which is very convenient for your early use and later maintenance.

High Automation

The whole process of the stand-up pouch machine operation does not require human participation, only one supervising staff is required. This can drastically cut your labor costs.

10. What Is The Working Principle Of Stand Up Pouch Machine?

The stand-up pouch machine works as follows:

Working Principle Of Stand Up Pouch Machine -photo credits: Acepack

Film Unwind. Once the machine has been started, the films will be unwind for the stand-up pouch making later.
Bottom Hole Punching. To control the humidity and the amount of oxygen inside the bag, before the bag forming, the films will be punched for the bottom hole.
Bag Forming. The ends of the film roll are aligned and rolled up. The approximate shape bag has been formed.
Film Guide. The film guide is to fix the shape of the bag and facilitate further plastic and heat sealing later.
Bottom Seal. A special mold is applied under the bottom seal to mold the bottom of the bag into an oval shape or rectangular shape to make them stand up.
Vertical Seal I. The heat seal panel will heat seal the left edge of the bag.
Vertical Seal II. The heat seal panel will heat seal the right edge of the bag.
Tear Notch. Two tear notches will be cut on the edge of the top side of the bag that has been heat-sealed on three sides, which is convenient for customers to open later.
The photocell will locate the position of the bag.
Servo Advance. Servo advance keeps the bag going.
It separates the pouches from the films.
Pouch Catching. After each pouch has been separated from the films, it will be caught and controlled for the following steps.
Pouch Opening. The grip will open the top mouth of the stand-up pouches.
Air Flushing. For some products that need to be flushed with nitrogen, they need to be flushed with nitrogen here to ensure the freshness of the products.
Filling I. It will fill the products into the pouches.
Filling II. If the quantity or grams is inaccurate, or if mixed products are required, secondary filling is required.
Top Seal I. Requires mounting interface.
Top Seal II. Seal the interface part.
Finished Products. Products are packaged.
Products are moved to other links.

11. What Are The Components Of Stand Up Pouch Machine?

The components in stand up pouch machine as follows:

Independent Film Unwind Unit

The film unwind unit can ensure good control of the film tensile force to make it more flexible for film roll width or pouch specification. After you set the parameter before starting this machine, it can offer you better stand-up pouch forming and making.

PLC Control System

The PLC control system can ensure intelligent machine control. You can set the parameters and make adjustments easily and fast.

Powder Filling System

The dual powder filling system is suitable for powder, and granules, and can help you with filling two products at the same which can greatly improve your efficiency and capacity.

Servo Advance System

The servo advance system can help you with a stable pouch advance with less deviation. It is easy to computerized specification change. With a big torque-moment of pouch advance, it is suitable for big-volume production.

Dual Filling Station

The dual filling station can fulfill two products simultaneously to reduce your time by half. It can also offer you high filling speed, high capacity, and high filling accuracy.

Light Walking Beam

The light walking beam can ensure you a faster working speed and longer operational life span.

Outlet

For receiving the finished products and transferring them into other parts.

12. What Are The Types Of Stand Up Pouch Machines?

Most of the stand-up pouch machines may only differ in appearance:

Horizontal Stand-Up Pouch Machine

The horizontal stand-up pouch machine started with a premade pouch and has a very flexible packaging application. It can apply to different types of product filling and packing, such as powder, liquids, granules, and solids. Different types of product filling and packaging may require different filling systems.

Generally, a servo auger filling system for powder filling, a piston pump filling system for liquid filling, a volumetric cup filling system for granule filling, and a multi-weightier filling system for solid filling.

Rotary Stand-Up Pouch Machine

Rotary Stand Up Pouch Machine -photo credits: bojupacking

The rotary stand-up pouch machine can automatically complete suction bags, date printing, bag opening, material filling, bag sealing, finished product output, and other links. And the horizontal stand-up pouch machine uses the way of horizontal filling and packaging, the rotary stand-up pouch machine uses the way of rotation. This can effectively use the space of the machine.

13. Stand Up Pouch Machine VS Sachet Machine

What Is Sachet Machine?

Sachet machine mainly completes sachet filling and packaging. Due to the limitation of sachet size and shape, the sachet machine is mainly used for filling powder, liquid, and pastes.

Sachet machines can automatically finish sachet forming, pouch making, dosing, and filling packing processes. It is the best packaging solution for small sachet fast packaging. With a flexible filling device, that can be applied for packing juice, yogurt, syrup, coffee powder, detergent powder, coffee beans, peanuts, etc.

Stand-Up Pouch Machine VS Sachet Machine

	Stand Up Pouch Machine	Sachet Machine
Machine Design
Bag Design
Bag Volume	High	Low
Bag Sealing	Tear notch, zipper sealing, zipper slides sealing, spout sealing.	Three-side sealing, four-side sealing, back sealing.
Working Principle	Stand up pouch forming, bag making, dosing and filling, sealing, etc.	Sachet forming, pouch making, dosing and filling, sealing, etc.
Purpose	Product packaging and display.	Dose dispensing.
Product Types	All kinds of liquids, pastes, powder, granules, and solids.	Only applied for liquids, pastes, powder, and small granules.
Machine Type	Horizontal type and rotary type.	Horizontal type, vertical type, and rotary type.
Automation	Fully automatic	Semi-automatic, fully automatic.

14. Is The Stand Up Pouch Machine Right For You?

The stand-up pouch machine is versatile and can provide you with customized solutions while protecting your products. With this perfect packaging solution, when you have a deep understanding, you will find that this machine will match your needs very well.

Customizable

The stand-up pouch machine can provide you with a variety of ways of customization, including stand-up pouch material (aluminum bag, kraft paper bag), stand-up pouch shape (small bag to heavy square bottom bag) and size, stand-up pouch sealing mouth way, the working speed and efficiency of the machine, etc.

Versatility

The stand-up pouch machine offers great versatility. Because it can be applied to almost all product packages. Including, food (fresh food, dried food and fruit, cereals, nuts, rice, spices, sauces, etc. ), soft & alcoholic drinks (wine, water, soda, sprites, etc.), hot drinks and beverages (coffee, tea, etc.), pet food and treats (cat food, dog food, fish food, etc.), garden supplies (seeds, pesticide, solid fertilizer), beauty & cosmetics (face masks, makeups, skin creams, etc.), health & fitness (protein powder, vitamins, supplements, etc.).

Recyclability

The stand-up pouches are all made of eco-friendly materials. In addition to being able to keep the contents of the bag fresh, it can also save materials and avoid the waste of packaging materials. Packaging materials are recyclable, in line with the concept of circular economy.

Conclusion:

The FAQ guide of stand-up pouch machines can not only share knowledge with you but also give you more inspiration. In addition to making good use of this packaging, the design of the entire machine is in line with the green development of the environment. If you have more questions or insights about this machine, you are welcome to consult our customer service or browse our website.

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Bottle Unscrambler Machine: The Complete Buying Guide in 2025

Bottle Unscrambler

Bottle Unscrambler Machine: The Complete Buying Guide in 2025

Have you ever wondered how industry production can deal with bottles thoroughly organized in a row? A bottle unscrambler machine is a perfect answer that helps every industry that deals with bottles for the filling process. This machine is capable of sorting disoriented bottles and making them ready for either filling or the washing machine. With advanced bio-engineering technology, you can swiftly do this job in a continuous fashion to boost your business productivity. If you’re planning to purchase this amazing machine, then we would suggest to please look into this guideline to know important points about the bottle unscrambler machine.

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1.What Is A Bottle Unscrambler Machine?

Bottle Unscrambler Machine

A bottle unscrambler machine is an important piece of equipment for larger production facilities that helps in sorting and arranging disorganized bottles into uniformly organized orientations and ensuring orderly alignment for the next integrated machine. A robust and durable machine that gives a reliable result in simple and easy steps. Simply, the machine’s functions are systemically performed by mechanical components (conveyor, rotary plate) as well as advanced sensory units such as PLC.

This machine is essential for various industries as it exactly senses the bottle and corrects them in the right direction. Whatever, the size, shape, or orientation of the object; it has the ability to detect them and increase capacity to maximize the production output and lowers the manual labor cost.

2.What Are The Industrial Uses Of Bottle Unscrambler Machine?

A bottle unscrambler machine is a significant piece of equipment that is specifically designed for handling bottles in bulk quantities. That’s why, it compasses a broad range of industrial applications. Some of them are discussed as:

Beverage Industry

A bottle unscrambler is a useful and ‘must-have’ machine in the production line of the packaging department. This machine can handle bottles of various shapes, sizes, and dimensions, for filling soda, drinks, mineral water, fruit juices, shakes, etc.,

Pharmaceutical Industry

Picture Credit- Sleeves bottle

A bottle unscrambler machine is an integral part of the pharmaceutical manufacturing industry for arranging and positioning bottles before they’re subjected to washing or filling machines for a uniform supply of disorder bottles. This machine is required for production sectors involved in pills, tablets, capsules, syrups, or powders packaging.

Cosmetic Industry

Products like beauty lotions, moisturizing creams, lip balms, lipsticks, sunblocks, concealers, mascara, and other cosmetics formulations always require a bottle unscrambler machine before the filling machine for receiving bottles in a sorted manner.

Food Industry

Picture Courtesy- SKS Bottles

You have seen many food products like kinds of ketchup, salad dressing, sweets toping, various oils, sauces, spices, and other products packed in bottles. This is quite understandable bottle unscrambler machine has unlimited benefits for boosting business in the food industry for fast productivity and handling large capacities in no time.

Chemical Industry

Picture Courtesy- FDA

Whether small or large bottles, the chemical industry deals with all of them for the packaging of alkalis, acids, organic and inorganic solvents, salts, and much more. A bottle unscrambler machine can sort bottles carefully and precisely no matter what material they’re made up of e.g. glass or plastic.

Nutraceutical Industry

Picture Courtesy: SKS Bottles

This industry deals with the manufacturing of health related products such as vitamins, protein, probiotics, energy drinks, etc., Therefore, a bottle unscrambler machine is a mandatory component of their production line for handline bottles in bulk and giving excellent output.

Household Product Industry

Picture Courtesy- Guardian

This particular category of industry is involved with the manufacturing of detergents, floor cleaners, toilet cleaners, room sprays, etc., A bottle unscrambler machine is of great value in this industrial section for a swift work process.

Automobile Industry

Picture Courtesy- NS Packaging

Products like engine oil, brake oil, grease, distill water for car engines, etc., are mostly available in bottles. The automobile industry cannot ignore this machine for its fast and efficient working in the production line of manufacturing products.

3.What Are The Benefits Of A Bottle Unscrambler Machine?

A bottle unscrambler machine is a simple and cost-effective way of obtaining unlimited benefits for industries. Some of the very important benefits are discussed below:

Dealing with Large Volumes of Disoriented Bottles

Picture Credit- ETSY

A bottles unscrambler machine is a super efficient equipment that begins your production with high speed per minute and gives a perfect result every second with no chances of errors or receiving any damaged bottle. This ultimately improves the entire productivity with reduces human error or time waste.

High Sensory Detectors with More Smoother Runtime

A Bottle Unscrambler Machine- Picture Credit HO MA

This simple machine is well-equipped with the advanced technology of intelligent sensory detectors that can immediately identify faulty bottles and prevent mingling or reject them to interfere with the production line; you can get more smoother processing with reduced downtime.

No More Worries About Labour Cost And Production Expenses

Bottle Unscrambler Machine- Picture Courtesy-CPHI

A bottle unscrambler machine has solved the problem of manual handling that’s not only time consuming but also causing more expensive in the term of labor costs. So, you can engage your skilled staff and other tasks and save production expenses.

High Compliance And Integration With Other Equipment

Bottle Unscrambler machine- Picture credit Zonesun

A bottle unscrambler machine is highly compliant with other equipment of the facility. This machine is suitable either standalone or can be integrated flexibly with a production line such as a filling machine, capping, etc., to increase the working speed of your production.

No Chance of Bottle Damage

A Bottle Unscrambler Machine- Picture Credit Ho Ma

As the machine can sense the bottle and sort them gently hence there is no chance of bottle damage, scratches, or breakage either lightweight or delicate items.

Touch Screen PLC Control System

Picture Credit- Plastic Machinery

A bottle unscrambler machine is featured with a touchscreen plz system that ensures easy operability by the user with just a single click. You can input the data prior to beginning with the process, the rest of the job will be automatically done by this robust equipment.

4.How Bottle Unscrambler Machine Works?

A bottle unscrambler machine follows quite simple working principle. The step by step description is given below.

Loading

The machine receives random position bottles. A dumped set of bottles are loaded into the hopper of the bottle unscrambler machine. Hopper itself is capable of accommodating thousands of bottles.

Elevation

The bottles are elevated randomly with an inclined conveyor fixed to pre-feeder bowl which is continuously rotating around fix axis. This rotation helps in sorting of bottles that drops into narrow canal one by one.

Orientation

By the action of vibratory or air jet blowers as well as rotation of pre-feeder rotary bowl, each bottle gets properly sorted to funnel or pockets to an up-right position. Machine is equipped with corrector that allows bottles in an upright position on running trail.

Discharging

The final sorted bottles are discharged out of the machine by the help of conveyor belt. They mostly transferred with or without pucks for stable and firm movement. Moreover, anti-back up conveyor sensor ensure smooth transport of bottles without worrying for jamming.

5.What Are The Major Parts Of The Bottle Unscrambler Machine?

PLC Touch Screen

This is the brain of bottle unscrambler machine that allows you to touch the screen to feed the working data such as speed, time, RPM, etc., Plus, this technology allows you when there’s anything alarming by notifying message or beep sound. In some cases, it immediately stops the machine and stores the data.

Anti Backup Conveyor

This is a transporting device that not only integrates the machine with next equipment but also supports the smooth movement of sorted bottles against jamming or overlap over one another due to anti-backup feature.

Frame and Structure Supporter

A bottle unscrambler machine is supported by a strong frame system which is made up of stainless steel. This network can hold the entire system with optimum distance from the floor of facility. The aim of machine frame to protect unwanted vibrations or shaky movement that can affect the process and accuracy.

Bottle Elevator

A bottle elevator is helps in elevations of random bottles gradually from hopper towards the rotational disc. This is part of the machine is particularly useful as it falls the bottles that organizes themselves with the helps of vibratory surface and force of unionize air effectively. This section is composed of slated plates that can easily hold bottles.

Sensors

This is an integral part of bottle unscrambler machine that detects the presence of bottles and identifies the orientation and position. This device notifies the system and making them real-time to adjust in order to maintain the accuracy as well as proper alignment of sorted bottles.

Bottle Pockets

The bouncing bottles are randomly fixes themselves into cavities which is known as bottle pockets or funnel. This section ensures that each bottle is hold into individual pocket so as they can move toward discharging unit such as conveyor. In some devices, this unit is features with narrow passage so bottles can fixes themselves effortlessly and moves out of the system.

Vibratory Disc

This is also known as vibratory feeder, circular turntable or bowl. This is a major part of the machine which vibrates and rotate to make disoriented bottles aligned and fed them into pockets for further transportation. The vibratory disc shaking is gentle that allow bottles to line up in a regular pattern and in a continuous flow.

Electric Cabinet

The machine functionality is basically controlled by electricals connection which is in-housed in a electric cabinet. The electrical components such as modulators, drivers, sensors, are important elements which are enclosed in this cabinet.

Hopper

A hopper or bottles loader is the somewhat a first section where random or disorganized bottles are fed in a bulk quantity. Hopper is a hollow tank that stores and facilitates a continuous supply of bottles to an elevator for sorting procedure.

Levelling Screws and Moveable Tyres

Machine itself is levelled from the floor in order to protect the system shaking and stabilize its structure. The leveling screw enable attaining an even position for the device whereas moveable tyres help in movement of machine from one place to other or to relocate the position.

6.How To Classify Bottle Unscrambler Machine?

A bottle unscrambler machine can be classified into various categories. For example:

BASED ON WORKING STRATEGIES

Conventional Bottle Unscrambler Machine

Conventional Bottle Unscrambler Machine

This is a simple and compact machine that uses mechanical properties to sort and organize bottles. Such as vibration, rotation, and air blowers to fix disorganized bottles.

Vision Based Bottle Unscrambler Machine

Vision Based Bottle Unscrambler Machine- Picture Credit- Directoryindustry

This is a new and sophisticated unscrambler device that works with help of computer-based technology involved photo-sensory detection to position random and disoriented bottles into a consistent form for production line. This machine is very modern in the term of working, design, and production capacity. This is all because of sensory cameras equipped within the system that process the image to identify the position of object.

Gravity Based Bottle Unscrambler Machine

Gravity Based Bottle Unscrambler Machine

A specialized device utilized in production facilities for arranging bottles via help of force of gravity. This is the prime reason behind its cost-effectiveness for any consumer who purchase this machine because it consumes lesser energy as bottles naturally fells downward due to force of gravity and align and organize in respective pockets for further production steps.

BASED ON MACHINE DESIGN

Waterfall Lifting Bottle Unscrambler Machine

Waterfall Lifting Bottle Unscrambler Machine

The machine is designed with an upright lifting system which looks like waterfall. This lifter helps in gently raising of bottle from down to high with adjustable chute which helps upward movement.

Linear Bottle Unscrambler Machine

Linear Bottle unscrambler machine – Picture Credit- KWT

A linear bottle unscrambler machine basically works in a continuous, straight, and a linear fashion. This machine treats unsorted bottles to arrange in a single row.

Centrifugal Bottle Unscrambler Machine

Centrifugal Bottle Unscrambler Machine

A centrifugal bottle unscrambler machine is a type of bottle unscrambler that is designed with a circular rotary disc which works on centrifugal force to arrange and align bottles.

BASED ON ALIGNMENT

Horizontal Bottle Unscrambler Machine

Horizontal Bottle Unscrambler machine Picture credit CVC

This machine beneficial and used in industries where production line where bottle arrangement take place in horizontal fashion. This machine is compact in structure but as compared to vertical it covers more space.

Vertical Bottle Unscrambler Machine

Vertical bottle unscrambler machine

A vertical bottle unscrambler machine is a specialized structure where bottle alignment takes place in a vertical fashion. This is mostly suitable for those production lines where bottles are required to be presented in stand up or vertically. This machine is most often used in those industries where space area is narrowed or limited because the equipment is designed with a smaller footprint.

BASED ON AUTOMATION

Semi-Automatic Bottle Unscrambler Machine

On the basis of automation, a semi-automatic bottle unscrambler machine has a manual feeding system of bottle placement and the rest of the process is done automatically. The bottles move directly within the system through a conveying system and have a better efficiency rate.

Automatic Bottle Unscrambler Machine

As the name describes, a completely automatic process is carried on in an automatic bottle unscrambler machine. Any type of bottle can be moved in an automatic bottle unscrambler machine and also the sorting process is done automatically.

BASED ON PREPARATION

Aseptic Bottle Unscrambler Machine

Aseptic Bottle Unscrambler Machine- Picture Credit CPHI

An aseptic bottle unscrambler machine is suitable for industries that deal with sensitive products, such as, biological units for medicines, blood samples, protein estimation samples, nasal sprays, ear solutions, injections, etc., The machine itself is an enclosed system that is designed following cGMP practices and following quality standards for strictly obeying all requirements of healthcare production. The machine can offer dust protection and it does not follow compressed air working, thus a centrifugal force or rotation is used for unscrambling bottles with the greatest care.

General Bottle Unscrambler Machine

High speed automatic bottle unscrambler machine Picture credit- SED

For solid dosage formulation or general usage of bottle packaging, a high speed automatic unscrambler machine is used for producing high production output. This is an open system that does not strictly follow an aseptic environment. This machine is used for production lines of tablets, capsules, household, nutraceutical, and food industries.

7.What Types Of Bottles Can The Bottle Unscrambler Machine Handle?

There are many types of bottles, jars, and containers that can be handled using a bottle unscrambler machine. Some of them are:

PET	PET (Polyethylene Terephthalate) is a light weighted plastic material that has a transparent layer and also can be recycled easily. PET bottles can easily be used in bottle unscrambler that further packs beverages and liquids.
Glass	Glass is a delicate material that is prone to break if handled improperly. A bottle unscrambler machine can gently deals with random glass bottles and sort them perfectly for the next machine. This material is commonly used in nutraceuticals, pharmaceuticals and the chemical industry in order to prevent product against physical factors like moisture, heat.
Aluminum	Aluminum bottles are also used in a bottle unscrambler machine due to their environmentally friendly nature and resistance to moisture. Aluminum bottles of different sizes move efficiently within a bottle unscrambler machine.
PP	PP or Polypropylene is also another type of plastic material that has high adhesive properties. PP bottles show high resistance against heat and are more precise than a PET material bottle. PP bottles that pass through a bottle unscrambler machine are mostly used for packing of hot and high temperature material.
PVC	Polyvinyl chloride bottles are the most commonly used plastic material around the globe. A PVC material has resistance against chemicals and is relatively light in weight as compared to others. PVC bottles of any size but low temperature resistant can pass within a bottle unscrambler machine easily.
HDPE and LDPE	High Density Polyethylene and Low Density Polyethylene bottles are used in places where bottles can be recycled and used in rough conditions. Both of the bottles are rigid in nature and used for packing of material liquid type material.

8.What Is A Complete Production Line Of Bottle Unscrambler Machine?

A bottle unscrambler machine offer excellent advantage of integrating with other machines of production process easily. This property has ranked bottle unscrambler as an essential equipment for every packaging industry. Following below is the relevant machines of production line.

1	Bottle Unscrambler Machine	Before entering any process, bottle must be fully oriented in an upright position with bottle unscrambler machine.
2	Counting Machine	A counting machine is integrated with unscrambler machine which senses and counts the product and fills into each bottle up to fed data.
3	Desiccant Inserter	Desiccant inserters are also an important machine as it ensures each bottle has placement of desiccator in order to protect development of moisture.
4	Capping Machine	A capping machine is also incorporated in the production line of a bottle unscrambler machine where specific caps are placed on the top of different types of bottles.
5	Sealing Machine	A sealing machine is used to make caps firmly tight and product as tamper evident. An electromagnetic induction of heat waves generates to seal the bottle tightly and ensure the product is freshen, leak-proof, and compliant.
6	Labelling Machine	A labelling machine is important piece of equipment used in production line for printing and sealing labels on the exterior of the bottles with mandatory information related to product, brand, production batch number, production date, and expiry date of the product, etc.,

9.What Are The Technical Problems And Solutions Of The Bottle Unscrambler Machine?

Some of the technical problems that occur in a bottle unscrambler machine with their solutions are:

No	Problem	Description	Solution	Image
1	Breaking Of Bottles	Once the system gets stopped at final attend and the sensors does not close the previous step. The bottles will overlap each other and can cause the breaking of bottles.	The problem can be rectified by the installation of highly precise and new detecting sensors so that the system may not get affected by it. Secondly, adjust the unscrambler disc.
2	Incomplete Unscrambling	When the initial moving mechanism gets overlapped and slow in rate, the system pushes bottles and causes incomplete unscrambler.	a. Align the gears and check the standards of shaft.
3	Jamming of Bottles	Bottles get jammed into conveyor and affect the transport.	Install anti-back up conveyor or reset the setting of the machine.
4	Bottles Passes in disoriented Manner	Sometimes inverted or disoriented bottles are accepted by the sensors.	Check speed of blowers, settings of vibratory disc, or re-install sensors.
5	Creation Of Noise/ Vibratory Sounds	In some of the bottle unscrambler machines, noise or vibration can be observed due to the improper tightening of equipment’s and parts.	a. Checking of machine parts as per plan and the timely greasing can cause a reduction in noise and vibration.
5	Unscrambler Disc doesn’t Move	This problem can be occurred to due failure in transmission or malfunctioning of friction plate.	Replace the friction plate and adjust the transmission gears.

10.How To Compare Different Types Of Bottle Unscrambler Machine?

The bottle unscrambler machine is a versatile invention in bio-sciences engineering that keeps on flourishing and bringing more and more advancement by the progression of new types. See the comparison chart below to know more about basic differences.

Property	Conventional	Rotary	Vibratory	Vision Based	Gravity
Operation	Works using rotation and sensors	Uses rotary disc to fix bottles in the pockets	Utilizes vibrations and gravity force to separate and bottle orientation	Use computer vision technology to sense the correct bottle.	Uses a gravity based mechanism.
Throughput	moderate	High-speed output, this is suitable for large industries	Lower production output as compared to rotary, and vision.	High speed working output	Moderate production rate.
Maintenance	Very simple	simple	Simple	Tricky and computer-based.	Relatively easier.
Structure	Moderate and compact required medium space	Moderate space	Moderate space	Require more space	Moderate space for installation
Bottle orientation	Accurate	Accurate	Accurate	Accurate and consistent	Accurate
Cost	Economical	Cost-friendly	Cost- friendly	Expensive as it is designed with high technology features	Cost-friendly

11.Why Maintaining a Bottle Unscrambler Machine Is Necessary?

To extend the machine's life and save production and maintenance cost; you must take care of the bottle unscrambler machine. This can allow you to meet the production throughput and low downtime. Some of the maintenance tips are discussed below:

Monitormachine workability routinely; monitor loose connections, reset the operating parameters, and store the data if needed.

Replace worn-out or damaged components once it indicates it malfunctioning by producing abnormal sounds or alarming notifications.

Timely lubricationis required to apply to avoid the progression of friction or jamming of movable parts. This activity can ensure faster and smoother operation.

Cleaningof the machine must be done properly by using air rinser, compressed air, and dried cloth to wipe off dust and dirt. This eventually minimizes the chances of cross-contamination and securing overall system.

12.What Are The Major Consideration Factors When Purchasing A Bottle Unscrambler Machine?

When investing on a bottle unscrambler machine it is significant to know the major objectives of your production so you can be possible enough to get the right one. Please find major points to keep in mind prior purchase.

Production Capacity

Picture credit JDA & BCM

Dealing with low to moderate production line possibly leads you to select whether conventional, gravity, or rotary machine. If you’re requiring a machine for a high production line, then computer based (vision) or automatic system will be worth buying; you must know the exact production capacity.

Major Features

Bottle unscrambler machine- Picture credit PHARMAPACK

Will the machine offer a fast changeover, what shapes of bottles can the machine run efficiently? What is bowl diameter? You must be well aware of these questions and features of the machine to get right equipment up to the mark.

Your Production Space

Picture Credit- SMFGMBH

Buying a bigger machine without measuring or estimating your production area would be the biggest mistake. Before selecting a machine, you know the area specification of the equipment as well as the installation flooring of your production facility. This decision must be made prior to selecting any device.

Good Manufacturing Companies & Reliable Supplier

Picture credit- KN Packaging

Keep scrutinizing good and reliable manufacturing and supplying companies is the foremost decision that won't compromise your selection. A good supplier can be found via an internet search, watching good reviews, and contacting them directly to assess their consultation and pre-customer services.

Conclusion

A bottle unscrambler machine is a valuable asset of successful production manufacturing sectors to obtain fast, accurate, and an upright-positioned objects for filling and packaging procedures. This machine gives ultimate productivity and excellent outcomes in a competitive sector. The story is not ended here, day by day advancements bring more and more improvisation in its structure and features that will definitely give you more throughput in the future. Are you still in doubt? Please contact our Team- We will gladly send you further information.

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Tablet Counter: The Complete Buying Guide In 2025

Tablet Counting Machine

Tablet Counter: The Complete Buying Guide In 2025

Are you an infant in the realm of pharmaceutical industry and looking forward for completing your production line by introducing an ultimate solution for precise counting? Or do you have a well established business of similar kind but your plan to thrive it is becoming a compelling factor to trace an advance equipment for enhancing efficiency and precision? If yes! You have finally found the answer which in form of tablet counter.

Tablet counter is a lucrative device known for the decisive role it plays in very sectors in form of counting tablets, pills and capsules. As the competition in market is gaining momentum for producing same things, industries are more concerned about using advance technology and revoking reliance on traditional methods. Therefore, if you are curious to explore in deep the tablet counter, this guide is providing you a good opportunity to acquire more knowledge of the machine's features, working mechanism, applications and more. Let's get started and fetch all you are looking for!

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1.What Is A Tablet Counter?

Tablet counter refers to the advance machine designed to effectively undertake the function of counting huge number of tablets, pills and capsules without any calibration. The machine is equipped with unique features of automatic tablet detection, intuitive operating interface and fast counting cycle which collectively contributes to its efficiency, precision and convenient handling.

This standalone device requires minimal or no interference of user during operation, and thus, carries out the assigned task by processing tablets from hopper through detection phase and ultimately tracking them to be loaded in bottles awaiting. At the same time, the machine aims at reducing tablet breakage, counting error and providing desired outcome. Therefore, every industry is keen to incorporate this effective tool into their manufacturing line to get targeted objectives.

2.How Does A Tablet Counter Functions?

Picture Courtesy: K D Machine

A standard tablet counter follows smooth and straightforward way for execution, however, there may be slight difference in the working principles of different types of tablet counter. Following points will clearly demonstrate the basic working steps followed by a tablet counter.

Setting-up Machine

Before starting operation, the operator must go for setting the basic parameters of machine on the basis of which machine will process tablets. It may include the amount of tablets to be counted and filled in each bottle.

Loading Phase

After setting parameters, the operator is required to feed the hopper with bulk of tablets. Once, the loading is done, machine is ready to start for further processing.

Detection Phase

Picture Courtesy: IDE

Moving forward, tablets will be gradually released from hopper onto the vibratory trays. These channels help in aligning tablets and removing defective tablets from the rest ones.

Counting Phase

Picture Courtesy: Cremer

The tablets will be moved from vibratory channels towards counting head where intellectualized system of sensors will count and pass the tablets to sleeve hopper.

Filling Phase

At last, with the help of filling nozzle, counted tablets will be released from sleeve hopper into the bottles laying over conveyor belt.

3.Which Benefits You Can Get By Using A Tablet Counter?

Tablet counter brings with it plethora of benefits which can change the fate of your business in the best possible manner. Let's have a look towards these attributes one by one:

Convenience of Handling

Undoubtedly, this machine brings greater degree of convenience due to its compact structure and simple processing features. Together, they contribute to easy handling of machine in terms of mobilization as well as execution.

Counting Precision

The foremost characteristic of tablet counter for which it has always been admired, is its excellence in counting the exact number of tablets and consequently, filling them into bottles. Similarly, it helps the manufacturers to bolster their aim of satisfying customers and avoid instances which can lead to grievances.

Hygienic Processing

Picture Courtney: iPharmachine

Tablet counter is made with GMP complaint corrosion resistant stainless steel and integrated with dust-proof system to fully assure that tablets are processed free of contamination.

Time-Saving

Indeed, tablet counter is the most suitable alternative to manual counting as it can fill up to 150 bottles in a minute. In this way, it saves the precious time which can be dedicated to increase production and also reduces humanly possible counting errors.

Clear Observation

The entire mechanism of tablet counting can be clearly seen via transparent window. It thus, enables user to keep an eye on the process of machine in order to keep it running smoothly.

Reliable

Tablet counter is reliable for being cost-effective and adaptable that it can be used for variety of tablets and pills irrespective of their nature, size and shape.

4.Can Tablet Counter Process Things Other Than Tablets?

A tablet counter is most compatible and resilient machine which not confined to the processing of particular kind of tablets, rather it has broad spectrum of application over numerous things including:

Tablets

Tablets

All types of coated, uncoated, sterile and compressed tablets are eligible to be counted by tablet counter.

Sweets

Sweets

Sweets such as chocolate balls, candies, chewable, jelly and bubble etc., can be counted while using this machine.

Capsules

Capsules of both categories including soft gels and hard gel capsules filled with powder, granules or essential oil are often processed by tablet counter.

Laundry pods

Laundry pods are water-soluble pouches filled with liquid detergent used for washing clothes. Among other things, these small pouches are also counted and filled by tablet counter into bottles.

Gel Blasters

Gel blasters are small jelly like balls filled with liquid gel which are used in toy guns for shooting. They are delivered in fixed quantity, hence, tablet counter is mostly found usable for counting and filling bulk gel blasters into different bottles and containers.

5.Describe The Key Components Of A Tablet Counter?

Tablet counter consists of several small to large components which together make a multidimensional ergonomic machine. These key parts are described below:

Hopper

Hopper is the feeding unit of machine where bulk of tablets or other stuff is loaded which are to be processed. It has a narrow opening at the end from where these tablets are gradually released via vibratory trough.

Detection Channel

Detection channel is a crucial component consists of vibratory trays. These trays are made up of stainless steel and constantly vibrate during process to serialize and detect tablets for counting.

Counting Head

It is the core part of tablet counter, where actual task of counting tablets takes places with the help of electric sensor.

Filling Nozzle

Filling nozzle is small tablet discharging hole attached with sleeve type hopper. It dispenses the counted tablets into bottles.

PLC Control System

It is the control system of machine with a touch screen display through which user delivers the commands to machine.

Conveyor

This key component of machine play vital role in the transportation of bottles from one place to another.

Stainless Steel Body

The entire body of machine is made up of 304 stainless steel, making the tablet counter more durable and stable during performance.

Electric Box

It is the control cabinet of machine with a web of servo drives and electromechanical components. It protects the internal machinery of tablet counter.

Rejection

Among other components, rejection system is one of the most crucial as it assures the bottles are accurately filled with desired amount of tablets, otherwise, it rejects them.

6.Explain The Various Types Of A Tablet Counter?

As a matter of fact, there are different levels of businesses which are directly or indirectly involved in manufacturing tablets such as large scale industries, medium scale production facilities or home based businesses. Therefore, keeping in view the divergent demand for tablet counter, it has been categorized into several types which can be better understood by looking in deep the below description:

Fully Automatic Tablet Counter

Fully automatic tablet counter is the most advanced and top quality machine made with cutting-edge technology to aid large scale industries. It is self-sufficient in its working once the desired parameters are fixed into it, the machine independently regulates tablet detection, dust suction, tablet counting and eventually filling them into bottles or containers. Its structure and cost are relatively larger than that of other types of machines, however, its fast performance help manufacturers in expanding their production and gaining more profit.

Semi-Automatic Tablet Counter

Semi-Automatic tablet counter another type of tablet counter which is more compact, precise and handy in nature. It follows simple procedure for working where the initial step such as feeding hopper and bottle require manual interference while the rest of counting and filling is carried out automatically. Since, it is low in its production in contrast to fully automatic machine, manufacturers who are running medium-sized food factories or pharmacies prefer using this type of machine.

Manual Tablet Counter

The most simplified form of tablet counter you will find is the manual one. It has extremely simple design comprising a mold tray, plain stainless steel base and a handle for easy holding. The user put tablets into molds and turns it after counting the tablets, where these tablets get collected at the end and thus discharged into container or bottle etc. Although, manual tablet counter is cheap and requires no techniques, it is a very slow process and only preferable to areas with low level of daily production such as home based businesses.

Digital Tablet Counter

Digital tablet counter is small size machine which do not use any hopper or vibratory trays for the counting of tablets and pills; rather it takes the help of sample plate to count tablets. It consists of sample plate, tight button, adjustable screw, speed controller, host and splash cover. It is suitable for variety of products including medicines, beans and sweet etc.

7.How Would You Distinguish A Fully Automatic Tablet Counter from Semi-Automatic Tablet Counter?

To better know the distinctions between fully automatic tablet counter and semi-automatic tablet counter consider the table below:

No	Factors	Fully Automatic Tablet Counter	Semi-Automatic Tablet Counter
1	Nature	Fully automatic and self reliant	Depends upon manual handling
2	Structure	Complex with multiple components	Simple with precise construction
3	Productivity	High productivity by filling up 150 bottles per minute	Relatively low productivity by filling 10-30 bottles per minute
4	Cost	Expensive due to automation	Cost-effective with low level of automation
5	Application	Large scale industries	Moderate or small factories
6	Example

8.In Which Areas A Tablet Counter Can Be Brought Into Use?

Table counter serves as a primary tool for counting in range of areas which are highlighted below:

Pharmaceutical Industry

It is one of the largest industries which discovers and produces millions of tablets, pills and capsules every day. Counting such gigantic volume is humanly impossible, therefore, a tablet counter has been introduced to resolve this issue.

Nutraceutical Industry

Unlike pharmaceutical industry, nutraceutical industry aims at strengthening the natural immunity of humans to cure diseases. These medicines are obtained from sources such as fruits, vegetables and herbs etc. Hence, the growing demand for supplements has made the industry dependent on using tablet counter.

Veterinary Industry

Veterinary industry encompasses the dental, medical and surgical treatment of animals where most of the time help of medicines are taken. In this way, the presence of tablet counter has also been found there.

Cosmetic Industry

Nowadays, the focus of cosmetic industry is shifted towards providing natural solutions, for strengthening hairs, reducing dark circles and aging skin, in form of gummies and capsules containing vitamins, proteins and essential oil. Therefore, processing of these ingredients require the assistance of tablet counter.

Food Industry

As there is no age restriction to enjoy the colorful flavors of sweet and juicy gummies, candies and chocolates. Similarly, there is no way out for manufacturers to make these goods process for you with machine other than tablet counter.

Chemical Industry

Like other industries, chemical industry has also been influenced by the efficient performance of tablet counter in a way that most of the chlorine tablets, laundry pods and confidor tablets are processed by this machine.

9.How To MaintainA Tablet Counter?

It is worthy to mention here that a tablet counter needs regular maintenance and cleaning to keep it on right track. Therefore, to familiarize you with the maintenance of tablet counter, explanation is given below:

Machine Setting: Accurate machine setting is the core step for successful operation. Therefore, you need to set the parameters of machine in accordance with your desired requirements. In addition, checking the machine setting each time before starting an operation can reduce the chances of possible errors.

Cleaning: It is necessary to clean your tablet counter on daily basis in order to remove the debris and tablets residues. The cleaning procedure of machine is quite easy. You can use potable water to wash the different parts of machine like hopper, vibratory trays and sleeve hopper etc. For parts like control panel and conveyor belt, you can use isopropyl alcohol sprayed cloth for dirt wiping.

Lubrication: A tablet counter uses several components at the same time to carry out the counting task such as conveyor belt, counting channels, and tablets outlet. These parts are driven by internal mechanical system which needs proper lubrication to run smoothly. Therefore, lubrication is inevitable for successful operation.

Examining External structure: Another aspect of tablet counter maintenance requires you to examine the external structure of machine before and during operation. It will help you in timely correction of these parts. For instance, if any screw is loose or missing and the wire is worn out you may be able to go for troubleshooting.

10.What Are The Auxiliary Devices For A Tablet Counter?

A tablet counter may be integrated with other machines to make a full-fledged production line and bring ease in whole processing. These auxiliary devices are mentioned below:

Turntable

Turntable is a machine with rotary table and supporting stand. It is used for serializing bottles before they go to filling machine.

Desiccant Dispenser

As the name justifies, desiccant dispenser is a machine used in the production line of tablet packaging. This machine dispenses desiccant pouches, containing silica gel into tablets filled bottles which helps in reducing the risk of condensation.

Cotton Dispenser

This machine is employed to cover the neck of tablet filled bottles by releasing hard cotton over it.

Capping Machine

Capping machine is designed to cap the filled bottles with neck. The necks of bottles are loaded in hopper of the machine from which it is delivered one by one and screwed over the bottles.

Induction Sealing Device

It is an electromagnetic device which uses heat radiation to get the hard cotton or aluminum foil stick to the neck of the bottle for protecting against moisture, temperature and harmful ultraviolet light.

Labeling Machine

Labeling machine plays a major role in tablets packaging. It is used to label the bottles with adhesive stickers or paper labels containing useful information about product usage, expiry date and prescription etc.

Cartoning Machine

Cartoning machine is the ultimate equipment which finally pack the processed tablet bottles into separate cartons.

11.How To Diagnose The Common Pitfalls Of A Tablet Counter?

To counter the possible problems caused when operating a tablet counter, the table below is containing useful description:

No	Pitfalls	Causes	Diagnosis	Picture
1	Erroneous Counting	It happens when the counting time is fixed incorrectly	Accurately set the tablet counting time by using HMI
2	Abrupt alarm without malfunction	The sensors may be overloaded by tablets' residues	Clear the sensors with cloth and empty dust collection box
3	Loud noise during process	Either screws are loose or vibratory trays are not well linked to outlet	Tight the screws and align the trays in accordance with outlet
3	Tablets dispersion or leakage	The distance between nozzle and bottle is wide	Decrease the distance by adjusting nozzle

12.What Are The Quality Standards For A Tablet Counter?

Tablet counter is a machine designed to fulfill the responsible task of processing tablets, pills and capsules which requires highly hygienic and safe environment. Therefore, it becomes inevitable to check whether the machine you are going to purchase is complying standard quality certifications? For this below information can be useful:

GMP

GMP

Good Manufacturing Practice or current manufacturing good practices is an international aspect of quality standards which has established principles regarding safety of all those equipment which are to be used for pharmaceutical and biotechnology manufacturing purposes.

ISO

ISO

International Organization for Standardization is an independent organization formed for the purpose of generating such quality standards whose compliance will produce safe and quality products.

FDA

FDA

Food and Drug Administration is an American regulatory agency established to ensure safety of the processing and manufacturing of drugs and associated products such as medicines, vaccines and medical devices.

CE Standards

CE standards are formulated for the purpose of promoting manufacturing and supplying of safe goods and products for countries wishing to trade in European Union countries.

The above discussed standards provide an opportunity for you to check the quality of machine you are going to purchase. If your tablet machine is complying the above standards, it is safe to use.

13.How To Choose An Excellent Tablet Counter For Your Business?

Sometimes, choosing the right tablet counter for your business becomes tricky. To help you solve this issue, we have provided few points for your ease:

Capacity

One of the essential factors to consider is the machine's capacity for potential production. It is because you are going to purchase the machine in order to fulfill your production requirements. Therefore, the capacity of tablet counter complement your need than it is the suitable one

Customization

Another aspect to look for is the degree of customization machine possess. For instance, there must be enough room available for customization in case you have diverse products to process.

Budget

Considering your budget is a significant factor to look for. It will help you choose the best possible tablet counter within your range.

Customer Service

Last but not the least; make sure to check the customer support on part of your supplier. It can be really helpful for you in future, whenever, you face difficulty in machine setting or feel need for change of parts.

14.What Is The Aipak Collection Of Tablet Counter And How It Differs From Other Machines Available In Market?

Aipak has a huge collection of tablet counter which can suit your small to extra large industrial production. Below details will better display you the versatility of machine Aipak is offering:

Machine	Automation	Speed/ Bottles per min	Filling Nozzle	Application
Desktop electronic tablet counting machine	Semi-Automatic	10-30 BPM	Single	Medium Scale
APC-8 Automatic Tablet Counting Machine	Fully Automatic	10-30 BPM	Single	Medium Scale
APC-24 Automatic Counting Production Line/capsule /tablet counting machine	Fully Automatic	20-80 BPM	Double	Large Scale
APC-48 Brand New Simple Operation Tablet Counting Machine	Fully Automatic	40-150 BPM	Four	Extra Large Scale
APC-202 automatic tablet counting machine	Fully Automatic	20-40 BPM	Double	Large Scale

Aipak Pharmaceutical Equipment is a proficient company specialized in manufacturing all kinds of pharmaceutical equipment from processing till last step of packaging. The company offers extensive range of tablet counter with immeasurable incentives. Some of them are highlighted below:

Quality Certified

All of their equipment are certified by all the international quality standards including CE, FDA, GMP and ISO. It affirms that all of their equipment are no exception to quality.

Warranty

The company's unique policy of 12 months warranty distinguishes it from all other companies who are not willing to give any type of assurance.

Huge Variety

While going through Aipak collection of tablet counter, you will find huge varieties of machines with diverse features and applications making them resilient to process products beyond tablets and pills.

Full Installation and Training Support

The company is providing full Installation and training support to the customers followed by 24/7 sales and technical support.

Conclusion

In a nutshell, tablet counter is the most desirable device for every manufacturer who is engaged in pharmaceutical, food, cosmetic and other relevant industries. Its efficiency, precision and safety are the qualities every business wants to be well known for. Hence, its significance cannot be overlooked. If you also want to get benefits from this magnificent machine Aipak Pharma is complying all the needs. So, don't make any delay and approach us via given link!

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Plastic Bottle Washing Machine: The Complete Buying Guide in 2025

Bottle Unscrambler

Plastic Bottle Washing Machine: The Complete Buying Guide in 2025

Did you know your product is at High Risk of Contamination if not cleaned Properly? We know the solution! A plastic bottle washing machine is a perfect answer for general and sterile preparations. You can defy its importance as it ensures the filling container is free from foreign particles.

Before purchasing a plastic bottle washing machine, we would suggest reading this guideline. Here, our experts have collectively answered the major questions that everyone looks for. Have a look!

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1.What Is Plastic Bottle Washing Machine?

Plastic Bottle Washing Machine- Picture courtesy alibaba

A plastic bottle washing machine is a mechanical equipment that cleans and sanitizes the bottles by the action of various washing stages including pre-washing, rinsing, deep washing, and air-drying (optional) to offer contamination-free packaging material.

The machine has the ability to wipe not only the inner surface of the object but the exterior as well.

The washing action takes place by high nozzle sprays, water circulation systems, air filter blowers, and sensors. Plastic bottle washing machine is available in various types and sizes so it can be compliant with large and small production lines. The entire motive behind its development is to wipe off the presence and adherence of every minute particle that may progress an unwanted cause of contamination and affect the quality of your brand.

2.What are the Major Industrial Applications of Plastic Bottle Washing Machine?

When it comes to the uses of a plastic bottle washing machine; nevertheless you can find this robust machine everywhere in industrial manufacturing units. Some of the important applications are discussed below:

Chemical Industry

Picture Courtesy- Amazon

The chemical solution is always reactive in nature. One must keep in mind to use cleared and wiped plastic bottles prior to filling them. A plastic bottle washing machine is an essential tool used in this sector for cleanup bottles used to store products like alkali solvents, acidic solutions, buffers, salts, and organic and inorganic products.

Nutraceutical Industry

Picture Courtesy: SKS Bottles

Nutraceutical products include protein powders, probiotics, multivitamins, energy powders, supplements, etc. are available in solid, powders, or liquid form that must be stored in sanitized plastic bottles after being washed and dried by a plastic bottle washing machine.

Pharmaceutical Industry

Picture Courtesy- Tip Top Prop

A plastic bottle washing machine is used in this sector to clean plastic and glass bottles required for the filling and packaging of tablets, capsules, syrups, ointments, sterile preparations, and topical preparations like balms.

Food Industry

Picture Courtesy- Made in China

The filling of food products such as sauces, powders, kinds of ketchup, purees, dressing, topping, and spices, etc needs cleaned bottles which are achieved by using a plastic bottle washing machine.

Cosmetic Industry

Picture Courtesy- Primepac

Cosmetic formulations such as creams, lotions, face foundations, eye conclears, and other products are filled with high-grade sterile plastic bottles that must be passed from the plastic bottle washing machine.

Beverage Industry

Picture Courtesy- Medical News Today

Cleaning and washing plastic bottles prior to packaging and filling soda, juices, mineral water, and energy drinks must require this machine in the beverage industry.

Research and Development

Picture Courtesy CPLAB

This field of science is always looking for perfection. A plastic bottle washing machine is worth buying tool used in the research and development sector for storing sterile samples such as blood samples, plant extracts, biological samples, etc.,

Household Industry

Picture Courtesy Waster.com

Detergents, floor cleaners, floor disinfectants, powders, and shiners, are commonly used filling products used in this industry that are always treated with a plastic bottle washing machine.

Pesticide Industry

Picture Courtesy-Indiamart

Pesticidal filling products must be cleaned and washed as they’re prone to react with foreign particles and affect the potency. A plastic bottle washing machine is a must-have equipment in the pesticide industry production line.

3.What are Advantages of Plastic Bottle Washing Machine?

Plastic bottles washing machine has several advantages and checks all the boxes of hygiene, cleanliness and efficiency. Some common advantages that a plastic bottle washing machine offers are as follows.

Hygiene and cleanliness

Picture Courtesy- NPACK machine

Plastic bottle washing machine provides high level of hygiene and cleanliness by utilizing its multiple nozzles, directing water and soap at all possible angles ensuring a thorough wash in every cycle.

Labor saving and time effectiveness

All automatic plastic bottle washing machines usually require one operator to input machine parameters and perform the entire operations and as many as thousands of bottles can be washed in a given period. Thus cutting labor cost and providing clean bottles in just minutes.

Water saving

Picture Courtesy- Alibaba

Plastic bottle washing machines are designed in such a way that they utilize minimum water for each cycle i.e. water nozzles direct high pressure jets in preset quantities to wash every inch of bottles and save gallons of water which otherwise would have been wasted while cleaning.

Offering High Production Capacity

The quality of wash remains consistent for thousands of working hours provided that machine is looked after and maintained as recommended by manufacturer.

A trustworthy Choice

These machines are utilized in highly regulated industries such as food and pharmaceuticals therefore, these machines are designed to meet both local and international stringent regulatory requirements.

All rounder

Not only plastic bottle washing machine can wash bottles of different sizes or shapes, some models can be used to wash recyclable bottles. These special machines are provided with label removing unit that removes labels using water jets.

4.What is Step-by-Step Working of a Plastic Bottle Washing Machine?

The working principle of a plastic bottle washing machine is super easy. For your understanding, we’ve described them step by step.

STEP NO. 1: LOADING

The washing process began with the loading of upright and properly oriented bottles received from the conveyor belt which is usually connected to the bottle unscrambler. Here, presence of tipping cradle ensuring that bottles are loaded inverted toward the receptacles. This is an important mechanism that is offered with a safety switch which stops if any bottle is jammed between tipping cradle and conveyor so breakage of bottles can be avoided. The received set of plastic bottles is transferred toward the washing zone.

STEP NO. 2: WASHING

WASHING

The washing step is the major stage where several washing sessions are taken place such as:

Picture Courtesy-Traktech

Pre-Soaking

With the help of conveyor chain plastic bottles are first introduced toward pre-soaking zone where warm water around 35ºC helps in removing of foreign particles., This step is essential before the final wash where plastic bottles are subjected to general wash in order to loosen the sticky residues on the inner and outer surface of the plastic bottle.

Washing

Next washing of bottle using jetting system of hot water around 55ºC is jetted inside and outside surface of bottles to remove if any particle left over surface. A high pressure nozzle sprays explode water on the plastic bottle with high intensity. This ensures plastic bottles are washed and cleaned with unwanted particles.

Detergent Soaking

Next conveyor chain brings plastic bottle in detergent soaking zone where hot detergent solution around 75ºC helps in the dissolving greasy, fat particles and flushed out the solution.

Rinsing

In this section rinsing of plastic bottles is involved with water jet system around 65ºC hot water. In order to assure that plastic bottles are cleaned; final rinsing can be done by spraying either water for injection which will eliminate the chances of any remaining or leftover particles inside or outside the plastic bottles. For cooling, water jet around 15ºC is passed through bottles to assure suitable temperature.

STEP NO 3: Air Drying

Picture courtesy- Solvair

Machines are designed with high air-jet heated blowers that simultaneously blow air with high temperatures (75ºC) that can dry the plastic material rapidly and then discharge through the system via a conveyor.

5.What are the Primary Parts of Plastic Bottle Washing Machine?

Parts of machine may vary from manufacturer to model to degree of automation that is why it is always advisable to consult manual provided with your machine. However, basic components of plastic bottle washing machine remain same and include following components.

Parts	Description
Loading Unit	Depending on model a plastic bottle washing machine may be equipped with either infeed conveyer or both infeed as well as outfeed conveyer. The bottles for washing are loaded onto infeed conveyer and after the washing process the bottles are collected from outfeed conveyer. Operated by PLC control the conveyer system comprises of pulleys, conveyer belt etc.
Pre-wash unit	Many automatic and large plastic bottle washing machines contain a pre-wash unit where plastic bottles are washed before entering the main washing cycle. This pre-wash unit removes major chunks of debris and impurities and allow partially cleaned bottles to enter the washing cycle for a proper wash.
Sensor	The main function of bottle sorter is to remove damaged bottles from the main line allowing only the specified bottles to enter the washing cycle. Bottle sorter can be for different types and shapes of bottles.
Main washing unit	The main washing unit hold different multiple nozzles that spray water jet or soap thoroughly cleaning bottles from every angle, nook and corner. The machine first spray soap followed by multiple high pressure water jets for proper cleaning. The high pressure jet remove stubborn stains and dirt that might have escaped the pre-wash unit.
Steaming unit	In order to remove any chances of microbial contamination some machines have steaming unit where bottles are subjected to low temperature sterilization. Some models utilize hot water unit instead of a steaming unit for sterilization.
Drying unit	After washing the next phase in washing cycle is drying of bottles. This is carried out by using pressurized air jets for few minutes to remove water droplets. Alternatively, a low temperature heating unit can also be used that completely dries the bottles.
Control panel	Most machine these days have a digital control panel a part of human machine interface (HMI) which allows for entering required process parameters including machine speed, number of bottles, types of bottles, temperature of heating unit etc. Additionally, the control panel can also be used to switch on and off machine and abrupt halt of process in case of an emergency.
Stainless steel body	In order to limit contamination and reduce microbial growth main body of plastic bottle washing machine is made up of industrial grade steel as per regulatory guidelines. Steel not only reduces contamination, allows easy cleaning but also is sturdy and adds to working life of the machine.

6.What is the Basic Classification of Plastic Bottle Washing Machine?

Today, a plastic bottle washing machine is offering various types of models and types for their consumers. The basic classification of plastic bottle machine is given below:

Manual hh

ACCORDING TO MACHINE AUTOMATION

Manual Plastic Bottle Washing Machine

Manual Plastic Bottle Washing Machine- Picture Courtesy Indiamart

A low cost machine suitable for small batches where bottles are fixed on washing molds present in the machine and water rinsing began upon opening the water valve. This is a simple machine commonly used in education sectors, protype developmental sector or production with astringent budget.

Semi Automatic Plastic Bottle Machine

Semi Automatic Plastic Bottle Machine- Picture Courtesy- Indiamart

This is good solution for running moderate to large production batches that require manual handling for loading and unloading the plastic bottles. The remaining task is performed by the machine itself. This machine offers rapid changeover so suitable for various shapes and size of bottles. Like, manual machine; it is also an affordable equipment involved with cleaning of large capacity output such as washing hundreds of plastic bottles in one hour.

Automatic Plastic Bottle Washing Machine

Automatic Plastic Bottle Washing Machine- Picture Courtesy Alibaba

This is fully automatic device requires no manual intervention. Loading of bottles can be achieved by conveyor that receives sorted bottles from unscrambler machine. A sophisticated step by step procedure is followed by automatic system fed by an operator using PLC system. This machine is super giant in the term of working as it can wash and dry hundreds of bottles in minutes and thousands of bottles in each hour.

ACCORDING TO MACHINE SIZE

Benchtop Plastic Bottle Washing Machine

Benchtop Plastic Bottle Washing Machine- Picture Courtesy Bottle washer

A small solution for those sectors that require super hygienic material for their practicals or production procedure with a limited space, limited budget, or small batches. A benchtop plastic bottle washing machine is available in semi-automatic feature that can manage moderate bottles washing in each session.

A Large Plastic Bottle Washing Machine

Large Plastic Bottle Washing Machine- Picture Credit Qpack

This is an ideal machine for big industries where day and night production processes are carried out automatically. The entire setup offers rapid change over time and flexibly can be integrated with other machines of the production. This machine requires a large installation space and gives you higher washing capacity with 100% robustness and accuracy each minute.

ACCORDING TO MACHINE STRUCTURE

Tunnel Plastic Bottle Washing Machine

Tunnel Plastic Bottle Washing Machine- Picture Courtesy Indiamart

A large industrial plastic bottle washing machine where machine design resembles tunnel like structure which is used to treat bulk quantities of unwashed bottles and discharge cleaned bottles after passing through various transition of stages. For example, pre-washing, washing, rinsing, etc., Machine can wash various size, shapes, and different material bottles rapidly and delicately.

Linear Plastic Bottle Washing Machine

Linear Plastic Bottle Washing Machine-Picture Courtesy Watersman Engineering

These machines are designed with simple linear structure with conveyor unit that is responsible for transporting plastic bottles into pre-washing, washing, and other zone of the machine in a linear fashion. This machine is suitable for medium to large production batches.

Rotary Plastic Bottle Washing Machine

Rotary Plastic Bottle Washing Machine-Picture Courtesy Alibaba

As it names show, a circular carousal or turntable is responsible for subjecting bottles for various stages/units of the machine for efficient washing procedure. As compared to linear this machine can encompass with large batches.

ACCORDING TO DIFFERENT WORKING PRINCPLE

Air Jet Plastic Bottle Washing Machine

Air Jet Plastic Bottle Washing Machine- Picture Courtesy- Indiamart

This system basically utilizes a powerful pressurizes water nozzles to spray water and compressed air to eliminate dirt and sticky particles adhere on inner and outer walls of the bottle.

Ultra-Sonic Plastic Bottle Washing Machine

Ultra-Sonic Plastic Bottle Washing Machine- Picture Courtesy- SPM

This is also known as a sonicator that works upon generation of high vibratory waves in the form of striking bubbles that gently implodes over walls of the bottles to wipe the unwanted particles. This is suitable for highly sensitive laboratories or healthcare industries.

7.What is the Complete Production Line of Plastic Bottle Washing Machine?

The following picture above demonstrates auxiliary equipment used in a production line of plastic bottle washing machine. The function of this complete unit is discussed below:

Machine	Functions	Picture
Bottle Unscrambler	Before subjecting plastic bottles to washing machine it must be oriented in aligned and uniform pattern. Moreover, detection of damaged bottles also must be done. For this a bottle unscrambler machine is integrated with plastic bottle washing machine to receive bottles perfectly undamaged and in upright position.
Plastic Bottle Washing Machine	Upon receiving plastic bottles, they passes through the machine and cleaned bottles are discharged toward filling machine.
Tablet/Capsule Counting Machine	A cleaned set of plastic bottles are subjected for counting procedure using this machine. At this stage, one must assure that filling material is contamination free and product storage with no moisture content.
Capping Machine	Once plastic bottles are filled, they’re subjected to capping machine to secure insight product against leakage, spillage, and interacting with external environment. Machine has ability to twist caps around the next of bottles and discharge them for next machine of the facility.
Labelling Machine	This integrated machine offer significant job by printing and applies label over neat and cleaned external surface of the bottle. One must keep in mind, if external surface is uneven, labelling won’t be done properly. The labeling machine can stick label with mentioned information about the ingredients, date of manufacturing, expiry, dosage, batch number etc.,
Cartoning Machine	A ready to market filled product is always subjected to cartoning machine for safe transportation. A cartoning machine can flip the carton and insert the bottle with leaflet automatically.

8.What Other Things Plastic Bottle Washing Machine Can Wash?

Beside plastic bottles, a plastic bottle washing machine can wash several other things. For example,

Type	Description	Picture
Ampoules	These are commonly used in medical, nutraceutical, cosmetics, and pharmaceutical section. Plastic bottle washing is of great benefits as it features ampoule washing as well.
Vials	Different sizes vials can be washed using plastic bottle washing machine which is required for sterile preparations such as antibiotics, vaccines, chemotherapeutic agents, optic solutions, and so on.
Beakers	Glassware and laboratory objects such as tubes, beakers, funnels can be washed using plastic bottle washing machine.
Cans	Cans of various sizes are commonly used for storing beverage, food products are washed with this machine.
Jars	Plastic bottle washing machine can be adapted for cleaning various jars used in broad applications.

9.What are the Technical Challenges and Solutions of Plastic Bottle Washing Machine?

Technical Problem	Possible Causes	Solution
Plastic Bottle Jamming	This mostly happens when bottle stuck between tipping cradle and conveyor	Reset machine setting. Replace safety switch. Check and clear the passage between tipping cradle and conveyor.
Improper Bottle Cleaning	This happens due to low jet pressure of water. Clogging of pressure nozzles.	Set the parameters to achieve required water jet pressure. Check water temperature and unclog the nozzle sprays
Plastic bottle damage	This can be caused by excessive pressure during. The misalignment of grippers can also damage bottles by scratching the surface.	Adjust the speed of conveyor. Validate the positioning of bottle and readjust the alignment.
Bad Smell from Plastic Bottle Washing Machine	This can be due to low maintenance and improper cleaning.	This is recommended to clean and maintain machine on the regular basis to avoid development of mushy smell.

Conclusion

A plastic bottle washing machine is an ideal addition in the packaging line that ensures your products safety and security by clearing unwanted materials inside and outside the bottle. Of course, this robust machine is significantly important to gain customer’s satisfaction and maintain competitive reputation in the marketplace. Before, purchasing the machine, we would suggest to please contact our team for more information and machinery details. Send us short message now!

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Freezer Paper VS Vacuum Seal

Vacuum Sealer

Freezer Paper VS Vacuum Seal

There are many methods can be used to store food in your fridge, for the purpose to extend its shelf life and prevent it from spoilage, and there are the most effective two, which are freezer paper and vacuum seal. Both the two storage methods have their own advantages and disadvantages, and they are suitable for different storage demands.

Therefore, in this blog, you will see the comprehensive comparison of freezer paper seal and vacuum seal so that you can figure out which one of the two methods is right for you. You can compare freezer paper seal and vacuum seal in different dimensions, such as pros and cons, storage principles, applicable food products and so on. Now let’s begin exploring!

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1.What is freezer paper seal vs vacuum seal?

Freezer Paper Seal

Freezer paper seal is a kind of food preservation method which is to use freezer paper to wrap food products for the purpose of freezing, this paper has a layer of plastic coating on one side, can protect the surface of the food product, prevent it from the air and avoid freezer burn and moisture loss. Freezer paper seal is often used to store meat, seafood, baking products and others.

Vacuum Seal

Vacuum seal is an effective food preservation method, the food product is packed in vacuum seal bag, and the air inside the bag is extracted by a vacuum sealer, and then it is sealed tightly. Vacuum seal can not only be used to storage food products, it can also pack medicines, chemicals, hardware, electronic components and so on.

2.What are the pros and cons of freezer paper seal vs vacuum seal?

As common storage methods, both freezer paper seal and vacuum seal have their own pros and cons, these points can help you judge which method is more proper to you. Keep on reading to learn the pros and cons of freezer paper seal and vacuum seal.

(1). Pros and Cons of Freezer Paper Seal

Pros:

Relatively speaking, freezer paper seal is more cheap than vacuum seal, freezer paper is easy to purchase, which is very convenient.
Freezer paper seal is very simple to operate, you just need to use the plastic coated side of freezer paper to wrap food products.
Freezer paper is very durable, it can provide better protection to food products, if you store food by using freezer paper seal and then put it into fridge, it can be stored longer.
Freezer paper seal is beneficial for separating frozen food products and prevent odor.

Cons:

Cons of Freezer Paper Seal-Photo Credit: Oliver + S

A piece of freezer paper can only be used to wrap a piece of food, if you need to pack many food products, you need to consume more freezer paper and time.
Different from vacuum seal, the application of freezer paper seal is limited, it can only be used to store food.
When stored in the fridge, the food product which is wrapped by freezer paper can not last as long as food that are vacuum sealed.

(2). Pros and Cons of Vacuum Seal

Pros:

By using vacuum seal, you can storage food products for a long term.
Using vacuum seal to store food, you can seal a lot of food for one time, which is very convenient.
As is mentioned that vacuum seal is a versatile storage method which is not only used for food preservation, it can also be used to store other objects.
Vacuum seal not only extends the shelf life of food, but also maintains the original color and taste of it.

Cons:

To adopt vacuum seal to store food, you need to purchase a vacuum sealer first, which costs more than freezer paper seal.
Not all food products are suitable for vacuum sealing, you can not use vacuum seal to store raw onions, fresh mushrooms or fresh garlic.
Not all plastic bags are suitable for vacuum sealing, you need to separately purchase special vacuum seal bags to store your food.

3.What are the applications of freezer paper seal vs vacuum seal?

Both freezer paper seal and vacuum seal can be used for different applications, wanna to know in which field can they play their functions? Just read the following content carefully.

Application of Freezer Paper Seal

Food Industry

Food Industry-Photo Credit: Delta Paper

The most common application of freezer paper seal is in the food industry, it is used to wrap fresh and frozen meat, fish, fried food, hamburger, sandwich and many other food products, to keep them from coming into contact with the air, therefore, these products can be stored longer.

Application of Vacuum Seal

Food Industry

When talking about the application of vacuum seal, it is no doubt that the first one which you think about is the food industry. You can use this method to store a large amount of foods, which including meat, fruit, vegetable, bakery products, nuts, dairy products, snacks, seafood and so on. Vacuum seal can prolong the shelf life of these food products in the largest degree.

Medical Industry

Another common application of vacuum seal is in the medical industry, the raw materials of drugs, herbs, all kinds of capsules and tablets, medical tools and so on, these objects all can be stored by vacuums seal, to maintain their hygiene and stability.

Agriculture Industry

To be honest, crops also need to be well preserved, thus vacuum seal is also applied in agriculture industry, to extend the storage time of vegetables’seeds, rice, wheat, whole grains, buckwheat, etc. By adopting vacuum seal, the agriculture products can be kept in high quality, which boost the development of the whole industry.

Metal Industry

As you know, there are some metal such as magnesium metal, pig iron, carbon cable steel, copper alloy, aluminum alloy, coating and so on, are easy to rust. So is there any way to solve this problem? That is vacuum seal. Using vacuum seal, the metal products are packed tightly and won’t be exposed to the air, which prevents them to rust and oxidation.

4.How do freezer paper seal vs vacuum seal work?

Do you know why can freezer paper seal and vacuum seal prolong the storage time of food items? How do they work? Here you can unravel your doubts.

Principle of Freezer Paper Seal

Principle of Freezer Paper Seal-Photo Credit: Instructables

As you can see, freezer paper seal is to use a type of thick freezer paper which has a plastic coated side. When you use this side to wrap food, for example, meat, the freezer paper can keep air away the meat and lock the moisture of it. Therefore, freezer paper seal can keep food fresh and extend its shelf life.

Principle of Vacuum Seal

Vacuum seal is to extract all the air inside the vacuum seal bag which packs food, let it under a vacuum condition. In this state, there is no air, and naturally there is no oxygen contained in the air, under low oxygen condition, germs and microorganisms have no living environment and are inhibited from multiplying. Therefore, food will not spoil and can be stored for a longer period of time.

5.What food products do freezer paper seal vs vacuum seal apply to?

Freezer paper seal and vacuum seal all play important roles in food packaging and storage field, can you tell what food products are they suitable for? Let’s discuss together.

Freezer Paper Seal

Freezer paper seal is suitable for storing all kinds of meat such as beef, chicken, duck, fish, etc, no matter they are fresh and frozen, besides, it can also pack all kinds of fried food and juicy food, which including French fries, meatloaf, sandwiches, fried chicken and so on. In a word, The food products that are common in your daily life all can be preserved by freezer paper seal.

Vacuum Seal

Relatively speaking, the scope of application of vacuum sealing is wider than that of freezer paper seal, in addition to meat food, vegetarian food can also be preserved. You can use vacuums seal to store raw and cooked meat, fish, vegetables, snacks, fruits, seafood, eggs, whole grains, soy products, convenience food and so on.

6.Which one can let food last longer in the fridge?Freezer paper seal or vacuum seal?

The answer of this question is vacuum seal, as a matter of fact, freezer paper seal is more suitable for short-term storage while vacuum seal is suitable for long-term. If you store a food product by a freezer paper seal, it can be stored in the fridge for 2 to 3 days, but if you choose vacuums seal, it can be stored for 2 weeks.

Why vacuum seal can let food last longer in the fridge than freezer paper seal? Well, vacuum seal completely isolated from food and air, as is known that it is the oxygen in the air provide survival environment of microorganism so that the food is spoiled. Vacuum seal provides a vacuum condition which doesn’t let microorganism survive and reproduce so that it can store food for long term.

On the contrary, although freezer paper seal also wraps the food and prevents it from the air, the package doesn’t as tight as vacuum seal, as a result, there will still be air contact with food, as time goes on, there will be food spoilage.

7.Which option can prevent food from freezer burns? Freezer paper seal or vacuum seal?

To figure out this question, you need to learn what is freezer burn first, it refers to a situation that the frozen food is exposed to the air so that it is dehydration and oxidation. Freezer burn is generally caused by loose packaging, therefore, vacuum seal can prevent food from freezer burns more effective than freezer paper seal.

On the one hand, vacuum seal stores food in a tight environment to prevent frostbite-causing crystals from forming on food. On the other hand, the vacuum seal bag which packs food is very thick and durable, provides good protection to food and prevents it from the air, so the moisture content of the food will not be evaporated, the food will not be freezer burned.

Of course that freezer paper seal also has the ability to prevent food from freezer burns, but the prerequisite is that it should be wrapped on the food very tightly, and it is best to use tape to fix it so that the food will not be exposed to the air. After all, freezer paper seal use freezer paper to wrap food, therefore, it is easy to be torn, so the anti-freezing effect is not as good as vacuum seal.

8.What are the differences between freezer paper seal and vacuum seal?

Besides the above content, there are also other differences between freezer paper seal and vacuum seal, such as prices, air removal abilities, sealing strengths and moisture resistance.

Prices

Prices

In terms of price, freezer paper seal costs less than vacuum seal, you can easily buy a lot of freezer paper in grocery stores or online, the price will not be too high. But, to use vacuum seal, you need to invest for a vacuum sealer.There are many vacuum sealers of different manufacturers and models on the market, and there are also various prices of them, but there is no doubt that their prices are far higher than those of freezer paper.

Air Removal Abilities

Vacuum seal has stronger air removal ability than that of freezer paper seal, because vacuum sealer is equipped with high suction vacuum pump which will extract all the air inside vacuums seal bag. But for freezer paper seal, actually it doesn’t have air removal ability, it just wrap the food and prevent it from the air, but once it is torn, the food will be exposed to the air again.

Sealing Strengths

Vacuum sealing has stronger sealing strength than freezer paper seal, vacuum sealer adopts heat sealing method to seal vacuum seal bags so that the sealing effect is good. However, if you want to use freezer paper seal, you need to use other tools such as tapes and straps, and the sealing strength is limited.

Moisture Resistance

Vacuum seal provides a tight seal to food, it can remove the extra moisture content of food and prevent it from the moisture in the air, but freezer paper seal can not. Freezer paper only has one side with plastic coating, the other side is paper, it is very easy for it to get wet, therefore, freezer paper seal doesn’t have moisture resistance.

Conclusion

After learning the detailed comparison of freezer paper and vacuum seal, how do you think of them? Which one of them do you think is better? To be honest, you can think about your real requirements, what kind of product do you need to store, which storage method is affordable for you. For more information, you can contact us and we will solve your problems at once.

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Chamber Vacuum Sealer VS FoodSaver

Vacuum Sealer, VS

Chamber Vacuum Sealer VS FoodSaver

Have you ever noticed the chamber vacuum sealer and FoodSaver in your daily life? Do you know what are the common things and differences between them? If you are operating a food and nutrition packaging business, do you need a chamber vacuum sealer or a FoodSaver?

This VS post can offer you the most detailed information about the chamber vacuum sealer and FoodSaver, and help you to get the most suitable type for your own needs. Let's get started!

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1. What Is A Chamber Vacuum Sealer And FoodSaver?

Chamber vacuum sealers and Foodsaver are two different types of vacuum sealers that have different using purposes.

Chamber Vacuum Sealer

The chamber vacuum sealer refers to the type of vacuum packaging machine that pumps all of the air (including the air inside the bag) out of the chamber at once and offers you a perfect vacuum bag.

This machine can be widely applied in all kinds of industries, such as the food industry, pharmaceutical industry, cosmetics industry, electronic industry, etc. Due to the chamber's design, the chamber vacuum sealers are also ideal for vacuum packaging and sealing liquids or other moist things, like fish, meats, soups or stews, etc.

FoodSaver

The FoodSaver also can be referred to as the external vacuum sealer that works by way of sucking the air out of a bag without any chamber design. It is usually designed to be small, portable, and more suitable for family or personal consumption. Because its efficiency is relatively low.

2. What Are The Applications Of The Chamber Vacuum Sealer And FoodSaver?

The chamber vacuum sealer and the FoodSaver can be applied in various industries for different purposes but with different efficiency and product capacity.

Food Industry

The most frequently used field of the chamber vacuum sealer and the FoodSaver is the food industry. The chamber vacuum sealer is generally used in large supermarkets or food packaging enterprises, such as meat, seafood, fish, and other large food packaging with liquid.

The FoodSaver is generally suitable for families or small restaurants, such as semi-finished food, smoked food, etc.

Pharmaceutical Industry

The medical industry has a very high usage rate of chamber vacuum sealers and FoodSaver. Because many sterilized surgical instruments, towels, surgical clothing, and medicines need to be vacuum-packed and then stored aseptically.

Cosmetics Industry

In order to facilitate travel and portability, more and more cosmetics and skin care products are favored in chamber vacuum sealers and FoodSaver. The chamber vacuum sealer and FoodSaver can protect the outer packaging of cosmetics, reduce the storage space of skin care products, and keep your skin care products aseptic.

Electronic Industry

Many delicate electronic parts and components need to be well preserved and transported. Therefore, chamber vacuum sealers and FoodSaver can provide good vacuum packaging for these parts. This ensures that they will not be scratched or damaged during transportation.

Garment Industry

Now more clothing and towels are also starting to use chamber vacuum sealers and FoodSaver. From small towels to quilts, blankets, etc. Vacuum packing clothing, etc., can greatly save your occupied space.

3. What Are The Types Of Chamber Vacuum Sealers And FoodSavers?

Chamber vacuum sealers have many types according to the shape design, but there is almost only one kind of FoodSavers.

According to whether it is movable or not, the chamber vacuum sealers can be divided into the tabletop type and mobile type:

Tabletop Chamber Vacuum Sealer

The tabletop chamber vacuum sealer is specially designed to facilitate the manual operation of the staff placed on the operating table. The table style is compact in structure and easy to operate without working place limitations.

Mobile Chamber Vacuum Sealer

The mobile chamber vacuum sealer also referred to as the floor type, is vertically designed with four pulleys below. It is compact and moveable and can be applied very flexibly. It is not limited by space. The mobile chamber vacuum sealer can be widely applied in restaurants, food retailers, supermarkets, and food manufacturers.

According to the quantities of chambers, the chamber vacuum sealers can be divided into the single chamber vacuum sealer and the double chamber vacuum sealer:

Single Chamber Vacuum Sealer

The single-chamber vacuum sealer only contains one chamber, and It is suitable for vacuum packaging larger items. They are equipped with 2 pieces of sealing bars which form an L-form to meet the demands of packaging different-sized pouches. It is also suitable for non-food products with different bag sizes and bag length requirements.

Double Chamber Vacuum Sealer

The double-chamber vacuum sealer is designed with two chambers, and it is suitable for vacuum packaging for higher efficiency and speed. It can finish the whole program of vacuum extraction, gas flushing (optional), sealing, cooling, and exhausting automatically with a reliable and durable design.

FoodSavers

The FoodSavers also referred to as the FoodSavers vacuum sealers, is the best device for kitchen vacuum packaging and sealing. They are working in a way of sucking all the air in the FoodSavers bags and applying the heat sealing to seal the bag's mouth. It is always designed as a rectangular pencil case for portable use.

4. What Are The Working Principles Of Chamber Vacuum Sealers And FoodSavers?

The working principles are simple for the chamber vacuum sealers and FoodSavers:

Working Principle Of Chamber Vacuum Sealer

The vacuum packaging of chamber vacuum sealers consists of 3 steps, including vacuum extraction, vacuum bag sealing and aeration of the chamber.
First you need to put the product into a vacuum bag of suitable size and material. Place the end of the bag over the seal. If you are sealing liquid products or products with high fluidity, you can use an insert plate or mold to fix the bag in place.
When you have secured the bag and the closure, you can close the lids of the chamber vacuum sealers. Then start the machine. At this point, the vacuum pump will start to pull air out of the vacuum chamber.
When evacuating, the entire chamber is in a vacuum state, and the pressure inside the vacuum bag is equal to that inside the chamber.
When the entire chamber reaches a predetermined vacuum pressure, the sealing rod begins to close. The sealing rod is heated to melt the seal of the bag.
When the product is securely and well sealed, the vacuum pump stops and the entire chamber automatically begins to depressurize. When the vacuum chamber is depressurized, you can open the lid. The entire product vacuum packaging and sealing process has been completed.

Working Principle Of FoodSavers

First, you need to put the product evenly and neatly into the vacuum bag. Do not put too much content at one time, otherwise, it will affect the effect of vacuuming.
Place the prepared vacuum bag neatly in the suction area. Remember not to vacuum seal liquid or liquid products.
Activate the start key.
When the vacuum seal is complete, turn the air release valve to open the upper cover.
Finally, check whether the sealed product is successful.

5. Chamber Vacuum Sealer VS FoodSaver

This table mainly lists some differences between chamber vacuum sealers and FoodSaver:

	Chamber Vacuum Sealer	FoodSaver
Appearance
Size	Large	Small
Application	Industrial Use	Kitchen Use
Working Principles	Vacuum extraction, vacuum bag sealing, and aeration of the chamber.	Bag air-sucking and sealing.
Working Efficiency	High	Low
Working Method	Vacuum Pump	Suction Parts
Characteristics	Good at sealing foods with high moisture content or liquids due to the air pressure reduction inside the chamber.	Not as efficient in sealing foods with liquids or high moisture content compared to chamber vacuum sealers.
Advantages	Bigger, more professional, high efficiency, good at sealing foods with liquids.	Smaller, more lightweight, easy to move and store, cheaper than chamber vacuum sealers.
Disadvantages	More expensive than FoodSaver type, not suitable for those with a limited budget, need more space, larger and heavier.	Low efficiency than the chamber vacuum sealers, not good at sealing foods with liquids.
Sealing Bags	Thinner, cheaper, and smooth.	Embossed causing a dimpled texture, expensive, thicker.
Cost	High	Low
Usage and Speed	Perfect for heavy-duty usage, high speed.	Good for light to moderate usage, low speed.
Shelf Life	5-10 times than the pantry storage time.	2-5 times than the pantry storage time.

6. Chamber Vacuum Sealer Pouches VS FoodSaver Bags

The chamber vacuum sealer pouches are mainly applied for the chamber vacuum sealers. However, the FoodSaver bags are mainly applied for the FoodSavers. There are three big differences between the chamber vacuum sealer pouches and FoodSaver bags.

Bag Texture

The chamber vacuum sealer pouches are smooth in texture whereas FoodSaver bags are embossed and have a embossed texture.

Bag Thickness

The standard thickness of the chamber vacuum sealer pouches is generally 3 mil. The standard thickness of FoodSaver bags is about 4 mil. Because FoodSaver bags all need to be embossed, they are a bit thicker than regular chamber vacuum sealer pouches.

Bag Cost

Costs are time and money. The chamber vacuum sealer pouches are much cheaper than FoodSaver bags. Because the standard thickness and embossing requirements of FoodSaver bags increase their cost.

7. What Products Are Chamber Vacuum Sealer And FoodSaver Sealed?

The chamber vacuum sealer is more suitable for industrial use for all kinds of products sealing such as frozen food, fry foods, fruits, nuts, vegetables, electronics, clothes, and especially for foods with liquids.

The FoodSaver is more suitable for kitchen or individual use for foods and small products, such as raw meats, snacks, bread, and vegetables, but it cannot be applied for sealing liquids or food with liquids because it may apply the working principles of air suction.

8. Which One Is Better For You? Chamber Vacuum Sealer Or FoodSaver

The chamber vacuum sealer or FoodSaver both have pros and cons. You need to choose according to your own needs.

Budget

Generally, the budget of chamber vacuum sealers will be about 4~10 times higher than that of FoodSaver. Therefore, if you have a sufficient budget, you can directly choose the chamber type. Instead, you can directly select the FoodSaver type.

Purpose of Use

If you are mainly engaged in large-scale production or packaging, and require huge output and fast speed, then you are suitable for a chamber vacuum sealer. On the contrary, if you just have simple family needs and have no requirements on scale and output, then the FoodSaver type is more suitable for you.

Contents In Bags

Because the FoodSaver type is not good at sealing foods with liquids, you would better choose the chamber vacuum sealer to seal the foods with high moisture content or liquids. On the contrary, you can choose any of the two.

Conclusion:

The chamber vacuum sealer VS FoodSaver can offer you the most details and important information about these two types of machines and help you choose the best and most suitable type. If you have more curious and want to know more about this machine and blogs, you are welcome to our page at any time. Thanks for reading!

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Automatic High Speed Bottle Unscrambler: The Complete Buying Guide In 2025

Bottle Unscrambler

Automatic High Speed Bottle Unscrambler: The Complete Buying Guide In 2025

In a world where only change is constant, technology is surpassing all the conventional means of industrial processing including manual filling, packaging, mobilization and much more. Now, whether you are running any liquid production firm in pharmaceutical field or food sector, chemical sphere or cosmetic zone, cutting edge equipment are available to address your problems regarding uplifting your production and convenience.

Among them, automatic high speed bottle unscrambler is one of the topnotch machines with the ability to revolutionize your existing manufacturing by replacing manual labor with advance automatic bottle feeding functioning. In this way, you can get dual benefits of cost reduction and superior output. If you want to take advantage of its resilience and speedy performance with simple maintenance, make sure to know all about automatic high speed bottle unscrambler by absorbing this review. Let's take a start and explore the information provided below!

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1.What Is An Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle unscrambler is a machine designed to innovate the industrial processing by automating unscrambling of bottles. It works through systematic process of taking randomly positioned bottles from hopper and feeding them onto conveyor belt in a serialized manner while ensuring accuracy and efficiency.

Made with quality stainless steel the machine is highly compact and durable for processing bulk containers at once. In addition, the feature of adaptability and precision is adding more to its suitablility for all kinds of plastic and non-fragile bottles in a variety of shapes and sizes. Furthermore, the device is more desirable for large scale industries for fostering hassle-free bottle handling replacement of labor.

2.What Are The Benefits Of Using An Automatic High Speed Bottle Unscrambler?

Automatic high speed bottle unscrambler carries along with it vast array of benefits which can not only increase your production volume but also show great versatility in terms of applicability. Some of these features are as follows:

High Level of Automation

One of the key attributes of the machine is high level of automation it possesses. For instance, the bottle spreading, turning, transmission, positioning and detection are all done by machine automatically. This eventually reduces the time spent on manual feeding of bottles and leads to fast processing.

Resilience

This renowned machine is highly resilient for processing all and sundry bottles in terms of shapes, sizes and material. In addition, flat, square, round and special shaped bottles can be easily unscrambled by it.

User-friendly

With simple structure, scientific control system, and automatic nature, the machine has fixed setting in advance. Thus, it requires minimal training for execution and espouses uncomplicated method of operation.

High Speed

Another and most crucial benefit of automatic high speed bottle uncrambler is its speed proficiency. The automatic dispersal of bottles speeds up the process by feeding over 150 bottles in a minute, eventually, uplifting the production outcome.

Ensures safety

With integrated features of utility model and soft handling the machine ensures bottles's safety by keeping their integrity.

3.How An Automatic High Speed Bottle Unscrambler Works?

The machine’s course of action is quite simple and undemanding. By looking into the underlying steps, you will easily get how an automatic high speed bottle unscrambler works:

Loading

The process of unscrambling begins with loading bulk of empty bottles into hopper.

Transmission

Picture Courtesy: HO-MA

Now, with the help of exit conveyor, bottles are swiftly taken from storage hopper and transmitted into the unscrambling station.

Orientation

The bottles spread over the turntable, whose constant rotation enable them to fill the hollow molds. At this point, bottles are oriented through aligner and agitator.

Descent

Descent

Picture Courtesy: TRAKTECK

Once the bottles are accurately positioned, they will be moved forward in an upright position through moving disc. Meanwhile, bottles will be released from molds by a steel bar which works as barrier and align the bottles to move in linear direction.

Final Discharge

Picture Courtesy: TRAKTECH

Finally, the bottles will be delivered to conveyor belt in serialized manner with the help of vacuum.

4.Describe The Various Components Which Make Up An Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle uncrambler is made up of several key components which are described below:

Hopper

Hopper is a hollow container where bulk of bottles is poured before unscrambling, to feed the machine with bottles. It is connected with exit conveyor which accomplish the task of transporting empty bottles by carrying them in portions.

Unscrambler Station

It is a large circular station made up of stainless steel where the unscrambling of bottles occurs. It holds inside it the distributor disk, molds, agitator, and turntable channel which collectively move the bottles and align them in right position.

Distributor Disk

Distributor disk is a round turntable located inside the unscrambling station with series of plastic molds in its border. Its function is to orient the bottles’ positioning by constant revolution.

Molds

Molds are empty holes present in series of form at the end of distributor disk. They help in holding empty bottles or containers.

Air Blower

A type of fan that is located right above the distributor disk whose constant revolution causes air blow thus prevent bottles jamming.

Agitator

Steel agitator is attached to the unscrambler station which change the direction of positioned bottles towards conveyor.

Conveyor

It takes the oriented bottles from unscrambler funnel and transports them towards further processing.

PLC Control System

It is considered as the brain of an automatic high speed bottle unscramble which control the entire processing of machine. Through attached HMI, user interacts with machine and communicates the desired commands to control system.

Electric Cabinet

Electric cabinet is the powerhouse of the machine which protects electrical wires and other equipment by preventing electric shocks.

Protector

Protector is the glass cover around the machine which is useful in providing safe and dust proof environment for processing.

Main Frame

Main frame of the machine is compact and durable made up of stainless steel. It is the supportive device for machine which prevent shaking and allow stable performance during operation.

Movable Casters

Wheels are usable for easy transportation of machine from one place to another.

5.Which Kind Of Bottles Can Be Processed By An Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle unscrambler is capable of processing large number of bottles with respect to different sizes, shapes as well as material such as:

With respect to size

Bottles with diameter of φ20~φ100mm and height from 40~240mm can be easily unscrambled by using this machine.

With respect to Shape

All shapes of bottles including flat, square, oval, rectangle, round and irregular bottles are perfectly eligible to be processed by the machine.

With respect to Material

An automatic high speed bottle unscrambler is the best suitable for feeding all sorts of plastic and metallic bottles comprising PET, PE, PVC, HDPE, aluminum and steel respectively.

6.What Are The bottle unscramble Types Of Automatic High Speed Bottle Unscrambler?

An automatic high speed bottle unscramble can be classified into two broad categories. This division will make you enable to understand the potential nature of the machine. They are as under:

Fully Automatic Bottle Unscrambler

Picture Courtesy: CVC

Fully automatic bottle unscrambler is heavy-duty cutting edge equipment with superior quality stainless steel construction that independently carries out entire process of bottle unscrambling. With high speed, it has the potential to process highest possible number of 150 pieces per minute through self operated mechanism. Whether round or square, flat or irregular, the machine can feed flexible range of PET, HDPE, and PP bottles. This makes the machine appealing for almost all industrial sectors encompassing food, beverage, medical, cosmetic and other enterprises.

Semi-Automatic Bottle Unscrambler

Semi-automatic bottle unscrambler on the other hand requires minimal intervention of the user to feed turntable with empty bottles. However, the process is then automatically preceded via machine. It produces relatively less outcome as compared to fully automatic machine. Its precise and simple body leads to convenient handling and easy mobilization of the machine. Industries running small to medium capacity under 5000 BPH are likely to be benefited by this solution.

Automatic Linear Bottle Unscrambler

Picture Courtesy: KWT Machine System

Automatic linear bottle unscrambler is employed to handle the wide range of plastic bottles inclucing cylindrical, square and rectangular containers into production line. It is well known for its fast adaptation to different bottles without changing tools. It functions through centrifugal disc on which bottles are supplied and oriented with fast pace. Hence, it suits the need of producers from diverse sectors such as oil and lubricants, cooking oil, and beverage industry etc.

Automatic Rotary Bottle Unscrambler

Picture Courtesy: TRAKTECK

Rotary bottle unscrambler is highly proficient in its task of unscrambling bottles with height from H 50-300mm and diameters from D 25-90mm. The machine uses high pressure blowing fan for bottle orientation, thus reduces high energy cost spent on compressed air. The ingenious funnel system enable simple and fast changeover resulting in production of 12,000 bottles per hour, unfolding 40% increase in its efficiency. The machine is well-equipped to comply all the demands of food, non-food and personal hygiene enterprises.

Automatic Monobloc Bottle Unscrambler/Rinser

Monobloc bottle unscrambler is the composition of two equipment, designed for performing the task of rinsing and unscrambling bottles before they reach to production line for filling. This complex solution aims at facilitating the firms which are highly sensitive in terms of maintaining the hygiene in their processing such as pharmaceutical, surgical and food sectors. In addition, the unified management followed by high productivity and easy maintenance are making the machine cost-effective.

Robotic Bottle Unscrambler

TRAKTECH

As the name indicates, this advance and innovate bottle unscramble works by intelligent robotic system. The robot picks and places bottles by means of vacuum gripper. The robotic picking line mechanism is achieved by using detection system. This feature makes the area of machine more comprehensive where all types of plastic bottles can be positioned accurately irrespective of their size and shape. It is more suitable for pharmaceutical, daily chemicals, and cosmetic industries.

7.How An Automatic High Speed Bottle Unscrambler Is Different From Semi-Automatic Bottle Unscrambler?

There are certain differences between automatic high speed bottle unscrambler and semi-automatic bottle unscrambler which may be clearly understood by looking into the table below:

No	Features	Automatic High Speed Bottle Unscrambler	Semi-Automatic Bottle Unscrambler
1	Automation	Highly Automated, independent in processing	Semi-automatic, requires user intervention
2	Structure	Complex with different components	Relatively simple
3	Speed and Capacity	18,000 bph	5000 bph
4	Bottle Range	Multi-format no parts changeover required	May require change of tool for different bottles
5	Application	Large scale production line	Medium to small businesses

8.Enlist The Applications Of An Automatic High Speed Bottle Unscrambler?

This machine can be utilized in huge number of industries which are shown below:

Pharmaceutical Industry

It must not be surprising to say, that pharmaceutical industry will always be on the top of the list whenever the question arises about uses of an automatic high speed bottle unscrambler. It implies that, pharmaceutical industries from all over the world are taking advantage of this machine for processing tablets, pills, vaccines and syrups etc.

Chemical Industry

The machine also suits need of chemical industry where it is used for fulfilling their job of processing daily chemicals such as detergents, surface cleaners and other organic and non-organic chemicals.

Cosmetic Industry

Another industry, which is constantly engaged in the production and filling of lotion, shampoo, hand wash and other items into bottles also requires advance equipment. Therefore, an automatic high speed bottle unscrambler becomes an undeniable need for it.

Beverage Industry

All types of beverages including juices, wine, soft drinks and fresh pulp have non-stop consumption; consequently, industries are looking forward for efficient solutions. Here comes the need for automated liquid filling lines of which the automatic high speed bottle unscrambler is an inevitable part.

Food Industry

Like other firms, food industry is also involved in food supply chain where much emphasize is made on on ready-made food. Hence, this sector is also included in the broad spectrum of automatic high speed bottle unscrambler application for using it to accomplish the processing of products like ketchup, honey, sauces, edible oil etc.

9.Which Measures Can Be Taken To Maintain The Efficacy Of An Automatic High Speed Bottle Unscrambler?

Even though an automatic high speed bottle unscrambler is in itself a complete solution for undertaking bottle unscrambling, certain steps must be taken in order to keep it on right track and achieve maximum output. These are highlighted below:

Regular Maintenance

Before starting operation, remember to check the power connection of machine, also check the screws if they are loose and need to be tightened. Along with that, you may be required to check and reset the functional parameters of machine as per your daily need of production.

Lubrication

Lubrication of machine is essential to avoid friction and jam of machine parts. Therefore, the movable parts should be well lubricated to achieve faster and smooth performance of machine.

Proper Cleaning

Air rinser, compressed air and a dry soft cloth can be used to clean and wipe out all the dirt and dust of machine. It eventually helps in providing secure environment for bottles to process by eliminating the possible toxins released during continuous movement of PET bottles.

Timely Parts Renewing

It is important to monitor each part of machine before and during operation. In case of finding any abnormality or irregular noise, make sure timely renewability of parts as it may impact the overall performance of machine.

10.Can Automatic High Speed Bottle Unscrambler Be Integrated With Other Machines?

Automatic high speed bottle unscrambler can be easily integrated with other machines to make production lines for processing liquids, solids and other stuff. These machines include:,

Labeling machine

Labeling machine is a device used to apply adhesive stickers or labels over the empty or filled bottles of different sizes. Most of the industries prefer to integrate automatic high speed bottle unscrambler directly with labeling machine, while others may opt for a liquid or powder filling machine to be connected with it before labeling.

Liquid Filling Machine

Picture Courtesy: KWT Machine System

Liquid filling machine is used to fill the bottles and containers with precise amount of liquid. It is therefore, connected with automatic high speed bottle unscrambler for the ease of operation in producing large volumes.

Powder Filling Machine

Picture Courtesy: CVC Technologies

Products such as milk powder, medicine powder and condimentsetc., require advance technology to be filled in bottles and containers. For this purpose, powder filling machine has been introduced and to automate the process, automatic high speed bottle unscrambler is all time appreciated.

Tablet Counting Machine

Picture Courtesy: King

The machine can also be linked with tablet counting machine which is responsible for counting tablets, pills and capsules in bottles.

Bottle Capping Machine

Picture Courtesy: Bellartx

This machine is designed to cover the filled bottles with caps through technology. Hence, it is eligible to be included in the production line of which automatic high speed bottle unscrambler is already part.

Induction Sealer

Induction sealer is one of the key equipment when dealing with liquid or solid packaging in bottles. By using electromagnetic radiation, this machine tightly seals the bottles neck with aluminum foil which get stuck to the bottleneck when heated. It thus prevents inside content from harmful ultraviolet rays and humidity.

11.Elicit The Solutions To Common Problems Encountered While Using An Automatic High Speed Bottle Unscrambler?

While using an automatic high speed bottle unscrambler you may encounter minor issues which if not eliminated can create barrier in your way towards successful processing. Therefore, few possible troubleshooting are discussed below for your ease:

No	Problem	Cause	Solution	Picture
1	Bottles get chocked in mold	It happens when bottles are larger or smaller than adjustment of distributor disk	It can be solved by adjusting the height of distributor disk and width of outfeed unit
2	Bottle with mouth downward do not get rejected	There is insufficient air supply by air blower	Increase the blower supply
3	The distributor disk get stuck	It is due to friction or damaged gear	Lubricate the motor under disk and replace gear if damaged

12.Which Factors Must Be Considered In Order To Purchase Topnotch Automatic High Speed Bottle Unscrambler?

Choosing the right machinery for your business is not an easy job. Therefore, we have gathered some of the crucial factors which if followed will definitely lead you to make a sound purchase of the best automatic high speed bottle unscramble. These include:

Production Volume

Firstly, make sure to have a look towards your existing production and answer certain questions including your current production and how much increase do you want to make by adding automatic high speed bottle unscramble. It will help you to decide which model do you need like fully automatic or semi-automatic.

Type of Bottles

Another factor to consider is the type of bottles you are using, as it will influence your processing. For example, linear bottle unscrambler can feed limited types of bottles, but if you have containers with different shapes and sizes, then rotary bottle unscrambler is best option.

Auxiliary Devices

It is a matter of fact, that you will need other supportive devices for automatic high speed bottle unscrambler such as bottle capping machine, induction sealer or labeling machine. Hence, it is significant to make a list of these machines, to complete the production line for your manufacturing.

Technical Assistance

From installation of machine to technical training of staff, the support of vendor is required in every initial step. This elicits the importance of technical assistance on part of manufacturer, hence; do not forget to satisfy yourself by looking into the remote support provided by seller.

Quality Assurance

While making such big purchase, you should at least get quality assurance confirmed by the supplier in form of warranty. Moreover, you can also go for examining the quality of machine in by checking its compliance with the regulations fixed by GMP, FDA and ISO.

Conclusion

An automatic high speed bottle unscrambler is becoming the obligatory machine for almost every industry. Without its use, the production efficiency of your firm will surely face certain challenges of time waste, labor cost and low output. Therefore, one must acknowledge its importance and take suitable decision on right time to make their business more productive, lucrative and effective, for which the only solution is an automatic high speed bottle unscrambler. If you are intending to go for it, feel free to approach us via given link!

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Bottle Washing Machine: The Complete Buying Guide in 2025

Liquid Filling Machine

Bottle Washing Machine: The Complete Buying Guide in 2025

If you’re struggling with rinsing bottles manually then ‘a bottle washing machine’ is worth buying equipment. This is an easy-to-use solution that can work in small and large industrial fields.
Whether your pocket permits or not; this machine is available in various types allowing anyone to grab and achieve effective results. Before planning to invest in the bottle washing machine; we suggest going through this guideline to learn more. Let’s Read.

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1.What Is Bottle Washing Machine?

A bottle washing machine is an excellent tool that improves the hygiene and cleaning of bottles by clearing and sanitizing bottles to improve the quality of your products.

On industrial basic, a bottle washing machine runs on every production. Not only this but small laboratories are also aimed to produce sterile products using this solution.

A bottle washing machine is designed to clean large, rounded bottles, that involved with automatic feeding of bottles in the system. This is an absolutely perfect device to carry aseptic filling where no chance of fixing foreign residue.

2.Where Do You Use Bottle Washing Machine?

A bottle washing machine has multiple industrial applications. Some of them are:

Nutritional Industry

Picture Credit: Silver Spur

To maintain the cleaning and safety of bottles used for packaging proteins, vitamins, and other nutritional products, a bottle washing machine is highly recommended as it ensures the bottles are 100% safe and clear to sustain the quality of nutritional products.

Pharmaceutical Industry

Whether storing sterile preparations, general preparations, solid dosage forms, liquid dosage forms, or topical preparations; a bottle washing machine always helps in maintaining cleanliness and high-level sterility which is necessary for every pharmaceutical product.

Beverage Industry

Picture Credit: SKS

A bottle washing machine is essential to keep the quality of beverage products like drinking water, juices, sodas, etc., The machine is of prime importance as it cleans and dries the bottles prior filling to beverages.

Food Industry

This is another production industry that is equally required with high sanitization and cleaning of bottles before packaging of products. For example, sauces, spices, cooking oils, powders, and topical dressing. In the food industry, a bottle washing machine ensures product safety and quality.

Cosmetics Industry

A bottle washing machine plays significant role in preparing clear bottles ready to fill with products like foundations, moisturising lotions, shampoos, or products like personal care such as bodywashes, handwashes etc.,

Chemical Industry

Picture Credit: Grainger

For the storing of chemicals like bleaches, acids, alkaline solutions, or any reagent; a bottle washing machine is essential to obtain cleaned bottles before the filling process.

Automotive Industry

Picture Credit: Motor1

This is also another important sector require bottle washing machine for cleaning bottles used for engine oil, brake oil, industrial solvents, etc.,

Research Laboratories

Picture Credit: The scientist

In this facility, a bottle washing machine is required to clean and prepare bottles for storing laboratory samples. For instance, tissues, biological organs, etc.,

3.How Bottle Washing Machine Is Beneficial?

A bottle washing machine offers several benefits to users and businesses. Some of them are:

Automation and Precision: PLC control allows for the automation of the bottle washing process, enabling precise control over various stages of cleaning, rinsing, and sanitization. This ensures consistent and accurate results, reducing the chances of human errors.

Automation & PLC Control

Bottle Washing Machine- Picture Credit: LUNG WEI PACKING CO., LTD.

An automatic bottle washing machine featured with PLC control ensures high automation for the bottle washing process that enables perfect control over various process stages of bottle washing such as rinsing, drying, and sanitizing. It overall ensures highly consistent and accurate results to end users.

High Speed and Various Motions for Washing

Picture Credit: Iven

A bottle washing machine can clean large batches very quickly. Plus, the process of washing from various directions e.g., vertical, circular, horizontal ensures ultra cleaning with the likelihood of human error.

Accurate Metering with Small Error

A bottle washing machine is a cost effective equipment for your production line as it minimizes energy consumption by using optimized water levels during bottle washing process with no chances of any residual left behind.

Recommended for Aseptic Product

Picture Credit: Iven

The body of the bottle washing machine is comprised of stainless steel which offers many benefits. First, this feature is extremely suitable for aseptic filling lines. Secondly, this is very useful for easy maintenance of the machine.

Safe for Users

Picture Credit: Syntegon

All electrical components of a bottle washing machine are integrated into a compact housing that ensures users' safety against electric shock due to its exposure to the physical environment and moisture.

4.How Bottle Washing Machine Works?

A bottle washing machine has primary working theme that is composed of the following steps we’ve discussed below. For understanding, have a look!

STEP 1: INFEED

INFEED

In this step, bottles are uncovered from caser and transported to the washer via conveyor unit. They are collected on the table for cleaning procedure.

STEP 2: CLEANING

This step is divided into the following sub-stages.

Pre-Soak Cycle- Deionized Water

Just right after infeed section, bottles are subjected to pre-wash cycle which is accompanied by upside down for emptying left residual or any particles out of it. The residual is rapidly discharged out by the machine. This phase typically takes 3 minutes.

Bottles are sub-merged by the machine in the hot water with temperature at35°C. A sieve belt filters the wastewater. The submerged water is removed by turning bottles up-side down and dirty water collected in the tank located below the machine.

Washing Cycle

Picture Credit: AMA Journal of Ethics

This is an actual zone where washing of bottles is being subjected. This section is composed of several identical washer helps in detergent soaking of the bottles. This process follows three steps:

In first step, a long-term soaking of bottles by immersing in caustic solution takes place. This process mostly takes 7 minutes where temperature of caustic bath is kept maintained at 70-85°C.

Here, all sticky particles of chemicals or dirt is removed by the action of caustic soda and high temperature of water. In the second step bottles are emptied and remove dirt and in third steps another deep soak is given to clean the bottles.

Rinsing Cycle- Water for Injection

Picture Credit- Adobe Stock

Now bottles are subjected rinsing process that involved rinsing zone and spray zone which mostly require 3 to 9 minutes. Here, bottles are rinse with cleared water and exposed to spray zone for high pressure spray to internal and external showers. Bottles are given with final exposure of water for injection before air blower.

STEP 3: AIR BLOWING & DISCHARGE

Compressed air is introduced using heat exchangers which are coiled tubes that produce heated air into inverted bottles prior to discharging unit.
This is achieved by an air blower that uses the nozzle to blow a seamless stream of air into each bottle to dry inside bottles and loosen and remove the particle if left over. A set of cleaned bottles are transferred to the outfeed conveyor for the further filling process.

5.What Are the Primary Parts of Bottle Washing Machine?

Conveyer Belt

This system comprises multiple components these including belt, pulleys, rollers etc,. that moves the bottles towards and away from the machine. It is automatic, convenient and completes operations without any hassle. All models of bottle washing machine provided by Aipak comes with a built-in conveyer system that is attached on either side of the machine and if needed can easily be removed and reattached within minutes.

Dust Cover

To protect the bottles from environmental dust particles the whole washing of the bottles is carried behind the protective shield or dust cover. Not only the dust cover prevents the accumulation of dirt on washed bottles it is also durable and made up of plastic to avoid accidental breakage.

Bottle Washing Head

This unit holds multiple nozzles that spray soap and water inside and around the bottles. After spraying soap, the nozzles spray pressurized water jets that effectively remove dirt and soap.

Sprayer

The sprayer is the unit of the machine that holds water and soap separately. Since the machine is automatic the release of soap and water is done entirely without any manual intervention.

Rotary plate

Different manufacturers offer different orientations and working of machine, however, most bottle machines have a rotary mechanism in which a number of bottles are aligned and washed simultaneously. Although bottle washing machine having a rotary plate is costly in the long run it's more productive and economical.

Electric Box

Present in every machine this compartment holds all panels and wires that control the working of equipment. The exact location of the electric box may differ for each model or every machine, but it is usually present on the side or bottom of a bottle washing machine.

Air Filtering Unit

After washing the drying of the bottles is done by blowing air into and around each unit. The blown air should be free from dust particles to avoid contamination. This is done by filtering the air in the filtering unit before being blown into the bottles.

6.What Type of Bottles Can Be Washed Using Bottle Washing Machine?

There are different types of bottles that can be washed using a bottle washing machine. It depends on the various specifications that the design of machine offers.

Jars	Jars are glass bottles of various sizes and shapes that are used usually in food and beverages industry. These bottles are washed employing bottle washing machine to ensure safe and hygienic packaging.
Ampoules	Ampoules are small glass containers that have liquid medicine stored in them. They require the necessity of washing along with ensuring sterile condition of it, which can be washed using bottle washing machine.
Vials	Vials are pharmaceutical glass bottles that are washed using bottle washing machine , with many washes and sterilized air to provide aseptic nature to it.
Dropper Bottles	Dropper bottles are intended for pharmaceutical, food industry and cosmetics industrial use. These are washed using a bottle washing machine incorporating air and water to efficiently clean and provide contaminants free bottle such as eye, nose, and ear dropper bottles.
Round Bottom Bottles	Such bottles are washed for pharmaceutical purposes to ensure the safety of the medicinal liquid filled in them.

7.What are Different Types of Bottles Washing Machine?

Upon requirements and automation, bottle washing machine is classified into various types. Each type has its specified role and uses in specified industry. Let’s see them one by one.

TYPES OF BOTTLE WASHING MACHINE BASED ON MACHINE SIZE

Benchtop/Small Bottle Washing Machine

A benchtop bottle washing machine can b install on the working table. This machine is designed to operate industrial and laboratory processes where small size bottles are subjected to a bathing tank for high frequency cleaning under constant temperature and sonication. This machine is small in size but performs semi-automatic operations.

High Volume/Large Bottle Washing Machine

High Volume/Large Bottle Washing Machine- Picture Courtesy- Niagara System

This machine is large that can treat the bulk of untreated bottles for washing procedures. You can easily integrate this machine with other equipment of the production line; therefore, this is suitable for large industries where non-stop production processes are carried out. This machine requires a spacious facility for installation.

TYPES OF BOTTLE WASHING MACHINE BASED ON AUTOMATION

Considering automation; the bottle washing machine is divided into the following sub-types.

Semi-Automatic Bottle Washing Machine

This is the perfect solution for washing bottles and jars where the production volume is small to moderate. The machine offers washing procedures for various shape and sizes of bottles with an automatic washer and rinser.
This is a cost-effective and affordable machine as compared to an automatic bottle washing machine that requires the involvement of an operator during handling bottle as certain stages such as loading, unloading., This is also a fast washing device that cleans hundreds of bottles in one hour.

Automatic Bottle Washing Machine

Automatic Bottle Washing Machine- Picture Credit- IC Filling System

When it comes to washing large batches of bottles or considering large industries, of course, an automatic bottle washing machine is used that is involved with the entire procedure automatically.
A very time-economical solution that is involved with automatic loading washing, drying, and unloading of bottles. Yes, you’ll find it expensive when compared to semi-automatic bottle washing machine, but it offers uncountable benefits in term of sterilization, time, automation, large batches, maintenance, and so on.

TYPES OF BOTTLE WASHING MACHINE BASED ON WORKING STRATEGY

Ultra-Sonic Bottle Washing Machine

Ultra-Sonic Bottle Washing Machine- Picture Credit- SED Pharma

This machine offers tremendous cleanliness to bottles. Its working principle includes powerful ultrasonic wave generation that produces bubbles to hit or implode over the surface of the bottles and trap the dirt from each nook deeply. This is a time saving machine that promises the cleaning of foreign particle attached or present inside or outside the bottle.
This is also known as ‘sonicator’, mostly used in research labs and healthcare industries.

Air Jet Bottle Washing Machine

Air Jet Bottle Washing Machine- Picture Credit- AnchorMark

This machine follows an excellent mechanism for cleaning bottles that involves compressed air and vacuum. When bottles are fed into the machine, they’re subjected to positive pressure followed by stage-wise incorporation of compressed air for detaching and loosening of sticky particles. Those dirt, or foreign particles that are removed from the surface are sucked by using negative pressure generated by a suction blower.

TYPES OF BOTTLE WASHING MACHINE BASED ON DESIGN

Rotary Bottle Washing Machine

Rotary Bottle Washing Machine- Picture Credit- LAXMI Pharma

This machine designed is compact where a circular carousel or turret is meant to support and integrate bottles for washing, drying, and discharging. The machine works by rotating the turret where uncleaned bottles are subjected to washer and air dryer sections. Some machines are equipped with brushes that ensure contamination free bottles in one cycle. This machine is suitable for PET, glass, round, flat bottles of various sizes.

Linear Bottle Washing Machine

Linear Bottle Washing Machine- Picture Credit- Anchormark

You can consider this equipment as a standard bottle washing machine where the entire work process is taken place in a flexible linear fashion. The bottles to be cleaned are fed onto the conveyor belt that transports them one by one toward different washing zones. For example, pre-wash, wash, rinse., This type of machine is recommended for moderate to large batches where medium to high production is carried out. This is mostly preferred for washing small bottles such as vials, and ampoules.

Tunnel Bottle Washing Machine

Tunnel Bottle Washing Machine

This machine is basically suitable for large industries for catering to large production batches in time effective manner. The bottles subjected to cleaning are transferred into the tunnel-like structure where they pass through various cleaning zones like pre-washing, washing, brushing (optional), and drying. This is recommended for washing round as well as flat shaped bottles made up of either glass, plastic, etc.,

The general volume of the bottle includes approx. 30 to 250 millilitres. The machine can wash bottle batches swiftly such as hundreds of bottles per minute.

8.Describe a Complete Production Line of Bottle Washing Machine?

The photos show the machine on the auxiliary equipment to form a production line of bottle washing machine.

Bottle Unscrambler

A bottle unscrambler is an essential machine that sorts bottles of various shapes or sizes and feeds automatically into the bottle washing machine for efficient cleaning and eliminating unwanted material out of it. Moreover, this machine ensures the removal of damaged bottles from the batch.

Bottle Washing Machine

A bottle washing machine is an important component of the production line that receives uncleaned bottles and transports cleaned and sterile bottles towards the filling machine. The bottle washing machine has great capability to integrate with other devices for fast and flexible working.

Tablet/Capsule Filling Machine

A tablet or capsule counting and filling machine once receives cleaned bottles from the bottle washing machine are subjected to tablet/capsule counter and filler respectively.

Capping Machine

This is an important part of the production process that secure the bottles by twisting caps automatically over the neck of the bottles. This machine is of prime importance as it ensures 100% protection against entering foreign particles inside the bottles.

Labelling Machine

Once bottles are cleaned and filled with products, they’re positioned for the labeling process. This can be done using of labeling machine that sticks labels and prints them with batch number, production date, expiry date, and other important information.

Cartoning Machine

A final stage of the production line where the entirely secure batch is introduced into respective cartons along with leaflets. This machine has the ability to flip open carton and inserts bottles either vertically or horizontally.

9.How long do the bottles take to dry in Bottle Washing Machine?

Bottle Washing Machine- Picture Credit- AQUATECH

In bottle washing machine temperature the drying time for plastic bottles and glass bottles are

different. The bottles are transported to the drying section where several hot air nozzles blast air inside and outside the bottles ensuring the sets are dried completely in 2 to 4 minutes.

The total heating power used by a bottle washing machine is about 4KW-5KW watts despite no matter how many degrees of water temperature is required. As compared to plastic bottles, glass bottles dry fastly as their washing temperature is mostly higher approx. 200 degrees.
Hence it retains heat for longer and fast to dry. The plastic bottle does not retain heat, so it takes longer time to dry. The commonly used air drying temperature is controlled between 40~90℃ which ensures rapid drying of bottles inside as well as outside.

10.What is Cleaning Solution used for Bottle Washing Machine?

Washing bottles is an essential process required for pharmaceuticals, foods, nutraceuticals, and work, thus in the bottle washing machine in first place washing agents or solutions was used that immerse bottles in the pre-washing phase. The commonly used washing agents are discussed below:

Types of Washing Agents	Description
Deionized Water	This is used in pre-washing or washing phase in a bottle washing machine which is an effective option of cleaning as it offers high level of sanitation. This is also known as demineralized water where mineral ions are eliminated from water and purify the bottles by removing contaminants and ions on its surface.
Water for Injection	Highly purified water is used in pharmaceuticals, biological research, and nutraceutical companies for washing bottles. This water strictly meets criteria regulated by USP and European pharmacopeia means it offers benefits and ensures water is free from impurities and maintains the integrity of your product.
Concentrated HCl	This is mostly used for removing industrial scales or sticky substances inside the bottle and some precipitations of inorganic salts.
Alkaline Solution	An alkaline solution wash is employed to wipe greasy components or sticky particles around every nook of the bottles.
5-10% trisodium phosphate (Na3PO4- 12H2O) solution	This solution is used to wash bottles in order to clean oil stains ins or outside the bottles and make them presentable to the filling section.
Organic solvents	Organic solvents like xylene are used to wash bottles to clean grease paint particles or stains.

11.What are Major Technical Problems & Tips Related to Bottle Washing Machine?

Some of the major technical problems that can be faced in a bottle washing machine are:

Breaking or Misalignment of Bottles

During the washing process in a bottle washing machine, often it is observed that glass bottles break within the system. This is due to the misalignment of mechanical gear present in the conveying system.

Troubleshooting

Proper cleaning and maintenance of mechanical gears should be done according to the standards defined by the manufacturer.

Checking of bottle gripper/winch to assess the space between each of the bottles and aligning them if required.

Impurities And Improper Drying

During the washing process, impurities or microbes can be left attached to the bottle due to impure water or detergent quality. Also, sometimes the bottles are not properly dried.

The problem occurs due to a problem in the bottle drying system where the blowers are not properly performing the cleaning and drying process.

Troubleshooting

The efficiency of hot blowers of compressed air should be observed periodically as mentioned by the manufacturer.

Adjustments in the drying duration can also rectify the problem if the blower is working properly.

Inadequate Washing

Picture Credit: SGS

This is the most critical problem that occurs in a bottle washing machine as its primary job is to clean the bottles.

The process of improper cleaning occurs due to various reasons. It can be either clogging of the nozzle opening or due to the wrong rate of pressure.

Troubleshooting

Timely cleaning of nozzles is necessary to remove any blockage or clogging present on its opening.

The flow rate of water is also a concern to be adjusted so that each bottle gets proper cleaning pressure.

Also, the moving speed of the conveyer can be a reason for improper cleaning. The timer of the conveyor system if adjusted can rectify the problem.

Vibration

Picture Couretsy: GEA

With the passage of time, in some bottle washing machine, vibration and sound are observed due to the loosening of parts or reduction in lubrication.

Troubleshooting

Each of the bottle washing machines requires a specific predictive and preventive maintenance schedule to check whether any of the parts are damaged inside the system or any loosening is present.

The friction between the mechanical parts of a bottle washing machine can be reduced if proper lubrication and greasing is applied to those joints.

12.What Need To Consider When Purchasing A Bottle Washing Machine?

Some of the key considerations that are important to think of before purchasing a bottle washing machine are:

Automation Level The most important factor is to check the level of automation of a bottle washing machine according to the workspace and process level.
·Washing Standards The most essential feature to be considered is to verify the washing processes and standards of a bottle washing machine. It must include all three stages like initial pre-rinse, washing as its second stage and finally proper sterilization of bottles. This will allow clean and accurate washing of bottles within the system.
Noise and Vibration Bottle washing machines are also selected on the basis of noise and vibration produced in it. The machines with greater noise and vibration rates can affect human ears as well as can create atmospheric pollution. So, without going for a cheaper machine, the buyer should purchase a noise-sensitive machine.
Manufacturers Reputation There is a list of local suppliers and manufacturers for bottle washing machine around the globe. It is important to identify the most reliable and authentic manufacturer that provides assistance, spare parts availability and guidance for a long period of time. Manufacturers without local guidance can cause a lot of hindrance and waste of time.
Utilities Consumption In the modern world there are many machines available that operate on low energy consumption throughput. These are the most likely machines to be selected so that no extra burden on utilities may fall on the consumer. This will also allow making economical products for the customer.

Conclusion

In conclusion, the bottle washing machine is an integral component of any business that deals pharmaceuticals, nutraceuticals, beverages, etc., This machine ensures firm quality of your brand by maintaining hygiene and quality that directly increase the consumer satisfaction about your brand. For purchase or knowing different categories of bottle washing machine, please contact our sale team now. We promise to help in order to optimize your business and maintain high standards in a cost-effective manner.

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How Long Does Steak Last In The Fridge Vacuum Sealed?

Vacuum Sealer

How Long Does Steak Last In The Fridge Vacuum Sealed?

Are you often distressed about the storage of steak? A good method to store it is the fridge vacuum seal, that is, vacuum seal your steak and then place it in the fridge so that you can extend its shelf life. So now comes the problems? Why you need to fridge vacuum seal the steak? How long does steak last in the fridge vacuum sealed?

Don’t worry, these questions will be all answered in this blog, and you can also learn more about the storage of steak in the fridge vacuum sealed, such as the factors which affect the shelf life of steak in the fridge vacuum sealed and how to extend the shelf life. If you're ready, let's learn the related knowledge together.

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1.What is fridge vacuum sealed?

Fridge vacuum sealed, it is to put vacuum sealed food products into fridge, which can serve as a double protection, the food products are stored under a vacuum condition and low temperature, there won’t by any growing conditions for microbes and bacteria. Fridge vacuum sealed combines the advantages of two storage methods, it is much more effective than only put food into fridge or only vacuum sealed it.

2.What are the advantages of fridge vacuum sealed?

Do you know why you need fridge vacuum sealed? There are many advantages of this storage method, don’t you feel curious about them? Let’s learn them together!

Extend Shelf Life

Fridge vacuum sealed can extend the shelf life of food products such as fruits, vegetables, meats and so on. Why? As is mentioned that, fridge vacuum sealed can prevent food from air and inhibit the growth of various microorganisms, as a result, the product won’t be damaged by them so that its shelf life is extended.

Remain Original Smell & Taste

This is also a reason why most of people prefer adopting this method to store their food. Fridge vacuum sealed won't change the original properties of food, when you take out it from vacuum sealed bag, its appearance, color, smell and taste are the same as the original condition.

Save Space

As you can see, fridge vacuum sealed is different from other storage method, it compresses the size of packaged food in a certain degree. If you put original food products into fridge, they can occupy a lot of space, but how about trying fridge vacuum sealed? It will be amazing for you to found you can put more products into fridge.

Prevent Frostbite

In general, there are some food products need to be stored in ultra low temperature so that you should put them into the freezer of fridge, however, if you put them into freezer directly, they may get frostbite. Don’t worry, the fridge vacuum sealed can solve this problem perfectly.

The vacuum seal of food provide it a layer of protection which can be freeze-resistant, therefore, the fridge vacuum sealed can keep food products fresh while preventing them from frostbite.

3.How to fridge vacuum seal a steak?

Now you have learned the definition and advantages of fridge vacuum sealed, but, do you know the operation procedures in detail? If you want to fridge vacuum seal a steak, what should you do? Let's find out next.

At the beginning, you need to check the condition of the fresh steak, ensure that it is in a good state. Notice that fridge vacuum sealed is only used to extend the shelf life of the steak, it can not change the texture of the steak, therefore, you must choose a steak which has good texture and color.Also, you need to keep the steak clean.

The next step is vacuum sealed, you need to complete this step with the help of vacuum sealer, which will extract all the air inside the bag of the steak and seal it tightly. This step is vital of the whole fridge vacuum sealed process, only if the steak is perfectly prevent from the air, it can be stored longer.

Guess what should you do next? Yes, you need to put the vacuum sealed steak into your fridge, but before this operation, you need to set up the temperature of the fridge to a proper level. The temperature of fridge can greatly affect the shelf life of vacuum sealed steak, you need to keep your refrigerator below 4.4°C, if you are storing your steak in the freezer, the temperature should be in the range of -17.8°C to -18.9°C.

There is one thing to note, you need to vacuum seal and put the steaks into the fridge one by one, not a lot at once. Why? This facilitates defrosting of the steak, which is convenient when you need to take it out, and can avoid more air exposure so that the steak can last longer in the fridge vacuum sealed.

4.How long does steak last in the fridge vacuum sealed?

As a matter of fact, beef is different from chicken, duck and fish, it can be stored longer than other meat, so, the steak in the fridge vacuum sealed can also last longer.As is known that, fridge is divided to refrigerator and freezer, which have different temperatures, the freezer has lower temperature than refrigerator, therefore, the vacuum sealed steak can last for different time in these two places.

Are you wondering how long steaks last under different storage conditions? Such as the difference between regular storage or vacuum sealed, and the difference between storing in the freezer or refrigerator. Next let’s discuss about these situations, please look at the following table.

	Regular Storage	Vacuum Sealed
Freezer	6-12 months	1-2 years
Refrigerator	2-3 days	1-2 weeks

From this table, you can see the shelf life of steak in different storage condition intuitively, there are 4 situations, regular stored in freezer or refrigerator and vacuum sealed in them. It is not hard to find that the steak can last very long by vacuum sealed in refrigerator.

Of course, the data is obtained from experiments, under the influence of different factors, the shelf life of steak in the fridge vacuum sealed might be different from the above data, it is depends on the real storage environment.

5. Fridge vacuum sealed steak VS Normal stored steak.

There are some differences between fridge vacuum sealed steak and normal stored steak, are you know what they are? If you feel curious about them, you can read the following content.

The biggest difference between fridge vacuum sealed steak and normal stored steak is their shelf life, there’s no doubt that the steak in the fridge vacuum sealed can be stored longer than normal stored steak. Normal stored steaks are stored at room temperature, and they will start to deteriorate after two or three days, while fridge vacuum sealed steaks can last for one to two weeks.

Can you list other differences of the steaks in two different storage conditions? Observe the above picture carefully, you can find that the two steaks are in different packages. The steak in fridge vacuum sealed must be packed in vacuum seal bag, but the normal stored steak can be packed by different packages such as trays and bags.

6.What factors affect the shelf life of steak in the fridge vacuum sealed?

Although fridge vacuum sealed is a good method to store steak, there are also some factors can affect its shelf life, these factors are as follows:

Steak Freshness

The freshness of the raw steak is a basic factor that affect its shelf life in the fridge vacuum sealed. It is a very simple principle, if the steak has high freshness when it is fridge vacuum sealed, of course that it will have longer shelf life, on the opposite, the shelf life will not be long even if it is fridge vacuum sealed.

Steak PH Level

How can the PH level of steak affect its shelf life in the fridge vacuum sealed? It is less known that PH level can also cause influence to the growth of bacteria, if the PH level of the steak is lower than 4.6, it is acidic, and bacteria cannot grow in this state, but when the PH level is higher than 4.6, there is a risk of bacterial growth.

Fridge Temperature

The set temperature of fridge is also an important factor to affect the shelf life of steak in the fridge vacuum sealed. Only under certain low temperature conditions, bacteria can not grow, therefore, the cooler you set the fridge temperature, the more beneficial to extend the shelf life of steak.

Steak Marinade

Whether the steak is marinated will also have an impact on the shelf life, in general, steak that isn't marinated can be stored for a longer time. What the reason? Well, on the one hand, the marinade on top of the steak will create ice crystals, on the other hand, the moisture left on a marinated steak will freeze, these will cause fat oxidation, which will eventually cause the steak to spoil.

Lamination of the Vacuum Sealer

Do you know what is lamination? It is a technique to use multi-layer materials to produce a compound material, so as to improve its strength and isolation. Therefore, the lamination of the vacuum sealer can affect the shelf life of steak in the fridge vacuum sealed. The stronger the lamination, the more protective to the steak and the longer it can be stored.

7.How can you extend the shelf life of steak in the fridge vacuum sealed?

Now you have learn the factors which affect the shelf life of steak in the fridge vacuum sealed, but do you know how to extend its shelf life? If you want to store steak in your fridge for a longer time, here are some methods can help you.

Freeze the Steak

As is known that fridge is divided into refrigerator and freezer, if you want to extend the shelf life of steak in the fridge vacuum sealed, you can put it in the freezer where has lower temperature. By freezing the steak in the freezer of fridge, you can store it for long-term, the shelf life can even be as long as one year.

Ensure the Cleanliness of Steak

As is mentioned before, the steak freshness is an important factor which affect the shelf life of steak in the fridge vacuum sealed. Therefore, before vacuum sealing the steak, you need to make sure that it is clean and fresh, try your best to clean it and drain excess moisture of it. Do this well and your steak in the fridge vacuum sealed won’t spoil prematurely.

Use High Quality Vacuum Sealer

Wanna to extend the shelf life of steak in the fridge vacuum sealed, you need to use a high quality vacuum sealer to seal it. A high quality vacuum sealer is able to extract all the air inside the bag which packs the steak, if you use a vacuum sealer which has poor quality, perhaps it can not reach the vacuum requirement of the steak, which finally lead to the spoilage of steak.

Use Thick Vacuum Seal Bags

It is suggested that you need to use thick vacuum seal bag to pack steak when you vacuum seal it. The thick vacuum seal bag has strong barrier property and can better protect the steak, on the opposite, if you use a thin vacuum seal bag to pack steak, there is a possibility of the bag cracking due to outside elements, exposing the steak to the air.

8. How can you judge whether the steak in the fridge vacuum sealed has gone bad?

This is a necessary technique for you, you need to learn how to judge whether the steak in the fridge vacuum sealed has gone bad. Sometimes, you can not easily make decision from a single dimension, you need to consider carefully. So, from which aspects can you check the condition of the steak? Just keep on reading!

According to smell: Firstly, you can judge whether the steak is spoiled through its smell, if this steak has a smell which is the same as the original smell, it hasn’t gone bad, you can cook and eat it without worry. However, if the vacuum sealed steak has a pungent or sour smell, it is likely that it has deteriorated, you need to throw it right away.

According to touch: The second method is to judge based on the sense of touch, you can pinch that steak, if the touch is normal then it's fine. On the contrary, if you notice this steak is a little slimy, it's probably gone bad, the reason is very simple, this slimy state is evidence of bacterial growth and the steak needs to be disposed of as soon as possible.

According to color: In addition to touch and smell, vision is also an aspect of judging whether the steak in the fridge vacuum sealed has gone bad. You can observe the color of the vacuum sealed steak, if its color is normal, you don’t need to worry, but if the steak is gray, brown or black, it is spoiled and inedible.

9.Are there any precautions when cooking steak in the fridge vacuum sealed?

By the way, when you take the vacuum sealed steak out of the fridge and cook it, there are some points you need to notice, they are as follows:

The first thing is that, when you defrost the steak and cook it, you need to wait for it to fully thaw before cooking, and during the cooking process, you should make sure that the steak is fully cooked. Only if you follow these two points can you keep your steaks in the fridge vacuum sealed safe to eat.

Another point is the most important, you need to use the vacuum sealed steaks in the fridge all at once after thawing them. Never put a thawed vacuum sealed steak back in the fridge for storage, it is because that at this moment, put it into fridge can not avoid the growth of bacteria.

Conclusion

In a word, steak can last longer in the fridge vacuum sealed than normal packaged, most of people prefer this method to store steak and other meat products. Do you think you have learned anything after reading this blog? Hope that it can really help you, and if you want to know more, you can contact as at any time, it will be so glad to serve for you.

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