Cotton Inserter: The Complete Buying Guide in 2025

Why cotton plugs are there in pill bottles? Inserting cotton is a conventional practice that has been employed since Bayer first introduced this trend for aspirin bottles. As a result, their longstanding applications are still followed by pharmaceuticals, nutraceuticals, and many other industries.

Today, our topic is basically all about cotton inserter, their importance, work, and role in business and we will discuss their breakthrough benefits and much more. So, if you’re among those readers who’re planning to purchase the machine; you’re at the right place. Please read on!

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1.What Is A Cotton Inserter?

Cotton Inserter

A cotton inserter is a modern machine that basically relays on a series of cotton holding supporters and cotton roll knives and detecting sensors that help in detecting bottles and the presence of cotton roll and allow the machine to cut precisely and add cotton into individual bottles respectively. The machine performs this function accurately and safely. The machine is featured with high speed cotton moving rollers that allow smooth passage for un-rolling the cotton reel and driven by PLC unit and servo motor controlled.

This machine is significantly important in the healthcare system as it is capable to deal with large production capacity without the headache of manual inserting or continuous vigilance. This is an excellent addition that gives promising results in boosting your business.

2.Why Is Cotton Inserter Important For Packaging Containers?

A cotton inserter is widely accepted equipment that is important for packaging products, especially in the healthcare sector. This is because every consumer love to see their product welcome them when they open a new packaging. A cotton inserter plays a beneficial role across the different fields of packaging. Some of them are discussed below:

An Extra Layer of Protection

Inserting cotton in your medicine was a conventionally used method of packaging since hundreds of years ago. Today, cotton inserters do this job without the need for manual handling, manpower or error of contamination. Thus, you can achieve the safest packaging with cotton inserter with minimum risk of lost revenue.

Perfect of Broad Range Products

Not all solid dosage forms and products are the same. A cotton inserter is a robust solution that can grant you peace of mind as it is compatible with a broad range of products and packaging types, such as fragile, supplements, solid dosage, in bottles, containers, vials,.etc. Thus, the machine helps to offer products safely into the consumer's hands.

Easy to Do

Picture Courtesy-COUNTEC

Today, an advanced series of the cotton inserter is quick easy to use equipment where an operator clicks the following keys on the PLC touchscreen, and the remaining procedure is handed over to the machine. This machine is reliable for your packaging operation without worrying about errors.

Easy to Integrate

A cotton inserter is an excellent solution when it comes to attaining results in a production line. This machine allows easy integration and fast packaging solution.

Strong Detection System

This machine is equipped with strong sensors that can detect if cotton is finished or not aligned to the unit. Once it notifies you, it would be easier to manage the situation by correcting and proceed the process. Moreover, the machine is featured with a rejection unit where incorrect bottles or any issues can ultimately lead them to be put in the rejection unit and allow smooth processing.

3.Where Is A Cotton Inserter Used?

A cotton inserter has various industrial applications. Some major industries are discussed below:

Pharmaceuticals Industry

The pharmaceutical industry deals with manufacturing and supplying medication. There are various product packaging items such as vials, bottles, containers, jars, and others, w a cotton inserter is used to place cotton piece after filling the medicine. This is required as it safe pills, tablets, or other items from breakage, and scratches, or for easy transportation. Besides, this cotton placement ensures that medicines are protected from humidity, light, creating odor, or chances of tampering (if removed or disturbed).

Nutraceuticals Industry

A cotton inserter is involved in the nutraceutical industry offering similar benefits as in pharmaceutical companies. Nutraceutical products such as vitamins, and supplements in the form of capsules, pills, and tablets need similar factors for product protection, such as the need for stable packaging, avoiding humidity, protection against light, or prevention of odor. A cotton inserter is used to stabilize the quality standards of nutraceutical items.

Chemical Industry

A cotton inserter is an essential equipment used in the chemical industry for packaging various solid products such as pH tablets, salts, buffers, hygroscopic substances, and organic and inorganic salts. The purpose of inserting cotton into the packaging containers is to retain their stability and quality.

Cosmetic Industry

A cotton inserter is commonly associated with a cosmetic industry that offers individual packaging of cotton balls that are needed for various activities in beauty salons, or for personal use. For instance, skin cleansings, facials, relaxation, removing or adjusting makeup, etc.

4.How Cotton Inserter Works?

The working of the cotton inserter is a pretty simple process. We have explained them in a more simpler way with the help of some illustrations.

STEP 1: Material Feeding

This step has two sub-sections.

Cotton Roll Setting: This process is accompanied by the setting of cotton roll that is adjusted via spreading roll and fixed into the roller, and cotton feed support unit that helps in facilitating smooth run. A cotton roll starts unrolling when the process begins. This step is performed manually.

Bottle/Container Feed-in: Here bottles or containers are entered into the machine by the help of a conveyor belt which acts as a transporting medium.

STEP 2: Cotton Cutting and Inserting

Once the bottle reaches a cotton inserting unit, The presence of a bottle detector senses the presence of bottles and a cutting knife cut the cotton precisely and positions them into each available bottle. The process of cotton inserting become more efficient with the presence of a cotton pusher that helps in pushing a cut section to insert properly inside the bottle.

This filling of the cotton process is followed by rotary tube insertors that rotate and inserts cotton into each bottle.

STEP 3: Rejection

Those bottles that are not compliant with the process are sent back to the rejection unit for further assessment. The approved bottles are moved to the next machine for further production steps such as capping, induction sealing, etc.,

STEP 4: Bottle Discharge

Once the cotton inserting process is completed; the final product is discharged via an outfeed pathway such as a conveyor.

5.What Are Cotton Inserter Components?

A cotton inserter is a modern machine that is featured with various functional parts; each component has its own distinct function. These are described below:

Parts of Cotton Inserter

PLC Control	The Programmable Logic Controller or PLC unit works as the brain of the machine. User infeed required data using touchscreen interfaces. It receives various commands and signals and begins processing up to the command of the operator. Moreover, the machine also receives alerts, messages, store data, speed of conveyor, number of bottles, and troubleshooting parameters.
Cotton Inserter Pusher	A pneumatic unit that mechanically pushes the cotton pieces toward the cotton inserting nozzle to facilitate the smooth functioning of the process.
Cotton Feed Support	This unit is accompanied by supporting the cotton feed into the system and allowing easy and smooth movement toward the cutting and inserting units of the machine.
Infeed Conveyor	The machine is featured with an infeed conveyor which is responsible for providing a pathway for entry of containers that moves toward filling/cotton inserting unit followed by discharging.
Cotton Presence Detecting Sensor	This sensor is responsible for the availability and absence of the cotton roll for the filling procedure. If the cotton material is finished it senses and notifies on the PLC screen by a feedback system.
Rotating Tube Assembly	This is a circulatory tube assembly that releases the cotton piece into the cotton-inserting nozzles.
Reject Station	If bottles are not corrected, or reached with any error, the machine senses and rejects them into the reject station to separate the bottles from the accepted lot.
Outfeed	Once the bottles are fed with cotton or the process is finished. It is transferred to other machines using a conveyor or outfeed.
Cutting Rollers	These rollers are responsible for cutting the mentioned measurement of the cotton material prior to the insertion procedure.
Cotton Inserting Nozzles	These nozzles are accompanied by inserting cotton material in each bottle respectively.
Bottle Detect and Gate Unit	This unit is composed of sensors that pick and detect the presence of the bottle and allow processing and ensure the right movement of the bottles.
Electric Cabinet/Panel	All wirings, plugs, connections, switches, and other electrical components are placed safely in the electrical cabinet of the machine.
Frame Supporter	The frame structure of the machine is made up of stainless steel. However, the machine is supported and held by designated tyres and steel rods that protect the machine against vibration and ensure easy movement.

6.How Is a Cotton Inserter Classified?

The cotton inserter has various types according to size and working. For instance:

BASED ON AUTOMATION

Automatic Cotton Inserter

Picture Courtesy- NMJ

This machine works automatically that requires minimum involvement of manpower. User just need to click the INPUT and add the required protocol; rest of the function is performed by machine itself. This machine is ideal in running large production processes that offer accurate cutting and placement of cotton using fast detector system and features automatic and software functionality for reliable outcomes.

Semi-Automatic Inserter

This machine relies on manual involvement where placement and unloading bottles from the machine. User has to stand throughout the process and monitor the procedure. Semi-automatic inserter is suitable for small to moderate production lines as it can deals hundreds of bottles per hour. This is a cost-economical offer where user can obtain maximum benefits rapidly.

BASED ON WORKING PRINCIPLE

According to working principle, a cotton inserter is sub-categories into the following:

Pneumatic Cotton Inserter

Picture Courtesy- CVC

This machine utilizes mechanical arms that facilitate picking up and positioning of the cotton into each bottle or container. This is a flawless machine that uses Air Jet and vacuum pressure to operate the tasks.

Mechanical Cotton Inserter

Mechanical cotton inserter-Picture Courtesy:COUNTEC

Mechanical cotton inserter works by pushing cotton pulling rollers by use of cotton pusher by continuously up and down movement of pushing rods. These rods are responsible for inserting cotton inside the bottle accurately.

7.What Is the Production Line of A Cotton Inserter?

The production line of the cotton inserter is based on the following set of the machines such as:

Machine	Description	Working Principle
Bottle Unscrambler	This machine is required to orient bottles in an upright position for the next machine. A bottle unscrambler is a compact unit that offers time-saving properties by providing materials in the perfect direction for fast filling and counting tasks.	A set of random bottles mechanically sort the bottles with the help of a vibratory and shaky tray that allows the movement of bottles and fixes them and a narrow channel that facilitates them to the next machine.
Counting and Filling Machine	The production line of the cotton inserter is composed of a counting and filling machine that facilitates the counting and filling of pills.	The sensor detects the presence of the bottles and allows a number of pills, capsules, or tablet one by one as infeed by the operator. If the bottle is not there the counting and filling won't be occurred.
Cotton Inserter	Once the packaging material is filled in the bottles, a cotton inserter is required for placing a piece of cotton inside the bottle.	The cotton roll is opened upon applying pressure by cotton roll feeders that allow easy movement of cotton that are precisely cut by cotton roll cutters and positioned in the bottles with the help of equipped sensors.
Capping Machine	In the packaging line, a capping machine is also a significant piece of equipment that ensures 100% security by firmly tight capping over the neck of containers, bottles, stand up pouches, etc.,	The caps released from the hopper are dropped over the bottleneck and twisted using grippers equipped in the machine. This machine is automatic ensuring end-user with complete protection of their product.
Induction Sealing Machine	Every product packaging is incomplete without tamper-evident sealing. An induction sealing machine is worth-adding machine to the production line of a cotton inserter. Moreover, this machine ensures your product is safe against light, temperature, and moisture.	An electromagnetic heat frequency is radiated from the coil of the induction sealing machine that melts the layer of film fixed in the caps of the bottle. once the film is cool down, it forms a strong bond with the bottleneck in the form of an unbreakable seal.
Labeling Machine	The final and important machine of the cotton inserter production line; the labeling machine plays an important role in providing information, manufacturer message, improving aesthetics, and another relevant knowledge.	The labeling roll is fixed in equipped assembly supporter that helps in the opening of the film that firmly moves and sticks on the assigned container where the roller press allows the pressing of the label for the finest application. There are various types of labeling machines such as self-adhesive, wet glue, hot glue, and others that are selected on the type of requirement and shape of application.

8.Is Cotton Inserter and Desiccator Inserter Same?

Certainly not! A cotton inserter and a desiccator inserter both are different machines. Both of them are utilized in industries for different packaging purposes.

A cotton inserter, as you have read above is used to insert cotton pieces into the packaging container, bottle, jar, or bag for protecting the aesthetic, potency, quality, fragrance, and efficacy of the product. Whereas a desiccator inserter machine is used for inserting a desiccator in order to protect moisture sensitive products or those products that become degraded in the presence of moisture. Hence, this machine places a desiccator into each packaging container.

A cotton inserter machine has pushers that help in pushing cotton pieces inside the bottle. Whereas, a desiccator inserter machine does not need a pusher, though the desiccator directly drops down after passing through cutting knives.

A cotton inserter use rayon, cotton, and wool as a cutting material whereas a desiccator inserter uses a desiccator strip, and desiccant packs as a cutting material.

9.What Are The Problems And Troubleshooting Of Cotton Inserter?

Problem	Troubleshooting	Picture
Jamming of cotton feed support	Correct the alignment of the joints, and position them correctly. Reset the setting using PLC. Run a test to confirm the smooth operation.
Inaccurate Cotton Insertion	Adjust the setting of the machine. Visualize the mechanical and movable parts and correct the obstruction. Correct the alignment of feeding supports. Correct the cutting setting and measurement of the machine. Calibrate the cotton inserter and assess the blockage in the alignment.
The machine doesn’t Sense the presence of the Bottles	Clear the sensor by wiping them with a dry and clean cloth. Recheck the sensor setting on the machine and re-evaluate the process.
Bottle without Cotton Plug	Sometimes machines send bottles without cotton inside them should be dealt with by lowering the speed of the conveyor. Plus, correct the size of the cotton up to the bottle size. Check if the cotton roll alignment is flexible and easy to move and cut. Reset the settings using PLC. Determine whether the cutting roll cutting is accurate and capable to cut on time. Clean the sensors and determine test run.

10.What To Look for In A High-End Cotton Inserter?

A cotton inserter is an important equipment of every production line. Therefore, it is primarily important to look for the following high endpoints when buying a cotton inserter.

Your Production Capacity

Picture Courtesy- CVC technology

Determining production capacity and required output is mandatory when buying a cotton inserter. This will help you to select whether to pick a semi-automatic or automatic cotton insert with the expected outcomes. For instance, running a large scale and selecting a semi-automatic won't be a correct decision or vice versa.

Integrating with Other Machines of the Production Line

Picture Courtesy-CVC

If you’re looking for the machine that best fits your production line, then you must discuss it with your manufacturer. Let them know about the types of machine you have and find the features of cotton inserting machine if it offers flexible integration properties or not.

Reliable Manufacturer & Supplier

This is deemed important to contact vendors who offer promising services and reliable machinery to their customers. For that, we would recommend searching for Google reviews, and website, and contacting them for consultation.

Pocket Friendly Equipment

Picture Courtesy- SED

Last but not least! The purchase equipment must be in your budget. For this, assess the available models, and machines and pick the right one. If machine is a bit expensive and giving you incredible profit, then you must not compromise the deal instead. Moreover, look for options such as small or semi-automatic in this way is also a good option that gain expected revenue.

Conclusion

A cotton inserter is useful machine suitable for various shapes such as round, square flat with narrow or wide mouth diameters bottles. This machine performs promising task in medical, healthcare, chemical, food, and related industries. The machine is excellent for providing effective packaging and easy transportation of goods. If you’re planning to add this machine; do not hesitate to contact us. Allpack Team welcomes to all queries guidance and machine’s quotation in a timely manner. Happy Shopping.

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Automatic Label Applicator: The Complete Buying Guide in 2025

Labeling Machine

Automatic Label Applicator: The Complete Buying Guide in 2025

Do you know how an automatic label applicator can scale up the business? An automatic label applicator has been always a first choice when companies start their business and want to scale up their profitability with high-performance and quality products.

Yes, companies begin this journey with small or manual machines but as demand increases, they move to automatic ones. Indeed, this is a reliable investment worldwide with no worries about potential errors or using manpower.

Today, we are talking about automatic label applicators and their challenging role in today’s market. Read this blog if you are planning to purchase this equipment and looking to integrate it in your facility.

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1.What is Automatic Label Applicator?

Automatic Label Applicator

This is an efficient machine used in various manufacturing and packaging industries for the purpose of applying labels on the surface of products. This machine offers the application of labels on various shapes of the surface area i.e., round, curved, cylindrical, flat, etc., to enhance the appearance and improve the brand by conveying important information and consumer communication. This is a user-friendly solution that’s made up of durable material that helps in positioning labels with better alignment and offering overload protection to end-user.

This machine is presented with broad categories that we’ve discussed below. Each category plays a significant role in the packaging world which facilitate small to large production with multiple designed containers, boxes, bottles, bags, etc.,

2.What Industries Used Automatic Label Applicator?

No matter what packaging production line is, integrating label applicator is mandatory. Automatic label applicator is an important machine that have significantly broad series of industrial applications to attain good branding, fast and accurate positioning of the labels. The commonly used industries are mentioned below:

Nutraceutical Industry

This industry deals with manufacturing and supplying of healthcare products produced from natural sources in order to meet nutritional deficiencies or maintain nutrition in human body. Automatic label applicator is a prime machine used in the production line of nutritional industry to enhance brands as well as providing important information mentioned on each label of the bottle so consumer can read and follow the instruction. For e.g., dose, ingredients, side-effects, precaution, etc.,

Food and Beverage Industry

Automatic label applicator is an essential tool for food and beverage industry for application of labels on containers, bottles, jars, of products like ketchup, mayonnaise, sauces, spices, powders, flours, dairy products, juices, yogurts, milk, fresh pulps, purees, etc.,

Chemical Industry

Automatic label applicator is used in chemical industry to ensure the chemical products such as acid, alkaline, organic, inorganic solvents, bleaches and other product are packed with appropriate labelling on their bottles/jars/containers to meet regulatory needs.

Pharmaceutical Industry

This industry is considered as a leader of the healthcare sector where each and every product is sensitive and bring positive health outcomes to the patient. Whether syrups, capsules, caplets, tablets, pills, or any packaging of products; that is definitely incomplete, without consider automatic label application in the production line.

Cosmetics and Personal Care Industry

In this industry, the aesthetic appearance of the product can be improved by using proper and attractive labels. Hence, the significance of automatic label applicator can be ignored in packaging of skincare products, make-up products like foundations, mascaras, etc and personal care products such as shampoos, body lotions, facemasks etc.,

Automotive Industry

Automatic label applicator is used in labelling of products like engine oil, brake oil, cleaners, shiners, or hardware products. This machine is integrated with filling and packaging line to bring efficient workout.

Veterinary Industry

This industry deals with animal healthcare products such as injectables, tablets, capsules, ointments, and food products such as grains, cookies, rusks, etc., which need automatic label applicator in the production line.

3.What is the Working of Automatic Label Applicator?

An automatic label applicator is an adaptable machine offering a simple working principle. For your understanding, we have demonstrated the working principle in a few steps. Have a look!

STEP 1 : Load Labeler

Ensure that labeler is the right type and can be compatible with the machine. Manually position the labeler on the holder which must be aligned. Now follow the thread pathways featured in the machine via rollers. Once, label is positioned well, adjust the tension and run the test to assess if alignment is perfect.

STEP 2: Adjust Conveyor and Load Containers

Adjust the conveyor where it can allow the flexible entrance of containers onto the machine. Once, containers are subjected to labelling station it become sensed by detectors and allow applicators to position labels on assigned area followed by measurement accurately. This process applies label one by one by the help of air blowers, or self-adhesive method. The containers/material is pressed ensuring proper adhesion.

STEP 3: Discharge

Now, labeled product will transport from conveyor where they leave the unit and enter to other machines that involved subsequent packaging machines for final shipping.

4.How beneficial Automatic Label Applicator is?

Automatic Label Applicator is a beneficial machine for your business as it helps you improve various parameters. The list of benefits is discussed below:

Protecting your Business Against Tampering

Automatic label applicator

There are some important sectors such as healthcare, food, nutraceuticals, and beverages where anticounterfeit packaging is of prime importance. That’s why it is observed that the market size of the labelling applicator has grown from USD 106.3 billion in 2020 and is expected to grow to USD 188.2 billion by 2025. This machine provides you with significant services where counterfeiters are unable to break this technology and make it harder to make replace it with another product.

Track and trace

By label applicator, products are easy to track, and trace followed from the supply chain to end-user. The machine is capable of providing barcodes, information (batch no. manufacturing and expiry date etc), coding, and others that make easy implementation throughout the packaging process and retail purposes.

Product identification

You can give production identification by assigning particular identification marks, logos, and brand name through labelling. This artwork generally provides for marketing and sale purpose by giving ultimately product identification and boosting the purchasing value.

Integrate with the Production Line

Automatic Label Applicator

An automatic label applicator can be fully integrated and best networked with other machines using mechanical and software integration ensuring users with flexible operation, quick product changeover, real time fast labeling and status visualization.

Connect with consumers, boost sales and build loyalty!

Today, everyone is curious to know about the product before they buy. Automatic label applicator is used a powerful promotional pathway that helps in connecting manufacturers to consumers by easy sticking of promotional labels by single click and generate loyalty and awareness of your brand among consumers across the globe.

Easy to Use

Automatic Label Applicator- Picture Courtesy- Accraply

Today, automatic label applicators are featured with easy programmes that helps to integrate user data and allow them to operate procedure just by a single click. This is an ideal machine where you can interpret data, knowing or visualizing entire insight information by PLC screens. If you need to change label or add design or any other task, automatic label applicator can offer various features in efficient way with no downtime.

5.What are the Types of Automatic Label Applicator?

An automatic label applicator is a versatile machine with so many various types. Mentioned below are important categories of automatic label applicator. Have a look.

BASED ON AUTOMATION

Label applicator machine is divided into three sub-types depending on automation:

Manual Label Applicator

Manual label applicator

A manual label applicator machine is a simple device that strictly needs human intervention for the labelling procedure. A roll is adjusted on the dance arm where labelling is executed on the product by manually operating the machine and loading and misloading of the product. Here, operator has to set labelling position and alignment themselves. This is small machine which is suitable for small businesses for the cost-effective process.

Semi-automatic Label Applicator

Semi-automatic label applicator- Picture Courtesy :Fineco

This machine is capable to deal thousands of labels per hour. This machine is suitable for those production lines that are seeking to increase productivity and looking to enhance the aesthetic presentation of the product. A fast and reliable option where loading and discharge of the product can be done manually while remaining of the task can be operated by the machine itself. This machine is suitable for small to moderate production facilities, and perfect to control the need of manual labelling.

Automatic Label Applicator

Automatic label applicator

This machine works automatically without needing human intervention for product infeed and outfeed as well as placing of label on to the container. A technician has to put data onto the machine while of the task can be performed by machine itself. This machine offers flexible features to be integrated with other machines of the production line and can be utilize features of pressure sensitive and glue adhesion properties.

BASED ON ADHESIVE PROPERTY

Due to adhesive properties, an automatic label applicator is categorised into the following three types.

Automatic Wet Glue Label Applicator

Automatic wet glue label applicator-Picture Courtesy:VKPAK

This machine works on dispensing layers of wet glue or cold glue for the application of the labelling on the products. This is commonly used for labelling task for jars, bottles, containers made up of glass or plastic or containers with tin material. A thin film of glue can help in adhering the label on container surface making the strong bond with aesthetic appearance on the end-product.

Automatic Self-Adhesive Label Applicator

Automatic self-adhesive label applicator-Picture Courtesy:Result Group

This is also known as pressure- sensitive label applicator by utilizing this machine. The equipment offers sticky back label that us bond on the product using high pressure. This machine is used for labelling with various shapes and size of products e.g., flat or curved surfaces. The packaging material can be glass, plastic, tin, or paper.

Automatic Hot Melt Glue Label Applicator

Automatic hot melt glue label applicator-Picture Courtesy:Cawone

This machine utilizes thermoplastic hot glue that melts upon providing high temperature and applied a thin layer of glue is on the label and pressed over the product. Upon application, label cools down and form a bond with the object upon solidification.

BASED ON TYPE OF PACKAGING MATERIAL

Automatic label applicator is categorized into the following sub-types depending on type of the labelling material such as:

Bag Label Applicator

For packaging, there are various types of bags available that are either made up of plastic, paper, or fabric. An automatic labelling machine is designed to apply label on filled bags or empty bags effectively before the process of palletization. This machine is ideal for offering different orientation labels on different packaging materials such as flat bags, stand-up pouches, paper bags, and zipper bags, with top and bottom labels, size labels, with high precision with no chances of skewing or wrinkling.

Automatic Carton Label Applicator

Automatic carton label applicator-Picture Courtesy:Methew

This machine is designed to apply labels on cartons or boxes on its various sides such as corners or adjacent sides of the box and is well suited for high-speed production lines. This machine carried a broad selection of labelling marking, and applying ensuring products are lined up with right labelling machine and labels can stay firm throughout the shipment and cleared, readable and scannable.

Automatic Flat/Square/Hexagonal Bottle Label Applicator

Automatic flat bottle label applicator

An automatic bottle label applicator is featured with high-sensors offering improved stability and no-error operability for smooth applications of labels on bottles having flat, square, hexagonal round shapes and various sizes. This machine is highly recommended in companies associated with the manufacturing of pharmaceutical medicines, nutraceuticals supplements, food and beverages etc., This is available in various automations such as semi-automatic, digital, and automatic machine.

BASED ON DESIGN

An automatic label applicator machine is a versatile addition in the packaging world to ease the tasks. Moreover, the machine is hooked to different designs, so user can pick them up to their requirements, Such as:

Linear Automatic Label Applicator

Linear automatic label applicator-Picture Courtesy:Vpack

This machine is accompanied by a linear structure that can facilitate your functioning of labeling in a straight or linear fashion. This machine is a simple that works with the help of conveyor to integrate this tool with other equipment of the production line. The machine offers straight-forward entrance of packaging products and dispense them once they’re applied with labels. Products likes, bottles, jars, cans, boxes, containers, and other relevant material can be subjected to this machine where they infeed and discharge by following linear pathway. This machine is high speed, very accurate, and stable performance, and look elegant in appearance.

Rotary Label Applicator

Rotary label applicator-Picture Courtesy:Quadrel

This machine is composed in structure where a rotatory table circulates around the central axis where infeed of products are subjected into the loading platform; upon spinning the rotary table, products like bottles, cans, or jars, etc rotates gently and applied with labels respectively. The rotary label applicator is fastest solution of attaining labelling tasks, that’s why this machine has major applications in factories like pharmaceuticals, nutraceuticals, food, or any other company offering a bulk business.

BASED ON LABELING SURFACE

Choosing a labeling applicator is a tricky job; this is because every product has different packaging shapes, surface. Though, you can’t use single machine or a label applicator for every product. On the basis of labelling surface, the labelling applicators are divided into the following:

Automatic Three Roller Positioning Label Applicator

This machine is featured with three rollers that help in placing of label over the product. The presence of three rollers assures you that each placement of label is positioned accurately without chances of misallocation or wrinkling. This machine is useful in applying labels on products with cylinder, elongated or circular shaped such as jars containers, bottles.,

Flat Top Label Applicator

Flat top label applicator-Picture Courtesy:SZHX

This machine is designed to apply label on the packaging products with slight curved shape or just flat in nature. Such as cartons, trays, or other products. This machine is used to place label for emerging your brand, conveying messages such as barcoding or relevant information e.g. date of manufacture, date of expiration, etc.

BASED ON LABELLING ORIENTATION

There are two types of labelling applicators that are specifically designed for applying labels on the products, respectively.

Vertical Automatic Label Applicator

Vertical automatic label applicator-Picture Courtesy:CTMLAB

This machine is excellent when it comes to applying labels on the vertical side of the packaging product such as jars, bottles, lipsticks, mascaras ampoules, or container with prominent vertical or elongated area. A vertical automatic label applicator is particularly useful equipment in attaining an accurate, even, and smooth displaying of label positioning the vertical surface. This machine has importance in food pharmaceutical, chemical, automotive and other relevant factories.

Horizontal Automatic Label Applicator

Horizontal automatic label applicator-Picture Courtesy:Herma

There are various packaging products are designed with a prime horizontal surface area such as cartons, boxes, flat trays etc., For those products, a horizontal automatic label applicator machine is applied as it can apply labels over the top surface of the packaging and assure you an accurate and the best result via sticking them on the horizontal plane for cleared aesthetic and visual friendly labels to display.

6.What are parts of Automatic Label Applicator?

Hand Wheel for Adjustment Height	This unit is helpful in the adjustment of vertical label head label applicator facilitates the setting of various shapes and sizes of containers, bottles, jars, etc for proper positioning of the label.
Top Press Conveyor	A top press conveyor helps in the alignment of packaging products to remain stable and steady correctly for the application of labels over their surface. This unit plays an important role when the product is flat or with a curved surface.
Touch Screen	This unit works as the brain of the machine that offers visualizing, integrating, interpreting, and notifying messages on the screen. Plus, you can feed in data by touching keys available on the screen for operating and helps in troubleshooting the common problem.
Labeling Head	A labeling head is an important part that helps in the adjustment of labels for smooth processing. Once you fix the label roll, it can ensure applications via air-blow, wipe-on, or pressure-sensitive mechanism for sticking on the product accurately and precisely.
Correcting Devices	Correcting unit ensures the accurate positioning of the label with the help of proper alignment, guiding of bottles/containers, and sensors. The prime purpose of this unit is to protect the misalignment of the labelling product.
Electrical Box	An automatic label applicator is equipped with an electrical box that holds various important electrical components such as plugs, switches, relays, electrical drivers etc to control and run the machine.
Hand Wheel Universal Regulation	This is also a manual regulator where it is adjusted according to the size and shape packaging material. You can regulate this unit depending on the orientation of the label head.

7.What is the Production line of Automatic Label Applicator?

The first impression is the packaging of the product and the foremost key player in marketing is its label. Labeling machines are highly competitive tools among industries to make their product presentable. These machines can be used for the same purpose in a wide range of use for both large and small enterprises.

Bottle Unscrambler	Bottle unscrambler receives the bulk of containers in random positions inside the large hopper to hold thousands of bottles. These containers are aligned in a standing position upon the conveyor system to be filled, sealed and labelled easily. The speed of the bottle unscrambler is faster and can easily attach within the production line.
Counting And Filling Machine	A counting machine and filling is an assembled and versatile system based on the vibrational motor for counting pills accurately. It is a highly reliable machine for high bulk processing with less human exposure. This machine is programmed to alert broken particles during counting and filling with less than a 1% of chance of error and a 99% of accuracy rate.
Desiccant Inserting Machine	These machines are highly significant in industries like pharmaceuticals, cosmeceuticals and nutraceuticals. It helps to secure the products from moisture, volatiles and odour from dryness and extend their shelf life.
Capping Machine	Capping machines are highly automated to secure filled containers or bottles by using dual servo motors to seal without damaging the bottles. These machines can be easily operated and installed within the setup of the production line.
Induction Cap Sealing Machine	Induction cap sealing machines can enhance production speed with high throughput rate to maintain the quality of the product. These machines are programmed with precise heating even in small areas for pinpoint sealing.
Automatic Labelling Applicator	These machines are highly automated with advanced technology for labelling products with low cost and quality assurance. it has specialised applicators along with rollers to apply adhesive printed labels horizontally or vertically. Their working efficiency ranges from thousands of bottles per hour.

8.What are the General Problems and Solutions of Automatic Label Applicator?

If you’re running with any problem during label applicator procedure, the discuss below guideline would help you to solve the issues.

LABELS CURLING AWAY FROM CONTAINER

Possible Cause

Troubleshoot

Picture

This could be caused when a quantity of adhesive is too much.

Insufficient roller compression over stick labels.

The container surface might be wet/humid.

Regulate the meter blades to allow the optimum amount of adhesives.

Use clean wipers and sufficient pressure to stick the label properly.

The surface of the container must be dried so labels can be glued evenly.

WRINKLING OR BLISTERING OF LABELS

Possible Cause

Troubleshoot

Picture

The wrinkling or blistering could occur if the concentration of the glue or adhesives are too much.

If the surface of the label is grain.

Incomplete coverage of the adhesive.

The surface of the bottles/containers are wet.

Meter blade of the equipment is useful in the adjustment or regulating the amount of glue or adhesive. So, it should be controlled.

Ensure if the glue coverage is completed and evenly distributed.

Blistering can be cause when surface is humid so it must be cleaned and dry for proper application of the labels.

FAILURE TO PICK LABELS OUT OF HEAD

Possible Cause

Troubleshoot

Picture

This is the common problem caused when loading head is gripping label tightly.

Threading term is used to adjust the alignment of the label in the machine is sometime too fixed or tight.

For this problem, you must loosen the labels gripping by re-apply them and run the test again.

LABELS TEARING IN MACHINE

Possible Cause	Troubleshoot	Picture
This problem can be arisen due to building of adhesive on the labelling unit. Also, low tear resistant label is used.	Clean up the glue and re-asses the labelling unit. Plus, try fresh adhesive and identify right tear resistant paper/label.

9.What to Look for Purchasing a Right Automatic Label Applicator?

Now matter how rapid and efficient your filling, capping, induction sealing production unit is, your overall productivity would be limited if you’re facing problem in adding right automatic label applicator for packaging them. So, read below guides, that must be highlighted when purchasing the machine.

Determine Efficiency

You must start securitizing the machine after determining your required efficiency and assess the capability of the machine to deal with. If you’re adding semi-automatic, or modular label applicator, it will give hundreds of bottles per hour in a cost-economical way. This is good for moderate production. However, an automatic machine is a little expensive but can yield thousands of bottles/hour allowing you to hit large outcomes with justified investment.

Evaluating Your Setup

Before making the final purchase, assess the setup you want to plan and determine the significance of the machine in your line. Also, evaluate the chances of downtime and management to run the system flexibly.

Quality

Quality

How accurate the machine will give the result? The purchase machine should be faster and more accurate in term of application over various shapes, and sizes of a container with reduced changeover time would be beneficial for you.

Space and Equipment

Determine the size of equipment that must be best fit to the size of installation space for easy accessibility. Adjusting a large automatic label applicator in a compact and congested room would affect the efficiency of the production line. Your manufacturer/supplier may help you in this matter by recommending the right size equipment for overall production design.

Container and Label Considerations

For labeling perfectly, you must know the type of container subjected to the procedure. Whether you’re using glass, aluminum, plastic material, and what surface for the labeling application you’re planning for. Moreover, you must determine about unusual shape taper that machine can properly affix with distinct dimension. For this purpose, you can decide right machines such as front-back label applicator, wrap-around, or vertical, or horizontal etc.,

Choosing a Machine Partner

Automatic label applicator-Picture Courtesy:Packaging Machine

Choosing the right machine partner for your production line will depend more on than the machine itself. Because when buying a machine from a reliable supplier will also begin the new journey to growing relationship with that company. Your selected company must be reliable, competitive, and promising in the term of equipment, and guidance, and offer good types of machinery in your budget.

Conclusion

A high-quality automatic label applicator must be a prime goal of every company. To invest better can support your business for long term, an automatic label applicator is a versatile addition that can offer labeling with boosting your business via excellent aesthetic and branding. Allpack is the name best known for offering modern labeling technology with tremendous customer service. Today, we have stepped the labelling industry in up to the high level by easy to use and cost-economical machines. Want to purchase? Send us message for Quick Response!

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Lip Balm Filling Machine: The Complete FAQ Guide In 2025

Lip Balm Filling Machine

Lip Balm Filling Machine: The Complete FAQ Guide In 2025

What is your favorite product in daily skin care? Do you think lip balm is the most popular product? Have you ever known what is lip balm filling machine? Do you know the current market share of lip balm filling machine? The following blog can offer you a good understanding of what lip balm filling machine is and their uses with the detailed product features. Hope you'll like it!

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1. What Is The Lip Balm?

The lip balm is a wax-like substance inside the lip bar that is specially formulated to moisturize and hydrate the lips.

Lip balms with different ingredients serve different purposes. Most lip balms have nourishing and moisturizing functions. A small number of lip balms have medicinal functions, such as anti-inflammatory and bactericidal. Some lip balms even have the function of color development and even sun protection.

2. What Is The Lip Balm Filling Machine?

The lip balm filling machine is specially designed for filling and packaging cosmetics, liquid pastes, cream, and semi-solid products into different containers for producing lip balms, lipsticks, pen lipstick, eyebrow pencil, lip oil, lip gloss, etc.

It can produce a wide variety of products. And it contains a variety of different models, which can meet a variety of production needs. With heating, mixing, and filling functions, this machine can be applied to a series of products with multiple types.

3. What Products Can Be Applied By The Lip Balm Filling Machines?

There are plenty of products that can be made by the lip balm filling machines:

Lip Balm

Lip balm filling machines are mainly used to make and produce lip balms. It can provide a variety of lip balms production, including chap stick, lip repair, lip masks, lip wax balm, etc.

Lipsticks

Lipsticks are a type of cosmetics that are mainly used to cover up the original color of the lips and add other colors to your natural solid color. Lipsticks come in countless colors and brands and are popular with women.

Lip Gloss

Lip gloss is a product between lip balm and lipstick. It is distributed as a fluid or a soft solid product. It combines the advantages of lip balm and lip gloss. It can not only bring moisture to lips but also add your favorite color to lips.

Liquid Eyebrow Pen

The liquid eyebrow pen can be applied for eyebrow coloring with liquids. When used on brows, the liquid will gradually solidify after a few seconds of air drying.

Eyeliner

Eyeliner is mainly used in eye makeup. Likewise, it can be applied by the lip balm filling machine with high efficiency and accuracy.

Solid Glue

Solid glues are specially used for pasting paper. It belongs to a stationery product. Also can use a lip balm filling machine to complete filling and packaging.

Peppermint Balm

Peppermint balms are the kind of fast-acting products that can give you instant relief from tension, headaches, or sinus. It is a paste and is widely produced by the lip balm filling machine.

Scented Candles

Scented candles are also made with lip balm machines. The raw materials for scented candles are wax, too. So they also need the cooling system but do not need the capping system.

Face Balms

Face balms are mostly applied for cleaning, repairing, and deeply nourishing your face. They are mostly produced by lip balm machines. All the related products including body balms and hand balms are made with lip balm machines.

4. How Many Types Of Containers Are There For Lip Balms?

Lip balms come in a variety of packaging. The most popular packaging containers are as follows:

Twist-up Tubes

The twist-up tubes can be applied to all kinds of lip balms for easy use and clean. And it is also perfect for lotion bars and solid perfumes. The tubes can be twisted up and down for your use and protect your wax from squeezing.

Round Jars

The round jars for lip wax are mostly aluminum or plastic made. It can also be applied for packaging hand cream and lotion. The round jars are easy to carry and can pack 0.5g to 10g at one time.

Lip Gloss Tubes

The lip gloss tubes are generally long tube-shaped packaging. This packaging method can be convenient for users to take and wipe. The lip gloss tubes are mostly made with durable PETG plastic. The clear tubes make it easy to identify the product inside.

Lip Balm Sphere Containers

The lip balm sphere containers with lids are perfect for pockets, purses, wallets, handbags, backpacks, and suitcases. It can seal and open smoothly. And it can be applied to your lip perfectly.

Roll-on Gloss Lip Balms

The roll-on gloss lip balm does not require fingers to apply, and the roll-on top dispenses product directly on the lip. This not only prevents the liquid in the product from becoming contaminated but also allows for an even application to your lip.

Irregular Shape Lip Balms

The pineapple lip balms belong to the irregular shape of the packaging. There are also other shapes in the online shopping mall, such as apples, oranges, lemons, etc. This can attract the attention of more consumers, thereby increasing sales.

5. What Are The Feature And Advantages Of Lip Balm Filling Machines?

The features of the lip balm filling machines are:

High Filling Accuracy

The lip balm filling machine adopts a piston filling system to feed hot products into different containers, which can provide you with high filling accuracy and precision. The filling accuracy can be controlled within ±0.5%.

Smooth Filling

With the 150L heating and stirring tank of three layers for different materials mixing and melting, it can offer you a smooth filling for materials of different sizes and shapes.

Electric Eye Sensing

Due to the electric eye sensor, it can precisely position each filling container for you. There will be no leakage, etc.

The advantages of the lip balm filling machines are:

Wide Application

In addition to common skin care products and cosmetics, the lip balm filling machine can also be applied in other industries. For example, wind oil essence ointment, peppermint ointment, scald ointment, etc. in the pharmaceutical industry. Daily chemical industry shoe polish, etc.

Easy Clean And Maintenance

All in-contact with filling materials are made of food-grade stainless steel which is durable, strong, and safe.

6. What Are The Types Of Lip Balm Filling Machines?

There are countless types of lip balm filling machines, the most important ones include:

Lip Balm Filling Trays

The lip balm filling trays are specially designed for filling lip wax into tubes. It can fill up to 50 lip balm tubes at once instead of pouring them individually. All the tubes and trays are made of durable, food-grade high-density plastic materials that can ensure you good quality and long service life.

Manual Lip Balm Filling Machine

Manual Lip Balm Filling Machine -sourced: kenchi

The manual balm filling machine is suitable for filling sticky cream products after being mixed and warmed up, such as lip balms, lipsticks, liquid foundation, nail polishes, etc. It can be integrated into the filling lines for capacity needs. The individual temperature control for tanks can achieve precise and smooth filling.

Semi-automatic Lip Balm Filling Machine

Semi-automatic Lip Balm Filling Machine -sourced: kenchi

The semi-automatic lip balm filling machine is equipped with a touch screen panel and servo motor for stable and digital control. The filling speed and filling ranges can be adjusted easily and for your different needs.

Automatic Lip Balm Filling Machine

Automatic Lip Balm Filling Machine -sourced: harsiddhengineering

The automatic lip balm filling machines are suitable for all types of shapes and sizes container filling and packaging. Equipped with the SS conveyor, it can offer you automatic material filling. With four filling nozzles, it is used for high efficiency and capacity.

Ball Balm Filling Machine

Ball Balm Filling Machine -sourced: eugeng

The ball balm filling machine is applied for filling the hot products into ball or egg shape containers, such as lip balm, deodorant stick, balm jar, face balm, hair wax, etc. It applies the mold pre-heating system with a touch heating plate and blowing hot air from the top. This balm filling machine applies the piston-filling system for high accuracy.

Rotary Lip Balm Filling Machine

Rotary Lip Balm Filling Machine -sourced: szhxmachine

The rotary type lip balm filling machine applies the rotary plate to control the accurate filling. With the servo motor system, it can control the pushing, feeding, and filling with high efficiency. The nozzle raising and lowering work smoothly and easily.

Lip Balm Filling Lines

Lip Balm Filling Lines -sourced: gieni

The lip balm filling lines can offer you the whole working process for producing lip balms without labor participation. It contains six main parts including tube uploading system, materials melting and mixing system, automatic filling system, cooling tunnel, and capping system. The lip balm filling lines is suitable for mass production of a single product.

7. What Is The Working Principles Of Lip Balm Filling Machine?

Working Principles Of Lip Balm Filling Machine - sourced: lehnen industrial service

The working principle of the lip balm filling machine follows the steps below:

Bulk Tube Elevator. The empty tubes that have been cleaned and sanitized will be uploaded into the bulk tube elevator. The tube elevator will be fed into the counting bowls with a vibrating system.
After being counted by the vibrating bowl, all the empty tubes are now inserted into the molds with ten in a set in the conveyor belts.
With the automatic electric eye sensor, the set tubes will be filled with the raw materials set by set.
After being filled with the hot products, all the filled tube sets will be pushed into the cooling system for better shaping.
After being cooled down, the set tubes are now transferred to the melting station for re-melting to better occupying the tube packaging.
After being re-melted, the set tubes are now carried to the cap sorting station. All the caps will be cleaned and sanitized before being uploaded into the cap sorter.
Inside the cap sorter, all caps will be counted and ink-jet coded before being applied to the tube body.
After being securely capped, all the tubes will be bottom-coded and film-wrapping packaged.

8. What Are The Main Components In The Lip Balm Filling Machine?

Main Components In The Lip Balm Filling Machine -sourced: kenchi

The lip balm filling machine mainly consists of a stirring motor, 20L heating barrel, filling range adjustment wheel, filling nozzle, pump temperature controller, barrel temperature controller, automatic/manual mode switch, and stirring speed knob.

Stirring Motor

The stirring motor mainly controls the stirring fans inside the barrel for better mixing and blending of the liquid, pastes, and cream materials. After being better mixed, they can be evenly filled.

20L Heating Barrel

The heating barrel can provide you with large-capacity material heating and stirring space. Due to the special material and simple structure, the heating barrel can be heated well without emitting harmful substances.

Filling Range Adjustment Wheel

The filling range adjustment wheel can be adjusted for your different capacity needs. The range can differ from your container volume. The adjustment range usually is from 5ml to 50ml.

Filling Nozzle

There are different volume filling nozzles for your choices. With the anti-drop function, it can precisely control each filling needs. Materials of different materials have different options for filling nozzles. For liquids, you can choose to fill nozzles thinner. For cream or pastes, you can choose slightly thicker filling nozzles.

Pump Temperature Controller

The pump temperature controller is mainly designed for controlling the pump's temperature. In order to avoid the overload of the pump and the temperature soaring during the heating of the mixing tank, which will affect the use of the machine.

Barrel Temperature Controller

During stirring, the barrel is heated to melt the materials that need to be filled. By constantly stirring and melting the materials, they can be mixed evenly, and it is convenient to fill them later.

Automatic/Manual Mode Switch

The automatic/manual mode switch can be applied for adjusting the machine's working mode. You can choose both the automatic filling and the manual filling by the foot-pedal control.

Stirring Speed Knob

The stirring speed knob is specially used to adjust the stirring speed. By judging the thickness of the material, you can manually speed up or slow down the stirring speed.

9. What Are The Dosing And Filling Process For The High Viscosity And Abrasive Pastes In The Lip Balm Filling Machines?

In the lip balm filling process, the most important part is the material dosing and filling. Especially when dealing with high viscosity and highly abrasive paste filling, how does the lip balm filling machine handle it?

Empty System And Dosing Pumps For Dosing Process

When filling abrasive pastes like washing pastes or scrub, common filling systems like gear pumps, and piston fillers usually will not work and may even cause damage to the machine. By employing a special tank emptying system and a dosing pump, it can directly start dosing highly concentrated raw materials. There is not even a need for a self-heating process.

Pressure Control System For Filling Process

When you are filling mascara, before heating the barrel and filling the nozzles, we will install a pressure control system with soft tubes for you. During the filling process, the pressure control system applies pressure to the hose, then enables the materials free flowing.

10. What Are The Auxiliary Equipment To Make The Lip Balm Filling Machine Into A Line?

Lip Balm Filling Lines -sourced: gieni

To make the lip balm filling machine into a line, you need more parts. The lip balm filling line consists of a tube uploading system, materials melting and mixing system, an automatic filling system, a cooling tunnel, and a capping system.

The whole lip balm filling line can automatically achieve the whole process of auto-filling, cooling, re-melting, second cooling, and finished product discharging.

Tubes Uploading System

The tubes uploading system will upload the empty tubes to the tank melting and mixing part by the conveyor belts smoothly and securely. All the tubes will be well-cleaned and sanitized before use.

Mixing And Melting Tank

Before filling the raw materials, they need to be mixed and melted in the heating tank for better mixing. Through heating and fusion, the raw materials will be more delicate and uniform during filling and subsequent use.

Automatic Filling System

The automatic filling system is equipped with an electric eye sensor for better positioning the empty tubes and quick & high filling. There will be no leakage with the filling system.

Cooling Tunnel

After being filled with the hot materials, all tubes will be transferred into the cooling tunnel for better shaping. During the cooling tunnel, the hot materials will be solid and not easy to leak.

Capping System

After all the hot materials have been evenly mixed & melted, and been filled into the tubes, then cooled down, and perfectly solid in the tubes, all the products will be securely and well capped and labeled.

11. Lip Balm Filling Machine VS Tube Filling Machine

Lip balm filling machines and tube filling machines are similar for filling pastes and creams into different containers.

Tube Filling Machine

Tube filling machines are mainly used for filling and packaging pastes and creams of flow and viscosity into different soft tubes. They can complete the precision filling, and folding sealing at the same time with high speed and high efficiency.

	Lip Balm Filling Machine	Tube Filling Machine
Machine Design
Product Samples
Main Products	Lip balm, lipstick, lip gloss, liquid eyebrow pen, eyeliner, etc.	Hand cream, lotion, hair conditioner, toothpaste, ointment, mayonnaise, etc.
Machine Types	Trays, manual types, semi-automatic types, automatic types, rotary types, automatic filling lines.	Semi-automatic types, automatic types, automatic filling lines.
Working Principles	Tubes uploading, mixing and melting, auto-filling, cooling, capping, and labeling.	Tubes uploading, mixing and blending, auto-filling, sealing, and labeling.
Auxiliary Equipment	Melting tank, cooling tunnel.	Vacuum emulsifier

12. How To Select Your Best Lip Balm Filling Machine?

There are several types of lip balm filling machines you can choose from. But how to choose your best type of lip balm filling machine? There is no perfect machine, however only the most suitable machine for you.

So, the best machine must be the most suitable style for you. You can choose the model that suits you from the following criteria:

Production Capacity

Production capacity is very important to choose a suitable lip balm filling machine. Faced with different production capacity, you can choose from small-scale manual models to large-scale fully automatic series.

Labor Quantities

Manual and semi-automatic are the best options if you have a high need for manual operations. Because of the large amount of manpower invested, the use of this machine model is very extensive. It can match more molds and produce more kinds of products.

Machine Performance

If you prefer a multi-functional lip balm filling machine, then the fully automatic style is more suitable for you. Generally, automatic models will have counting, capping, or labeling functions.

Conclusion:

Lip balms and lip balm filling machines are products that are used very frequently. Does this article have solved all your doubts about lip balm filling machines? Are you interested in this product? If you want to know more or you want to inquire about related products, please contact our customer service or browse our official website directly.

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Vertical Bagging Machine: The Complete FAQ Guide In 2025

Vertical Flow Wrapper

Vertical Bagging Machine: The Complete FAQ Guide In 2025

Have you ever heard vertical bagging machine? It is a practical equipment which is commonly used in food, pharmaceutical and cosmetic industry, etc. As the name implies, vertical bagging machine is to pack all kinds of materials into bags, and it works vertically. Besides the function, do you know anything else about this machine? Or, what do you want to know about a vertical bagging machine?

To meet your demand, here comes this FAQ guide, which will give a comprehensive introduction of vertical bagging machine. In this article, you can learn everything about this machine, including advantages, applications, main parts, working principle and so on. Are you ready to learn vertical bagging machine deeply? Let’s begin!

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1.What is vertical bagging machine?

Vertical bagging machine is a multi-functional packaging equipment which can be used to pack powders, liquids, granules, flakes, pastes, etc. This machine can make packaging bags by itself, and fill raw materials into the bags, then seal them. The vertical bagging machine has a high degree of automation, can work smoothly and efficiently, as a result, it is popular in a lot of industries.

2.Why vertical bagging machine is popular among industries?

As is mentioned above that vertical bagging machine is popular among industries, but do you know why? To be honest, this machine has many advantages so that it can bring great convenience to industries, some of the advantages are as follows:

Easy Changeover

Vertical bagging machine provides easy and quick changeover, if you want to pack different products and need bags of different sizes, the machine can achieve the changeover in minutes, which will not affect the production efficiency, and you don’t need to use any tools.

Simple to Operate

The vertical bagging machine is fully automatic, it can complete various operations such as bag making, material filling, sealing, cutting and discharging by itself. Therefore, you can say this machine is simple to operate, what you should do is to set up all kinds of parameters on the touch screen and pour raw material into the hopper.

Easy Integration

Vertical bagging machine can be used alone, and it can also be integrated with other automatic equipment such as conveyors, multi-head weighers, cartoning machines
and so on. It is easy for vertical bagging machine to be integrated with these machines, which can improve the production efficiency of your business.

Modular Design

Vertical bagging machine adopts modular design, therefore, it is easy to deliver and install this equipment. In addition, it is also convenient to replace the worn parts of vertical bagging machine to make a upgrade to it, doesn’t require complicated procedures.

3. In which industries can vertical bagging machine play its role?

Since vertical bagging machine can pack a variety of products, it can be applied in a lot of industries, next let’s list them together!

Food Industry

Food Industry-Photo Credit: ECHO Machinery

Vertical bagging machine is widely applied in food industry, it can pack almost all food products, which include candies, popcorn, chips, spices, nuts, sauces, biscuits, coffee beans and coffee powder, milk powder and so on. You can say that vertical bagging machine is necessary to food industry.

Pharmaceutical Industry

Perhaps you often see medicines packaged in bottles or blisters, in fact, there are also medicines packaged in bags, packing medicines in small bags is convenient for patients to take medicines. So, vertical bagging machine is used to pack solid formed medicines such as capsules, softgel and tablets into bags.

Agriculture Industry

In agriculture industry, all kinds of agricultural products, such as rice, wheat, soybeans, corn kernels, seeds, etc, need to be packed in small bags for sale. Vertical bagging machine becomes a good choice, it can make different shaped bags and pack these products into them.

Cosmetic Industry

In general, cosmetic products are packed in cans, bottles and jars, however, the samples of many cosmetic and skin care product come in bags. Vertical bagging machine is used to pack cosmetic and skin care products such as liquid foundation, essence, lotion, shampoo, conditioner, etc.

4. How many types of vertical bagging machines are there in the market?

As a matter of fact, there are many different types of vertical bagging machines in the market, to classify them, you need to use different criteria.

In terms of working

(1). Intermittent Vertical Bagging Machine

Intermittent Vertical Bagging Machine-Photo Credit: Multiko Packaging

Intermittent vertical bagging machine is a traditional type of packaging equipment, the material filling system of this machine is intermittent rotary operation, besides, there will be a short pause when the machine is pulling film and sealing bag, it will continue to pull the film after the sealing reaches a certain period of time. As a result, the speed of intermittent vertical bagging machine is relevantly slower.

(2) Continuous Vertical Bagging Machine

Continuous Vertical Bagging Machine-Photo Credit: Viking Masek

Different from intermittent vertical bagging machine, during the working process of continuous vertical bagging machine, there isn’t any pause. The machine adopts continuous rotary motion system so that it has fast packaging speed, in the recent years, continuous vertical bagging machine has gradually replaced the intermittent one.

In terms of bag style

(1) Sachet Vertical Bagging Machine

Sachet Vertical Bagging Machine-Photo Credit: Lenis Machines

Sachet vertical bagging machine is used to pack powdered and granular products, this machine can provide various bag style such as 3-side sealing, 4-side sealing and back sealing. This machine can complete operations such as automatic sachet making, measuring, filling and sealing, date printing, cutting.

(2) Stick Vertical Bagging Machine

Stick vertical bagging machine is special, if you need to pack powders,granules, liquids and pastes in thin stick-shaped bag, this machine is suitable for your requirements. There are single lane stick vertical bagging machines and multi-lane one, which are applied in different fields such as food, pharmaceutical, chemical industries and so on.

(3). Triangle Bag Vertical Bagging Machine

Triangle Bag Vertical Bagging Machine-Photo Credit: Samfull Packing Machine

Triangle bag vertical bagging machine is specially designed to make pyramid shaped bags and fill all kinds of products into these three-dimensional bags. This kind of vertical bagging machine is suitable for packing a variety of products, including snacks, tea leaves, grains and so on.

In terms of raw material

(1) Granule Vertical Bagging Machine

Granule vertical bagging machine is designed for packing powdered and granular products such as chips, popcorn, nuts, seeds, rice, coffee beans, tea and so on. This machine has high speed and flexibility, can pack products into bags accurately, is an ideal equipment for packaging industry.

(2). Liquid Paste Vertical Bagging Machine

This machine is used to pack liquids and semi-liquids, it is suitable for many liquid products such as shampoos, sauces, beverage, pastes, etc. Liquid paste vertical bagging machine can work smoothly, complete a series of operations such as measuring, bag making, filling, sealing and cutting by itself.

(3) Tea Bag Vertical Bagging Machine

Tea Bag Vertical Bagging Machine-Photo Credit: XHTEAPACK

Even though granule vertical bagging machine can package tea leaves, there is a professional tea bag vertical bagging machine on the market. This is a machine that automatically forms double chamber tea bags with tea bag paper, mainly used for packaging of loose tea, fermented tea and medicinal herbs.

5. How vertical bagging machine differs from horizontal bagging machine?

Both vertical bagging machine and horizontal bagging machine are popular packaging equipment, and they have similar applications, however, there are some differences between the two machines, which are as follows:

Packaging Process

You can observe the appearances of the two machines, it is obvious that their working directions are different. The raw material enters the vertical bagging machine from the hopper on the top, while horizontal bagging machine uses a conveyor to deliver raw material. For all operations after that, one of the two machines works vertically and the other one works horizontally.

Suitable Products

As you know that vertical bagging machine can deal with different forms products such as powders, granules, liquids and semi-liquids. But for horizontal bagging machine, it isn’t suitable for liquid products because of its working direction.

Bag Style

Vertical bagging machine can provide a wide range of bag styles which are different in shapes and sizes, not only limit in sachet, therefore, it can meet more packaging demands. However, the horizontal bagging machine don’t has such a high flexibility, it can make sachets and pouches.

Occupied Area

Vertical bagging machine has small occupied area, while horizontal bagging machine need a larger area because of its horizontal layout. Therefore, vertical bagging machine is suitable for factories which have limited spaces.

6. How many components consist of a vertical bagging machine?

Actually, vertical bagging machine doesn’t have a complex structure, it is easy for you to learn the components of this machine, just read the following content.

Hopper: The hopper is at the top of vertical bagging machine, it is to store the raw materials before they are filled and packed.
Roll Film Placement Device:You can also call this part as film holder, it is to place and fix packaging film.
Measuring Cup:This part is used for material metering and unloading, in other word, it is to determine the dose of material, ensure the filling accuracy.
Control Panel: You can regard this component as the brain of the vertical bagging machine, it controls all working steps of the machine.
Coder: The function of coding is to print the production date and other information of the product on the packaging film.
Bag Forming Machine: During the working process of vertical bagging machine, the film is pulled down and come into shape of bags in this part.
Vertical Sealing Device: The vertical sealing device is to heat seal the two sides of the bag.
Horizontal Sealing Device: The function of this part is similar to that of vertical sealing device, but the horizontal sealing device is to seal the top and bottom of the bag.
Cutting Device: This part is to cut off the connection of each two bags so that the finished product can be discharged.

7. What is the working principle of vertical bagging machine?

Totally speaking , the whole working process of vertical bagging machine can be divided into 10 steps, including packaging film unwinding, coding, bag forming, vertical sealing, bottom sealing, metering, material filling, top sealing and cutting & discharging.

Packaging Film Unwinding: When the vertical bagging machine begin working, the packaging film is pulled out and tensioned by rollers, this step is to make preparation for the bag forming step.
Coding: Some vertical bagging machine has the coding function, the coder will print the production dates and other information on the packaging film.
Bag Forming: When the packaging film pass through the bag forming device, it is twisted and folded, at this moment, the packaging bag is preliminary shaped.
Vertical Sealing: This is the first sealing step, which is to seal the side of the bag. How to achieve this operation? The vertical sealing device is heated and then presses on the side of the bag so that it is perfectly sealed.
Bottom Sealing: It is not enough that the sides of the bag are sealed, the bottom also need to be sealed, otherwise the material filled into the bag will leak out. Therefore, the next step of vertical sealing is bottom sealing, it is achieved by the horizontal sealing device.
Metering: Vertical bagging machine is equipped with a measuring cup which is used to measure the dose of material, ensure the accurate filling.
Material Filling: The bag is now sealed on three sides, which is ready to be filled, therefore, in this step, the measured raw material is fallen and filled into the bag.
Top Sealing: When the filling process is finished, the horizontal sealing device will seal the top of the bag so that the raw material is packed in it, the packaging process is finished.
Cutting & Discharging: Even though the raw material is filled and packed in the bag, this bag is still connected to the bag above it. Therefore, in the final step, the machine cut off the connection of the two bags and the finished product is discharged.

8. What raw materials can be packed by vertical bagging machine?

It is obvious that vertical bagging machine can pack many products of different industries, even though the categories of these products are various, in essential, they can be classified into certain forms, such as:

Powders

Powders

Vertical bagging machine is able to pack powdered products, such as milk powder, coffee powder, flour, wheat flour, drug powder, seasoning powder, chocolate powder, matcha powder, egg yolk powder, washing powder and so on. When the vertical bagging machine pack powders, it mainly uses the powder screw with the measuring cup for material feeding.

The powder screw is stirred in the hopper, so the powder product is more uniform during the stirring, and then falls into the measuring cup, which plays a role in metering, and next the measured powder product will be filled.

Granules

Also, vertical bagging machine can be used to fill and seal granular products, including but not limited to rice, nuts, beans, grains, seeds, plastic particles, gummy candies, fertilizer, desiccant, tea leaves, etc. The granule vertical bagging machine is specially designed to package these products.

To fill and pack granular products better, the vertical bagging machine is always equipped with a multi-head weigher, which plays a role in weighing and material feeding.

Liquids & Semi-liquids

Besides solid products, vertical bagging machine can pack liquid products, either. The machine can pack liquids and semi-liquids, which include beverages, shampoos, sauces, pastes, yogurts, body lotion, laundry detergent, face cream, various oral liquids, etc. For better packaging of liquid products, you can use a liquid paste vertical bagging machine.

Different from other vertical bagging machine, liquid paste vertical bagging machine adopts a liquid pump which is used for automatic quantitative packaging of liquid and sauce materials. And notice that, if you need to pack viscous liquid product, the liquid pump should be replaced by a rotor pump.

9. What shape bags can be made by vertical bagging machine?

Different products have different packaging requirements. Of course, it is impossible for a vertical bagging machine to provide only one kind of bag style, guess how many shape bags can be made by this machine? Come and learn then now.

3-side Seal Bag

3-side Seal Bag-Photo Credit: Pouch.eco

As the picture shows, 3-side sea bags are sealed on three sides, leaving only one side open to pack products. This kind of packaging bag is one of the most common ways of making bags in vertical bagging machine.

4-side Seal Bag

4-side Seal Bag-Photo Credit: Nescafe

Besides 3-side seal bag, 4-side seal bag is also a common bag style which is provided by vertical bagging machine. All four sides of the 4-side seal bag are sealed so that it have good air tightness. 4-side seal bags are mainly used for packing coffee, tea and food products, etc.

Pillow Bag

Pillow Bag-Photo Credit: BW Flexible Systems

Pillow bag, can also be called back seal bag, it is sealed on the center of its back, has beautiful and neat appearance, this bag style is commonly seen in food packaging, usually used to pack candies and snacks.

Gusseted Bag

Gusseted Bag-Photo Credit: Viking Masek

The gusseted bag has good stability, which is because of its shape, the top and bottom are sealed while the two sides are propped up. This kind bag is always used in PET food packaging and fertilizer packaging.

Triangle Bag

Triangle bag is three-dimensional, this bag is sealed on two sides and contains four triangle faces, the compact tetrahedral structure provides great stability. The triangle bag is applied in packaging coffee, tea and snacks.

Double-layer Bag

Double-layer bag contains an inner bag and a outer bag, generally speaking, the inner bag has filter function, this kind of bag is used to pack coffees and teas. Not every vertical bagging machine can provide this bag style, to make double-layer bag, you need to use special vertical bagging machines, which can produce the inner bag and the outer bag, and put the inner bag into the outer bag.

10. How to improve the operation efficiency of vertical bagging machine？

It is important for you to learn how to improve the operation efficiency of your vertical bagging machine, this is a vital skill.

Choose High Quality Parts

Firstly, you need to equip your vertical bagging machine with high quality parts, such as hopper, measuring cup, cutter and so on, as you know, excellent components can increase the production speed of the machine.

Set Up Routines

If you often use your vertical bagging machine to pack the same product, you can set up a common routine and store it well, which can reduce the setup time when switching between products or bag sizes, thus improving operation efficiency.

Regularly Clean and Lubricate the Machine

The vertical bagging machine needs good maintenance to play its best condition, so after each use, remember to wipe off the accumulated dust on the machine and lubricate the parts of the machine regularly, which can make it work smoothly and prolong its service life.

Train the Operators Regularly

To improve the operation efficiency of the vertical bagging machine, you can not ignore the operators, they need to be well-trained and totally master the operating knowledge. Only in this way can the vertical bagging machine exert the highest production efficiency under the operation of the operator.

11. What are the future trending technologies in vertical bagging machine?

To meet the growing packaging demands, the vertical bagging machines on the market are upgraded all the time, and there are some trending technologies which are applied on these machine, let’s learn them together.

As the PLC technologies are growing, the improvement of machine automation and integration has become a trend, which can make your vertical bagging machine work faster and bring you higher economic benefits.
Sometimes, the cleaning of vertical bagging machine may make you feel tired, don’t worry, now, more and more vertical bagging machines are made of easier-to-clean materials and designed for touchless operation.
The biggest breakthrough is that many vertical bagging machines have advanced data analysis ability, which can provide the data of machine performance and product quality, helping you plan the production process better.

12.What are the factors to consider before purchasing a vertical bagging machine?

It is a common question that what kind of vertical bagging machine should you choose, if you want to know the answer, you need to figure out your requirements, consider different aspects and make a comprehensive evaluation.

Determine Your Products

At first, you need to make it clear that what kind of products will you pack by a vertical bagging machine, what form your product takes is important. If you need to pack powdered or granular products, you can choose a granule vertical bagging machine; if your products are liquids, liquid paste vertical bagging machine is a good choice.

Determine Bag Style

Next step, you need to determine which bag style do you want, to be honest, the vertical bagging machines on the market can meet almost all kinds of bag style, but for some special bag style, such as triangle bag and double-layer bag, you need to find specific vertical bagging machine.

Production Efficiency

In addition to the product itself, the performance of the machine is also very important, you should estimate the output you need, and then think about the production efficiency. If you need to pack a large amount of products, you’d better choose a vertical bagging machine with high production efficiency.

Conclusion

In a word, vertical bagging machine has a wide range of application, can help industries increase production efficiency and save labor cost, is an ideal packaging equipment. After reading this complete FAQ guide, do you think you understand vertical bagging machine well enough? If you still have something puzzled about this machine, welcome to consult us.

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Induction Heat Sealing Machine: The Complete Buying Guide In 2025

Induction Sealing Machine

Induction Heat Sealing Machine: The Complete Buying Guide In 2025

Have you ever been to the delighted experience of spreading pleasant fragrance around, suddenly after you opened the sealed bottle? If Yes! You must have desired to repeat the process. It is pertinent to mention here, that this experience is the result of using an advance induction heat sealing machine which is excellent in its performance.

An induction heat sealing machine is the proven technology specialized in giving hermetic sealing to range of containers holding eclectic products. It is thus giving the businesses an opportunity to grow their popularity by satisfying customers through provision of safe and trustable packaging in form of induction heat sealing. Are you also wandering for an induction heat sealing machine to achieve the same purpose? Definitely, your search has been found as you are on right track to fulfill your aim. Just be ready to know how you can make the best use of this machine by absorbing this comprehensive guide which holds in it the answers to all confusion!

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1.What Is An Induction Heat Sealing Machine?

Aipak Induction Heat heat Sealing Machine

Induction heat sealing machine refers to the sealing device featured with electromagnetic principle to innovate the sealing of bottles, jars and containers by non-contact heating. This exceptional quality machine transforms the electrical energy into heat energy during operation and resultantly sticks the aluminum foil to the neck of bottle creating hermetic sealing. By doing so, the bottle’s inside content is fully protected from temperature, humidity and dirt.

In this way, induction heat sealing machine is efficiently responsible for the entire process of generating heat as well as cooling machine against heat. Together these attributes helps in temper proof sealing, increase production and safe packaging. Therefore, manufacturers from diverse sectors prefer using different types of induction heat sealing machines as per their requirements.

2.Explain The Uses Of An Induction Heat Sealing Machine?

When it comes to discuss the uses of an induction heat sealing machine, there are ample areas where this machine is perfectly applicable. Some of these are highlighted below:

Pharmaceutical Industry

Picture Courtesy: Joreshtech

Pharmaceutical industry is responsible for regulating safe packaging of medicines and supplements in all its forms such as tablets, capsules, syrups and nutraceuticals. Hence, an induction heat sealing machine is contributing to meet this end by ensuring full proof sealing in an environment safe from bacteria, dirt and pollution.

Edible Oil Industry

Picture Courtesy: thankdesign.com

Edible oil industry is one of the leading industries in food sector. Its consumption is found obligatory in almost all the countries of the world. Therefore, every manufacturer is striving to sustain their individual identity by providing excellent packaging in form of induction heat sealing which is done by this machine.

Confectionary Industry

Picture Courtesy: a to zebra celebrations.blogpost.com

Confectioneries are rich in sugar and often contain liquids which make them attractive for ants and other insects. To preserve their quality and keep them away from the approach of external elements, most of the industries are now taking help of an induction heat sealing machine.

Dairy Industry

Picture Courtesy: packaging of the world

Dairy sector is vast enough that its significance can be found by examining our daily life necessities fulfilled by using these products including milk, yogurt, butter and cheese etc. All these products are processed by an induction heat sealing machine due to which their shelf life is extended and quality is protected.

Beverage Industry

Picture Courtesy: packaging of the world.com

Like other essentials, beverages are also susceptible to be downgraded in quality as a result of leakage. Hence, to counter this challenge most of the industries pass their bottles and containers of wine, juices and soft drinks by an induction heat sealing machine.

Cosmetic Industry

Picture Courtesy: Luxor

Products such as lotion, cream, foundation and gel etc., come under the field of cosmetic industry. Therefore, to retain their fragrance, essence and humidity level up to the mark, induction heat sealing machine is the first ever choice of manufacturers.

3.What Are The Benefits Of Using An Induction Heat Sealing Machine?

An induction heat sealing machine is well known for its advantages in several ways. Some of these perks are enumerated below:

Prevent Leakage

Picture Courtesy: DuPont Teijin Films

This machine is the best solution for its creation of effective and air-tight sealing which reduces the chances of product leakage to zero percent. Moreover, the sealing form a strong barrier to withstand moderate to high pressure during transportation.

Increase Shelf life

Picture Courtesy: Famous foods

By forming the protection layer between product and external environment, this machine extends the shelf life of the content as well as the conservation of aroma and taste.

Product Safety

Picture Courtesy: SKS Bottle & Packaging, Inc.

Sealing products by induction heat sealing machine can better retain its quality and keep it safe from contamination.

Eco-friendly

Picture Courtesy: en.porte.coffee

This machine is entirely based upon generating electromagnetic energy which mean consuming less energy than other sealing machines like conduction sealing. Moreover, it does not affect the surrounding environment by creating thermal pollution.

Enhance Productivity

Picture Courtesy: Joreshtech

Induction heat sealing machine is introduced as an alternative to other methods of sealing in order to reduce the time and energy wasted on sealing. Hence, this machine is proficient in sealing up to 120 bottles in a minute.

Customer Satisfaction

Picture Courtesy: the kitchen.com

As a result of market competition, people get confused to choose the right products. For this reason, they always go for one which is adorably packed with originality at its peak. Therefore, using induction heat sealing machine can grow customer satisfaction who would be able to distinguish between quality products on the basis of sealed or unsealed items.

4.Do You Know The Working Principles Of An Induction Heat Sealing Machine?

The working principles of an induction heat sealing machine are somehow technical; however, machine in itself is easy to operate. Below description will be helpful in this regard:

Step 1

Picture Courtesy: Joreshtech

The working of machine begins with operator setting the basic functional parameters of machine. These include adjusting the height of induction heat sealing station, fixing the speed of conveyor belt and the level of temperature caused by an electromagnetic field.

Step 2

Now, when the basic parameters are fixed, machine is ready to start the process. When capped bottles start mobilization towards the induction heat sealing station, the sensor detects the presence of bottles and send message to machine.

Step 3

Picture Courtesy: Enercon

At this point, the machine started transmitting heat through integrated electromagnetic coils. When the bottle passes through sealing head, the heat seal under cap starts to soften and eventually stick to mouth of the bottle. This result in the formation of impermeable and tamper-proof sealing.

Step 4

Picture Courtesy: Technopack

Finally, the hermetically sealed bottles move towards the discharge outlet with the help of conveyor belt.

5.Which Type Of Bottles And Caps are Supported By An Induction Heat Sealing Machine?

An induction heat sealing machine is capable of processing wide variety of bottles as well as caps. They are shown below with description:

PET Bottles

Picture Courtesy: Sunday Morning Foods

Polyethylene therephthalate is transparent plastic commonly used for packaging of beverages, edible oil and carbonated drinks. These bottles are cost-effective, highly chemical resistant and moisture proof, however, they are not good to combat high temperature.

HDPE Bottles

Picture Courtesy: Wayfair.com

HDPE is short for high density polyethylene which is most economical and highly moisture proof plastic used for bottles. It is rigid in texture and is almost opaque with showing little color if loaded with dark products.

LDPE Bottles

Picture Courtesy: migros.com.tr

These bottles are made with low density polyethylene which means that they are extremely flexible making them more feasible to be squeezed and used for shampoo, lotion and sauces etc.

Glass Bottles

Picture Courtesy: travel.mdpr.jp

Glass bottles are impermeable and nonporous due to which they have strong protection against bacteria and chemical reactions. Therefore, glass bottles containing food items, medicines and cosmetic creams are sealed by an induction heat sealing machine to trap the fragrance and flavor of goods inside bottles.

Plastic Caps

Picture Courtesy: SKS Bottle & Packaging, Inc.

Plastic Caps are resilient due to which forming shapes, writing or designs become easy. They prevent damage by resisting breakage and assist in stringent safety of products by being induction sealed.

Aluminum Caps

Picture Courtesy: SKS Bottle & Packaging, Inc.

Aluminum caps are good at anti rust function and ensure product protection from all kinds of acids, solvents and chemicals etc. An Induction heat sealing machine has excellent strength to form hermetic seals in aluminum caps.

6.Which Components Make The Structure Of An Induction Heat Sealing Machine?

Picture Courtesy: KWT Machine Systems

The structure of an induction heat sealing machine varies from one type of machine to another. However, few components are common to all which are described below:

Power Supply Unit

It is the power house of an induction heat sealing machine which is responsible to provide the required energy to machine. For instance, by using this unit, user set the commands for operation and thereby the machine executes these commands.

Foil Indicator

It is an essential component of the machine which is responsible to detect the presence of foil liner inside caps, and aware the user if the cap lacks foil or containers double foil.

Sealing Head

Sealing head is the core part of machine which actually performs the sealing of bottles. It consists of ferrites and induction coils. These coils have electromagnetic system which produces heat during sealing process.

Conveyor

Conveyor is a stainless steel device with rolling shafts or rubber belt over it. The main task of conveyor is to facilitate the movement of bottles and containers during operation. Semi-automatic and handheld induction heat sealing machines do not have conveyor.

Cooling System

Cooling system is used to dissipate the heat produced during heat sealing process. It mainly consists of two types; air cooling system and water cooling system. In air cooling system, a fan or air blower is used for disappearing heat, while as, in water cooling system, water chiller is utilized to cool down the machine temperature.

Electric Cabinet

This part of machine is containing all the electrical components such as wires and knobs to prevent the machine from electric shocks.

7.Enlist The Types Of An Induction Heat Sealing Machine?

An induction heat sealing machine can be divided into following types:

On The Basis of Automation

Fully Automatic Induction Heat Sealing Machine

Picture Courtesy: KWT Machine Systems

Fully automatic heat sealing machine is featured with intelligent inspection system, controlling unit, cooling system and high operational memory storage. It undertakes the process automatically and ensure forming air-tight sealing by generating uniform heat via induction sealing head. Apart from this, the machine is able to be attached directly with other machines in a production line. Hence, huge manufacturing firms opt for this machine.

Semi-Automatic Induction Heat Sealing Machine

Picture Courtesy: Joreshtech

Semi-automatic induction heat sealing machine is small sized precise machine employed for batch production and laboratory use. It implies user to load the bottles in machine and then run these bottles automatically. This compact machine is suitable to be used as table-top machine. While semi-automatic in processing it constitutes all the features of detection, cooling system and digital system for setting. Therefore, this advance technology machine is the best solution for start-up business.

Handheld Induction Heat Sealing Machine

Picture Courtesy: Joreshtech

It is the most flexible type of induction heat sealing machine with convenient portability and handling system. It is composed of incredible small footprint, digital display and an induction device attached to the main machine through electric wire. The machine does not need any cooling system during processing thus consume less energy. While performing the task of induction sealing, this machine is able to induction seal by following a timer, indicate missing foil count the number of foils present in each bottle. It is suitable for small batch packaging, laboratories or home based businesses and shops etc.

On The Basis of Function

Induction Heat Cap Sealing Machine

Allpack Induction Heat Sealing Machine

As manifested by the name, this machine is created to seal the bottles having plastic or metal caps over them. When capped bottles with attached aluminum foils are passed by the tunnel, heat is generated by the electromagnetic energy via induction coils towards bottles, where the aluminum foils of under caps get attached to the bottles' necks. Similarly, these bottles are discharged by conveyor and the process continues. Products such as liquids or chemicals which have high risk of getting affected by temperature or get leaked due to external pressure, are packed in capped bottles for which this machine is ideally perfect.

CaplessInduction Heat Sealing Machine

Picture Courtesy: Relco

This innovative machine is most reliable in a way that it can be used for bottles with no caps over them. Its unique structure with inclusion of pressure belts for holding seals over caps is designed to facilitate the secure and undamaged sealing of bottles. During the process, bottles are transferred through conveyor. After reaching to sealing station, series of induction coils while taking aluminum foil adopt downward movement and apply the foils over bottles which swiftly get stuck to the bottles' necks. The machine is desirable for solid food, medicines and cosmetics.

8.Highlight The Main Differences Between Induction Heat Sealing Machine And Other Types Of Sealing Machines?

Along with induction heat sealing machine, there are other machines which perform the same function of sealing, however, they are different from one another. These differences can be understood by the table below:

No	Factors	Induction Heat Sealing Machine	Conduction Sealing Machine	Heat Sealing Machine
1	Definition	Induction heat sealing machine is designed to seal capped and capless bottles via electromagnetic heat energy	Conduction sealing machine is employed to seal the capless bottles through heated plate	Heat sealing machine is used for sealing plastic bags, pouches and films through hot bar sealing or impulse dealing
2	Sealing Method	Non-contact	Contact based	Contact based
3	Heat Source	Electromagnetic energy generates heat through induction coil	Electric power produces heat to hard metal plate	Heat produced by machine is spread through metal bars
4	Speed	Swift in producing heat	Slow in producing heat due to time taken by plate for warmth	It is fast in spreading heat and thus perform sealing quickly
5	Material Used	Aluminum linear	Aluminum linear	Hard to soft plastic film
6	Picture

9.Which Type Of Induction Wads Can Be Processed By Induction Heat Sealing Machine?

Picture Courtesy: Kaufmancontainer.com

There are mainly two types of induction wads which are used in bottles, jars or containers for sealing purposes. These are described below in detail:

One Piece Induction Wad

One piece induction wad is composed of foaming material, aluminum foil and a sealing material upward down the bottle cap. This type of induction wads are meant for sealing only once which means when the cap will be removed from bottle its purpose of protecting products will be ended. Therefore, goods like food products, cosmetics and beverages are often found with caps having one piece liners.

Two Piece Induction Wad

On the other hand, two piece induction wads are more durable in a way that they can be used for resealing. For instance, bottles with two piece induction wad if opened for consumption, the one piece will be removed while the other remains on the cap for resealing. Hence, products which are sterile and needs extra protection till the end of existence like chemicals, medicines and spirit are induction sealed with two piece induction wads.

10.What Is The Preventive Maintenance Of An Induction Heat Sealing Machine?

Picture Courtesy: BT Equipment

If you want your induction heat sealing machine to let your business grow consistently, you must have to take some measures for its preventive maintenance. In this way, underlying points are crucial:

Regular Cleaning: It is necessary to clean the machine on regular basis for fast running. For this, you can use tidy soft cloth to clean front panel of the supply power unit, never use solvent as it can harm the plastic display, and remove the spillage immediately. In addition, the filters, air blower and sealing coils must be cleaned through vacuum cleaner or compressed air.

Lubrication: Another step required for preventive maintenance is to lubricate the jack screw, conveyor shafts and movable wheels for fancy running of machine.

Cooling Machine: Cooling system is the inevitable part of induction heat sealing machine which cannot be overlooked. Hence, the air blower of water chiller must be checked in case they stop working. It will help to prevent the machine from excessive heat and damage.

Parts Replacing: In case, the pressure belts, electric wires, knobs or sensor are damaged or worn out, make sure to replace them with new parts.

11.Give Remedies To Cure The Possible Pitfalls Occur While Using An Induction Heat Sealing Machine?

What if you face the issues such as bad sealing, damaged foil or inadequate heating during process? The solutions are simple! Just consider the table below:

No	Pitfalls	Causes	Remedies	Pictures
1	Burned aluminum linear	Either the conveyor speed is too slow or power is excessive	To generate required heat, djust the speed of conveyor as well as power	By-yespacks.in
2	Inconsistent bottle sealing	It happens when bottles are incorrectly torqued or the seating of bottle is uneven	Make sure all the bottles are well torqued and the surface is even	By-technopack
3	No sealing	Sealing head is located too high	Adjust the height of sealing head.	By-technopack
4	The seal is too difficult to remove	It occurs due to insufficient power or high coil set	Increase the power supply by checking. Also, alter the sealing head height	By-the sun

12.What Are The Auxiliary Devices Needed For An Induction Heat Sealing Machine?

There are several other machines which if you add into your production line along with induction heat sealing machine can enhance the level of efficiency in your manufacturing. These include the following:

Bottle Unscrambler

Aipak Bottle Unscrambler

This advance machine is made with super quality features to aid the production facility by feeding rightly positioned bottles and containers onto production line.

Liquid Filling Machine

As the name suggests, liquid filling machine has been introduced in the packaging field to precisely fill the liquids with vary nature in separate bottles, jars and containers. In this way, the liquid filled bottles processed by this machine are sent to induction heat sealing machine for stringent sealing.

Tablet Counting Machine

AllpackTablet Counting Machine

Tablet counting machine is single machine with dual functions of tablet counting and filling into containers. It can count numerous products ranging from medicines to food items and daily chemicals etc. Therefore, it can be included into the production line of induction heat sealing machine.

Labeling Machine

Picture Courtesy: Paima Packaging

This machine is employed to label the empty or loaded containers with single or multiple labels.

Capping Machine

Allpack Bottle Capping Machine

Like other machines, bottle capping machine is one of the essential tools of packaging. Its function is to cap the loaded bottles accurately by taking aluminum foiled caps from hopper and tightly screwing them over bottles' mouth.

Shrink Wrapping Machine

Picture Courtesy: Allpack

Shrink wrapping machine is the ultimate solution to seal bulk containers and bottles together by wrapping them in a plastic film which is then shrunk with the help of heat. These shrink-wrapped goods are easy to handle, mobilize and their integrity remains the same during transit.

13.Which Factors Should Be Considered To Get The Best Induction Heat Sealing Machine?

In order to get the best induction heat sealing machine, you should be vigilant to consider some of the important factors which are highlighted below:

Type of Packaging

Picture Courtesy: Technopack

It is important to look at your packaging style which you are following in your industry. For instance, if you are processing capped bottles you will need machine which is able to carry the function. On the other hand, capless induction heat sealing machine is right for capless bottles.

Production Volume

What is the size of your production? Does it follow batch production or continuous? If you are running small factory it is better to choose a precise, less expensive and compact machine like semi-automatic, while as, your may go for fully automatic machine in case the production volume is giant.

Cooling Ways

Picture Courtesy: Kingpng

You have to determine which type of cooling system you will need for your induction heat sealing machine. Since, water cooling system is often adopted for containers holding liquid content and air cooling system for bottles with solid objects. It will help you to go for suitable option.

Customization

Picture Courtesy: cocoislandmart.com

Another factor to look for is the degree of customization of machine. Therefore, preferring a flexible induction heat sealing machine can help you seal the bottles and containers of different sizes and shapes.

Conclusion

To wrap up, induction heat sealing machine is an excellent machine with the ability to seal capped and uncapped bottles via non-contact heat and thus prolong their shelf life. This unique method of sealing make it unique and advance from other machines. Hence, industries with high demand for quality packaging machines are always ready to bring it into use. Similarly, if you are also planning to make a purchase, be sure to consider Allpack which has astonishing induction heat sealing machines as per your need. Feel free to ask further information through our website!

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Induction Heat Sealing Machine: The Complete Buying Guide In 2025 Read More »

Pharmacy Pill Counter: The Complete Buying Guide in 2025

Tablet Counting Machine

Pharmacy Pill Counter: The Complete Buying Guide in 2025

Isn’t much more tedious and time-consuming to count pills manually? How new advancements and technologies have found innovative solutions to ease counting tasks in pharmacies?

Say BYE to manual tasks or human counting error because the pharmacy pill counter has emerged as a reliable automatic solution for counting pills especially concerning ease of dispensing for pharmacists and pharmacy technicians worldwide. A pharmacy counter is a state-of-the-art machine that offers pretty amazing features and an excellent concept of reducing error-free counting with hassle-free working training or requirement of manpower. You guessed right! Today, we’ll be talking about ‘Pharmacy Pill Counter’. If you’ve decided to purchase a machine then read this blog, we promise it would be worth read experience.

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1.What Is A Pharmacy Pill Counter?

A pharmacy pill counter is an innovative equipment used for counting pills accurately. Side by side, this machine helps in filling of pills into their respective packaging containers. There’s no secret that every pharmacy consumes a huge time in the dispensing of pills, verifying the process, and counting them. Despite an easy solution, most people make this procedure time consuming by practicing old methods.

A pharmacy pill counter is the answer that emerged as the most advanced machine allowing pharmacists to perform the pill counting process easily, accurately, and rapidly. Thanks to technology, where pharmacy pill counter has offered a safer and better way that is capable of counting pill with reduced labor cost, and allow all therapeutic medicine and other products counted in a more standardized and scientifically technical way.

2.Where Do You Use The Pharmacy Pill Counter?

A pharmacy pill counter is a versatile machine that can be adjusted anywhere in the production facility to facilitate end-user. Surprised? Let’s find their uses in industrial and other sectors:

Pharmaceutical Industry

Pharmacy pill counter- picture courtesy- verywell health

This industry is a leader involved in counting and filling of pills, tablet, capsules, etc., therefore, most of the pharmaceutical industry use pharmacy pill counter to count medications of all sizes, shapes, and weights quickly and accurately with ideal packaging options.

Nutraceutical Industry

Pharmacy pill counter- picture courtesy- CAPSULIN

The nutraceutical industry are equipped with pharmacy pill counter to streamline the production cycle of manufacturing and packaging of supplements that are produced in the form of capsules, tablets, and pills., to improve counting and reduce the probability of errors.

Stationery Industry

Pharmacy pill counter- picture courtesy- stationery bazar

A pharmacy pill counter is referred to use in the stationery industry for counting stationery items like pencils toppers, fancy beads, sharpeners, office supplies, paper clippers, etc.,

Food Industry

Pharmacy pill counter- picture courtesy- Woolworth

In this industry, a pharmacy pill counter is used to count and filling of food products like gummies, nuts, chocolates, coffee beans, candies, and related products, this machine can cater products in bulk as well as medium to small quantities ensuring effective food packaging.

Veterinary Industry

Pharmacy pill counter- picture courtesy- EMPR

For any veterinary technician, filling and counting medication manually is always a tiresome job in the clinics. A pharmacy pill counter is the most affordable and versatile counter popular for veterinary clinics and offices worldwide due to its quick and effective counting of pills, tablets, and capsules to save staff time and energy.

Pharmacy

Pharmacy pill counter- picture courtesy- healthcare capsa

Pharmacies and retail supply firms are always hooked to pharmacy pill counter to simplify complex pharmacy in-patient and out-patient applications in a time-saving manner and with reduced dispensing error. One must keep in the mind that in hospital pharmacies, retail pharmacies, and other healthcare units, a minor error can be turned into a serious problem; therefore, pharmacies prefer pharmacy pill counter to ensure patients are receiving error-free medicines every time.

Education

Pharmacy pill counter- picture courtesy- strive pharmacy

Many top education sectors and research centers use pharmacy pill counter due to their simplicity and accurate throughput on health campuses. All prestigious organization trust on pharmacy pill counter due to its effective, cost-friendly, and user-friendly features.

3.How is Pharmacy Pill Counter Useful?

Besides making your workload easier, a pharmacy pill counter is suitable investment that pay offs you in many different ways:

Speed Up Your Pill Counting

Every busy pharmacy and other relevant professional sector spend most of their time in counting pill for dispensing using a hand counter or manual method, such as a tray or spatula is one of the technical ways but it is tedious to perform for a longer term. But advanced pharmacy pill counter can help you in a fast and accurate way as every filled prescription is accurate and with improved output, volume, and efficiency.

NO Dangerous Errors

Picture Courtesy- The Guardian

A practical problem with a manual pill counter is as you increase the counting speed, it will likelihood to cause human error. Fill prescriptions or medicine with accuracy level is paramount in the healthcare sector. With a 99.99% accuracy level, a pharmacy pill counter is proven as the utmost equipment with no dangerous errors. So, now consumers and patients will have properly dispensed medicine with accurate quantity each time.

Employee Satisfaction

Picture Courtesy-Renvue

Nobody prefers joining any organization where they’re asked to spend their days counting pills. It will numb their minds with extra work pressure by focusing on accuracy. A pharmacy pill counter is a good solution where employees can enjoy their days accomplishing extra important tasks rather than wasting their energies in counting pills.

Accurate Counting

Committing a counting mistake can make you repeat the procedure again. The key benefit of a pharmacy pill counting machine is to save your time with accurate counting and improve high efficiency of a production line.

Prevention of Contamination

Pharmacy pill counter

With stainless steel body makeup, a pharmacy pill counter saves your product against cross-contamination or any risk of interacting with foreign particles that mostly stick with parts of the body. The machine has lesser contact with pills and does not cause any contamination to pills during counting.

4.What are Pharmacy Pill Counter Components?

Part	Description
Hopper	This is a storage container which is located at the top of the machine that helps in accumulating a bulk quantity of pills respectively, that release them once receive signals from the PLC system. It allows a fast and seamless flow of pills due to vibration or force of gravity that force down the pills for dispensing.
Alarm Lamp	A visual lamp indicator that alarms the operating user if any unusual condition meets and interrupts the production line e.g. error in equipment, process completion, emptying of hopper, or overheating of the machine, etc,.
Emergency Button	An emergency button that is featured with a high degree of safety ensures end user meet unexpected situations safely. Once you press an emergency button, the system stops working immediately and regulates seamless procedure.
Touchscreen	This is the user’s interface that can add and configure the protocol, and settings, troubleshoot, visualize the progress, and find important alerts through the procedure. A pharmacy pill counter featured safety alerts also received on the PLC touchscreen. Now, you can control the entire work process just by clicking the keys available on the screen.
Observe Window	Along with visual monitoring using cameras, an observing window is also equipped in the machine just behind the hopper and other parts of the machine such as feeding heads which are featured with transparent material allowing the user to see the area and movement or transportation of pill during the process. It is a gateway visualization of the insight process.
Filling Head	The number of pills enters the filling head where a camera/sensor visualizes the pills and sends them to the filling nozzle for precise dropping into containers.
Adjustable Filling Nozzle	Every container or bottle has a different shape or size. That’s why an adjustable filling nozzle is equipped in the machine that allows you to modulate the setting according to container and find direct counting and filling of the pill inside each container perfectly.
Adjustable Lift Holder	This part of the machine supports the filling head, hopper, or the upper part of the machine to the lower part that is involved the conveyor, electrical components, rejected unit, etc., The adjust features help in correcting the conveyor or height of the machine.
Adjustable Lift Screw Holder	The movement and alignment of the machine are entirely supported by adjustable lift screw holders that are responsible for fine-tuning of the lifting parts.
Lift Conveyor	The incoming and outgoing packaging containers for pill counting and the filling procedure are supported by a lift conveyor.
Sensor	Advanced or automatic pharmacy pill counters are featured with sensors that detect the presence of pills and mark them as counted and mention the message on the system. This unit helps in accurate and error-free dispensing of the pill.
Lift Base	The pharmacy pill counter machine is lifted in an upright position due to base of the equipment that offer smooth and reliable lifting by strong and fixed pads that are resistant to shock, vibration, and displacement.

5.How to Classify a Pharmacy Pill Counter?

There are various types of pharmacy pill counters that offer excellent mechanisms, designs, and features. We have simplified the following types of pharmacy pill counter for your understanding.

BASED ON AUTOMATION

In this category, we have further sub-classified the pharmacy pill counters:

Manual Pharmacy Pill Counter

Manual Pharmacy Pill Counter-Medium.com

This is the oldest and the most conventional method of counting pills using a tray and spatula. On the tray, you can pour a number of pills subjected to be counted and manually count them one by one by moving spatula and directing on the pill. This is the most simplest form of pill counter as well as pocket friendly too. But this way of counting pills is associated with some limitations as it is a tiresome method that required high focus, energy, and manpower. The most important drawback is it is not accurate and time-consuming. This is the preferable machine for short or small businesses that do not require any training.

Semi-Automatic Pharmacy Pill Counter

Semi-Automatic Pharmacy Pill Counter

This is a great way of catering to medium to large batches of pharmacy pill counting that will require less manpower and time. Here, you need to load the containers where machine counts and fill them. Once the pills are filled, you need to pick the containers and place the next one. This type of machine is featured with PLC featured that can work by interpreting infeed data by you. But, it would require continuous involvement of the user to load and remove the containers and place new packaging material. Overall, this machine gives you a fast and reliable outcome.

Automatic Pharmacy Pill Counter

Automatic Pharmacy Pill Counter

This is the most preferable equipment adopted by popular and competitive industries that strive to make their profitability and wants to run large batches day and night without requiring fixed operator involvement. This is an automatic solution where the user just has to click the keys using PLC and the remaining setup would be run be the machine. This machine offers the fastest and the most reliable counting outcomes than other available pill counting solutions.

BASED ON MACHINE DESIGN

Based on design, a pharmacy pill counter are categorized onto two basic types:

Rotary Pharmacy Pill Counter

Rotary Pharmacy Pill Counter

This is a machine where movement of pills are taken placed by a rotary bowl that are features with multiple channels inside that helps in alignment of the pills and counts them automatically. This machine has compact designing offering hassle-free counting options with more accuracy.

Multi-Channel Pharmacy Pill Counter

Multi-Channel Pharmacy Pill Counter

This is the most common design featured with multiple channels for transporting pills via continuous vibration in a gentle manner. This machine can cater to the pill counting process for large quantities and preferable option for large industries where a non-stop counting process is required.

BASED ON COUNTING HEAD

Based on counting heads, a pharmacy pill counter is divided into two types:

Single Head Pharmacy Pill Counter

Single Head Pharmacy Pill Counter

This machine has a single counting head that is preferred for moderate production sectors. This machine is featured with an automatic system accompanied end user with excellent working options such as a detector system, PLC control etc.

Multi Head Pharmacy Pill Counter

Multi Head Pharmacy Pill Counter

This machine is the most suitable solution for running a production line with the greatest speed and accurate results. Here, the machine is equipped with multi head channels that ensure thousands of pills counting per hour.

6.How is Pharmacy Pill Counter Work?

A pharmacy pill counter works by the involvement of multiple steps such as:

STAGE 1 Infeed

Infeed

At this stage, pills are prepared to be counted and dispensed where they are fed into the system manually directly into the hopper of the machine.

The pills or tablets come on vibratory trays where the presence of a camera assesses the pill using various ways such as weight sensors and visualization using optical sensors to find the correct shape or appearance of the pills to be counted.

STAGE 2 Counting

The presence of pills are determined by detectors and add them as a count by the help of software that employed an algorithm to distinguish various types and size of pill as well as notify if any unwanted particle is present in the following tray.

STAGE 3 Dispensing

Each counted pill steadily transfers into the container for the final packaging of the product and send it to the next machine such as capping.

7.What Integrated Units of Pharmacy Pill Counter?

Running a pharmacy pill counting production line is not an easy task! But it is not impossible to drive it smoothly by creating a set of efficient and right machines. Read below for the recommended set of machine that can combinely make a better production line:

	Machine	Working
Bottle Unscrambler	Whether your packaging material is bottle, containers, jars, or small cans. A bottle unscrambler is worth-adding equipment that is used to position and correct the containers for the next machine ensuring a controlled flow of pills into the right container in a subsequent process.	Bottles from hopper enters into the feeding tray that upon vibrations or using compressed air orients the position and supply it onto a seamless channel that direct them toward next machine.
Pharmacy Pill Counter	This is main leader machine of the pharmacy pill counting production line that upon entrance of containers feed the accurate or assigned or pre-determined numbers of pills for packaging.	This machine works by a sensors system that detects and counts the presence of each pill knock down from the filling nozzles. Machine works by following a simultaneous mechanism of photo-electric sensors, vibratory channels and computerised system of recording and displaying data.
Desiccant Inserting Machine	An addition of moisture absorbing desiccant is sometime considered as optional step for various production industries. But when it comes to healthcare, food, and other field, this machine used and integrated after pharmacy pill counting machine to insert desiccant into each container to keep pills in favourable condition and protect them against progressing humidity inside.	A desiccant film which is supported by a dancer arm allow uncoiling of the strip automatically. The presence of cutting knives separate each strip and places each packet into individual container and sends it to the next machine.
Pill Capping Machine	To maintain the freshness, fragrance potency, and efficacy of the pharmacy pill dosage form, a capping machine is integrated soon after desiccant inserting machine that helps in securing containers by screwing caps around the bottle neck.	Machine works by using sucking caps from the hopper; by the help of torqu application, capping are mounted and twisted on the each container and tighten up to keep product safe.
Induction Sealing Machine	A tamper proof packaging is of paramount important when it comes to pack pharmacy pill. An induction sealing machine is a cost-effective solution that enclose the container and creates a secure seal around the product’s caps proving them safe and authtentic.	Machine works by inducing electromagnetic field that helps to warm the sealing layer embedded insight the caps of the products. Upon lowering down the temperature the melted sealing layers firms and cool down and binds to create a hermetic seal on the closure.
Labeling Machine	This machine plays important role in improve your brand and creating aesthetic appearance of the product. Label on each product convey brand’s name, information, dosage instruction, manufacturing, expiry date, and other relevant information.	The machine works by unwinding the roll, machine detects the presence of the container where label is pasted using via pressure sensitive method or glue adhesion method followed by pressing of label using pressing rolls present in the machine.

8.What Other Products Can Pharmacy Pill Counter Counts?

A pharmacy pill counter is versatile addition to run various products other than pharmacy; that’s the reason this machine offers a significant role in many other production sectors also. Lets’ find what other product can be counted using this robust machine.

Hard Gelatin Capsule	A hard gelatin capsule composed of a body and head filled with pellets, powders, and granules. This medication is commonly used after tablets can be counted accurately using the pharmacy pill counter.
Soft Gelatin Capsule	Hermetically sealed soft gelatin capsules are commonly used in the nutraceutical, pharmaceutical, and cosmetic industries and can be dispensed using this machine.
Tablets	The most commonly used solid dosage form can be counted and filled using a pharmacy pill counter. This machine is helpful in counting tablets of various shapes, sizes, and weights.
Gummy Candies	Elastic, sticky, and chewy gummy candies are another product that can be dispensed using a pharmacy pill counter. These candies are prone to stick but the present machine is made up of stainless steel that has minimum contact with candies and dispensed them fastly so it offers high protection and the product’s stable quality.
Lozenges	A small tablet that becomes dissolves in the mouth once you administer it. A pharmacy pill counter is useful in dispensing and counting these dosage form
Candies	Along with medication, tasty and sweet candies are filled in packaging sachet, pouches, and jars using pharmacy pill counters.
Coffee Beans	A pharmacy pill counter is also used to count and fill coffee beans and dispensed them in the assigned jars safely.

9.What Type of Packaging Material Can be Supported with Pharmacy Pill Counter?

A pharmacy pill counter can not only allow various products to cater but it is capable enough to count and directly fills various packaging material types as well. For example:

Jars

Jars

Whether plastic or glass jars, a pharmacy pill counter can deal with filling purpose with the bits of help of a conveyor that ensure easy infeed and outfeed movement of these materials.

Sachet

Sachet

A pharmacy pill counter can count and fill the desirable product into respective sachet and send them for the further sealing procedure.

Stand-up pouches

This is one of the commonly used packaging material used for dispensing pills and other products like beans, candies can be compatible with pharmacy pill counter to achieve desirable outcomes.

Bottles

Bottles

A pharmacy pill counter is compatible machine can allow bottles for packaging and storing the counted pills accurately.

10.What are the Problems and Troubleshooting of Pharmacy Pill Counter?

A pharmacy pill counter is an electronic device that can also encounters with some unwanted problems like other equipment. We have discussed some common problems and their easiest solutions below:

Pills are Filled but not Displayed

Picture Courtesy- Pharmafill USA

This is a common problem where the machine accurately fills the assigned number of pills but the system does not show it. It can be caused when a machine is operating for a longer time and other internal software needs to be updated.

To solve this problem re-calibrated the machine. Plus, re-install or re-update the software. Run the test procedure and re-check.

Jammed Pharmacy Pill Counter

Picture Courtesy- Deitz

This is another common trouble that interrupts the process where the machine system becomes stuck. This is commonly caused if a foreign particle or any broken parts of the pills got stuck in the moveable channels or units.

To fix the problem, we would recommend cleaning the movable parts such as the conveyor, filling nozzle, head of the counter by using dry cloth and compressed air. Make sure the pill transporting passage is cleared and restart the machine and intiate the process.

Inaccurate Counting of the Pills

Picture Courtesy- Cremer

This is the common problem with semi-automatic and automatic pharmacy pill counters where machines dispense an inaccurate counting of the medications. This problem can be caused due to improper loading or misalignment of the vibratory channels, hopper settings, or exposing parts that are dirty.

To solve the problem, reset and re-align the parts such as the hopper, and vibratory tray, and check the sensor of the machine. Plus, clean the machine and reassure that any debris is there or not. Start the machine and repeat the procedure to assess if everything is working properly.

11.What Points to be Considered for Purchasing Pharmacy Pill Counter?

When purchasing a pharmacy pill counter, one must go through the following consideration factors to avoid problems in purchasing the wrong one.

Economical

You must keep your pocket budget in your mind to buy the correct machine up to your requirements. If you have a limited budget, we recommend opting for digital or semi-automatic machines that can also be offering amazing features in a pocket-friendly manner.

Integrating with Other Units

Do you need a standalone machine or running a large production line? A buyer must know this factor to purchase a complete set of machines. For e.g, for integrating equipment you need conveyor belt options and connecting parts that would allow you to integrate the machine with other units in no time.

Production Capacity

What is need of user is the important point you must consider and pick the exact solution for it. Whether you’re running a small production process, or require dispensing of medication day and night. Then consider pharmacy pill counter that deals with moderate or high production capacity per each running session.

Size and Portability of the Machine

You must know the size of the required machine. Whether you have a small installation space or a large one is a prime factor you should discuss with the manufacturing company so they would design the planner and suggest the pharmacy pill counter that would easily install in your facility that must be featured with portability options.

Conclusion

A pharmacy pill counter is a versatile machine used for every production sector that deals with counting and dispensing solid dosage medications such as capsules, tablets, caplets, or food products like gummies, candies, etc., This is a promising addition that helps significantly in skyrocketing the business. For that choosing the right machine is always important that will take your business up to a greater level of achievement and success. So, why not invest in purchasing a ‘pharmacy pill counter’ machine? Please contact us to find amazing series of pharmacy pill counter with free consultations right now!

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Capsule Counting and Filling Machine: The Complete Buying Guide in 2025

Capsule Filling Machine

Capsule Counting and Filling Machine: The Complete Buying Guide in 2025

Do you want a capsule counting error was just a problem of past? Are you looking for revolutionize your production business with new levels of success?

Today, where everyone looks for perfection a capsule counting and filling machine importance cannot never be neglected. This is a significant equipment give an outstanding result in the term of saving your time, offer accuracy and catering bulk production.

Before investing on capsule counting and filling machine. We would suggest you read through this blog to find updated guidance about what you look for.

Add a header to begin generating the table of contents

1.What is Capsule Counting and Filling Machine?

A capsule counting and filling machine is a specialized equipment that assist in counting and filling of capsule in huge quantities without any involvement of manual handling. This machine offers the user trouble-free operation in various industries for various applications.

The counting and filling product include hard gelatin capsule, soft gelatin capsule, and various types of products we discussed below. Moreover, the machine performs this function precisely with use for advance features like filling nozzles, sensor, touchscreen system etc. that helps in running process with reduced chances of product’s spillage or errors.

2.What are industrial uses for Capsule Counting and Filling Machine?

Capsule counting and filling machine has a wide range of applications and can be used in several manufacturing industries such as pharmaceutical, chemical, food, agriculture, and cosmetic industry. Let’s discuss each of these industries below.

Pharmaceutical Industry

This industry deals with the production of medicines and drugs which are needed to cure illness and disease. capsule counting and filling machine will be very important to this industry since it needs an accurate counting and filling equipment to ensure proper dosage for safe consumption for e.g pills, tablets, and gummies.

Chemical Industry

Many chemicals such as aluminum beads, buffer pellets, and others need an effective way counting and fill them safely. This can be done with the help of capsule counting and filling machine which can offer a secure way to package them into pouches or bags to keep them safe from harmful external factors.

Food Industry

Picture Courtesy-Sam’s club

Food items such as food tablets, and candy can be filled into decorative boxes by using capsule counting and filling machine. This will ensure that they are packaged safely to preserve their freshness and prevent them from getting stale.

Nutraceutical Industry

This industry is involved in the manufacturing of food tablets and vitamin supplements which are used to improve people’s lifestyles. Using capsule counting and filling machines would be a great option to fill this nutrition filled products into jars or bottles.

Agriculture Industry

Many agriculture products which are derived from crops such as wheat, maize as well as pellets and fertilizers need capsule counting and filling machine to package them safely so that they can be protected from harmful environmental factors and ensure their proper transportation to their destination.

Cosmetic Industry

Picture Courtesy-GoSupp

Cosmetic industry utilizes capsule counting and filling machine for packaging material like capsule facial serum, waxing beads, manicure, pedicure material such as bees wax beads, paraffin beads etc.,

Stationery Industry

Picture Courtesy-Amazon

This production sector uses a capsule counting and filling machine for packaging materials such as erasers sharpeners, fancy tools like keychain toppers and other into assign packaging containers.

3.What Is the Working of Capsule Counting And Filling Machine?

A capsule counting and filling machine is a robust counting solution that follows pretty simple working principle. The various different models which may offer slight difference in working but the major steps are the same. Our cleared demonstration about each step is given below:

Infeed

Infeed

This is the first step where packaging containers are loaded onto the system that mostly fed via machine of an integrated system such as unscrambler machine. The operator feed in the parameters using PLC and Starts the machine where hopper that is loaded with capsules bulk starts to transfer them toward the next phase.

Detection Phase

Soon after feeding, capsule are moves toward filling procedure via detection phase that helps in assessing the physical appearance of the capsule. For e.g., color, texture, stickiness or smoothness, etc., The objective of this phase to allows stable and correct capsule and rejects the faulted one.

Counting and Filling Phase

There are various vibratory channels that transport the aligned sequence of the capsules toward filling nozzles where sensors help in showing presence of each capsule and notify it as counted one and drops them into filling containers. This is the fastest process where hundreds of capsules pass through the filling nozzles in each minute.

Discharging

Upon filling the container, it moves and allow next container. The filled container discharge the machine by the help of conveyor and integrate with the other unit of the production line.

4.What Are the Major Parts of Capsule Counting and Filling Machine?

A capsule counting and filling machine is a multi-dimensional equipment which is designed with assembling various important parts to give you accurate capsule counting and filling task. The list of following components of capsule counting and filling machine are discussed below:

Hopper

This is the major core of the machine that performs a substantial role in storing optimum quantities of capsules that waits for counting and filling procedure. This is also positioned as the most above of the machine to carry seamless flow of the material into each packaging container via gentle vibration to begin the counting process.

PLC Control

A programmable logic controller is known as the brain of the machine that integrate various factors into it and receive input from user and send messages to each component to achieve working.

Filling Nozzle

This is a vibratory unit that are equipped with detection channels offering continuous vibration to facilitate the dropping of capsule in proper way toward packaging container. Some machine are designed with more than one filling nozzle to run fast counting and filling of capsule in every minute.

Counting Head

The capsule counting heads allow accurate number of capsule toward filling nozzle. The series of processes take place following proper detecting channels.

Conveyor

This unit acts as a transporter that ensure smooth infeed of packaging container toward filling nozzles. Upon counting and filling process, the conveyor belt moves and discharge the container followed by allowing next.

Rejection Unit

If any capsule is deformed or damaged, there are directly rejected and discarded to rejection unit. This unit safeguarding the production system ensuring end-user that counted and filled containers are accurate and consistent.

Sensors

A high-degree sensors acts as gatekeeper of the machine that detects the presence of the capsule and mark as counted toward the PLC unit. Plus, if your product is damage, sensors notifies and send them toward rejection unit to proceed production as uninterrupted.

Stainless Steel Body

A capsule counting and filling body is made up of highly durable stainless-steel body that offers safety, reducing cross-contamination, and ease of cleanliness.

Electric Box

All electrical components such as wiring, switches, plugs of the machine are enclosed in a cabinet that helps in regulating electrical activity under safe manner.

5.How Capsule Counting and Filling Machine Benefits You?

A capsule counting and filling machine is absolutely essential requirement of today’s industrial production unit. This is because of several beneficial factors it offers you every time. Such as

Super-Fast

Switching On The machine with feeding the data such as running speed, counting and filling process will begins with process to give you exact number of capsule counting and filling need every time. This is super-fast solution than manual handling.

Super Accurate Counting and Filling

Making errors was a thing of the past. A capsule counting and filling machine is super accurate in the term of counting due to high advanced technology that senses once capsule strike on the counting channel.The presence of detectors and featured cameras ensuring exact number of capsules that fills in the container every time.

User Friendly- Easy to Use

Indeed, a capsule counting and filling machine is a compact and robust counting and filling machine that allows users with easy operating access by using touch screen parameters to control the system.

Easy to Mingle with Other Machines

This is well-structured and designed with professional skills which allows to integrate with other machines to run the production unit smoothly. For e.g. unscrambler, washing machine, labelling machine. Etc.,

A Time Saver

Picture Courtesy- Busch Machinery

Nevertheless, spending hours and energy on manual counting and filling procedure is now replaced with a time saver solution of incorporating a capsule counting and filling machine into your production business.

Boosting Production

Picture Courtesy-Sanle

A capsule counting and filling machine is a promising machine that helps in growing your business in saving multiple options like money, time, energy, manpower and other.

6.What are the Types of Capsule Counting and Filling Machine?

There are several types of capsule counting and filling machine that gives efficient functionality to the end-user depending on their requirements. Such as:

BASED ON AUTOMATION

Based on automation, a capsule counting and filling machine is categorized into the following:

Manual Capsule Counting and Filling Machine

This is most preferable type of capsule counting and filling machine for smaller businesses. This is because it is cost-economical and easy counting solutions where capsules are spread onto the counting try where it can fix into each cavity and helps you in error-free counting. The entire procedure can be performed by user himself. This is an easy to use machine which do not require any tips, trick, or training.

Semi-Automatic Capsule Counting and Filling Machine

This is the smart solution for medium to large production batches where loading and unloading of containers can be done manually, but remaining functions can be performed automatically. This machine can run medium to large batches in hours. Therefore, many industries and hospitals use semi-automatic machines as it gives you accurate and fast result.

Automatic Capsule Counting and Filling Machine

This is an advanced solution for top-notch production industries and excellent machine for running hassle-free large batches without requirement of any manual operation. You just need to feed in the parameters and switch on the machine. This machine is equipped with sensors, detectors and multiple channels, etc., that allows end-user with accurate output. This is the reason this is the most demanded and popular equipment that offer high profitability and business success.

BASED ON MACHINE DESIGN

Based on design, a capsule counting and filling machine is categorized into the following:

Rotary Bowl Capsule Counting and Filling Machine

This is a vibratory capsule counting and filling machine which is equipped with rotary bowl feeding unit that supply and counts capsules automatically and accurately. A rotary bowl is fixed with vertical base that moves and allows capsules to arrange and sort them selves by dropping into channel or pockets. This machine is also a fastest unit ensuring precise and error -free results.

Multi-Channel Capsule Counting and Filling Machine

This machine is featured with multiple channel that helps in counting and filling of capsule by offering them gentle shaky pathway to capsule at the same time. This machine is worth buying for large production sector as it can cater bulk production processes automatically.

BASED ON COUNTING HEAD

Considering counting heads, the capsule counting and filling machine is divided into the following:

Single Head Counting and Filling Machine

A capsule counting and filling machine featured with a single counting head offering precise and accurate throughput. This machine is suitable for moderate production capacity lines.

Multi Head Counting and Filling Machine

A multiple counting heads of capsule counting and filling machine is an exceptional advancement that has emerged and adopted by largest production companies for fastest and error -free counting and filling tasks.

7.What is the Production line of Capsule Counting and Filling Machine?

Capsule counting and filling machine has completely streamlined of different machines comprised to form a production lien for mass production in several industries according to the product specificity.

Machine	Description
Bottle Unscrambler	These machines ensures proper alignment of empty bottles throughout the production line to enable smooth and continuous processing without causing any interruptions.It is the primary to prevents the jaming of the bottles in bulks in the conveyor system. It helps in the maintenance of product quality by minimizing the risk of overfilling and underfilling.
Capsule Counting And Filling Machine	Capsule counting and filling machines are used to count and dispense capsules with high precision and accuracy.This machine helps increase product efficiency by saving time and human exposure, preventing contamination.
Desiccant Inserting Machine	For moisture sensitive capsules, these machines are used to insert desiccant pouches in each bottle accuratly to assure and physical or chemical changes induced by humidity. It profoundly contributes in consumer satisfaction and safety.
Capping Machine	Capping machines are used to seal the container by different snap caps, Roll on caps, crown caps, plastic caps as part of production line. It works with high production speed by reducing the production costs and most commonly used in food and beverages industries and phrmaceuticals.
Induction Cap Sealing Machine	For providing leak and spilling proof airtight seal as a preventive measure for moisture sensitive tablets by induction cap sealing machines. These machines assures quality of the product from any physical and chemical changes induced by humidity.Being the last step in the production line, it adds on an extension in the quality of the product.

8.What Type of Products Can Capsule Counting And Filling Machine Fill?

Capsule counting and filling machine is one of a kind which can package any product. So, it can build your company to a profitability for catering various products such as:

Hard gelatin capsules /Soft Gelatin/Tablets/Pill The solid dosage form such as pills, tablets, various capsules require capsule counting and filling machine to package them into pouches or bottles and known as a great way to cater to mentioned products.
Candies/ Gummy Candies Candies/ gummy candies are confectionary sweetened items which need accurate packaging to maintain weight and fill required number of items. These candies are packaged with the help of capsule counting and filling machine, thus, preventing any counting error and cross-contamination during handling.
Wax Beads These are solid, circular shaped substances which when heated get liquefied and are then used to remove body hair. Packaging them into pouches using capsule counting and filling machine would be a sustainable move.
Laundry Pods Laundry pods are small sized capsule like balls which are filled with liquid detergent in a predetermined quantity. They can be easily packaged by using capsule counting and filling machine.

9.What Type of Packaging Material Capsule Counting And Filling Machine Can Fill?

Are you wondering whether this machine will be able to fill capsules in not just one, but several different kinds of packaging, giving you an edge over other companies in terms of attractive and versatile packaging? Then yes! It has the ability to fill your products in different kinds of packaging materials of various shapes and sizes. These are:

Sachet

This easy to tear, flexible and convenient packaging can be used to store any kind of supplements or powdered medicine inside. Capsule counting and filling machine can fill the desired product into these sachets by the weighing filling method in a predetermined quantity.

Stand-Up Pouches

This packaging is one of the most flexible ones out there. It prevents the spillage of the product and keeps it fresh and secure. A capsule counting and filling machine helps you in the counting and filling of these capsules into these pouches efficiently.

Bottles

These bottles are made with highest quality materials to increase the shelf life of the capsules. They protect them from sunlight, air and moisture by preventing their contact with the capsules inside. Capsule counting and filling machine is the suitable machine to perform counting and filling of these bottles perfectly.

10.How To Clean and Maintain Capsule Counting and Filling Machine?

Just like every other machine which requires proper maintenance and regular cleaning for its optimization, capsule counting and filling machine also requires some steps to increase its lifespan. Below are the ways in which we can do this.

11.What Are Common Problems and Troubleshooting of Capsule Counting And Filling Machine?

Problem	Solution	Picture
Capsules are Filled but not Displayed This problem is accompanied by abnormal counting and overfilling of container without notifying the counting of each capsule.	Locate the sensor and reset it. Clean the sensor using alcohol dampened cloth on glass eye in a vertical and horizontal motion. Visually inspect and assure no debris or obstacle is presented there.
Capsules are Miscounted This is the problem where capsules are miscounted due to overlapping of content or too excess height of the hopper or poor counting sensitivity.	Slow down the counting speed. Re-adjust the height of the hopper to the filling nozzle. Wipe the sensor surface using above cleaning method.
The Unit Counts Itself This is the problem that is occurred due to poor sensitivity to detector. Plus, System setting were not calibrated.	Clean the sensor. Recalibrate the setting. Re-feed the data. Run a test to evaluate the process and proceed the production.

12.What Factors Should Be Considered Before Buying Capsule Counting and Filling Machine?

Are you afraid of investing in the wrong capsule counting and filling machine? Don’t worry! You are not the only one. It is a nightmare for a lot of people who are too worried about the consequences they might face if they buy the machine which is incompatible with their production line. Let’s discuss some of the points which would ensure that you buy the best type for your factory and not incur any heavy losses.

Production Capacity

This factor is important since your factory’s production capacity will decide which type of capsule counting and filling machine you would need to buy. If you have a very high production capacity, then you would need an automatic capsule counting and filling machine to cater to your large-scale business.

Budget Friendly

Capsule counting and filling machine ranges from cheaper manual types to expensive automatic ones. If you do not have any financial restrictions, then go for automatic capsule counting and filling machine, but if you budget is low, then semi-automatic or manual ones would better for you.

Multi-Faceted

Capsule counting and filling machines have many types which have the ability to fill different type of containers. It can fill containers ranging from stand-up pouches, plastic bottles, bags, PVC PET containers and jars. These containers can be easily filled by automatic and semi-automatic capsule counting and filling machines.

Installation Area

It is highly critical for you to check how much area your production line can offer to install capsule filling and counting machine since some automatic machines would take large space. Whereas the semi-automatic or manual capsule counting and filling machine would have low space requirements.

Manufacturer Reliability

Don’t rush into buying capsule counting and filling machine from anyone who’s eager to sell their products. Check his company’s reviews on google and make sure he is reliable by checking if company has authorized documents to prove authenticity and product quality.

Conclusion

In conclusion, a capsule counting and filling machine is a multi-dimensional equipment that performs counting and filling of not only capsules, but many other products such as pill, tablets, candies, beans, etc., Moreover, this machine can perfectly and accurately do this job in a hassle-free manner. So, what are you looking for? If you’re willing to invest in this robust equipment; we would recommend contacting us. Allpack is the hub of providing excellent machineries related to capsule counting and filling purposes. Message us now.

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Induction Cap Sealing Machine: The Complete Buying Guide in 2025

Continuous Sealing Machine

Induction Cap Sealing Machine: The Complete Buying Guide in 2025

How do you ensure that your product packaging is tamper resistant and secure? An induction cap sealing machine is an absolute answer that offers a tremendous technology that has revolutionized the packaging industry in the competitive market across the globe. This machine is a super solution that rapidly provides you with the results that everyone look for in their dream production. Before purchasing we would suggest to please go through this article to know the best knowledge related to this machine. Let’s read!

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1.What Do You Know About Induction Cap Sealing Machine?

Picture Courtesy-Enercon Industries

An induction cap sealing machine is responsible for bonding a foil lamination around the bottle’s neck once they’re filled with packaging material. The induction cap sealing machine works by using electromagnetic power for generating heat waves that weld the liner to the container in order to seal hermetically.

Plus, FDA has quoted this method as an effective way to achieve tamper evident products by providing firm and leak proof seal lining. Also, an induction cap sealing machine is suitable for a long term shelf life of your product by preserving them against unwanted environmental conditions that can interact with product and induce degradation.

The super technology is based on sealing various materials such as plastic, glass caps without contacting them or product. That s ‘why, an induction cap sealing machine is commonly used in healthcare, and food industries as it not only ensuring tamper proof but also integrity of product.

2.Where Is Induction Cap Sealing Machine Used?

An induction cap sealing is widely used in industrial sector due to the tremendous safety applications. Important industrial uses of this machine are described as:

Nutraceutical Industry

Worldwide top-notch nutraceutical industries packaging sectors rely on using an induction cap sealing machine to preserve quality of sensitive compounds such as vitamins, proteins, energy drinks, herbal supplement, enzymes, minerals, trace elements against interaction with oxygen and moisture that induce contamination of rancidity of product.

Food Industry

Manufacturers of food industrial sectors only trust on an induction cap sealing machine as it helps in creation of air-tight packaging of food products and keep them secure till end user. For example, ketchup, mayonnaise, yogurt, milk, sauces, condiments, spices, sweeteners, salts, etc., In fact this is a powerful protection way that satisfies customers with good quality as it guarantees against pilferage.

Pharmaceutical Industry

In pharmaceutical industry where quality, safety, and potency are considered as prime subject of product’s packaging; an induction cap sealing machine has been used for decades for this purpose. The inner foil sealing around the packaging material acts as a barrier against outer environment and locks the freshness and harming against moisture. This is used in production line of packing tablets, syrups, capsules, pills, ointments, medicinal jars, creams.

Chemical Industry

In chemical industry, an induction cap sealing machine is known for its best anti-counterfeit action for important chemicals products like alkali, salts, acids, bleaches, buffers, solvents like distil water, inorganic or organic, lab reagents, or neutral salts solution. Moreover, this machine ensure that sealed products are remain in active form, protected against spillage, and uncontaminated.

Cosmetic Industry

Cosmetic products are mostly sensitive to external environment and must be stored carefully for long term correct applications. For example lotions, serums, face foundations, eye creams, hand creams, pedicure, manicure sets, and other, which are always firmly sealed using an induction cap sealing machine to maintain products quality and offering tamper evident packaging.

Household Cleaning Products Industry

An induction cap sealing machine offering reliable packaging of products like detergents, floor cleaners, dishwashers, shiners and improving confidence in the product’s originality with air-tight and strong sealing.

Agro-Chemical Industry

The manufacturers of agro-chemical industry always seek for an induction cap sealing machine for packaging products like pesticides, herbicides, crops boosters, fertilizers, and other important products to ensure improved and safe handling during farming of crops.

Automobiles Industry

The packaging of automotive products cannot be done if an induction cap sealing machine is missing from its production line. Products like lubricants, engine oils, brake oil, and other fluid can be safely dispensed and stored with the sophisticated lining of aluminium sealings around the neck of bottles.

3.How Does Induction Cap Sealing Machine Work?

The working of induction cap sealing machine is quite simple. The working of the machine relies on heating coil which is induces by an electromagnetic field and its interaction with sealing material presented on the cap. Please look into basic four steps where the science of induction cap sealing takes place respectively.

STEP 1 Preparation

Indeed, this is a major step where bottles are first filled and secured with screwed cap or closure. This cap or closure is designed with an inserted liner which is composed of aluminum foil and thin film of laminated plastic or paper.

STEP 2 Sealing Head Preparation

A sealing head which is designed with an induction coil that helps in transferring of electromagnetic heat radiation and induce the field around the coil area. The surface or position of the head just above the container helps the stimulation of inner layer with heat energy. Before arriving, containers sealing head must be warm with recommended temperature.

STEP 3 Induction Cap Sealing Process

Picture Courtesy-Youtube

The process begins when step 1 and step 2 are ready and set of containers comes in the contact with electromagnetic waves that helps in emerging high-frequency waves which heats the liner. This liner melts and forms a loose bond around the neck of the container.

STEP 4 Discharging

After induction cap sealing process, set of containers leaves the sealing head zone and enters to the normal temperature where sealing cool and becomes to shrink and harden and forms a hermetic sealing layer around the lip of the containers on other words a tamper evident sealing layer is formed.

4.How Induction Cap Sealing Machine Benefits You?

An induction cap sealing machine offer various benefits to manufacturing and packaging companies. Those benefits are discussed below:

Preserve Freshness, Fragrance/Aroma, and Quality of Product

Nevertheless, an induction cap sealing machine is an excellent machine for offering an airtight hermetic sealing that will enclose the packaging against its external interaction of oxygen moisture, and light. This tightly enclosed container will be capable to fragrance or aroma of food products, maintain potency and efficacy of potential drug, or maintain integrity of the product for a longer time.

Tamper Evident Product

There’s no doubt every customer when pay money; they deserve the best one. An induction cap sealing machine offering promising packaging that convey message to potential clients that the purchase product is as original as dispensed by manufacturer.

User-Safe with Improved Product’s Safety

Picture Courtesy-Alibaba

Operating an induction cap sealing machine is super-easy. An operator has to in-feed the data such as heat exposure time, speed of conveyor, etc., and rest of function can be performed safely. You don’t need to worry about overheating the system as system is featured with cooling fan to overcome heat generation inside the system. Plus, a strong sealing of container safe your product against cross-contamination or leakage. So you can get Two in One task by a single machine.

Improving Brand Reputation

Picture Courtesy-Alibaba

By offering tamper evident product across the market regions will gain the attention of professionals due to its appearance and original material can ultimately lead to make a great reputation of your company.

Saving Your Budget

Now you don’t need glue or tape for packaging the lid over the container. An induction cap sealing machine is a reliable and robust solution that can save your money in the most sophisticated way just by-passing hundreds of containers under the zone of electromagnetic waves and that’s it- Your containers are perfectly sealed.

Quality Compliance

Picture Courtesy- Alibaba

This factor is always paramount to all manufacturers who belong to food, beverages, pharmaceuticals, nutraceuticals as they need to be very astringent to health regulatory needs. For this., an induction cap sealing machine is perfect solution as it will bind the liner to container’s neck without affecting integrity of the product and maintain product safety and quality throughout its shelf life.

5.What Are Structural Parts of Induction Cap Sealing Machine?

An induction cap sealing machine is a simple machine that can easily perform complex functions in no time. Let’s go through some important parts of the machine also with their specified responsibilities.

Electromagnetic Induction Head	This unit works as the heart of the machine which generates the electromagnetic high frequency zone around the moving bottle caps that strikes with high-frequency radiation when entering. A mentioned about cap is fitted with liners that become heated when pass by the field and absorb inside. This ultimately melts the firm bond and leads to stick around the rim of bottles and seals strongly upon cooling.
Conveyor Belt	This unit works as a transporting medium that efficiently transports the containers for the induction cap sealing procedure. A set of bottles comes into the electromagnetic field via a conveyor and leaves after exposure. The speed of the conveyor and exposure time can be adjusted by using a PLC system.
Hand Crank Wheel	Some bottles are small while some are not, an induction cap sealing can ensure various height bottles treatment by adjusting the hand crank wheel to set the bottle height with a sealing head or conveyor.
Lifting Bracket	An induction cap sealing machine is supported by lifting bracket which lift the sealing head in an upright position and with vertical alignment. Moreover, it also helps you in maintaining the portion between the machine and the caps of the bottles in order to achieve effective sealing.
Sealing Head	This section ensures the applications of electromagnetic radiation in order to produce perfect sealing. This is located just above the cap liners hence easily gets exposure of bottle caps and provides fast heating.
Guide Plate	As its name shows, it helps containers to stay in an upright position along with the conveyor pathway and ensure bottles are properly positioned following accurate movement for excellent and even sealing.
Cooling Fan	This is well-known to you if a machine produces heat must be prone to over-heat. To balance this a cooling fan is featured within a machine that lowers the chances of overheating and offering 100% safety and security to the operator and the working environment during continuous operation.
Central Control Box	This is known as the brain of the machine that controls the major functions of the operation such as sealing time, exposure time, speed of container movement, etc. Moreover, the operator can visualize the process and get notifications and alerts from this unit.
Power Panel	This unit is comprised of important electrical components that merge and runs the system.

6.What Is the Classification of Induction Cap Sealing Machine?

The classification of an induction cap sealing machine is described below:

BASED ON AUTOMATION

Manual Induction Cap Sealing Machine

Manual Induction Cap Sealing Machine -Picture Courtesy: Alibaba

This is an ideal machine for smaller production units or for laboratory applications that require manual handling by holding an induction cap sealing machine in hand and positioning it over the container to radiate an electromagnetic field. This machine offers a limited number of containers sealing each minute and per hour.

Semi- Automatic Induction Cap Sealing Machine

Semi-automatic Induction Cap Sealing Machine -Picture Courtesy Technopack

This machine offers to cater large production capacity per hour. Loading and discharging of containers required manual handling whereas remaining of the task can be performed by the machine itself. This type of machine is ideal for small to moderate production lines.

Automatic Induction Cap Sealing Machine

Automatic Induction Cap Sealing Machine- Picture Courtesy Alibaba

Running a large production line with high speed processing requirements prefer an automatic induction cap sealing machine as it can treat hundreds of jars/containers/bottles per minute and thousands of containers per hour. This machine is suitable for working day and night without the need for fixed supervision or manpower.

BASED ON WORKING

Capless Induction Sealing Machine

This machines is specifically design to seal the quality assurance of the product by applying an aluminium liner of helmetic seal without having caps over the bottle. The seal is temper evident and airtight applies on the mouth of the containers which helps to secure the product from tempering and contamination.

Continuous Induction Cap Sealing Machine

For high throughput production lines for packaging of products in batches, this machine is used for consistent quality sealing with lids. This machine has significance in industries with annual mass production.

7.What Is The Production Line Of Induction Cap Sealing Machine?

Bottle Unscrambler Machine

This machine is very useful in several packaging industries like pharmaceutical industries, beverage factories, and cosmetics. At high throughput production levels, the bulk of jumbled bottles need to be arranged in the correct orientation which enables to align them in the production line of packaging. This machine work by rotating disk and belts for the proper alignment of bottles. It is used in high speed packaging industries with mass production.

Tablet/Pill Counting Machine

It is most commonly used in pharmaceuticals, health care related industries mainly required to fill batches of containers with an accurate number of pills or tablets. This machine automates to ensure product accuracy and efficiency for fast packaging.

Desiccant Inserting Machines

This machine is mainly responsible to enhance the quality of the product. It is specialized to insert humidity-repellent pouches, most commonly used in pharmaceutical, food, and electronic goods to avoid moisture-sensitive products from damage.

Capping Machines

To secure the product, this machine intends to apply caps on the bottles/containers like screw-on caps, snap-on lids, and press-on caps, etc for quality assurance. This step is the first sealing step, in the next step caps are properly sealed to save the product for transportation and shifting of the batches. Improper capping can lead to contamination or leakage.

Induction Cap Sealing Machine

The application of aluminum foil seal or liner on the edge of the container is generated by heat in induction cap sealing machines. This machine works on the principle of induction heating to seal the mouths of the bottle to secure the product efficacy.

8.How Does Induction Cap Sealing Machine Work with Different Caps Sizes?

An automatic induction cap sealing machine is capable of sealing caps hooked to various sizes, on various heights and materials instantly.

This can be adjusted using the automatic controller or manually modulating the height of the sealing head by moving them up or down to the size of the bottle/container to achieve exceptional use.

Due to this flexibility, an induction cap sealing machine is enough to integrate with another machine for a variety of purposes for diverse formulation packaging and ensuring the fastest changeovers.

Plus, if you’re thinking about what cap’s diameter it can handle then most of the machines offering induction cap sealing with cap diameter size varies from 20mm to 120 mm or 7.87 - 47.24 inches.

9.What Types of Containers And Caps Are Compatible With Induction Sealing Machines?

An induction cap sealing machine is suitable and compatible with mentioned containers and sealing materials, such as:

TYPES OF CONTAINERS

PET Containers

Polyethylene Terephthalate can create lightweight and transparent bottles that are commonly used in storing food, beverage, and personal care products and can be compatible with an induction cap sealing machine with one piece or two-piece liners.

HDPE Containers

High-Density Polyethylene which is a highly durable and rigid plastic used for various purposes can produce effective sealing with an induction cap sealing machine and prevent leakage of product offering high packaging security.

LDPE Containers

Low-Density Polyethylene containers are flexible and can store produce that are used by squeezing the tubes or containers, such as kinds of toothpaste, lotions, etc., An induction cap sealing machine produces effective sealing with LDPE containers.

PVC Containers

Polyvinyl Chloride containers are absolutely cost-effective for storing various products used in medical supplies industries or food packaging companies. An induction sealing machine is highly compatible with PVC containers with particular sealing liners.

PP Jar & Bottles

Polypropylene plastic containers and bottles are highly popular for their high melting points. These jars and bottles are used in various industrial applications. An induction cap sealing machine is best known for its compatibility with packaging material composed of PP materials.

Glass with Plastic Caps

Products like jams, jellies, pickles, sauces, and spices, are commonly stored in glass jars; but their packaging is done by screwing plastic caps to make them induction cap sealing machine friendly for airtight sealing.

TYPES OF CAPS

One Piece Liner

It is a single-piece liner that is fixed in the cap and typically made up of foam or pulp joined with a layer of foil. This is best known for its cost-effectiveness and firm sealing.

Two-Piece Liner

This is mainly composed of two layers. One is backing material and a film seal. The backing material is made up of foam and pulp while the other layer is made up of film seal. This cap is suitable for air-tight and tamper-evident sealing.

Higher Barrier Version

This is a highly specialized form of cap liner which is made up of multiple layers of resilient materials that forms an effective barrier against the external environment such as chemical, or physical factor forming more stronger integrity with the bottle/container.

10.What is the temperature of the induction Cap sealing Machine?

Picture Courtesy- enerconind

The sealing head of an induction cap sealing machine is designed in a way that can induce heat temperature varying up to the type of material.

The material cap sealing layer made up of aluminum foil commonly requires a temperature limit of 185-350F to conduct heat and activates the heat seal inner coating.

A sealing head has an affinity to transfer heat radiation in the foil layer uniformly and evenly to prevent the liner's weakness or damage sealing.

As an electromagnetic field absorbs underneath the layer of sealing foil it tightly bonds with the container. After leaving the induction, once the sealing cools down the film’s hermetically seal can be seen when you open the cap of the bottle.

When the cap material is PET, HDPE, LDPE, and PVC, the observed sealing temperature ranges from 150 to 250°C.

11.How To Clean & Maintain Induction Cap Sealing Machine?

For cleaning and maintenance, you must follow the manufacturer’s guide to maintain the efficiency of the machine and prolong the life span. Following are some of the most important instructions for cleaning and maintaining the induction cap sealing machine.

Cleaning

Superficial residual removal	Always take a dry cloth for cleaning the exterior of the machine and be careful in cleaning the surrounding areas of the sealing head and control panel carefully
Safety Precautions	Before cleaning make sure all the electric connections are powered off
Sealing Head	There must be the use of soft and damp cloth, avoid the usage of abrasive clothes for cleaning the sensitive parts of the machine
Conveyer Belt	For proper cleaning, you have to remove the conveyor's belt according to the manufacturer’s instructions and clean it with warm soapy water and rinse it thoroughly and dry it first before reinstallation
Cooling System	From the prevention of overheating the cooling system has cooling vents and fans to make a proper airflow. It is important to remove the dust for their proper rotation
Electric connections	This is the most crucial part of cleaning where it is important to note any rust and wire damage from the connection of the machine to the main powerhouse board.

Maintenance

Regular Lubrication	It is highly recommended to make a chart of weekly checks on lubrication because it has a strong impact on the machine's functioning. All parts of the machine like the conveyor belt, moving trays and rotary pulleys, etc. must be greased at subsequent time intervals to maintain the efficiency of the machine
Replacement of Gaskets	Gaskets are the sealing liners between the containers and the caps. Keep on check for any damage, or crack on the gaskets and remove them once they are damaged.
Calibration	It is important to calibrate the machine periodically effectively to the sealing temperature and duration. Improper calibration can damage the packaging materials.
Maintain the Stock	According to the manufacturer’s guidelines, there is always an inventory list of the machine's spare parts to avoid any unexpected issues.
Professional Check	For the maintenance of the machine’s optimal performance, according to the manufacturer’s recommendations, there must be monthly visits arranged by the company for the professional technicians.

12.Is Induction Cap Sealing Machine the Same as Heat Sealing Machine?

No, although Induction Cap Sealing and heat sealing offering the sealing but the working use is different for the creation of sealing.

An induction cap sealing machinefollows the principle of electromagnetic induction for thermal radiation to form a tamper evident sealing. On the other side, a heat-sealing machine creates sealing with the help of high temperature heat sealers.

An induction cap sealing machinebonds the laminated material over the tip of the bottle via the non-contact method. This sealing is ideal to preserve the freshness, fragrance, and quality of the product inside the container without harming its integrity via heat radiation. Whereas the heat sealing machine works by contacting the sealing material.

An induction cap sealing machineneeds a conductive pathway to run electromagnetic energy and transfer movement of electrons to induce heat, such as aluminum foil those seals around the edges of the container. Whereas a heat sealing machine can be used for sealing a variety of materials such as paper foiled laminated goods, plastic film, bags, etc.,

An induction cap sealing machineis an advanced way of sealing whereas a heat sealing machine is comparatively more simpler version that can be used anywhere even in the kitchen for sealing bags.

When a container comes across an induction cap sealing machine; it produces sealing. Besides this,a heat sealing machine required pressure to seal the material, if pressure is insufficient to seal may fail.

13.What Technical Problems You Face with Induction Cap Sealing Machine?

An induction cap sealing machine can sometimes encounter technical problems; one must know how to deal with them. Below table is describing common faults as well as their corresponding solutions.

Problem & Cause

Solution

Picture

No Seal

This could be the result when the bottle passes through the sealing process but does not show sign of adhesion around it.

Causes

Insufficient Induction field.

Improper exposure time.

Insufficient or wrong induction liner.

Improper sealer running

Increase the Percent Output of the induction cap sealing machine.

Slow down the speed of the liner.

Check the alignment of the sealing head.

Weak Seal

When the bottle shows sealing but fails the pressure seal test.

Causes

Low output pressure and poor settings.

Inadequate exposure time.

Improper Sealing

Poor Toque

Increase Pressure Percentage OUTPUT of the induction cap sealing machine.

Determine the torque requirement of the bottle and closure.

Monitor and verify the alignment of the sealing head.

Burned Sealing

This can be checked when the seal liner shows discoloration or a wrinkled surface. That can also be determined by burned smell or a change in the taste of product.

Causes

Excessive exposure of induction heat field.

The improper head setting of the machine.

Excessive temperature and time exposure.

Verify and reset the OUTPUT % on the sealer.

Correct the alignment of the sealing head.

Reset exposure time and temperature.

Overheating or Underheating Problems

Machines mostly have a failure with sensors that results in these two problems.

Causes

Incorrect power setting.

Improper detection/sensor problem.

Re-calibrate the machine’s settings.

Reset the exposure time of the sealing zone.

Reset the speed of the conveyor belt to assess bottle exposure time.

14.What Things Should Be Considered When Purchasing an Induction Cap Sealing Machine?

Purchasing an induction cap sealing machine is a tricky experience, there are various things you must consider when looking for a purchase. Such as:

Determine your Need!

Consider your packaging needs and estimate your production capacity requirements per minute or per hour. Look at what type of packaging containers you use. Also, check what size caps you use and what type of material you deal with. Knowing your goals must be the first step to begin with your plan.

Pay Attention to the Machine’s Specification

Picture Courtesy- Wikipedia

Call your manufacturer or communicate with them via email to assess the manual and measure the machine’s specifications. Consider the workforce, your estimated budget, and the machine’s efficiency.

Your Area

Picture Industry- Kaps Industry

Estimate your lab size and the machine's width, height, and size when assembling with other units in order to achieve better installation and working conditions.

Competitive Vendor

Choose competitive vendors like Aipak Pharmaceuticals who always pay attention to consumer’s requirements and offer promising products and services.

Pre-Sale and Post-Sale Services

Good manufacturing companies always strive their best to offer excellent services whether pre-sale or post. You must know a good pre-sale service will allow you to get the right machine and post-sale services will ensure greater productivity.

Conclusion

For effective sealing, an induction cap sealing machine is the mainstay for major business firms ranging from food to health, household to agriculture. Thus, selecting the correct option can boost your investment. We hope this guideline has conveyed some very informative points about the induction cap sealing machine that you always look for. Allpack understands what a customer really needs to integrate into their packaging production line. We’re here to assist you! Please message us to open a gateway of discussion for future investment.

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Jar Filling Machine: The Complete FAQ Guide In 2025

Liquid Filling Machine

Jar Filling Machine: The Complete FAQ Guide In 2025

Have you ever felt curious about jar filling machine? This is an automatic equipment which is used to fill liquids into different containers such as jars, cans and buckets. To meet different filling demands, there are different types of jar filling machines on the market, which can fill containers of different volumes, among them, the largest volume can be measured in liters.

Can you tell that what aspects of the jar filling machine are you curious about? Its applications, classification, construction or working principle? Or, you are more interested in other questions? No matter what you want to know, in this article, you can get the most detailed introduction about jar filling machine. If you can't wait to learn this machine, please start reading.

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1.What is jar filling machine?

Generally speaking, jar filling machine is a liquid filling equipment, although it is called jar filling machine, it can also used to fill bottles and cans. This machine can fill fluid or semi-fluid liquids into jars quickly and accurately, it is widely applied in food, beverage, pharmaceutical, chemical, cosmetic industries, etc.

2.What are the advantages of jar filling machine?

Guess how can jar filling machine benefit you, using such an automatic machine, can largely increase your production efficiency. Want to know the advantages of jar filling machine? Let’s discuss together!

Increase Efficiency

As is mentioned that jar filling machine can increase your production efficiency, it can fill several jars at the same time, and the filling speed is fast, when these jars are full, the conveyor of the machine will deliver them away and replenish new empty jars. This methodical working process is much more efficient than manual filling.

No Wastage

During the filling process, the filling nozzles of jar filling machine will accurately align the mouth of empty jars, and they will enter the jars to fill liquids, as a result, the liquids will not splash out from the jars, which avoid wastage.

Improve Operation Safety

Why it is said that jar filling machine can improve the operation safety? On the one hand, the machine can provide precision filling, therefore, when filling some chemical liquids, it can prevent the liquid from splashing and touching the operator; on the other hand, the machine has emergency stop function, which is also a security.

3.What industries are jar filling machine applied in?

Jar filling machine can be used to fill all kinds of liquids so that it has a wide range of application, so, what industries are jar filling machine applied in? Here are some listed.

Food Industry

Jar filling machine can play a role in food industry, it is used to fill liquid products such as honey, ketchup, peanut butter, hot sauce, jam, tahini, beef sauce, chocolate sauce and so on. This machine can fill these products fast and accurate, and ensure the good appearance of the packed products.

Beverage Industry

Since the jar filling machine can be used in the food industry, it can of course also be used in the beverage industry. Even though most of beverages are packed by bottles, there are still some beverages are packed by jars, such as sparkling water and fruit wine, the jar filling machine is used to fill them.

Pharmaceutical Industry

In pharmaceutical industry, there are solid medicines and liquid medicines, jar filling machine can be used to fill liquid medicines into jars if there is this demand. For an instance, jar filling machine can be applied to fill syrup.

Chemical Industry

Chemical Industry-Photo Credit: Freerange Stock

Certainly, there are a lot of chemical liquids which have volatility, need to be sealed and stored, therefore, jar is a good choice to pack them. Jar filling machine can fill these chemical liquids into different jars, and make sure they will not splash out causing unnecessary accidents.

Cosmetic Industry

Cosmetic Industry-Photo Credit: Beauty Makeup Supply

Also, jar filling machine can be applied in cosmetic industry, there are many liquid and semi-liquid cosmetic products, such as lotion and cosmetic cream, this machine can fill them into different sized jars smoothly and efficiently.

4.What is the classification of jar filling machine?

According to different standards, jar filling machines can be divided to different types

According to degree of automation

(1). Automatic Jar Filling Machine

Automatic jar filling machine has high working speed and production capacity, it can deliver the empty jars to the filling station, and the filling nozzles fill the liquid product into the jars, when the filling process is finished, the machine delivers the jars away, in a word, the whole working speed is automatic, doesn’t need manual intervention.

(2)Semi Automatic Jar Filling Machine

Compare with automatic jar filling machine, the speed and degree of automation of semi automatic jar filling machine are lower. The machine can fill jars automatically, but the jars need to be fed and removed by a operator, therefore, the accuracy is relevantly lower than that of automatic jar filling machine. This machine is more suitable for small to medium production scales.

According to metering principle

(1).Overflow Jar Filling Machine

Overflow Jar Filling Machine-Photo Credit: NEOSTARPACK

Overflow jar filling machine works according to the liquid level, the filling nozzles fill liquids into the jars, once the liquid level reaches the set value, the filling is stopped. Therefore, the overflow jar filling machine can ensure that the height of the liquid in each jar is at the same level.

(2). Gravity Jar Filling Machine

Gravity Jar Filling Machine-Photo Credit: Liquid Packaging Solutions

The gravity jar filling machine fills liquids according to their weights, as the picture shows, there is a tank which is filled with liquids, when the machine begins working, the liquid is fed into the filling nozzles and filled into jars, when the quantitative liquid product is filled, the filling process is completed. Gravity jar filling machine is suitable for liquid with high fluidity.

(3). Pump Jar Filling Machine

Each filling nozzle of pump filling machine is connected with a pump which helps to fill liquids, pump filling machine is a good solution for those viscous, poorly flowing liquid products. Certainly, not only viscous liquids, pump filling machine can provide accurate filling for all kinds of liquid products according to volume.

(4) Piston Jar Filling Machine

Piston jar filling machine has a wide range of application, it can deal with think liquids and thick liquids, this machine can provide precise volumetric filling. Each piston jar filling machine is equipped with a cylinder, according to movement of the piston in the cylinder, the purpose of filling liquid is achieved.

5.What are the differences between jar filling machine and jar packing machine?

Differences between jar filling machine and jar packing machine-Photo Credit: ECHO Machinery & Pack Leader

The most essential difference between jar filling machine and jar packing machine is the purpose, the purpose of jar filling machine is to fill liquid products into jars, while the jar packing machine is to pack the products, therefore, the jar packing machine doesn’t only play a role in filling, it also complete the packaging and sealing process.

In addition, the scope of use of the two machines is different, although both jar filling machine and jar packing machine are used to fill various products into jars, the jar filling machine is mainly used to fill all kinds of liquid products into jars, while jar packing machine can pack powders, granules, liquids and many other products into jars.

6.What components consist of a jar filling machine?

In order to thoroughly understand a machine, you need to be able to simulate its workflow in your mind. How to do this? At first, you need to understand the structure of the machine, the structure of jar filling machine is as follows

Components of Jar Filling Machine-Photo Credit: SSP Manufacturing. Inc

Material Hopper: It is a storage tank which is full with liquid products.
Filling Change-over Valve: This valve is to control the material feeding, if the valve is opened, the liquid in the hopper will flow into the filling nozzle, on the opposite, the valve is closed, the filling is stopped.
Filling Nozzle: The function of this part is to fill liquid products into empty jars.
Touch Screen Control: You can turn on/off the machine and set up all parameters on this touch screen.
Guard Rail of the conveyor: This part let the jars move on the correct track.
Jar Mouth Positioning Device: This part is to fix the jar during the filling process, which ensure the accuracy of jar filling machine.
Conveyor: Conveyor plays a role in delivering, it feeds empty jars to filling nozzles, and moves them away after filling.
Front & Back Jar Stopping Device: Once the empty jars move to the correct position, the two jar stopping devices let these jars stop.

7.How does a jar filling machine work?

Now, it’s time to learn the working principle of jar filling machine, do you know how does the machine work? It doesn't matter if you don't know, let's learn it together.

At the beginning, the empty jars are loaded on the conveyor of the jar filling machine, and then the conveyor begins moving and delivers the jars into the filling station. When the jars are moved to the destination, they are stopped and fixed, and then the filling nozzles are aligned with the mouths of jars and then enters them.

At this moment, the filling valve is opened so that the liquid product in the hopper is flowed into the filling nozzles and filled into the empty jars. When the jars are full, the filling operation is stopped and the filling nozzles return to their original position, the filling valve is closed, and there are other jars conveyed here, the above steps are then repeated.

The filled jars are moved to the next station of the whole production line, however, there is a type of machine which is called jar filling and capping machine, it can not only fill liquid product into jars, but also can seal the filled jars. In this machine, the filled jars are conveyed to the capping station and capped.

8.What factors can affect the filling speed of jar filling machine?

Although jar filling machine has a fast speed, there are also some factors may affect the speed of it, they’ll be introduced to you next.

Product Viscosity

The basic factor which may cause influence to the filling speed of jar filling machine is the product viscosity. It is important that which kind of liquid you want to fill with a jar filling machine, the more viscous the liquid, the greater the density, the slower the flow speed, so the filling speed of the jar filling machine is also slower.Conversely, if it is a fluid, less viscous liquid, it will have little effect on the filling speed of the machine

Container Volume

As you know that there are a lot of jars which are in different shapes and sizes, another important factor which will affect the filling speed of the jar filling machine is the container volume. The reason is very simple, in the same time, is it faster to fill a small jar or a larger jar? The answer is of course the small jar.

The Condition of the Machine

To be honest, the condition of the machine itself is also important, the moving parts will be worn after long-times using, therefore, if the components of the jar filling machine are old, the filling speed is naturally low. Therefore, it is a good behavior to check and replace machine parts regularly.

9.What kinds of products can be filled by jar filling machine?

Generally speaking, basically most of the liquid materials on the market can be filled by jar filling machines, such as:

Food products: The food products which are in liquid form, such as ketchup, oyster sauce, soybean paste, hot sauce, salad dressing, mayonnaise, jams, chocolate sauce, etc.
Drinks: The most common liquid products are drinks, the industry uses jar filling machine to fill a lot of drink into jars, which include juices, carbonated drinks, drinking water and so on.
Dairy products: The most common jar packed dairy products are milk and yogurt.
Wines:All kinds of alcohols, including wine, liquor, beer, can be filled by the jar filling machine.
Chemical products: Many chemical products, such as flammable solvents, acids and corrosive products, paints, petroleum, which can be filled in jars and cans, are compatible with jar filling machine.
Pharmaceutical products: Jar filling machine can be used to fill all kinds of liquid medicines, including various oral solutions, suspensions and topical drugs.
Cosmetics: Jar filling machine can fill a lot of cosmetics, such as face cream, moisturizing lotion, perfume, essential oil, shampoo, etc.
Personal care products: Although relatively rare, there are actually some personal care products that are packaged in jars, such as shampoo, shower gel, body lotion, hair conditioner, etc.

10.What containers can be filled by jar filling machine?

In fact, jar filling machine can be compatible with many different containers, are you curious about them? Keep on reading to learn them.

Bottles

Bottles

Although jar filling machine is designed for filling jars, it can also used to fill all kinds of bottles, which include plastic bottles and glass bottles, and the filling accuracy is still high.

Jars

Jars

Jar filling machine can fill liquid products into various jars, regardless of shape, size, tall or short. In general, plastic jars and glass jars are more common on the market, the jar filling machine can fill different liquids into these jars according to different filling requirements.

Cans

Cans

It may be a little amazing, but, that there are plenty of jar filling machines which have high production capacity and filling volumes, are compatible with cans. Jar filling machines can fill liquid products into large and small metal cans.

11.What are the auxiliary equipment of jar filling machine?

Naturally, only a jar filling machine can not complete all the packaging processes. Then, what auxiliary machines does the jar filling machine have? Next, let’s learn them one by one.

Bottle Washing Machine

Bottle Washing Machine-Photo Credit: IC Filling Systems

The first one to be introduced is bottle washing machine, as you can guess from its name, its main function is to clean the empty jars, besides cleaning, this machine also plays a role in disinfection. Bottle washing machine is suitable for all kinds of containers, in the production line, this machine is in front of the jar filling machine, the jars are cleaned and delivered to be filled.

Bottle Unscrambler

Actually, in the whole production line, there is a machine between bottle washing machine can jar filling machine, that is bottle unscrambler. When the jars are cleaned and sanitized, they are conveyed to the bottle unscrambler, which can organize and arrange them neatly for easy delivery.The bottle unscrambler and the jar filling machine are connected by a conveyor, the sorted empty jars are conveyed to the jar filling machine in an orderly manner, waiting for filling.

Capping Machine

After introducing the machine which are before the jar filling machine, let’s introduce the machine after it. When the jar is filled with liquid, what is the next step, of course, is sealing, so the capping machine is here to complete this operation. When the jars are full, they are delivered to the capping machine, then the machine will apply caps to them and seal them.

Labeling Machine

The final step of the production line is labeling, the liquid products are packaged into jars for sale, so it is necessary to label them so that customers can learn their detailed information. Labeling machine is the next station of capping machine, when the jars are filled by jar filling machine and capped by capping machine, they are conveyed to labeling machine and labeled. At this moment, the whole packaging process is finished.

12.Can jar filling machine be upgraded? And how?

Yes, of course that jar filling machine can be upgraded, if you want to increase your production capacity, it is necessary to upgrade your jar filling machine. But, how can you upgrade the machine? Generally speaking, there are actually two methods, one is to upgrade the existing parts of the machine, and the other is to add additional filling nozzles.

Main Parts Upgrade

Technology is always being updated. If there are advanced components are introduced on the market, you can replace some of the existing components of the jar filling machine and make some upgrades. This operation is to prolong the service life of the machine, and on the other hand, it is also to keep the machine advancing with the times and not be eliminated.

Add Additional Filling Nozzles

If the last step is to upgrade the whole jar filling machine, this step is to upgrade the production capacity of the machine. The production capacity of the machine is fixed if you don’t make changes. However, when you add additional filling nozzles, the machine can fill more jars per turn, so there is no doubt that the production capacity is improved.

Conclusion

So far, how much do you think you know about jar filling machine? At least, you should now know what this machine does and how it works. The jar filling machine is commonly used in various industries and it can bring you a lot of benefits. Are you considering a jar filling machine into your business? If you are, you can consult us at any time, we’ll solve your problems at once.

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Desiccant Inserting Machine: The Complete Buying Guide in 2025

Desiccant Inserting Machine

Desiccant Inserting Machine: The Complete Buying Guide in 2025

Is it possible to put desiccant manually in hundred bottles each minute? Certainly not!

A desiccant inserting machine is a superb technology that emerged through mechanical engineering that controls thousands of bottles for the fastest desiccant insertion each hour. Therefore, your product can be safe against humidity for a longer time. This machine is not only responsible for safeguarding delicate formulation but offering you high efficiency and profitability. Do you know how it works? What important components are responsible for its integrity and excellent functionality? How can it help to improve your production line? Please read this guideline carefully prepared to answer your all questions. Let’s get started it!

Add a header to begin generating the table of contents

1.What Is Desiccant Inserting Machine?

This is an advanced machine designed to place a desiccant inside the packaging material that ensures the packaging product is intact and fresh against moisture. Because desiccant is responsible to trap moisture inside packaging container and protects the progression of degradation. By this way, you can retain potency and efficacy of your active product during transportation or storage for a longer time.

Previously, manual method was used to keep desiccant inside natural products like sugar, salts, Over time industries brought revolutionary way by using automatic desiccant inserting machine that has emerged in modern industrial sector as the most robust and time saving option.

With the help of sensors, conveyor, and touchscreen mechanism; it can ensure hundreds of desiccant placements with low chances of human error as well contamination.

2.What Is the Industrial Purpose of Desiccant Inserting Machine?

The industrial applications of a desiccant inserting machine are broad and diverse. This is because moisture absorbents play important role products safety. Some of major industrial uses are as followed:

Pharmaceutical Industry

Picture Courtesy-Abrifete

The significance of a desiccant inserting machine cannot be overlooked when it comes to storing and transporting medicines. The presence of desiccants is involved in maintaining the potency, quality, and safety of sensitive pharmaceutical products against degradation. For example, gelatin capsules, tablets, effervescent tablets, etc.,

Food Industry

Epicurious

When it comes to preserve the freshness and taste of food products; a desiccant inserting machine play a significant role to maintain product’s shelf life by preventing microbial growth or preserving the nutritional values. For example, dried fruits, ready to use chapatis, spices, cereals, grains, etc.,

Chemical Industry

Nutraceutical Industry

The nutritional supplements are the sensitive category of oral dosage forms that are composed of essential and non-essential vitamins, proteins, trace elements, minerals, probiotics, and other important compound that can boost well-being. Indeed, moisture can deteriorate integral elements of these supplements; a desiccant inserting machine is of prime important in this industry as it offers you an easy and fast solution of placement desiccant in each packaging respectively.

Cosmetic Industry

The manufacturing of face serum gelatin capsules, face powders, eye powders, and hair products, are always prone to degradation in the presence of moisture content. A desiccant inserting machine is a useful equipment for inserting desiccant bags to protect these products against moisture.

Electronic Industry

Picture Courtesy- Aquauk

This industry deals with a broad spectrum of electrical components made up of steel, iron, nickel, etc to make tools like switches, circuit extension boards, nuts, etc. Inside their packaging pouches, a desiccant inserting machine is worth buying the machine in this sector as a moisture absorber can avoid humidity to save the product from corrosion.

Agricultural Industry

Picture courtesy- Amazon

A desiccant inserting machine is used in the agricultural industry for the packaging of seeds, grains, dried flowers, pollens, etc., these substances are used for germination procedures to progress the development of the crop. So, a desiccator inside is recommended to avoid moisture content and improve the ideal condition.

Optic Industry

A desiccant inserting machine is used to put desiccant in the packaging bags of contact lenses, glasses (sun glass, vision glass) to avoid moisture content and protect against moisture content that affects the surface of the glass or induce lenses stickiness.

Pet Food Industry

This industry is a large manufacturing sector for producing pet food to maintain health by offering good nutritional values. These products include nuts, beans, cereals, grains, vitamins, and minerals that must be moisture-free. A desiccant inserting machine is highly recommended and used during the packaging procedure of these products.

3.What Are the Benefits of a Desiccant Inserting Machine?

A desiccant inserting machine is a popular and useful machinery that has rapidly replaced manual handling of inserting desiccant as it offers unlimited benefits to your business. Some of them are discussed below:

Offering High Speed and Quick Operation

A desiccant inserting machine has solved the hectic methodology of manually inserting each strip inside each individual pack. A high speed and quick operation ensure catering to high production capacity in no time that leading to improve productivity and profit.

No Chance of Product Damage or Leaked Desiccant Strip

The machine can accurately cut every ending of the strip so it can perfectly place inside without any chances of desiccant leakage or entrance silica gel beads in your product.

Stainless steel Body Structure

The machine makeup is entirely based on stainless steel which ensures super hygiene with no chances of cross-contamination or microbial growth.

No Laborious Work

An automatic system for long term processes can reduce labor costs and continuous supervision or handling. This machine can ultimately save costs in all aspects.

Perfect Integration with Other Machines

The machine can seamlessly integrate with other machines of the production line without any replacement or modification of the facility setup.

4.What Is Working of The Desiccant Inserting Machine?

The working principle of a desiccant inserting machine is super-easy. Please follow our step by step working principle with easy illustrations.

STEP 1- Feeding

Feeding

At this stage, whether a container, bottle, jar, or pouch, comes inside the machine with the help of a conveyor that loads them in one go. This pathway helps in positioning the packaging material towards its exact position where a desiccant has to be loaded.

This is another major step where a loaded desiccant is ready to supply into the packaging with the help of a rotating desiccant supply unit. These desiccants are designed in such a way that each packet goes directly into individual products respectively.

A desiccant inserting machine is equipped with shear knives for the purpose of separating each desiccant strip from the series of loaded sheets or films. When an object faces the desiccant inserting zone, the sensor detects the presence and cuts the strip automatically cut them.

This is an important step which is closely similar to the cutting step. Upon subjecting the bottle right to the desiccant zone; the machine senses the presence and positions each unit of desiccant into it. ., The following step assures you have put desiccant which is ready for insertion without any damage or leakage.

This is the step that allows corrected bottles with desiccant inside to be ready to leave the machine and can continue to enter along the production line for the final procedure. Upon the type of packaging material, it can pass through a series of steps such as sealing machine, labeling, etc.,

5.How To Classify a Desiccant Inserting Machine?

A desiccant inserting machine presents the following classification:

ACCORDING TO MACHINE HEADS

Single Head Desiccant Inserting Machine

Picture Courtesy: countec

A single head desiccant inserting machine is a specialized design used for inserting unit desiccants into packaging material such as sachets, bottles. This is the compact and cost-economical option to approach modern way of packaging. This is a robust machine that utilize the single head for desiccant film roll suitable for small to moderate capacity production facilities.

Dual Head Desiccant Inserting Machine

Picture Courtesy: countec

A dual head desiccant inserting machine is an excellent machine used to cater to large production capacities. This machine is equipped with dual unwinding desiccant heads with dual cutting knives and features more extensive options that can simultaneously perform the best and fast operation in a short time. This machine can deal with hundreds of bottles per minute with 100% accuracy. A sensor ensures the entire procedure is perfectly run through exactness and transported product is correct for further steps.

ACCORDING TO DISPENSING UNIT

Vertical Desiccant Inserting Machine

Picture Courtesy: Made in China

This machine is ideally designed for overwrapping film pouches, or film form sealing machines where the hopper dispenses the desiccant unit vertically. This structure works when containers or pouches are subjected to an upright position where their primary facing orientation is straight or vertical. This machine is commonly used in the food pouch packaging industry.

Horizontal Desiccant Inserting Machine

Picture Courtesy: Made in China

A horizontal desiccant inserting machine is designed to insert desiccant units into containers. The following machine works on a continuous pattern to offer seamless operation with high accuracy.

ACCORDING TO MECHANISM

Vibratory Trays Desiccant Inserting Machine

Picture Courtesy: Bellatrex

This machine inserts desiccants inside the packaging material with the help of vibratory trays that are designed with multiple channels that assist the way toward the container, bottle, pouch, etc., These trays vibrate in a gentle way to align the desiccants and ensure the control over the procedure.

Simple Desiccant Inserting Machine

Picture Courtesy- Youtube

This machine is commonly used standard way of desiccant insertions into each packaging material. This machine follows a straightforward procedure that works by directly cutting of strips and their insertion into each packaging material without any steps or complicated mechanisms.

ACCORDING TO DESIGN

Rotary Desiccant Inserting Machine

In the rotary desiccant inserting machine, bottles move seamlessly around the desiccant inserting zone via a circulatory turret or carousel. The empty bottles rotate where desiccants are entered and leave the system along the rotary pathway. This machine is used for fast and high-speed production processes that give you high output.

Linear Desiccant Inserting Machine

In this machine, all the packaging material comes in contact with the desiccant insertion zone in a linear fashion. This follows semi-automatic or automatic functioning where the process is taken place gently throughout the pathway which is a suitable option for medium to large production batches.

ACCORDING TO AUTOMATION

Semi Automatic Desiccant Inserting Machine

semi-automatic desiccant inserting machine- Picture Courtesy CVC

A semi-automatic desiccant inserting machine requires the involvement of the operator in running some steps such as loading empty containers for desiccant insertion, whereas once they’re fed onto the conveyor it combines the automatic running via insertion of desiccant inside. After placement of the desiccant, the machine delivers the container via a conveyor which is removed manually. This machine is suitable for medium production systems where hundreds of bottles can be treated each hour.

Automatic Desiccant Inserting Machine

Picture Courtesy- Alibaba

This machine works fully automatically where a set of containers comes in contact with desiccant placement and leaves itself without the requirement of manual handling. An automatic desiccant inserting machine is an ideal machine for a production area running a huge capacity of containers. Because this machine offers a consistent work throughput with gentle placement of desiccants under high speed.

ACCORDING TO MOTION

Intermittent Desiccant Inserting Machine

This machine is designed with a special feature in which the desiccant inserting machine places the desiccant bag or strip inside the container in Start-Stop motion or following intermittent motion. This machine is an economical device that can ideally cater to small to medium production lines.

Continuous Desiccant Inserting Machine

Here, the mechanism of the desiccant inserting machine follows a continuous motion with no Start-Stop working principle ultimately ensuring a seamless movement of the production procedure.

6.What Is the Mechanical Structure of a Desiccant Inserting Machine?

Desiccants are available in two types i.e. pre-cut pouches and canisters. Some desiccant-inserting machine work with single types while other models can be used to insert both types. Some important parts of the desiccant inserting machine are given below however, one should always consult the machine manual for an accurate description and working of the machine.

Part	Description	Picture
Roller	Some desiccant inserting machines have rollers instead of hopper where rolls of uncut desiccant are hung up. As the rollers move the desiccants are conveyed into the machine.
Shearing knife	Before delivering the desiccant to the counter a highly precise knife cuts at the edge without damaging the desiccant. The desiccant then moves toward the counter via a vibratory tray.
Hopper	This is the unit where pre-cut pouches or canisters are held. Machine equipped with hoppers do not required shearing knife or rollers. Many manufacturers offer models that accommodate either orientation.
Vibratory tray	From hopper individual desiccant are moved towards the counter via vibratory tray. The movement and separation of the desiccants is due to continuous and vibratory motions.
Counter	Most automatic machines have infrared sensory counters that detects desiccants and releases single desiccant in the bottle below the chute.
Chute	Chute delivers desiccant inside the bottles.
Rotary wheel	A rotary wheel orientation is most commonly desired when high production capacity is required. A rotary wheel simultaneously deliver number of bottles below the chute for release of product.
Conveyer	Conveyer system is usually consisting of infeed, outfeed conveyer, pulleys, belt etc. Conveyer system is controlled by a three phase motor and can be operated via control panel.
Control panel	Control panels in most automatic units have a touch screen display through which the entire operation is carried out. From machine parameters to machine function, all are operated and displayed on the screen.
Detection system	The desiccant inserting machine is equipped with top notch infrared sensors that not only detect and release desiccant into the bottles but also remove unfilled, inverted, and dropped bottles from the conveyor.
Removal mechanism	The system detects and removes any unfilled bottle from the assembly by simply changing the path of the bottle. Once the bottle is removed the diversion is automatically cleared and the outfeed is continued.

7.What Types of Products Are Supported by A Desiccant Inserting Machine?

Desiccant inserting machines can support multiple products in terms of packaging. These products are enlisted below:

Bottles	Desiccant inserting machine is ideal for processing all types of plastic and glass bottles with ranging size. These bottles may contain medicines, candies, bubble or gummies etc.
Jars	Jars made up of glass or pottery can also be processed by this machine. They are mostly used for storing food like biscuits, snacks and other types of dry food to prevent moisture.
Pouches	Pouches are moisture resistant storage packages made with plastic and a thin layer of aluminum foil to resist ultraviolet light. However, most of the pouches still contain silica gels for additional care. Therefore, a desiccant inserting machine is used to carry out this task.
Sachet	Similar to pouches, sachets are also made from plastic, but they are small in size and having little space for storage. A desiccant inserting machine is capable of doing the same task for sachets too.
Cans	Cans are rigid and compact storage containers derived from metal. Most of the susceptible and sterile goods are stored in cans to give extra protection, hence, they are filled with desiccant by this machine.
Tubes	You may have an experience using effervescent tablets which are packed in large narrow tubes made of flexible plastic having a silica bag inside it. This excellent experience is indeed the result of desiccant inserting machine which processes it responsibly.
Cartons	Cartons are small corrugated boxes made from paperboard. These cartons are used for a variety of purposes such as packing food items, jewelry, home accessories or glass, etc. Therefore, reputable industries used to process supply their customers with the best products unaffected by moisture, for which they use a desiccant inserting machine.

8.What Production line does a Desiccant Inserting Machine Support?

The Production Line of Desiccant Inserting Machine Support

Bottle Unscrambler	In the first step, this machine is mainly responsible to arrange empty bottles in a proper alignment in order to correct orientation. This can help to maintain a smooth flow in the production line, particularly at the upright position.
Pill/Tablet/Capsule Counter Machine	As the name suggests, this machine is efficient in counting pills/tablets and dispensing in the bottles accurately with surety to product uniformity and a correct number of pills.
Desiccant Inserting Machine	This is the focal point of the production line, which is highly important for product safety by inserting moisture-repellent pouches in each bottle accurately.
Capping Machine	After completion of product fillings, these bottles are properly secured with caps or lids. The capping machines are highly automatic with tightening of the caps for safety particularly in storage and transportation.
Induction Sealing Machines	These machines tend to provide airtight seals by generation of heat with an extra layer for the protection of the bottles from tampering and maintenance of the product freshness. It reflects the quality of the product.

9.How to Maintain the Desiccant Inserting Machine?

Picture Courtesy- Made in China

This is essential to take care of your machine on a regular basis to ensure it gives a good performance and extended shelf life. There are some maintenance points you must follow to achieve better results.

Maintenance	Description
Daily	A visual must be done regularly after the operation to determine loose components or abnormalities. Using compressed air, a dry cloth, and a brush can help you in proper cleaning of debris or dust around every corner of the machine.
Weekly	All moveable components of the machine should be treated with lubrication to avoid friction. For example, conveyor belt, cutting knives, rotary desiccant dispensers., etc. Check and replace worn out parts of the machine.
Periodically	Reset the setting of the machine using PLC. Delete old file for fast response of the touchscreen system. Check the interior electrical component of the machine and replace wiring, damaged parts if needed. Lubricate the movable joints for smooth functionality.

10.What are the Technical Problems and Solutions of Desiccant Inserting Machine?

While using desiccant inserting machine, you may face some challenges which can lead you to bigger problems. To enable you to solve these issues, the table below will be helpful:

No	Problems	Causes	Solution	Picture
1	Instead of cutting the edge, the blade cuts middle of desiccant	It is due to inaccurate setting of distance between each desiccant bag	Adjust the length for each desiccant bag by using touch screen panel
2	The problem of inaccurate desiccant cutting remains after setting of distance	If you are using marking based sensor cutting then there may be double mark on desiccant bag	Make sure to use blank bags for desiccant. In case of printed bags, keep the color of targeted area distinguish
3	Rollers show resistance while pulling desiccant	It occurs when rollers are too much dry, thus, result in friction	Keep the rollers and wheels lubricated to prevent surface resistance
4	The edges of desiccant bags are roughly knives	It may be due to untidy or blurred cutting blade	Clean the blade by removing residues and replace it with new one if blunt

11.What Points to be Considered Before Purchasing a Desiccant Inserting Machine?

Discussed below are the points one must keep in mind when purchasing a machine.

Size and Packaging Type

Do you run a packaging line with large sizes? You must see if the selected machine offers to insert desiccant strips with various sizes and can accommodate fully different containers.

Production Capacity

Are you Planning to Run Faster Production? You must determine your planning goals such as expected production capacity as well as the number of desiccant insertions in each cycle. This would help you to choose whether you need a small, medium, or large machine.

Automation

Picture Courtesy- Alibaba

Are you affiliated with limited production? For that buying an automatic desiccant inserting machine is not a wise decision. You can determine what production output per hour you need and what automation is suitable for your purpose. If you have limited labor resources then go for automatic, if you have a limited budget go for semi-automatic.

Flexible Integration

Picture Courtesy: Lenis Machine

You must know future machines can seamlessly be compliant with other existing machine and allow flexible integration with them.

Installation Area

Picture Courtesy: Bellatrex

You must determine production flooring and facility area specification in order to adjust your machine perfectly. Larger machines in congested areas cannot be accommodated and may affect its efficiency later.

Conclusion

In conclusion, a desiccant inserting machine plays a significant role in maintaining product stability, freshness and shelf life. By placing a desiccant inside the packaging containers can effectively enhance the protection and minimize the chances of developing moisture content. That’s why machine is preferred in contributing high role in various industries. Planning to Purchase? Contact us now for more guidance and details.

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Author name: alei

Cotton Inserter: The Complete Buying Guide in 2025

1.What Is A Cotton Inserter?

2.Why Is Cotton Inserter Important For Packaging Containers?

3.Where Is A Cotton Inserter Used?

4.How Cotton Inserter Works?

5.What Are Cotton Inserter Components?

6.How Is a Cotton Inserter Classified?

7.What Is the Production Line of A Cotton Inserter?

8.Is Cotton Inserter and Desiccator Inserter Same?

9.What Are The Problems And Troubleshooting Of Cotton Inserter?

10.What To Look for In A High-End Cotton Inserter?

Conclusion

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Automatic Label Applicator: The Complete Buying Guide in 2025

1.What is Automatic Label Applicator?

2.What Industries Used Automatic Label Applicator?

3.What is the Working of Automatic Label Applicator?

4.How beneficial Automatic Label Applicator is?

5.What are the Types of Automatic Label Applicator?

6.What are parts of Automatic Label Applicator?

7.What is the Production line of Automatic Label Applicator?

8.What are the General Problems and Solutions of Automatic Label Applicator?

9.What to Look for Purchasing a Right Automatic Label Applicator?

Conclusion

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Lip Balm Filling Machine: The Complete FAQ Guide In 2025

1. What Is The Lip Balm?

2. What Is The Lip Balm Filling Machine?

3. What Products Can Be Applied By The Lip Balm Filling Machines?

4. How Many Types Of Containers Are There For Lip Balms?

5. What Are The Feature And Advantages Of Lip Balm Filling Machines?

6. What Are The Types Of Lip Balm Filling Machines?

7. What Is The Working Principles Of Lip Balm Filling Machine?

8. What Are The Main Components In The Lip Balm Filling Machine?

9. What Are The Dosing And Filling Process For The High Viscosity And Abrasive Pastes In The Lip Balm Filling Machines?

10. What Are The Auxiliary Equipment To Make The Lip Balm Filling Machine Into A Line?

11. Lip Balm Filling Machine VS Tube Filling Machine

12. How To Select Your Best Lip Balm Filling Machine?

Conclusion:

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Vertical Bagging Machine: The Complete FAQ Guide In 2025

1.What is vertical bagging machine?

2.Why vertical bagging machine is popular among industries?

3. In which industries can vertical bagging machine play its role?

4. How many types of vertical bagging machines are there in the market?

5. How vertical bagging machine differs from horizontal bagging machine?

6. How many components consist of a vertical bagging machine?

7. What is the working principle of vertical bagging machine?

8. What raw materials can be packed by vertical bagging machine?

9. What shape bags can be made by vertical bagging machine?

10. How to improve the operation efficiency of vertical bagging machine？

11. What are the future trending technologies in vertical bagging machine?

12.What are the factors to consider before purchasing a vertical bagging machine?

Conclusion

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Induction Heat Sealing Machine: The Complete Buying Guide In 2025

1.What Is An Induction Heat Sealing Machine?

2.Explain The Uses Of An Induction Heat Sealing Machine?

3.What Are The Benefits Of Using An Induction Heat Sealing Machine?

4.Do You Know The Working Principles Of An Induction Heat Sealing Machine?

5.Which Type Of Bottles And Caps are Supported By An Induction Heat Sealing Machine?

6.Which Components Make The Structure Of An Induction Heat Sealing Machine?

7.Enlist The Types Of An Induction Heat Sealing Machine?

8.Highlight The Main Differences Between Induction Heat Sealing Machine And Other Types Of Sealing Machines?

9.Which Type Of Induction Wads Can Be Processed By Induction Heat Sealing Machine?

10.What Is The Preventive Maintenance Of An Induction Heat Sealing Machine?

11.Give Remedies To Cure The Possible Pitfalls Occur While Using An Induction Heat Sealing Machine?

12.What Are The Auxiliary Devices Needed For An Induction Heat Sealing Machine?

13.Which Factors Should Be Considered To Get The Best Induction Heat Sealing Machine?

Conclusion

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Pharmacy Pill Counter: The Complete Buying Guide in 2025

1.What Is A Pharmacy Pill Counter?

2.Where Do You Use The Pharmacy Pill Counter?