Pharmacy Pill Counter Machine: The Complete Buying Guide In 2025

Pharmacy is the area continuously engaged in discovering new drugs, their production, and safe packaging. In this long run, the most critical part is indeed precise packaging of drugs where accurate counting is the key. Here, most of the manufacturers do struggle with manual counting, which lead them to false results.

However, the pharmacy pill counter machine has resolved this issue. Now, you can employ the type of pharmacy pill counter machine which suits you the most. But how will you do so? It's easy! You simply need to read this buying guide thoroughly which will undoubtedly unveil the distinctive aspects of a pharmacy pill counter machine. So, let's get started!

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1.What Is A Pharmacy Pill Counter Machine?

Allpack APC-8 Automatic Tablet Counting Machine

A pharmacy pill counter machine is the equipment tailored with cutting-edge technology and different features to cope up with the growing demand of pills by aiding its counting. The machine does so by observing the pills' counting through sensors and vibratory channel.

As the processing of tablets and capsules require high safety and prescription alertness, the machine provide full scale protection against corrosion, bacteria, and dirt due to its body. Hence, no matter the type, shape, or size of your pills a pharmacy pill counter machine is the right tool to be used for.

2.Why Pharmacy Pill Counter Machine Is Inevitable In Pharmaceutical Industry?

Pharmaceutical industry- Picture Courtesy: ey.com

Pharmacy pill counter machine is the most crucial equipment utilized in pharmaceutical industry for counting purpose. Its role in the sector is commendable due to its quality material which entirely protect the sterility and susceptibility of pills and tablets.

In this way, international concerns of FDA, ISO, and GMP regarding drugs' safety is one of the major reasons why the use of pharmacy pill counter machine is prioritized in this field. Moreover, the abundant production of tablets, pills, and capsules demand precise and efficient counting for which only pharmacy pill counter machine can be used.

3.Explain The Features Of A Pharmacy Pill Counter Machine?

Pharmacy pill counter machine is designed in such a way that each of its aspect will provide you substantial benefits. Some of these advantages are explained below:

Error-Proof

Pharmacy pill counter machine detecting damaged capsule- Picture Courtesy: cremer.com

No doubt, the most crucial characteristic for which a pharmacy pill counter machine is well-known is its precision level. The machine has fitted system of detection which greatly helps in the accurate counting of pills. Along with that, in case of inconsistencies, the alarm will alert you to eliminate the fault.

High Protection

Tablets counting undergoing under transparent window- Picture Courtesy: cremer.com

The machine is highly protected against environmental elements due to its enclosed body which provide you the room to administer the entire processing without touching it. Not only that, but it also have safety features to keep the operation smooth.

Efficient

We are familiar with the fact that manual counting of pills is a tiresome and time-consuming task, but here it is done within minutes. This surprising counting results of a pharmacy pill counter machine will amaze you and help you in exceeding your output ratio.

Flexible

Different types of capsules and tablets- Picture Courtesy: medicspharmacy.com

Most of us want to have multiple benefits being taken by the single source. This theory can be simply applied here where you can count different kinds of tablets pills, candies, and gummies etc., by using this machine.

Easy-to-use

Easy-to-use icon- Picture Courtesy: freepik.com

Pharmacy pill counter machine is extremely easy-to-use with a touch screen control panel through which you simply put in the necessary data. Even in some cases, you just need to switch the setting because the machine can save multiple settings in it.

4.What Sizes And Shapes Of Pills Can Be Counted By A Pharmacy Pill Counter Machine?

Pills of different sizes and shapes- Picture Courtesy: sunlightrecovery.com

Pills come in so many sizes and shapes due to varying reasons encompassing the convenience of swallowing to the quantity of each dosage and patients' demography like children, adults, and pets etc. Similarly, by keeping these factors tablets and capsules are made in different shapes and sizes.

These include the common sizes of tablets pills which start from 1mm to 22mm and capsules sizes from 14mm to 23mm. Apart from this the standard size of tablet pills is 5mm in diameter, 0 size for hardgel capsules and 00 size for softgels.

When it comes to discuss the shapes of pills, so, multiple shapes including circular, oval, square, triangle, pentagon, heart, diamond, and many others are available. Hence, all of these sizes and shapes of pills can be easily counted by a pill counter machine.

5.How Does A Pharmacy Pill Counter Machine Work?

The working process of a pharmacy pill counter machine entirely depends upon its type, automation, as well as structure. Therefore, in order to operate the machine on a right track you need to understand the relevant procedure. Similarly, in this question we will be going to show you the working principles of an automatic pharmacy pill counter machine. Just explore these!

Pills & Bottles Loading

When you intend to operate your pharmacy pill counter machine you need to pour the bulk volume of pills into the machine's hopper which will be then processed by the machine. At the same time, you need to load the required number of bottles onto the conveyor or on a bottle unscrambler attached with the machine.

Machine Setting

Operator adjusting parameters in control panel- Picture Courtesy: cremer.com

Once loading Phase has been carried out the next step will be to set the machine's parameters. For this, a pharmacy pill counter machine has a touch screen display on its front which once powered on will show you multiple options regarding pills processing. With the help of control panel, you will fix the number of pills to be counted and adjust the speed of conveyor. Now, just push the power button on to initiate the process.

Pills Counting

Capsules counting on vibratory channel- Picture Courtesy: cremer.com

In this step, DC motor will energize the vibratory trays and pills will start dropping from hopper onto vibratory trays. The continuous motion of trays will align the pills in relevant columns and their tilted position will make the pills move forward. Hence, the pills will be counted through automatic detection system and moved ahead.

Pills Depositing

Capsules depositing in compartments- Picture Courtesy: cremer.com

At this stage, each collection of counted pills will be deposited into separate sections. These pills remain there until dropped from the machine.

Bottles Filling

Capsules filling into bottles- Picture Courtesy: cremer.com

Finally, when the sensor detect the presence of bottles under the filling heads, the message will be transmitted to machine's control system after which each collection of counted tablets will be dropped out of the compartment and filled into bottle. The process will be continued for other bottles.

Discharging

Bottles' discharging- Picture Courtesy: cremer.com

At last, when all the bottles are get filled with pills their discharging from machine takes place for further packaging.

6.Describe The Components Of A Pharmacy Pill Counter Machine?

A pharmacy pill counter machine is composed of following components:

Components of Allpack's APC-12 Automatic Tablet Counting Machine

Hopper

Hopper is the feeder of a pharmacy pill counter machine located at its top. Its function is to hold the large amount of unprocessed pills. It has a broad opening on upper side while as narrow end attached to the vibratory trough through which pills are gradually released.

Vibratory Channel

Vibratory channel is one of the most crucial part of this machine. It has a collection of stainless steel trays placed in a synchronized way where one tray is positioned right below the end of upper tray. It has attached motor which is responsible to create vibratory effects in this channel.

Counting Compartment

Counting compartments are multiple small sections where pills are counted through photoelectric sensors. These compartments keep the accurately counted pills and defective pills are sucked by the dust collection system.

Touch Screen Panel

Touch screen penal is a human machine interface that has a user-friendly system to enable users for adjusting the machine setting.

Pills Dropping Head

It is a large stainless-steel tool having a broader upper side that is connected to the counting compartments and having a small head through which pills are dispensed into bottles.

Height Adjustment Tools

As automatic pharmacy pill counter machine can handle small to large bottles, height adjustment tools are responsible for this adaptability.

Conveyor

Conveyor is the significant part of an automatic pharmacy pill counter machine that perform the duty of mobilizing bottles from one end to the other.

Bottle Sensor

Bottle sensor is located on the side of conveyor. It helps in detecting the presence of bottles, so, that machine will dispense pills accordingly.

Power Button

Power button is a big red color button situated in the center front of machine. Its function is to start the machine or stop it.

Control Cabinet

Control cabinet is the electric box of a pharmacy pill counter machine holding in it all the sensitive electric wires and fuses.

Rejection System

Rejection system is integrated on the conveyor at the place through which bottles are discharged. It detects whether the bottle passing is loaded with pills or is empty. In case, bottle is empty then it will be rejected and collected in a separate section.

7.What Are The Types Of A Pharmacy Pill Counter Machine?

Pharmacy pill counter machine is available in small to large size with varying pills counting capacity and automation. The underlying classification will be enough to show these types and mark distinction between them:

Automatic Capsule/ Tablet Counting Machine

Allpack APC-16 Automatic High Speed Pharmaceutical Capsule Tablet Counting Machine

It is a fully automatic machine designed with ultrafast technology to meet the excessive demands on part of pills counting. Although, it is a bit expensive, but this pharmacy pill counter machine can fill up to 150 bottles in just a minute and is applicable to multitude of small pallets, seeds, candies and different sizes of pills.

Structure

The structure of machine is complex with heavy-duty machinery. Its robust body is made up of a control panel, a hopper, vibratory trays, counting section, conveying mechanism, detection system, and filling heads etc.

Process

The machine perform function automatically when the operator initiates it. The pills are automatically released from hopper onto trays, then get counted and deposited to the bottles precisely.

Semi-Automatic Capsule/ Tablet Counting Machine

Allpack SLJ-100B semi-automatic pharmaceutical desktop rotary capsule tablet counting machine

Semi-automatic capsule tablet counting machine is another type of pharmacy pill counter machine employed to deal with medium size production. It is cost-effective with product flexibility and best counting range with counting 100 pills per minute.

Structure

The machine has a compact and stable structure that is easily movable. The major parts include a stainless-steel hopper, rotary channel, moulds disc, power button, speed regulator, and pills discharging chute.

Process

The working of machine is extremely easy with requiring one operator who will load the hopper with the pills. Afterwards, the machine will automatically count pills through continuous rotation in such a way that empty moulds will be filled with pills. When the rotary disc reaches at a place where below area is hollow, the pills will be dropped and filled into bottles through filling head.

Manual Tablet Counter

Manual Tablet Counter MTC-30

Manual tablet counter is another tool you can utilize for making your manual pill counting more handy and safe. This manual tablet counter by Allpack provide safe means to count drugs and avoid direct contact with them to ensure their hygiene.

Structure

This manual tablet counter is made from food safe plastic with having 30 moulds and a handle for holding it.

Process

Its operation is simple where you are required to fill all the empty moulds of tablet counter with pills. Hence, filling one tray means having 30 pills. So, just pour these counted pills into bottle without recounting.

Small Automatic Tablet & Capsule Counter

Rx-4 Automatic Tablet & Capsule Counter- Picture Courtesy: rxcount.com

This small size automatic tablet and capsule counter is most handy and prestigious pharmacy pill counter machine due to its small body, high accuracy, and automatic processing. The machine is widely used in small pharmacies and research laboratories to make the process of pills counting safe and healthy.

Structure

With extremely small footprint the body of machine is made up of a 100% FDA approved materials, easy-to-use LED digital display, counting sensor, rotary disc, sorting wheel, and pills discharge chute.

Process

It simply works when pills are loaded onto the rotary disc and operator set the configuration of machine through 16 keypad. After turning it on, the disc will start revolving around the sorting wheel and pills will be triggered. This ultimately leads to the accurate counting of pills and each counted pill is pushed ahead towards discharge chute and filled into an attached bottle.

Pharmacy Pill Counter

Vivid pharmacy pill counter- Picture Courtesy: pillcounters.com

This type of a pharmacy pill counter machine is a sort of semi-automatic and digital. The advance system of photoelectric detection system greatly helps in the precise counting of tablets and pills.

Structure

The overall structure of machine is compact and consists of a digital interface, scanning tray, pills collection devices, and main frame etc.

Process

To operate the machine you need to disperse tablets or capsules over the scanning tray. The scanner will take image of these tablets and capsules and will display it on the interface. Similarly, you will get to know the amount of pills. Now, just move the tray upward from one end and pills will be collected in side tool. So, you can easily drop these counted pills into may bottle or container.

8.Enlist The Uses Of A Pharmacy Pill Counter Machine On Broader Level?

A pharmacy pill counter machine is the most notable machine used not only in pharmaceutical industry but other sectors as well. These sectors are enlisted below:

Healthcare Industry

Lady doctor smiling- Picture Courtesy: t-systems.com

Whether it is a pharmaceutical industry, veterinary industry, herbal industry, or nutraceutical industry everywhere there is a common goal to provide tablets and capsules for humans’ and animals’ care. Hence, healthcare industry is on the top of the list where a pharmacy pill counter machine can be used.

Confectionery Industry

Various confectioneries jars on shelves- Picture Courtesy: thehiveblog.com

Most of the confectioneries like bubble gum, candies, gummies, and chocolate balls are properly counted and then packed into bottles and jars. Therefore, a pharmacy pill counter machine is always preferred in confectionery industry to make sure the accuracy of counting during packaging.

Agricultural Industry

Agricultural seeds- Picture Courtesy: farmkey.in

Grains, seeds, and pesticides pellets are some of the popular objects which are being processed in agricultural industry. That's why, a high check on their counting and packaging is carried out for which a pharmacy pill counter machine is the perfect choice.

Beauty Care Industry

Beauty Omega-3 softgels

The time has gone when beauty was only dependent upon external things like makeup tools. Now, people are more concerned about working on inner glow for which they use capsules of vitamins, proteins, and fish oil. This is where the need of a pharmacy pill counter is realized to aid the step of pills counting.

Chemical Industry

Chemical processing in funnel- Picture Courtesy: pcimag.com

Chemical industry is among other areas where a pharmacy pill counter machine can be utilized to accurately count the tablets with greater protection under enclosed environment.

9.What Is The Counting Line For Pharmacy Pill Counter Machine?

To resolve the issues of high production facilities regarding tablets counting and their packaging, counting line has been introduced into the field. This counting line is becoming popular with every passing day due to its comprehensive performance. Let's look deep into its structure, function, and process!

Allpack Medium Speed Automatic Multifunction Capsule & Tablet and Pill Counting Line

Bottle Unscrambler

Bottle unscrambler is an automatic machine designed to place the bottles into an upright position. It is the very first unit of pills counting line that mainly consists of a robust stainless-steel body, a transparent window for clear observation, bottles processing unit, control system, and aligning channel. Initially, the bottles are fed into the machine after which it sorts these bottles and align them sequentially towards the filling machine.

Automatic Tablets Counting Machine

Automatic tablets counting machine is the second machine in number which has been assigned with the task of accurately counting pills. It has comparably complex body with multiple components encompassing a hopper, vibratory channel, counting compartment, filling heads, sensors, conveyor belt, and control panel etc. It simply starts dropping tablets from hopper which falls onto vibratory channel. Similarly, the tablets are counted, filled into bottles and discharged.

Desiccant Inserting Machine

Desiccant inserting machine is an innovative machine that is integrated into the main line for inserting desiccants or oxygen absorbents into tablets filled bottles. It offers an easy and reliable operation with machine unwinding the strip, filling it with silica gel, sealing it and loading one desiccant bag into one bottle. The overall components which account for the machine include film roll, support roller, bottle rejection system, strip sealing, and cutting.

Automatic Capping Machine

Automatic capping machine is a vital equipment in tablets counting automation. Its primary function is to take the caps of bottles and apply them over bottles' opening. Similarly, the caps are tightly screwed to achieve airtight capping. This function is performed by various components such as cap orienter unit, cap chute, control panel, capping station, and conveyor belt etc.

Induction Sealer

Another machine necessary for pills counting line is the induction sealer which is employed to create a stringent seal of the thermoplastic foil attached to bottles' caps through electromagnetic radiation. It is composed of a durable stainless steel main frame, conveyor, sealing head, alarm, water cooler, induction coil, control unit, and time regulator.

Labeling Machine

The last and essential unit of pills counting line is the labeling machine. Several components constitute the body of a labeling machine including reel, touch screen penal, labeling wheel, bottle stop wheel, pulleys, label applicator, and label cylinder. It performs the labeling by pulling label from reel, separating the label from back paper and applying it around the passing bottles.

10.What Are The Daily Cleaning And Maintenance Requirements Of A Pharmacy Pill Counter Machine?

Operator maintaining a pharmacy pill counter machine- Picture Courtesy: cremer.com

Cleaning and maintenance are the prerequisites for long lasting smooth performance of a pharmacy pill counter machine. Therefore, you are obliged to fulfill these requirements regularly and properly. The upcoming guidelines will be helpful in this way.

Cleaning

It is recommended that cleaning of a pharmacy pill counter machine must be done every weak and if the product processed is dusty then daily cleaning is necessary for removing residues. For this, you can take few steps including:

Disassemble the hopper of machine, the protected window glass, and vibratory trays.
Wash these parts with chemical free detergent mixed in water.
After washing, use a clean dry cloth to remove the streaks from all these parts by continuously wiping in a back and front position.
Place these parts in their relevant positions and screw them tightly.
For cleaning sensors and control panel you need to use a wet computer screen cleaning cloth and then use a dry soft cloth to completely remove the marks.

Maintenance

Maintenance of a pharmacy pill counter machine include both the structural adjustment and internal parameters such as:

Maintain the height of pills filling head in accordance with the height of bottles.
Adjust the conveyor width to that of the size of bottles.
Lubricate the movable parts of machine every month.
Keep the screws and nuts of machine tight.
Make sure to have fixed the speed of conveyor, number of pills, and the speed of DC motor.

11.Troubleshoot The Major Pitfalls Of A Pharmacy Pill Counter Machine?

There are times when your pharmacy pill counter machine might show malfunctions during operation. However, it does not mean that the machine is not good, but the reasons can be technical and can be easily solved by properly understanding the table below:

No	Pitfall	Causes	Solution	Picture
1	Sensor creating trouble in detection	This happen when the sensor has dusty particulates which cause difficulty in detecting pills	It can be resolved by properly cleaning the sensor window with soft, clean cloth	Displaying sensor detecting incorrect product- Picture Courtesy: cremer.com
2	Under counting of pills	The reason is badly placed counting channel and the speed of vibratory motor	You need to make sure the accurate positioning of counting trays and the suitable speed of motor to ensure accurate counting	Encircled vibratory trays- Picture Courtesy: cremer.com
3	Over counting of pills	Mostly, the polluted detector glass window led the machine to drop pills collectively from compartments	To solve this problem, you have to clean the sensor, so, that each compartment will deposit pills separately	Overfilled capsules bottl- Picture Courtesy: cremer.com
4	Pills segregation during deposition to bottles	The filling head of machine is higher than the mouth of bottle	It can be corrected by adjusting the height of filling head near to bottle opening	Scattered softgel capsules- Picture Courtesy: freepik.com

12.Factors To Look For When Buying A Pharmacy Pill Counter Machine?

Whenever you intend to incorporate a pharmacy pill counter machine into your production make sure to be vigilant enough to avoid taking unsuitable decision in hurry. Some of the significant considerations are given below for your guidance:

Production Capacity

High production capacity pharmacy pill counter machine- Picture Courtesy: cremer.com

The very first question to ask for arises from you. It is the current production volume of your manufacturing. Knowing this will ultimately help you to determine which type of pharmacy pill counter machine is suitable for you.

Budget

Budget

Budget presentation idea- Picture Courtesy: livemint.com

No doubt budget is one of the essential factors to have in your mind all the time. It is because your economic position play an instrumental role that whether you can afford a sophisticated but expensive machine or precise machine with cost-effective price.

Auxiliary Machines

It is for sure that every machine has a demand for spare parts and auxiliary machines who if not fulfilled can obstruct the existing performance. Hence, it is important to consider the availability of such tools.

Quality Compliance

Quality complying puzzle

How it can be possible that you are looking for a pharmacy pill counter machine and neglect its quality compliance? Of course, it can't be! So, make sure that the machine you purchase is fully adhering the national and international quality standards. Moreover, warranty policy and after-sale service are other crucial factors to look for.

Conclusion

To wrap up this comprehensive buying guide about a Pharmacy Pill Counter Machine, we are glad to have been successful in communicating you the significance, resilience, and applicability of the machine. Not only that, but we are now sure that you can even operate your pharmacy pill counter machine. If you are new or an old manufacturer looking for an excellent machine, then Allpack is offering an extensive line of pharmacy pill counter machines. Make sure to check our inventory for pills counting. Don't hesitate to ask for further information!

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Multi-Lane Irregular Shape Bag Packing Machine-5

Multi-Lane Irregular Shape Bag Packing Machine: The Complete Buying Guide In 2025

Honey Packing Machine

Multi-Lane Irregular Shape Bag Packing Machine: The Complete Buying Guide In 2025

Have you ever wondered how a large batches of irregular shape bags seemingly generates in a blink of eye? What technology is used to produce such bags? How helpful it is in today’s life?

A Multi-Lane Irregular Shape Bag Packing Machine is the answer. Though, it is just a flash about what we’re going to discuss. Yes! Planning to invest on machine? don’t worry just stay with us and read the blog to understand the basics about multi lane irregular shape bag packing machine.

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1.What is Multi-Lane Irregular Shape Bag Packing Machine?

A Multi Lane Irregular Shape Bag Packing Machine

A multi lane irregular shape bag packing machine is an advance solution to form fill and seal unmatchable customized bags with variable sealing, cutting patterns.

Hence it is a great packaging solution in today’s competitive production market.

This machine is specifically designed with particular features that are concurrently capable of running multiple lanes that simultaneously help in the creation of a bag followed by filling and its final securing.

2.What are the Multi-Lane Irregular Shape Bag Packing Machine applications?

Applications Of Multi Lane Irregular Shape Bag Packing Machine

A multi lane irregular shape bag packing machine is the greatest solution for various industrial sectors.

That is simply due to its highly productive formation of bags with amazing customized irregular shapes, so it is adopted by many manufacturers just to make their brand’s identity. We have collectively mentioned the industrial applications of this machine for you with common examples.

Food and Beverage Industry

Multi-Lane Irregular Shape Bag Packing Machine in food & Beverages

A maximum ratio of using irregular shape bags is associated with the food and beverage industry and that’s why this equipment is displaying high market demand here. This can pack various formulations including flavored powders, juices, sauces, and sweeteners to represent an eye-catching product with various quantities and smart designs holding an accurate filling following diversified packaging that makes you grab it from store shelves.

Pharmaceutical Industry

Multi-Lane Irregular Shape Bag Packing Machine in Pharma

Pharmaceutical products like lozenges, suppositories some disintegrating tablets, and other semi-solid formulations require multi lane irregular shape bag packing machine. It gives you a specific order design that prepares individual and single use irregular shape bags considered essential hygienic packaging requirements in pharmaceutical industries.

Personal Care and Cosmetics

Multi-Lane Irregular Shape Bag Packing Machine in Cosmetics & Personal Care

The cosmetic and personal care industry benefits from irregular shape bag packing machine when they’re required to make specialized and customized shape irregular bags for certain products such as lotion, serums, facial masks, wet wipes, eye creams, etc.

The prepared sachet is so presentable and perfect for one-time use. Machines can make packaging products that user can easily adjust and carry for long periods of time in their bags anywhere.

Agricultural Industry

Multi Lane Irregular Shape Bag Packing Machine In Agricultural Industry

In the agriculture industry, for the packaging of one time use of various crops promoters, seeds, pesticides, insecticides, and other associated materials are preferably packed in using multi lane irregular shape bag packing machine. this machine is indeed giving you a specific amount of concentration which is commonly available in granular structures so a precise dosing is possible with this equipment.

Chemical Industry

Uses Of Multi Lane Irregular Shape Bag Packing Machines in Chemical Industry

Making and packing chemicals in specialized customized irregular shape bags is now very common in chemical industry. A multi lane irregular shape bag packing machine is basically used in to create and fill various specialized chemicals safely that are meant for specific uses. Such as one time use of chemicals i.e. buffers, bleaches, or reactive items.

Veterinary Industry

Uses in Veterinary Industry

You can noticed various colorful irregular shape bags containing animal’s related supplementary products medicines or food products that are presented with an improved shapes serving. Yes, vet industry formulation packaging is commonly done by using this machine hence showing its high demand.

3.What is Multi-Lane Irregular Shape Bag Packing Machine benefits?

The benefits of multi lane irregular shape bag packing machine are discussed below:

Adaptive Configuration

Promising Configuration

This machine allows you to produce multiple production of irregular shape bags simultaneously thus giving you a promising output and greater productivity.

Robotic Controlled Features

One Touch Robotic Features

The machine is smartly designed and features amazing driving parameters to process the production and packaging of bags with high accuracy and reduced chances of errors. You don’t need to stand alone and monitor the process, just set the protocol and leave on the machine to show its magic.

Promising and Presentable Packaging

Aesthetic Shapes

The machine is a fruitful result of well-engineered manufacturing in that it gives you surety to produce and pack bags with good quality with smooth edges and cut packs.

High-Speed Processing

Fast Functionality

Multi lane irregular shape bag packing machine is composed of various lanes which is meant to give a high speed processing because at one time machine is capable of producing hundreds of bags to meet production demand respectively.

No More Product Wastage

Precise Product Filling

This is proven to you that when the material is filled into each bag accurately, there won't be chances of any wastage; just, say bye to product wastage.

Wide Applicability

Broad Spectrum Industrial Usage

This machine has high applications in various industrial sectors as it allows enhanced features and multiple packaging options that won't compromise your investment in any production field and packaging purposes.

Cost-Effective Operations

Cost Effective Properties

Seamless working. high automation, and greater productivity of multi lane irregular shape bag packing machine can lead to high profitability and cost savings and minimizing extra cost of packaging

4.What are Multi-Lane Irregular Shape Bag Packing Machine types?

A multi lane irregular shape bag packing machine is featured with various common types that basically introduced in order to meet various demand by different fields of production and filling types. For your clear understanding, we have simplified the classification.

Classification of multi lane irregular shape bag packing machine

WORKING TYPE

A multi lane irregular shape bag packing machine is classified on the basis of its working type which demonstrates various functional characteristics of this machine. please see below to find more information.

Vertical Form Fill Seal (VFFS) Multi- Lane stick packaging machine

VFFS multi lane irregular shape bag packing machine

This is very common and simple type of machine where entire processing take place in a vertical manner.

For example, the unwinding, bag formation, bag filling and bag sealing, cutting, and discharging is accompanied by an upward to downward direction.

This machine is undoubtedly designed in a compact structure therefore preferred in various production field with smaller installation space and high production demand.

Multi Lane Horizontal irregular shape bag packing machine

HFFS Multi lane irregular bag packing machine

This machine is meant to form, fill, and seal bags with product and discharge them in a finish form following a horizontal pattern of processing.

The machine is useful in various industries where large production batches are treated with positive outcomes.

The machine is capable of forming customized shapes bags effectively. As compared to VVFS machine, this equipment requires a high space to installation.

SEALER TYPE

Always remember, a multi lane irregular shape bag packing machine is featured with certain sealing types. Not every machine is meant to offer all different sealing types. So when you’re planning to design bag packing production, you must consider this property to get exact results you want. Let’s see what sealing type is offered by machine.

Back Sealing	This is also termed as a vertical sealing which is a straight simple seal that secure bag at the back which looks like a vertical in structure with a smooth surface preferred by many brands.
Stick Sealing	This is also known as a center sealing offered by this machine featuring a longitudinal seal providing a symmetrical or middle sealing to your bag. This seal is mostly used when packing candies or toffees or any small products.
Three-Side Sealing	This is most commonly used to pack beauty care product where three sides are sealed while one edge is opened offering a controlled presentation. Means a user can use the bag multiple time or small sachet bag with easy opening.
Four-Side Sealing	Four-side sealing by this machine means you can get highly secure airtight packaging of bags sealed from all over sides. This sealing is preferred in electronic items packaging or medicinal products.
Gusset Sealing	Gusset sealing as it name shows, sealing forms a gusset or pleats around the edge of bag forming a beautiful packaging for various bulkier items such as coffee, tea, milk, or other products.
Zipper Sealing (Re-sealable)	Bag sealing with a small zip at the top edge is new and advance feature offered by this machine which allow customers to use bag again and again with greater freshness intact inside.

CUTTING TYPE

Every machine is associated with different cutting type, this is based on specific cutters equipped in the machine which gives specialized cutting types to you. The cutting types are described below:

Straight Cutting	This is a common cutting type used by multi lane irregular shape bag packing machine which is the execution of straight and linear incisions of edges to form a well-defined and even corners. This cutting process ultimately offers a tidy and aesthetic presentation of the bag.
Zigzag Cutting	This is an innovative and another commonly used cutting type offer by the machine where the top and bottom border of the bags are cut by irregular zigzag pattern edges that present a vibrant and pleasant appearance of the product.
Wavy Cutting	This is a randomly used cutting types offering a wavy or spiral designing at the edges of the produced bag presenting an attractive appearance to your product.
Die-Cut Shapes	This is mostly known for its irregular, customized, or abnormal shapes cutting accompanied by a die cut which crafts distinct shape patterns around the edges of the bag helpful in the creation of promotional or marketing samples.
Perforated Cutting	This is an essential type that is mostly used for large bags which facilitates easy tearing without needing any supporting material to open them. A perforated incision line is stamped around edges uniformly with minute perforation which is quite a common irregular shape bag packaging method.

Type of Filler/Doser

A multi lane irregular shape bag packing machine is featured with various different dosers depending on the type or state of material to be filled in each bag. Such as:

Multi-Head Weighing	Multi head weighing A multi- head weigh filler or doser is involved when it comes to individually measuring or dispensing of products required in a large quantity based on desirable weights of formulation into each individual bag.
Volumetric Filler	Volumetric Filler A predetermined volume of formulation, whether granules, free-flowing powders, or semi-solid items, it can easily be dispensed into each bag using a volumetric filler.
Piston Filler	Piston Filler Multi lane irregular shape bag packing machine is build up with super innovation with piston filler that offers simple functioning. You can attain specific and precise amounts of product dispensing using a piston filler that is helpful in drawing exact quantity of product simultaneously.
Auger	Auger Filler This is a specialized type of filler mainly offer to those customers who are associated with the packing of free flowing dry powders into each customized shape bags such as packing of spices, flours, milk powders, etc., An auger with inside agitator ensures fast and smooth flow of powders into each bag.
Peristaltic Pump	Peristaltic Pump This is a type of filling where a set of peristaltic pumps are responsible for enhancing the flow of material from the hopper to each bag by generation of squeezing and circular motion. This is mostly perfect type of filler for products that are presented with high viscosity.

Based on No. Of Heads

The number of heads in the machine mostly depends on the type of production capacity and the entire packing design where a greater number of heads are associated with a fast or rapid packing process. For example:

A Multi Lane Irregular Shape Bag Packing Machine with Various Number Of Heads

Single Head Multi lane irregular shape bag packing machine	This machine is featured with multi lane film forming characteristics with only one head or storage tank. Here, you can consider it suitable for moderate production lines.
Multi- heads multi-lane irregular shape bag packing machine	Considering large production batches, a well-engineered production of multi head machine has emerged which is best fit for large production processes. It includes more than 1 head, such as dual heads, three-heads, four-heads.

5.What are Multi-Lane Irregular Shape Bag Packing Machine parts?

Parts Of Multi Lane Irregular Shape Bag Packing Machine

Hopper	The topmost and large hollow cylinder is designed to hold filling material and protects it against clumping or forming aggregates as it ensures uniform flow of material towards further packing process by using certain mechanisms such as vibratory, agitator, or simple gravitational force to maintain consistency.
Filling Tube	A set of narrow and straight tubes runs from top to bottom of machines helps in the transportation of products from hopper to bags maintaining an optimized flow and uniformity with no chances of spillage or product wastage
HMI Screen with Rotary Swing Arm	A touchscreen interface allows you to put processing essentials and operate the machine simply using touch screen keys, it includes speed of bags formation, its filling machine, troubleshooting, etc, The touch screen is integrated with a rotary swing arm which improves ergonomics and allow you to move according to your desirable direction.
Formers	This is the main component of the packaging machine where equipment is responsible for the formation of customized shape bags using a former as an assistance. This is narrow tube supporting an even and equal shape bag of specific sizes ensuring promising uniformity and aesthetics of each bag formed by the machine.
Vertical Sealer	To seal the bag, a vertical sealer is responsible for securing the straight vertical edges by exerting pressure of heated rods or bars. The temperature of each sealer is regulated by the machine, and it is depending upon material to material which is in fed by you before starting the procedure.
Film Pulling Unit	This unit is meant to sync the overall movement of the film to ensure uniform coordination between formation and filling of material in a respective time period. At this point, a strong connection between film movement and filling time must be aligned with each other to avoid spillage or film jamming.
Horizontal Sealer 1 & 2	The topmost and bottom edges of the bags are secured by using two horizontal sealers which are concurrently working with vertical sealer to make bag closing simultaneously. Like, vertical sealers, these sealers also associated with temperature and pressure hence it is prime important to regulate these parameters in order to achieve desirable results.
Control Panel	This is a PLC unit where entire programming and controlled parameters are regulated using electronic components features of the machine. This is a compact structure inside the machine responsible for various centralized tasks and monitoring of the procedure including the transmission of process which is displayed on touchscreen ensuring a safe operation.
Cutter Assembly	Sharp knives or sets of cutters continuously engaged in separating the formed bags to discharge an individual finished bag outside the machine. The machine basically equipped with cutter assembly which is kind of blades to carry clean, uniform, and accurate separation of bag so it can give you a finest presentation. These cutters basically work by using sensory mechanism to detect the edges of the bag and mark a punch of cutters.
Waste Collect Conveyor Belt	This machine is a complete solution where production till end process entire wastage is collected in waste collect unit. This includes trimmed film or excessive material for uniform designing of irregular shapes bags.
Foot Cup	A smooth and vibrationless machine is basically due to presence of foot cup which acts like a shock or vibration absorber to provide a smooth and quiet work process and enhance quality of working conditions during operation.

6.How Multi-Lane Irregular Shape Bag Packing Machine Work?

To understand the working principle, we have divided the process into four major steps:

Bag Formation

This is the first step where manual setting and adjustment of the film takes place on the machine. Upon initiation, the film starts unwinding slowing and roll around the former which gives a particular shape to the bag.

Bag Sealing
The formed shape of the bag is firmly sealed by using heat sealers which are presented in vertical and horizontal positions. These sealers gives you particular sealing at the edges of the film such as, at topmost, and side edges, back seal, fin seal, etc.,

Bag Filling
Once the bag is formed, the material comes inside the bag depending on the particular weight fed in the system. This include either liquid, semi-solid, or solid substances involved with various filler types discussed above followed by final sealing to secure material inside.

Irregular Bag Cutting
This is the fourth step; it is accompanied by utilizing of sharp blades or cutter which exactly punches the edges of the bag as it is required, also it allows separation from other attachments.

Bag Discharging

The formed bags are discharge outside by the presence of small outlet or conveyor which produce a finished formed bag.

7.What is difference between single lane & multi lane irregular shape bag packing machine?

The basic difference between single lane and multi lane irregular shape bag packing machine is described below:

Number of Lanes

The single lane machine is featured with the formation, filling, and sealing of customized shape bags but it utilizes a single channel for packaging process, whereas, in multi-lane, the formation, filling, sealing, and packing of bags option is broader as it is featured by multiple lane subjecting packing process utilizing its all lanes at one time.

Throughput and Efficiency

A single lane machine generally uses one channel to form a bag therefore it gives you a small amount of output. On the other hand, a multi-lane irregular shape bag packing machine is meant to deal with various lanes ultimately offering high throughput and greater efficiency. So it is suitable for larger production companies.

Versatility

A single lane machine is very simple and relatively considered as straightforward in the terms of operation. Whereas, a multi lane irregular shape bag packing machine is a mastermind production with high flexibility and versatility that can handle various sizes, shapes of bag formation concurrently.

Space Requirements

A single lane machine is compact in structure and can occupy a small space of installation. On the other hand, a multi lane irregular shape bag packing machine has larger footprint and may need a larger space for installation and work process.

Cost Considerations

A single lane irregular shape bag packing machine is very cost-effective and can be affordable to you with the smaller budget; while multi-lane is associated with higher investment.

8.How do you troubleshoot Multi-Lane Irregular Shape Bag Packing Machine

To troubleshoot a multi lane irregular shape bag packing machine, go through the following points below:

Uneven Filling

The common problem with using multi lane irregular shape bag packing machine is to find bag with inconsistent filling of product. To troubleshoot it is recommended to calibrate the system, inspect the type of obstruction and alignment of the film forming tube and film channel such as dancer arm.

Sealing Issues

You must have seen leakage of the bag which ultimately compromises the quality and integrity of the brand. To troubleshoot the problem, it is recommended to analyze the temperature and pressure of sealing bars (horizontal and vertical sealers). Plus, ensure the film forming material is compatible with temperature and pressure utilization.

Bag Misalignment

The formation of bags due to misalignment is packed incorrectly. To correct the problem, examine the ‘formers’ of the system, and assess if it is properly aligned to the system. Also, asses the alignment of the film pulling unit.

Cutter Issues

This is noticeable because the formation of the bag is not separated or cut cleanly. To solve the problem, it is suggested to replace dull or damaged cutters, check and correct the alignment of cutter and calibrate the sensors of the machine.

9.What Should You Consider When Purchasing Multi Lane Irregular Shape Bag Packing Machine?

Choosing the right multi lane irregular shape bag packing machine may be tricky, this is because there are several types of machine with various features. So go through the following points to asses what important factors you must know about the machine prior to purchasing.

Machine Filler Category

Determine Filler type

Knowing this thing will help you to choose the best machine, there are several categories such as irregular machine for viscous, free-flowing liquid or powder, or granules.

Production Rate

Assess your production capacity

How many numbers of irregular bags or sachets do you need per minute, knowing this point will help you to select a small or vertical machine or horizontal, single lane, or multi lane irregular shape bag packing machine.

Hopper Capacity

Determine Hopper Tank Capacity

Ensure that the head of the machine is perfect to hold the type of filling material and best fit for your production procedure. If not, you can see various other types available such as dual heads, three- heads, multi heads, to run the procedure.

Financial Budget

Estimate your affordability

You must estimate your budget before opting for the right choice, for that you can take help of a manufacturing company to find a suitable solution for your production needs.

Installation Space

Measure installation Space for Machine

Check installation space, and assess space and footprint of the machine prior to final purchase. This would help to select whether you should go for small size machine or the larger one.

Conclusion

A multi lane irregular shape bag packing machine is a one stop solution to get various shapes, designs and sizes of bags that can enhance your productivity and business. We hope, in this article, you have obtained the basics about the machine. Still have a question? Why not contact us directly? Allpack is an excellent place where you can avail world’s best packaging types of machinery with free customer services. Want to give it a try? Please contact us now to avail our incredible guidance program.

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Granular Packing Machine: The Complete Buying Guide In 2025

Honey Packing Machine

Granular Packing Machine: The Complete Buying Guide In 2025

Do you know food granules are a rich source of nutrients? To uphold their nutrients, they are packed inside tough containers. A specialized machine carries out this job and is known as a granular packing machine.

It fills food granules, seeds, spices, herbs, and pulses so that they reach safe and sound to the end-users. It is a cost-effective machine, carrying plentiful profits for the enterprises.

Now let’s delve into the blog post “Granular Packing Machine: The Complete Buying Guide In 2024” to discover what makes a granular packing machine an outclass instrumentation of the world.

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1.What are Granules?

Granules

Granules are small compact masses of particles that have either fine or coarse surfaces. These are solid and have varying sizes. Granules are round or irregular in shape.

Granules are found in different industries like salt, sugar, pulses, and rice grains are examples of grains in the food industry. Fertilizers and detergents are chemical granules. In the plastic industry, plastic resins are processed to create plastic granules that form plastic materials.

In the pharmaceutical industry, granules are assembled by the drug powders during the granulation process. These pharmaceutical granules are utilized in tablet compression and capsule encapsulation.

2.How to Define a Granular Packing Machine?

Granular Packing Machine

A granular packing machine is a specialized piece of equipment that wraps the granules in a protective covering. This machine contains and encloses the granules in the packaging materials for their ease of transportation, handling, retailing, storage, and marketing.

Due to this wrapping, granules retain their nutritional quality and structural integrity and they do not get spoiled by environmental and biological deteriorating agents.

Hence, a granular packing machine is an efficient machine that easily performs the tasks of fabricating packaging containers, dispensing materials, and sealing the packaging containers.

3.What are the Pros of a Granular Packing Machine?

Granular packing machine has an edge over manual filling due to its various useful pros. These viabilities fetch tons of monetary benefits for the ventures. Here is a list of pros of the granular packing machine:

Say No to Packing Error

Say No to Packing Errors with Granular Packing Machine

One pro that makes the granular packing machine the preferred choice of manufacturers is its accuracy and precision. Filling precision is important as it lowers the chances of product recalls and increases users' trust in the packaging quality of brands. With a granular packing machine, there is no over and under-filling. So, using this machine you can say goodbye to packaging errors.

Say Yes to Production Efficiency

Say Yes to Production Efficiency with Granular Packing Machine

With a granular packing machine, you can save time, because it easily packs a greater number of granules in less time. It automates the packing procedures that improve the output speed and production capacity. These features save valuable time, allowing production to deliver more products to market.

More Protection by Packing

More Protection by Packing

Consistent granular packing can boost product protection at numerous levels. By packing granules accurately, the granular packing machine prevents the possibility of damage to products. Airtightly sealed granules are saved from biological culprits and environmental agents, increasing their retail life.

Consistent Packing for Shelf-life

Consistent Packing for Shelf-life with a Granular Packaging Machine- Picture Courtesy: Packaging of the World

A granular packing machine packs products consistently and seamlessly which is not possible with hand packing. Consistent packing is more appealing to users which tempts them to purchase the said product.

Lower Packaging Material

Lower Packaging Material with a Granular Packaging Machine- Picture Courtesy: Dieline

The granular packing machine is economical in its use of packaging film. It uses an accurate amount of packaging film and precisely folds, seals, and cuts the film in a preset manner. This reduces the packaging film wastage.

4.Where Granular Packing Machine is Found?

Applications of Granular Packing Machine

A granular packing machine is a versatile machine, seen in every industry that performs granular packing. Some significant industrial uses of this machine are:

Pharmaceutical Industry

Use of Granular Packing Machine in Pharmaceutical Industry

In pharmaceutical manufacturing, the packing of granules is important. Therefore, a granular packing machine is commonly used for dispensing granular medications in pouches and bottles. This machine also dispenses granules formed during dry and wet granules in large bags for offsite table and capsule manufacturing.

Agriculture Industry

Use of Granular Packing Machine in Agriculture Industry

In the agriculture industry, the granular packing machine proficiently performs the packing of seeds, fertilizers, pesticides, organic manure etc. It carefully packs said products without degrading their structural composition.

Food Industry

Use of Granular Packing Machine in Food Industry

Granules are one of the biggest food groups. Hence, a granular packing machine has a central role in packing granular foods like rice, pulses, beans, salt, sugar, soy, lentils, peas, cereals, nuts, dry fruits, coffee beans, tea leaves, flour grains, and many more. This machine seamlessly packs food granules.

Snack and Confectionary Products

Use of Granular Packing Machine in the Confectionery Industry

Snacks and confectionery products like chips, gummies, Choco balls, bounties, popcorn, toffee, and many more are granular and these products are easily and effortlessly packed by the granular packing machine.

Pet Food Industry

Use of Granular Packing Machine in Pet Food Industry

Granular packing machine is pivotal in the pet food industry because it ensures accuracy and precision in pet food filling. This machine hygienically and cleanly dispenses kibbles, pet treats, and pet candies inside sturdy pouches that averts possibilities of contamination.

Chemical Industry

Use of Granular Packing Machine in Chemical Industry

In the chemical industry, the granular packing machine safely and securely fills different phenyl balls, cleaning agents, detergents, bath bombs, etc. in pouches and other packaging containers. By automatically packing chemicals, this machine prevents health risks.

5.What Parts Form a Granular Packing Machine?

Both Pictures Represents Part of the Allpack Granular Packing Machine

Hopper	It is a conical part that usually stores huge amounts of granules for speedy operations.
Forming Tube	This part changes packaging film into pouches by doubling, wrapping, and sealing,
HMI Screen	It is a smart screen panel that allows operators to see the progress of the machine in remote settings without supervising it. Moreover, this panel is present in the modern granular packing machine and by interacting operators can easily input parameters.
Horizontal Sealing Jaws	It is a heated sealing bar that melts and joins the top and bottom seams of the pouch or sachet.
Outfeed Chute	It is a small chute in which the finished pouches or sachets are collected after sealing and cutting.
Stand	It is the bar that balances, stabilizes, and levels the machine.
Platform	A large granular packing machine is stabilized with the platform. It offers support to the machine and helps in leveling it.
Elevator	It is a vertical conveyor-like structure that transports the materials, such as granules or grains to the filling devices.
Multi-head Weigher	This part is used for feeding granules in the pouches. It is made of many heads; each is used for simultaneously filling the pouch.

6.How Can You Classify a Granular Packing Machine?

Classification of granular packing machine is somewhat complicated, but we are giving an outline chart and its explanation for your ease of understanding:

According to Packaging Container

Vertical Form Fill and Seal Granular Packing Machine

Vertical Form Fill and Seal Granular Packing Machine

It is the most common type of granular packing machine. This machine is the most economical unit and usually fills multiple servings of granular products. VFFS granular packing machine is a versatile and adaptable machine that has flexibility in its packaging material and product type processing.

Premade Pouch Form Fill and Seal Granular Packing Machine

Premade Pouch Form Fill and Seal Granular Packing Machine

This device as the name indicates, fills already-made pouches. This machine has a carousel that holds numerous bags at various units. The movement of the carousel allows the pouches to pass through different opening, filling, and sealing stations. It operates with higher speeds allowing it to fill multiple pouches per minute.

Sachet Granular Packing Machine

Allpack Sachet Granular Packing Machine

This machine is on the smaller end of the spectrum, needing smaller room for installation and setup. It fills and seals smaller sachets, usually sealed at 3 or 4 seams. The sachet granular packing machine dispenses a one-time serving of the granules in sachets.

Stick-pack Granular Packing Machine

Allpack Stick-pack Granular Packing Machine

It comprises multiple lanes and can form, fill, and seal numerous stick packs in one cycle. It usually has a higher output capacity than its sachet granular packing machine sibling. It also seals stick at 3 or 4 ends. It requires more room for installation.

Horizontal Form, Fill, and Seal Granular Packing Machine

Horizontal Form, Fill, and Seal Granular Packing Machine

This type of machine forms and fills pouches by cutting the packaging pouch from a large roll of pouches. The filling devices load product inside the packing pouch. The packaging process in this machine happens in the horizontal direction. It has higher productivity but it needs more floor space for its packing operation.

According to Filling Device

Auger Granular Packing Machine

Allpack Auger Granular Packing Machine

It fills dry powders and granular products in the packaging containers. It has an auger screw that rotates and moves the products from the hopper to the auger plates from where they flow to the filling nozzles. Control systems in this device regulate the rotational speed of screws. Auger granular packing machine is an enclosed system that has contamination-free dispensing.

Multi-head Granular Packing Machine

Multi-head Granular Packing Machine

It consists of multi-channel hoppers and the weight of granular products inside the hoppers is measured by the load cells. These channels simultaneously dispense inside the pouches when the weight calculated by the load cells matches the preset weight on the machine’s HMI.

Vibratory Plate Granular Packing Machine

Vibratory Plate Granular Packing Machine

It is also termed a vibratory feed granular packing machine. It fills granular products into the container by the constant vibration of the vibratory plates. These plates located underneath the product hopper move the granules. Due to the lower agitation of granular products in this machine, there is a lesser chance of dust generation in this device.

Volumetric Cup Granular Packing Machine

Volumetric Cup Granular Packing Machine

This machine easily fills the granular products as they are free-flowing and move without clumping. The calibrated cups present below the hopper store small amounts of granular products from where they are loaded inside the container. It uses leveling devices to accurately feed inside the containers.

Number of Lanes

Single-Lane Granular Packing Machine

Single-Lane Granular Packing Machine

This type of machine consists of only one lane that forms, fills, and seals one sachet or stick in one go. It has slower processing than its multi-lane counterpart. However, it is a compact forming unit that is a more budget-friendly option for smaller industries.

Multiple-Lane Granular Packing Machine

Multiple-Lane Granular Packing Machine

It consists of four up to twenty lanes that fabricate, load, and seal several sachets or sticks in one cycle. It packs at must faster speed, thus is well-liked by many big brands. It has the latest technology and more parts, henceforth; it needs more space for its installation and operation.

7.What are the Working Steps of a Granular Packing Machine?

The working steps are simple and precise. Different machines have different working steps. These working steps based on machine type are given below:

Working on Form, Fill, and Seal Machine

Form, Fill, and Seal Machine

Working of Form, Fill, and Seal Machine

Loading of Packaging Film

At the start, a large roll of packaging film is inserted into the film holder and also huge quantities of granular products are placed inside the hopper.

Forming

After moving on rollers, the films travel to a conical forming tube that converts the film into the pouch. It is aided by the vertical sealer that seals the side seams of the pouch.

Filling

After forming, the product is gradually loaded inside the pouch with the aid of filling devices. These devices measure and dispense an accurate quantity of products inside the pouch.

Sealing and Cutting

In the end, a horizontal sealer fuses the top seam of the pouch while a sharp cutter located in the middle of the sealing jaws trims away the edges to disjoin two consecutive pouches.

Working of Premade Pouch Granule Packing Machine

Premade Pouch Granule Packing Machine

Working of Premade Pouch Granule Packing Machine

Pouch Loading

At the start, a large stack of bags is loaded on the bag magazine. The products are also stored in the hopper at the beginning of the operation.

Opening and Inflation

The grippers carry these empty pouches one after the other and take them to the opening area, where the zippers (if present) are opened. This pouch is inflated with compressed air so that granules are easily loaded inside the pouches.

Filling

After inflation, the products with the vibration or other movements of filling devices are moved to the filling nozzles. Then, these products are dispensed inside the pouch.

Heat Sealing

In the next step, the zippers of the pouches are closed. Using heat and pressure, the upper side of the pouch is tightly sealed using sealing bars.

Pouch Unloading

The finished pouches are discharged into an outfeed chute or conveyor from where they are moved to secondary packaging units.

8.Can a Granular Packing Machine Handle Different Bag Designs?

Yes, this machine can easily handle different bag designs, for instance:

Standup Pouch

It is the most common pouch design handled by a pouch packaging machine. It has bottom gussets that allow this pouch to stand upright on the retail shelves. This feature boosts marketability.

Standup Pouch

Zipper Pouch

It is like a standup pouch with a zipper on the top. This zipper provides users ease of re-closing the pouch after use.

Zipper Pouch

Pillow Pouch

It has three seals- top, bottom, and central- that give this pouch a pillow-like shape. A pillow pouch is also termed a T-seal pouch. It is the most economical retail pouch.

Pillow Pouch- Picture Courtesy: Spack Machine

Side-Gusset Pouch

It has side folding that swell on filling. Hence; it can store more products. It has folding at the bottom and thus does not have a flat base for its stability.

Side-Gusset Pouch

Flat Block Pouch

It is also known as a flat bottom and box pouch because of its box-like shape. It has a flat base on which this pouch easily stands. It has more room for printing and marketability. Moreover, flat bottom pouch stores more quantities of granular products.

Flat Bottom Pouch- Picture Courtesy: Roastar

Pyramid Pouch

It is a triangular-shaped pouch, often storing small quantities of products. Its unique shape attracts more customers. It is used for storing tea leaves and coffee beans.

Pyramid Pouch

Sachet

It is a rectangular or square-shaped sachet. It packs a small serving of the granules and is sealed at three or four sides.

Sachet- Picture Courtesy: Polysack

Stick pack

It is a tubular-shaped pack, sealed at three sides-central, bottom, and top. It also packs one-serve of the granular products.

Stick pack- Picture Courtesy: Packaging World Insights

9.Is the Granular Packing Machine User-friendly?

Yes, a granular packing machine is very user-friendly. By adding the granular packing machine in businesses, the brands decrease the burden on their workforce, as hand packing is monotonous, hectic, and tiring, often resulting in work-related injuries.

HMI Touch Screen

HMI Touch Screen- Picture Courtesy: Assembly Magazine

However, a granular packing machine easily carries out its responsibility and needs just the programming of HMI from operators. This HMI is an interactive touch screen on which users can adjust fill parameters, pouch length, number of pouches and other machine protocols with just a finger swipe.

Moreover, it is quite easy to troubleshoot this machine because HMI self-diagnoses machine problems and also outputs recommendations to fix the problems.

Intelligent Design

Intelligent Design of Granular Packing Machine-Picture Courtesy: Packaging Digest

This machine has a simple design and minimal changeovers that increase user-friendliness. The granular packing machine is operated with slight training. It also has safety features like guard rails, safety doors, and emergency stop buttons which contribute to its user-friendliness.

10.What Materials Are Used for Constructing a Granular Packing Machine?

Different materials are used for constructing the granular packing machine which provides the highest durability and corrosion resistance. These materials are discussed below:

Stainless Steel

Stainless steel make up of Granular Packing Machine

It is the most commonly used material. It is usually used for making filling devices, frames, and other structural components. This material is convenient to clean, tough, sturdy, and robust. Furthermore, this material is GMP compliant.

Food-Grade Material

Food-Grade Material

The parts that directly encounter food products like hoppers, filling pipes, and filling nozzles are made with food-grade materials like stainless steel or food-grade plastics. These materials are non-toxic and do not leach harmful chemicals into the food products.

Glass or Plastics

Glass Safety Door

The safety doors in the granular packing machine are either made with glass or clear plastics to allow end-users to view the granular packing operation.

11.Does Granular Packing Machine Contribute to Eco-Friendly Efforts?

Granular Packing Machine

Due to concerns about environmental conservation, more and more manufacturers demand eco-friendly granular packing machines. In short words, this machine contributes heavily to eco-friendly efforts by some simple processes like:

A granular packing machine uses packaging film at a controlled rate, consequently, there is less waste of packaging materials. Nowadays, more and more granular packing machines are utilizing recyclable and compostable film for pouch formation. Some machines fill reusable pouches. These features increase its eco-friendliness.

This machine also contributes to sustainability efforts by accurately and precisely dosing the granular products in the packaging containers. It does not spill and lose material, thus reducing product wastage.

Granular packing machine has high energy efficiency which means they save energy while running. This lowers fuel consumption and results in reduced carbon emissions in turn promoting eco-friendly efforts.

12.Tips and Tricks- How Can You Troubleshoot Granular Packing Machine?

Yes, occasional problems can occur in the granular packing machine that could be the source of overwhelmingness for the manufacturers and operators alike but they are easily resolved with some tips and tricks. Here are some common problems and their troubleshooting:

Equipment Generates Dust

Equipment Generates Dust

Sometimes the granular packing machine produces a high amount of dust that could spark.

Cause

The granular product produces dust.
Improper measures of containing the material.

Solution

Check the characteristics of materials and install dust control devices.
Use closed devices like auger fillers to avoid dust generation.

Inadequate Sealing of Packaging Container

Inadequate Sealing of Packaging Container

The sachet, pouch, or stick pack may have improper sealing that could lead to product leakage.

Cause

Insufficient sealing temperature.
Poor sealing pressure.
Damaged or faulty sealing bars or heating elements.

Solution

Increase the sealing temperature to ensure proper sealing.

Increase the sealing pressure.

Replace or repair old and faulty sealing jaws and sealing elements.

Machine Fails to Run or Stop Without Warning

Machine Fails to Run or Stop Without Warning

Sometimes, the machine fails to start or stop running without any notice.

Cause

Presence of undesired objects, dust, leftover product, or sticky residue in the machine.
Different components like PLC systems, sensors, etc. may be defective.

Solution

Thoroughly clean all the machine parts.
Check for faults in components and if possible, replace them.

Tearing of Packaging Film

Tearing of Packaging Film- Picture Courtesy: Hefei Zengran Intelligent Packaging Technology

Sometimes, the packaging film rips or gets slashed.

Cause

Packaging film is not properly aligned on the rollers or other machine parts.
High film tension can also cause ripping.

Solution

Properly align the film on the rollers.
Reduce the film tension.

Uneven Weighing and Filling of Granules

Uneven Weighing and Filling of Granules- Picture Courtesy: Rockwell Automation

Sometimes, there are inconsistencies in the fill weight and volumes of the granules.

Cause

Defective filling or weighing devices.
Nozzles are dirty or clogged.
Filling devices out of calibration.
Incorrect settings of fill parameters.
Wet granules clump together and cause bridging.

Solution

Replace worn-out filling devices.
Clean the filling nozzles.
Recalibrate filling devices.
Reset the fill parameters.
Dry the granules before filling.

Conclusion

The granular packing machine is a popular invention of modern times, packing seeds, grains, rice, spices, cereals and many more products. Efficiency, speed, productivity, and accuracy are a few of the important pros of a granular packing machine. Integration of such machines can bring fruitful results for enterprises. Now are you tempted to procure a granular packing machine? We, Allpack have a comprehensive catalogue of machines. If you are tight on budget! We have a solution just for you. Email or message us with your queries. We will help you with your selection.

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Flow Wrapping: The Complete FAQ Guide In 2025

Flow Wrap Machine

Flow Wrapping: The Complete FAQ Guide In 2025

In the realm of packaging, finding the best option which at times is cost-effective, safe, light-weighted, and vibrant is somehow tricky. But what if you find all these attributes in one packaging format? Of course you would have longed for it! And that is the one and only Flow Wrapping.

Yes, you are at the right place! We are about to disclose on you what basically flow wrapping is, its advantages, different forms, material used, application and lots of other things. So, be ready to transform your business by bringing in it the flow wrapping method. Keep reading and learning!

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1.What Is Meant By Flow Wrapping?

Cake rusk flow wrap- Picture Courtesy: designerpeople.com

Flow wrapping is one of the prominent methods of flexible packaging which is used to wrap different kinds of solid products in a plastic film such as chocolate bar, cookies, gloves kit and hardware tools etc. This wrapping of goods in a film is carried out horizontally and the package is created by stringently sealing the top, bottom, and back side.

As far as the appearance of flow wrapping is concerned, so, it resembles pillow. That's why it is also called pillow pouch wrapping. This flow wrapping is extremely versatile, convenient to use, and is cost-effective while maintaining attractive visual appeal.

2.Enlist The Benefits Of Flow Wrapping?

Flow wrapping is universally accepted means for packing myriad of goods and objects due to its outstanding benefits. These advantages you will better understand in the upcoming paragraphs:

Versatility

Various sizes of chocolate bar flow wrappers- Picture Courtesy: kissmyketo.com

Flow wrapping is surprisingly a versatile packaging solution. Here, the term versatility is used in dual sense: one for the flow wrapping flexibility to pack unlimited objects including food, hardware, and pharmaceuticals and the other for its resilient material which can be molded in any shape, size, and design.

Enhanced Protection

Opened flow wrap of chocolate coated biscuit- Picture Courtesy: one1brands.com

Another benefit of flow wrapping is its airtight sealing which helps in eliminating the risk of material getting contaminated or affected by external elements such as moisture, air, and pollution. Therefore, the security of products are enhanced and their shelf life is also prolonged.

Cost-effective

Cost-effective icon- Picture Courtesy: newsfrs.top

Unlike rigid packaging where multiple expensive containers like cans, jars, and bottles are used, flow wrapping provide cheap, light-weighted, and easy way for packaging. Hence, your packaging costs are reduced to greater extent.

Marketing

Consumer holding food flow wrappers in hand- Picture Courtesy: worldbranddesign.com

Flow wrapping provide you the chance to print multiple information regarding your brand and product. In this way, you can beautifully design your flow wrapping which will mesmerize the consumers when laying on the shores of shelves on one hand while as communicating the information to them on the other.

3.What Products Are Suitable For Flow Wrapping?

When it comes to enumerate the things compatible for flow wrapping, the list will be long lasting. So, for your convenience we have enlisted them under few headings. Have a look towards them!

Confectioneries

Consumers holding single-unit flow wrappers of chocolate bars

All kinds of confectioneries encompassing long chocolate bars to small single candy, bubble gum, and gummy can be perfectly packed through flow wrapping.

Baked Goods

Flow wrapped breads- Picture Courtesy: papermart.com

Baked goods are also suitable for flow wrapping which can greatly maintain their crisp and delicacy. The common examples here include cookies, biscuits, pastries, and breads etc.

Perishable Food

Various fruits & vegetables in basket- Picture Courtesy: littleyellowwheelbarrow.com

Perishable food whether is it cooked meal, seafood or uncooked meat and chicken are also desirable to be packed using flow wrapping technique. It is because the sealing created through flow wrapping is fully stringent that keeps the inside product intact.

Medical Tools

Different medical tools- Picture Courtesy: adctoday.com

We know that medical tools such as gloves, scissors, blades, and syringes are kept in a safe and protected environment to restrict the bacteria. Therefore, flow wrapping is the ideal means to be adopted for flow wrapping medical equipment in plastic film.

Drugs

Drugs

Capsules & tablets along with bottles- Picture Courtesy: cremer.com

Drugs including capsules, tablets, and pills can also be packed through flow wrapping because most of the time drugs are combined in one package for customer convenience and their protection against environment.

Cosmetics

Strawberry soap flow wrapping presentation idea- Picture Courtesy: nivea.com

Cosmetics items are among other products which are eligible for flow wrapping. For instance, makeup sponge, lipsticks, and face powder kits are often delivered using flow wrapping.

4.What Type Of Packaging Is Suitable For Flow Wrapping?

Understanding in depth the packaging suitability for your flow wrapping will significantly help you to optimize your packaging process. In this way, we have provided a detailed description regarding the common formats which are practiced with flow wrapping. These are as follows:

Single-Unit Packaging

Individual candy flow wrappers

It refers to the packaging when single item is packed through flow wrapping such as a candy, bread bun, a chocolate bar, or a toy. Similarly, it beautifully encase an individual item and present it in an attractive way.

Multi-Pack Packaging

Biscuits Multi-Pack flow wrapper- Picture Courtesy: packagingoftheworld.com

Flow wrapping is also employed to efficiently pack multiple items together. For instance, you can group the number of biscuits in a single package through flow wrapping while retaining their individual integrity.

Pillow Pouch Packaging

Various chocolate chips cookies pillow pouches- Picture Courtesy: choczero.com

Mostly, flow wrapping is used to create pillow pouches where the package is pumped with air, so, that the product laying inside is completely safe from damage. These pillow pouches have the ability to astonishingly stand upright on market shelves.

Gusseted Pouch Packaging

Gusseted flow wrappers of biscuits- Picture Courtesy: Behance

Gusseted pouches have additional space to hold large size product. Therefore, flow wrapping can form gusseted pouches by folding a flat film inward and create accommodation to carry things like soap, tissue papers, vegetables, and lunchbox etc.

Perforated Tear Strips

Tear strip tissue flow wrapper- Picture Courtesy: temu.com

The most irritating thing about flexible packaging is its rigidity in opening. To end this trouble, perforated tear strips can be formed in flow wrapping to promote convenience in package opening.

Promotional Packs

Flow wrapping of promotional pack- Picture Courtesy: stellerpacking.co.uk

Manufacturers new in the business realm often adopt the strategies to attract consumers. Therefore, they try to gift an additional thing with their main product in order to promote their business. Similarly, flow wrapping can be helpful in this way to aid the process.

Variety Pack

Nestle Variety Pack Chocolate Bar 6- Picture Courtesy: hancock.com

Flow wrapping can form variety pack for products with different flavors and variants. In this way, you can showcase multiple packed items like group of chocolates, candies, and chips etc., in a single flow wrap pack.

5.How Does Flow Wrapping Take Place?

The process of flow wrapping takes place in extremely straight forward way. You can understand it easily by reading the underlying steps attentively:

Product Feeding

Product feeding on conveyor belt- Picture Courtesy: mftecno.com

In first step, the product is fed onto the conveyor of flow wrapping machine either manually or automatically. This product is then horizontally transported by an infeed conveyor towards flow wrap forming. Once, it reaches the forming station a pause is taken by the machine.

Film Unwinding

Film unwinding- Picture Courtesy: mftecno.com

In second step, the unwinding of film get started through web control whose continuous rotation lead to the release of film over product. During this phase, the driven rotary rubber and nipped steel rollers make sure that the film is not stretched harshly causing breakage.

Flow Wrap Forming

Flow wrap forming- Picture Courtesy: mftecno.com

Moving forward, the film is guided by a forming mechanism and accurately wrapped around the product in such a way that product is fully incorporated inside the film and film is moved in a direction to form tubular shape. At the same time, the edges of film are joined together at the center.

Flow Wrap Sealing & Cutting

Flow wrap sealing & cutting- Picture Courtesy: mftecno.com

In fourth step, the flow wrap along with product is moved ahead and the joined edges of film are sealed at the center in a longitudinal way. The same sealing step is carried out for the start and end of flow wrap and the cutting of flow wrap from rest of the film takes place in this step.

Flow Wrapper Discharging

Flow wrapper discharging- Picture Courtesy: mftecno.com

At last, the finished flow wrap package is moved away from the sealing/ cutting station by a conveyor belt and transported to other equipment for secondary packaging.

6.Describe The Various Components Of A Flow Wrapping Machine?

Flow wrapping machine has long horizontal body comprised of several components each performing particular task. These parts along with their functions are described below:

Components of Allpack's APK-450B High speed pillow plate automatic hardware flow wrap machine

Product Conveyor

Product conveyor is a long, flat, and linear conveyor belt attached to the machine. Its function is to supply the machine with product which is meant to be flow wrapped. It also discharge the finished flow pack from machine.

Main Frame

The main frame of flow wrapping machine is the overall supporting body of machine. It is made from corrosion resistant stainless-steel and all the components are integrated to it. Thus, it plays instrumental role in ensuring stable operation.

Film Roll Device

Film roll device is attached to the machine around which the film roll is fitted for providing machine with the film.

Electric Eye

Electric eye is located alongside the film roll device and perform the function of detecting film during unwinding. Moreover, its precise servo registration aids the step of film printing such as date and batch no coding on fixed area.

Unwinding Wheel

Unwinding wheels are movable shafts or known as drive rotary rubber which pull the film from roll and thus carry out film unwinding. This task is accomplished responsibly to eliminate the possible stretching of soft film.

Control Board

Control board is the brain of a flow wrapping machine. It consists of a touch screen interface, through which user set the internal parameters of machine like conveyor speed, sealing heat, and cutting space of film etc., power button, and emergency stop.

Film Forming Mechanism

Film forming mechanism is responsible for wrapping the film around product in a tubular shape, so, that the film can be moved ahead for sealing and cutting.

End Sealing & Cutting

The sealing and cutting station is another important part of the flow wrapping machine which perform the ultimate task of film sealing and cutting. It is important to mention that a longitudinal sealing is located formerly to the right and left side sealing of film. Therefore, cutting is done after sealing.

Electric Enclosure

Electric enclosure is a large box containing inside it the electrical system of flow wrapping machine in form of wires, switches, and fuses. It protects these components and help in preventing the pmachine from shocks.

7.What Are The Different Flow Wrapping Machines?

There are number of flow wrapping machines depending upon the type of product. These are mentioned as under:

Capsule/tablet/blister plate Flow Wrap Machine

Allpack APK-350C High speed reciprocating capsule/tablet/blister plate flow wrap machine

This type of flow wrapping machine is used for wrapping the blister pack of tablets and capsules. The machine is fully automated and support integration of other machines with it. Its output ratio stands at packaging up to 150 bags per minute.

Structure

It consists of a stainless-steel body, transparent protection window, blister packs magazine, product feeding conveyor, alarm, film roll, forming station, control board, film sealing, and cutting tools etc.

Process

Its process begins with machine dropping the tablets or capsules' blister packs from magazine onto the conveyor. The conveyor then takes the blister plate towards flow wrapping where film is wrapped around the blister plate, sealed in a longitudinal side, right and left side. Ultimately, the finished flow wrap package is discharged by the machine.

Automatic Card Flow Wrap Machine

Allpack APK-300A-1 Automatic card flow wrap machine

As the name illustrates, this machine has been manufactured to pack the stickers, cards, and plasters in flow wraps. Its speed of forming flow wrap is 40 to 200 bags per minute.

Structure

The structure of machine is made up of two separate units joined by a conveyor and electrical system. The major components include card sucking rotary disc, conveyor, film roll wheel, bag former, horizontal sealing, vertical sealing and cutting devices, control panel, and electrical enclosure etc.

Process

It functions automatically when an operator start the machine. The card sucking rotary disc start moving in circular motion, pick up the cards and place them over conveyor. The conveyor then transport these cards to film forming around them after which the sealing and cutting is carried out.

Pillow Plate Hardware Flow Wrap Machine

Allpack APK-450B High speed pillow plate automatic hardware flow wrap machine

Another type of flow wrapping machine is pillow plate hardware flow wrap machine designed to pack different kinds of small to large hardware objects such a as biscuits, rubber bands, sanitary napkins, and paper cups etc. The machine is capable of processing around 160 bags in a single minute.

Structure

The overall structure of machine is compact with long conveyor. It consists of a guide rail, main frame, film feeder, electric eye, film unwinding system, control panel, bag forming, sealing, and cutting tools etc.

Process

Here, the product is either manually or automatically fed to the machine through conveyor. The same product then undergo the phase where film is unwinded and wrapped around it. Similarly, the film is turned into the tubular shape and get sealed for final phase. At the end, individual flow wraps are separated through cutting and discharged from the machine.

Medical Products Flow Wrap Machine

APK-300B High speed full automatic medical products flow wrap machine

This is another type of flow wrapping machine particularly designed to pack medical products like masks, gloves, surgical tools, syringes and food products as well including mooncakes, and fruit pie etc. The machine can also be integrated with other machines to make a line. Its production capacity stood at outstanding ratio of 150 bags per minute.

Structure

It has a comparably composite and stable structure comprising a long conveyor belt, electric detection system, large control unit, film reel, bag former, data printer, bag sealing and cutting tools etc.

Process

Its working principles is similar to the former machine where firstly, the product is conveyed to machine through conveyor and simultaneously, the film start unwinding from reel. Secondly, the product is well wrapped in a film through bag former and moved ahead for sealing. Thirdly, the longitudinal vertical sealing has been introduced to the bag followed by horizontal sealing of the bag top and bottom side, its cutting and discharging.

8.Differentiate Between Cold Sealing Vs Heat Sealing For Flow Wrapping?

Flow wrapping can be sealed in one of two ways: cold sealing and heat sealing. Now, it is important for you to know what these two sealing methods are and how they differ from each other. So, consider the table below:

No	Aspects	Cold Sealing of Flow Wrapping	Heat Sealing of Flow Wrapping
1	Definition	Cold sealing is a type of sealing technique employed for flow wrapping where adhesive substance is used to efficiently seal the film and create a strong sealing.	Heat sealing is the common method of binding flow wrap plastic film through the warmth of heat.
2	Process	Its process is fast where only pressure is needed to join the adhesive edges of flow wrap.	While as, heat sealing process is a bit lengthy with sealing tools getting heated and then pressed to weld the film together.
3	Material used	A sticky material like glue is used for cold sealing of flow wrapping.	On the other hand, heat sealing require temperature to seal the film.
4	Suitable for	It is best for sensitive products like chocolates, candies, and drugs to avoid melting and contact with temperature.	Heat sealing is good for hardware objects having low sensitivity to heat such as biscuits, breads, and cakes etc.
5	Cost	Cold sealing is comparably expensive both due to the film used for it and the adhesive sealing substance.	In contrast, heat sealing is cost-effective and environmentally friendly.
6	Sample	Cold sealed chocolate flow wrappers	Heat sealed choco biscuit flow wrapper- Picture Courtesy: hellosubscription.com

9.Explain The Applications Of Flow Wrapping?

Flow wrapping can be applied for all kinds of solid products manufactured in different fields. These manufacturing industries have been highlighted below:

Medical Industry

Medical drugs and tools- Picture Courtesy: techbullion.com

Medical industry is an area highly concerned about maintaining the hygiene and sensitivity of different products whether these are medical tools or drugs. Hence, the most cheap and suitable way for fulfilling this aim is flow wrapping which has been practiced in this area since long ago.

Food Industry

Various chocolate bars flow wrappers

Another notable industry is the busiest one on which human survival is dependent, which is indeed food industry. Hence, regardless of the size and shape this sector can greatly take advantage of flow wrapping for the safety of their products and promotion of their respective brands in global food realms.

Cosmetic Industry

Soap flow wrapping- Picture Courtesy: packagingoftheworld.com

Beauty care is among the top preferences of people for which they use cosmetic items including soaps, makeup kits, lipsticks, shampoo packs, and creams etc. These all products can be delivered through flow wrapping either as a primary packaging or secondary packaging.

Hardware Industry

Various highlighters- Picture Courtesy: jetpens.com

Hardware industry is a comprehensive term where toys, kitchen tools, housewares, stationary, and electrical components are considered. Therefore, flow wrapping can be easily employed in these areas for effective packaging.

10.What Packaging Material Is Used For Flow Wrapping?

Flow wrapping use different types of films and packaging materials depending upon the products being packed. For instance, food products are packed in food-grade films. Therefore, the below description will provide valuable insight in this way:

Various types of packaging films- Picture Courtesy: naharpolyfilms.com

Heat Sealing Film

Flow wrapper can be made by using a thin thermoplastic film which is suitable for heat sealing. The most common material used in this way is polyethylene (PE) and Polyethylene terephthalate (PET). These are cheap in price and get easily sealed through application of little heat and pressure.

Cold Sealing Film

Another type of material which can be used for flow wrapping is sort of cold sealing film. These include a metalized film with strong shiny appearance and an aluminum film. Although they are but expensive but these materials are best suitable for cold sealing and offer great protection against moisture and oxygen permeation.

Composite Film

Composite film is the combination of multiple layers of different film including PET, PE, and PP to provide extra safety to the product. Despite its high durability, its recycling of composite film is extremely difficult.

Mono- Film

Mono-film is derived from the multiple layers of same material to increase flow wrapping robustness and quick recycling. However, it may require more heat and is prone to damage due to being made from single type of plastic. Therefore, 5% inculcation of hybrid additive is allowed to end this problem.

Paper Wrap

Paper wrapping material is the most environmentally friendly wrap which can be used along plastic film for the flow wrapping of products.

11.Is Their Any Leak Test For Flow Wrapping?

Vacuum leak tester for flow wrappers- Picture Courtesy: sanatron.com

Definitely yes! There is a proper leak test adopted for checking the possible leaks of flow wrappers. This test is known as vacuum leak test or pressure decay test. It is an important step carried out for quality control of the flow wrapping which can prevent the loss of products caused by their contamination.

In this vacuum leak test, a flow wrap pack is placed inside an empty chamber of vacuum leak tester. The machine then evacuate the air from chamber. At this point, when a flow wrap has any leak, the pressure inside chamber will drop and the size of leakage will be determined by the rate of pressure loss over time. On the other hand, if flow wrapper is not leaked the pressure inside chamber will remain constant.

12.What Are The Labeling Requirements Of Flow Wrapping?

Labeling is an important aspect of flow wrapping that help you attain your goal of communicating with customers. In this question, you will know about how labeling can be beneficial for flow wrapping. Consider the information below:

Enhance Charm

Various cookies flow wrapping packs

By applying effective labeling onto your flow wrapping can grab the attention of potential buyers, because it is the labeling, colors, and fonts that speak and allures the eyes of customers.

Convey Information

As we have talked about the different applications and uses of flow wrapping it is clear that the product inside package must have essential information like its name, the company name and validation date. Similarly, through labeling you can convey your valuable customers regarding the important data about product.

Alarm Customers

Many products come with certain limitations. For example, there are few kinds of toys which are not meant for babies under 1 year. Similarly, some food products have common allergens like gluten, sugar, and wheat etc., about which users must be warned. Therefore, it is the labeling that works for customers safety.

Market Distinction

Consumer holding a chocolate bar flow wrapper- Picture Courtesy: nosh.com

There are hundreds and thousands of flow wrappers laying in shops and markets loaded with multiple goods. How your flow wrappers can be distinguished from other? The answer is through enchanting and customizable labeling.

13.How To Tackle The Common Issues Of Flow Wrapping?

During the implementation of flow wrapping you might face issues which can be easily tackled provided that you have information regarding them prior to their occurrence. For this, follow the guidelines given below:

No	Issue	Cause	Solution	Picture
1	Film pulling problem	Either the film spindle do not move freely or the film roll is not centered	Check the drive rotary rubber wheel and take measures accordingly if it is stagnant	Encircled film unwinding of flow wrapping- Picture Courtesy: jochamp.com
2	Scratches in sealing	Sometimes the blunt knife create scratches while cutting	Make sure the cutting blades are fast and free of debris	Leaked flow wrapper- Picture Courtesy: greencorp.com
3	Bad sealing	The distortion of sealing is caused by inappropriate or excessive heat	Modify the temperature of heat sealing jaws to resolve this issue	Encircled sealing jaws- Picture Courtesy: greenercorp.com
4	Abnormal sound of transmission parts	It occurs when the transmission gear or chain are damaged	Replace the transmission parts to solve this problem	encircled transmission/ conveying system- Picture Courtesy: pwrpack.com

14.Tips To Get Started With Flow Wrapping Packaging?

In the final question of this FAQ guide, we’ll guide you on how to get started with flow wrapping, providing instrumental steps and tips for a successful application of flow wrapping in your respective businesses. These are as follows:

Determining Products

Noddle flow wrap- Picture Courtesy: fiverr.com

Firstly, you need to determine the type of products you are manufacturing or have an intention to produce in near future. Here, it is important that the products or items must be of solid nature.

Examining volume

Stacked gusseted chocolate flow wrappers- Picture Courtesy: Behance

Secondly, it is essential to examine the rate or volume of goods you are manufacturing. For instance, whether you are running a small scale business, medium scale, or large scale.

Reviewing Budget

Reviewing budget icon- Picture Courtesy: startupbiz.co.zw

Thirdly, budget is one of the significant factors to look for before starting a flow wrapping. It is because flow wrapping can be made from different packaging materials along with different machines. So, keeping in mind these aspects you will opt for materials and machines in compatibility with your budget.

Opting for a Machine

APK-350D High speed Four servo reciprocating flow wrap machine

The final step is of purchasing the most suitable flow wrapping machine which is compatible to your production needs regarding the type of goods, the bagging capacity, and price range. It will transform the growth and success of your business if you keep it maintain regularly.

Conclusion

To summarize, it can be drawn into conclusion that this FAQ guide about Flow Wrapping is covering each and every aspect of flow wrapping whether its benefits, applications, working process or machines used for it. We are sure your all queries regarding flow wrapping has been answered and now you are able to bring this effective packaging method into your manufacturing. If you are eager to do so, then don't make any delay and contact us today as Allpack is providing you the world's top flow wrapping machines with one year of warranty!

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Auger Filler: The Complete Buying Guide In 2025

Auger Filling Machine

Auger Filler: The Complete Buying Guide In 2025

Whether is it pharmaceutical industry, food industry, or chemical industry, the manufacturing of powders and granules is carried out in one way or another. But at the same time, it has been found that the conventional tactics employed for processing these products are now out of fashion and their use can only cause the waste of material as well as time. So, producers are looking for an alternative.

In this way, auger filler has been introduced to extricate these complexities. Its advanced technology, excellent design, and compatible components greatly help in achieving the precise filling of all kinds of powders and non-powders. Hence, this guide will be covering Auger Filler from its definition to the benefits which it provides followed by its versatility, maintenance, troubleshooting and much more. So, be ready to know these all!

Add a header to begin generating the table of contents

1.What Is An Auger Filler?

Allpack Single Head Automatic Powder Filling Machine

An auger filler is a type of filling machine peculiarly designed to fill different types of dry powders and granules. As most of the powders like talc powder, custard powder and milk powder are sort of adhesive and get stacked, obstructing the way for smooth filling, an auger filler is used to swirl the stainless-steel auger shaft inside the powder and dispense them into containers.

This machine does not only perform the function of product filling but also accounts for their accurate weighing. It supports quick modification of setting by providing easy-to-use machine interface and allows you to integrate it with multiple other machines to achieve high throughput in your respective fields whether of food, pharmaceutical, cosmetics, or chemical.

2.Explain The Advantages Of An Auger Filler?

An auger filler comes with substantial benefits both for your material safety as well as productivity growth. These are enumerated below:

Enhance Production

Improve production icon- Picture Courtesy: dribbble.com

Auger filler perform the functioning of products metering as well as filling automatically at once. This ultimately proves the machine’s high efficiency which results in filling more containers in an hour.

Flexibility

Different types of powered, granulated, and flaky eatables in jars

The machine is highly resilient and flexible in terms of processing different types of products like powders, granules, and flakes etc. Moreover, it is also adaptable to changes such as its filling head height, the speed of conveyor, and frequency of auger shaft can be adjusted.

Precision

Precise filling of tea into bottles- Picture Courtesy: All-Fill Inc

Auger filler ensures the accurate weighing and dosing of material to each container thus high precision and consistency in product filling is realized. In addition, the machine has a flawless filling rate by reducing over and underdosing.

Cost Effective

You will find an auger filler a cost-effective solution due to multiple reasons encompassing its low maintenance costs, low operating costs, and minimal parts changeover for conducting operation.

Product Safety

Zero waste of eatables- Picture Courtesy: meetgreen.com

An Auger filler is designed to maintain a hygienic and safe environment for processing goods like food and drugs etc. It gives high levels of safety against bacteria and environmental elements due to the enclosed design. Along with that, the machine has a photoelectric sensor which enable it to not release product until the container is placed right under the filling nozzle.

3.What Products Can Be Filled By An Auger Filler?

An auger filler is always suitable for all kinds of dry powders whether free-flowing, non-free-flowing, granules, and particulates etc. Let's know some of the prominent ones!

Free Flowing Powders

Powdered milk in bowl- Picture Courtesy: livestrong.com

Free flowing powders are form of powders which do not stick together and have high proclivity to flowing. Its particles are frequently of large size, thus flows freely. The common examples include table salt, milk powder, and glucose etc., which can be filled by an auger filler.

Adhesive Powders

Talcum powder- Picture Courtesy: pratibharefractory.com

Auger filler is also suitable for extremely fluffy and adhesive powders like that of custard powder, talc powder, starch powder, and some seasoning powders whose weighing and filling is one of the difficult tasks. But here it is performed with much ease.

Grains

Grains

Multiple types of rice- Picture Courtesy: theveganatlas.com

Grains, some kinds of pulses, and seeds are other products which are counted in the list of materials which can be processed by this machine.

Flakes

Flakes

bowl of cornflakes- Picture Courtesy: Behance

Apart from powders and grains, here is another form of material usually called flakes and pellets for whose measuring and packaging into containers an auger filler can be utilized.

Granules

White granulated sugar

Small to large granules starting from sugar to plastic granules, and food granules can be processed by an auger filler.

4.What Type Of Containers Does An Auger Filler Support?

Different types of containers can be filled by an auger filler due to its flexibility through which it can be conveniently adjusted to meet various specifications. Following are the popular containers:

Bottles

Bottles

Multiple spice powder bottles- Picture Courtesy: cleaneatingmag.com

All kinds of plastic and glass bottles with varying shapes and sizes can be easily processed by an auger filler due to the machine’s high adaptability and structural adjustment.

Cans

Cans

Milk powder can- Picture Courtesy: redirect.viglink.com

Metallic cans are often big in size compared to bottles, but they too are eligible to be processed by an auger filler. In fact, most of the products including milk powder, coffee powder, juice powder, and chocolate powder are often filled in durable tin cans.

Jars

Jars

Coffee powder jar- Picture Courtesy: yellowimages.com

Jars are glass containers with extremely high safety for products against moisture and bacteria. Therefore, most of the dry products like flakes, granules, and powders are stored in jars which are easily supported by an auger filler.

Pouches

Pouches

Multiple seeds standup pouches- Picture Courtesy: packagingoftheworld.com

You might be surprised after seeing the term pouches here but yes! Pouches can also be used to filled by an auger filler. Even there are some types of auger fillers which can form pouches and supply them with precise amount of material.

Sacks

Sacks

Wheat grains filled sack- Picture Courtesy: freepik.com

Sacks are large bags often made from polymers, compostable materials, and other plastics. These are popularly used for packing bulk sugar, flour, and grains etc. Hence, they can be processed by an auger filler.

5.Elucidate The Working Principles Of An Auger Filler?

The working process of an auger filler is generally based on few principles which are explained below:

Hopper Loading

Auger filler hopper loaded with spices- Picture Courtesy: JDA Progress

Firstly, the hopper of an auger filler is loaded with sufficient volume of material. Commonly, the capacity of an auger filler hopper varies from 15L to 100L. However, small place inside the hopper must be left free for enabling the auger to process material freely.

Container Placement

Empty containers placement- Picture Courtesy: JDA Progress

Secondly, containers like bag, bottle, can, or sack etc., are placed under the filling head. In fully automatic auger fillers, this task is carried out by the machine independently, however, in semi-automatic auger filler an operater manually place the bottles.

Material Weighing

Auger filler measuring principle- Picture Courtesy: ipharmachine.com

In third step, the machine is powered on once the demands regarding material processing is communicated to the machine. Here, the motor energizes auger which in turn start rotating in the middle of hopper. The rotation of auger draws the material from the hopper and conveys it to the bottom. The material reaches to the end place of an auger where it encounters a valve mechanism which is responsible for regulating and controlling the flow of product. Thus, weighing step is carried out.

Container Filling

Bottles filling with spices- Picture Courtesy: JDA Progress

In fourth step, precise amount of product is allowed to leave the funnel and dispensed into the container after valve gets open. Here, the speed of an auger can be synchronized with container movement to ensure accurate filling.

Container Discharging

Filled bottles discharging- Picture Courtesy: JDA Progress

Finally, the filled containers are discharged from the machine through a conveyor and their place is taken by other empty containers. The process is repeated untill desired number of containers are filled.

6.Describe The Various Components Of An Auger Filler?

An auger filler typically consists of the following components:

Components of an auger filler -Picture Courtesy: ipharmachine.com

Control Panel

Control panel is the most important part of an auger filler that mainly consists of a touch screen panel along with certain knobs and buttons for switching machine. It is user-friendly through which operator set the commands in machine such as the the auger speed, product volume, and filling speed etc. It is located on the top front of machine.

Conveyor

Conveyor is another crucial part of automated auger fillers which is made up of certain components including photoelectric sensors, adjustable guide rails, speed system, and side tools for supporting containers. It performs the function of mobilizing bottles, cups, and bags from one station to another efficiently.

Drive Assembly

As the name denotes, drive assembly is a complex system of dual motors responsible for regulating the machine as well as controlling the speed of an auger. Depending on the type of auger filler, this drive assembly may be electric, hydraulic, or pneumatic.

Hopper

It is the storage area where product is placed before its processing. The hopper is constructed with sanitary stainless steel, built-in agitator and shaking mechanism. The overall purpose of hopper is to keep the product inside and process it further with the help of tooling parts.

Tooling

Tooling

Auger filler hopper flow chart- Picture Courtesy: auger-filling.com

The tooling part of an auger filler is located at the center of hopper from top to the bottom down in a straight line. It consists of the underlying components:

Auger Shaft:Auger shaft is a stainless-steel tool attached with straight auger at the end while motor regulator at the top. It helps in moving the auger.

Slow Speed Agitation Slide:It is the agitator blade that circulates on the corners of hopper to stir the material for homogeneous blending. It greatly helps in reducing overfills. This agitator blade is driven by a motor and its speed and direction of rotation can be modified.

Straight Auger:It is a screw-like tool that persistently move in a circular motion to keep the flow of product at desirable condition. Its movement and speed can be adjusted as per the flow rate requirement of ingredients.

Other Parts:The tooling section also include a funnel through which material is precisely dispensed into containers, a lock nut, lock screw, and hopper coupling etc., for the attachment of filling nozzle with hopper.

Electric Enclosure

The electric enclosure is found at the base of machine where all electric components are fitted in form of wires, switches, and circuits etc. Collectively, electric enclosure is responsible to provide safe heaven for electrical components including sensors, fuses, and knobs etc.

7.Can You Explain The Classification Of An Auger Filler?

An auger filler can be classified into different types on several basis. This classification is the result of diversities in industrial uses of auger filler like automatic, semi-automatic, and many other types of auger filler. Let's explore these types one by one!

According to Automation

Fully Automatic Auger Filling Machine

Fully automatic auger filling machine

Fully automatic auger filler is a compact machine built on sturdy stainless-steel frame designed to meet the exceptional production targets with efficiency rate of filling up to 90 bottles in a single minute.

Structure

Several components make the body of a fully automatic auger filler including a conveying mechanism, electrical enclosure, hopper, auger system, and motors for machine regulation.

Process

Its working process is independent with machine automatically loading the material from attached feeding station to the hopper. Here, the material is well processed and accurately weighed. Once, the precise metering of product gets done, it is dispensed into bottles without wasting any particle. These bottles are then automatically discharged from the machine.

Semi-Automatic Auger Filler

1-10kg Semi Automatic High Accurancy Auger Filler Machine

Semi-automatic auger filler is structured with stainless steel body and high accuracy capabilities in terms of weighing and filling various types of powders and granules. The machine can fill up to 30 bags and bottles per minute.

Structure

It consists of a drive assembly, a hopper with transparent glass for clear observation during operation, control panel, internal tooling system, foot switch, adjustable filling nozzle, stainless steel tray for containers holding, and a stable base with 360° movable casters.

Operation

Its operation is simple and can be carried out with one user. The operator manually load hopper with material and place a container under the filling nozzle. Once, the setting is done, the operator presses the foot pedal and machine start weighing the material and discharge accurate volume of product into container. Afterwards, the operator manually takes the container and place an empty one.

According to Filling Heads

Single Head Powder Filling Machine

Allpack Single Head Automatic Powder Filling Machine

This automatic single head automatic auger type power filling machine adopts screw dosing mechanism for filling powders with efficacy. It is compatible with all kinds of powders and granules and can be combined with other machines to make a production line. You will easily get the output ratio of 50 bottles per minute by using this machine.

Structure

The machine has comparably robust and compact structure with one auger filler head, HMI, guide rail, detectors, hopper, drive motor, and control cabinet etc.

Process

Its process is extremely simple with one bottle being filled at a time. Hence, the task of filling material into containers is carried out flawlessly.

Double Head Auger Filling Machine

Automatic Double Head Auger Filling Machine

Double head auger filling machine is a resilient machine suitable for filling all kinds of dry, fluffy, and sticky powders and granules in various sizes of bottles and containers. Depending on the fill volume and type of product, the machine can fill 40 to 60 bottles in a minute.

Structure

It is composed of a stainless-steel compact body, dual auger fillers, control system, photoelectric sensors, conveyor, and pneumatic system.

Process

The process of double head auger filler is somehow unconventional where two bottles are moved at the same time towards filling heads. The sensors located on conveyor detect the presence and signals it to the machine. The first bottle is filled with precise amount of material and then moved forward where another empty bottle is filled with same amount of material. Finally, both are conveyed for discharging.

Multihead Auger Filling Machine

Automatic 4 Head Auger Base Powder Filling Machine

This multihead auger filling machine is an outstanding equipment tailored with unique features and robust design to beat the complexities regarding targeted production rate. It can be used for all types of materials as well as containers.

Structure

The structure of machine is stable, comprehensive and at times compact. Overall, the major components accounts for its body include the four auger filling heads, double conveyor belts, heavy-duty electric system, stainless steel rigid body, and multiple regulator motors, each attached to the respective auger filling head.

Process

Here, the bunch of bottles are mobilized towards the machine through separate but adjoined conveyors simultaneously. Similarly, the pair of two containers stop under one filling head where one container is filled and the other remain empty. Moving forward, the empty container is filled and loaded one is stopped by a pneumatic holder. The same process is continued for the back heads of auger filler until desired number of bottles are filled.

According to Structure

Linear Auger Filler

Single Head Linear Type Automatic Auger Filler- Picture Courtesy: vtops.com

Linear auger filler is an inline type of machine suitable for all kinds of plastic, glass, and metal containers and cans. The machine adopts extremely convenient and straight forward mechanism for filling material into containers.

Structure

It has a linear body comprised of several constituents encompassing linear positioning device, LCD touch screen, adjustable height and diameter for bottles, split hopper, conveying system, and a servo motor.

Process

It processes the containers in a straight way where machine meters the specific volume of product and dispense it into a container after detecting its presence. Similarly, all the bottles get filled and transported to discharged station through guide rail.

Rotary Auger Filler

Rotary Type Single Head Automatic Auger Filler- Picture Courtesy: vtops.com

This rotary type of auger filler is an innovative design machine constructed with unique features to ensure high positioning accuracy with a star wheel. The fitted system of skipped container perfectly helps in dealing with missing bottles by reducing possible material waste.

Structure

It is made up of an auger filler, PLC control panel, a rotary star wheel, conveyor belt, servo motor for filling, and a composite assembly to stand upright with stable feet.

Process

The working process of machine follows a rotary direction where containers are fed onto the conveyor which are then adjusted to the star rotary wheel. The wheel rotates in a circular direction and take a pause when each bottle arrives under the filling head. At this point, the machine load weighed volume of material into bottle, the wheel start rotating by discharging the filled bottles on one side while as taking an empty bottle to the filling head on the other.

8.What Are The Applications Of An Auger Filler?

When talking about the uses or applications of an auger filler you will always find diverse sectors on the list. Some of these are highlighted as under:

Food Sector- For Productivity

Chocolate power box packaging idea- Picture Courtesy: underconsideration.com

No doubt, food industry is the busiest field where manufacturing and packaging of products like milk powder, condiments, tea, coffee powder, custard powder, sugar, and grains take place. Therefore, to meet such a large scale processing the help of an auger filler is taken.

Medical Sector- For Hygiene

Women horlicks bottle- Picture Courtesy: mirchimasaly.com

Medical sector is another important area where the implementation of an auger filler is realized. It is because the sensitive nature of powered drugs like calcium powder, nutraceutical powders, herbal products, and syrup powder require safe environment for packaging which is provided by this machine.

Daily Chemical Sector- For Safety

Various detergent powder pouches- Picture Courtesy: www.behance.net

Daily chemical sector is commonly engaged in the production of materials like detergent powder, dish washing powder, and floor cleaning agents etc. These objects often contain chemical substances which if dispersed in air can get into the eyes and nose causing hazards to health. Hence, this enclosed auger filler is employed here to ensure the safety of operator as well as product itself.

Beauty Care Sector- For Precision

Various talc powder bottles

Cosmetic industry is the most prominent sector continuously striving for producing beautiful and effective products for beauty care such as face powder, talc powder, and other facial powders etc. For their precise weighing and dosing the industry takes help of an auger filler.

9.What Is The Production Line For An Auger Filler?

An auger filler can be integrated with other machines to make a production line and carry out the entire function of bottling powders and granules from filling to capping, sealing, and labeling etc. These machines are described below:

Bottle Unscrambler

Allpack APC-A160 Bottle Unscrambler

Bottle unscrambler is an automatic machine used to process the bulk scrambled bottles and orient them in a right position so, that these bottles or containers can be easily filled with material. It is made up of a corrosion resistant stainless-steel body, a rotary plate, electric system, transparent enclosed window for clear observation and stable feet. It functions through automatic process and supply the production line with unscrambled bottles through conveyor.

Automatic Auger Filler

Auger powder filling machine- Picture Courtesy: weighpack.com

An automatic auger filler can be employed to integrate with other machines. It has fully automated system for bottles moving in form of a conveyor, a feed hopper, alarm detection system, auger filling hopper, and control system etc. Together these components enable the machine to perform material weighing and filling in one run without wasting time.

Bottle Capping Machine

Allpack APC-D903 High Speed Capping machine

Bottle capping machine is another machine you will need for making the production line for your auger filler. It consists of a hopper for holding caps, a chuck station, conveyor belt, control panel, main frame, and gripper disc etc. It carries out the function of capping by first applying the caps over bottles or containers and then tightly screwing them to achieve rigid sealing.

Induction Sealing Machine

Allpack APC-M1 Induction Sealer

An induction sealing machine is one of the most important machines that must be integrated to the production line of an auger filler. It is made with an advanced technology to ensure stringent sealing of foil that is located inside the cap through electromagnetic field. It creates the heat through electromagnetic radiation to foil which in turn get stick to the lip of the bottle and ultimately a strong airproof stringent sealing is realized.

Automatic Labeling Machine

Allpack APC-T1 Round Bottle Side Face Labeler

As labeling is the most crucial part of any business, automatic labeling machine will be attached to the main line for performing this task. It is composed of a label plate, label pulling mechanism, screw adjust device, label applicator, and a fur brush. The process gets started with label plate releasing the label from roll and delivering it to shafts.

These shafts pull the label and supply it to the label applicator. Finally, the label applicator applies the label to passing bottles and press the labels around them via fur brush to make sure label is fully adhered to the bottles’ surrounding.

10.How To Maintain An Auger Filler?

Maintenance presented through digital form- Picture Courtesy: 3group.com.au

Maintenance of an auger filler is the key to its successful functioning. By properly maintaining your auger filler you can extend its working life and working efficiency. Follow the following steps:

Keep the setting of machine’s parameters all time adjusted before starting operation.
Adjust the tools of machine as per the size of containers such as the width of conveyor and height of the filling head.
Add a little oil, grease, or lubricants to the moving parts once every 2-3 months for smooth functioning.
Tight all the nuts and screws each time when you are about to operate the machine.
Keep checking the sealing strip on both sides of material hopper as it gets worn after a year so, replace it timely.
Wash those parts of machine which are in contact with material after daily task gets ended such as the hopper, agitator, auger, and funnel etc., to remove out the residues and debris.
Apply anti-rust oil on machine to prevent it from corrosion and properly seal the machine to keep it safe against impurities.

11.What Are The Main Quality Specifications For An Auger Filler?

Quality standards components- Picture Courtesy: oceanproperty.com

Quality specifications refer to those rules and regulations which are established by international organizations in order to make sure that safe products as well as machines are being produced. Hence, different quality specifications are being followed for ensuring the protection of an auger filler. These are as follows:

International Organization for Standardization (ISO)

ISO provides set of quality standards for auger filler in terms of quality management system to make it compatible to the customer expectations.

Good Manufacturing Practices (GMP)

Good manufacturing practices is another platform carrying the goal of regulating quality manufacturing and processing of machines. Hence, an auger filler also comes under the GMP regulations and must adhere to its policies.

Food and Drugs Administration (FDA)

Food and Drugs Administration is a USA based agency with prime focus on the protection of public health. Therefore, the organization has settled certain criteria to control the drugs manufacturing as well as the machines associated with it. Ergo, an auger filler must comply FDA rules.

Conformité Européenne (CE)

CE is abbreviation for European Conformity which indicates that all the goods and machines with this mark are complying the European Union health, safety, and environment protection prerequisites. Thus, it is another quality specification for an auger filler.

12.How Do You Troubleshoot An Auger Filler?

When operating an auger filler you might encounter few predictable problems. So, we have provided for your ease an advance solutions which will indeed help you out. These are described below in the table:

No	Issue	Causes	Solution	Picture
1	Filling accuracy issue	It is due to the inaccurate calibration of machine	You need to recalibrate the machine according to the specifications of material	Encircled filling nozzle- Picture Courtesy: All-Fill Inc
2	Material blockage in nozzle	It happens when the filling speed is excessive which results in the accumulation of material in funnel	Reduce the filling machine to keep the flow of material at normal condition	Encircled blocked filling nozzle- Picture Courtesy: All-Fill Inc
3	HMI gets blur and has performance issues	Sometimes the outdated software, hardware, and incomplete starting of machine results in blurry display and its performance malfunctions	Hence, it is important to keep the software of HMI upgraded along with hardware. Also, restart the machine when you face difficulty in parameters appearance on HMI	Indicating blur HMI- Picture Courtesy: altrimex.nl
4	Excessive noise during operation	This occurs due to the worn bearings, loose parts, and insufficient belt tension	Resolve it by replacing the wear bearings, tight loose parts, and adjust the belt tension.	Stopping noise- Picture Courtesy: seekpng.com

13.What Should You Consider When Choosing An Auger Filler?

When choosing an auger filler, certain factors must be kept in mind to avoid making unsuitable decisions. These are explained below:

Production Scale

The very first thing you need to look for is the sphere of your production. For instance, if you are running small batch production then semi-automatic auger filler will be a good choice which can give you output of 30 bottles per minute. In contrast, if your manufacturing is large enough then you must go for a fully automatic auger filler and consider the adjoining machines for efficiency.

Specifications

Specifications for machine- Picture Courtesy: apifirst.in

The second and most important factor is to examine the specifications of an auger filler. It is because some machines despite being less automated in nature come with brilliant features for safety, accuracy, and structural adjustment. Therefore, if a machine is adaptable and support quick changeover, ultimately, it will have positive prospects for your business.

Type of Product

Various powered and whole spices

As we have discussed earlier that an auger filler is capable to process all kinds of dry powders and granules, yet there are auger fillers who are particularly designed for specific materials. Hence, it is pertinent to opt for the machine that perfectly handle your specific products.

Supplier Reputation

Find a reputable supplier- Picture Courtesy: customsclearance.com

Buying an auger filler is something that must be done carefully as it will determine the future of your production. So, looking for a reputable vendor who has a good history in manufacturing and supplying quality machines, who consider customer expectations and provide you with a warranty policy will indeed become a helpful partner.

Conclusion

To put in a nutshell, this buying guide about an auger filler aims at enabling you with its every facet. It is because the need of an auger filler is realized in almost every field. It can give you extremely suitable results in form if precise filling, reducing product waste, processing multiple products and containers, ensuring high throughput and much more. So, be ready to avail these all benefits for your lucrative business by opting for an outstanding auger filler manufactured by Allpack with one year of warranty. Contact us for further information!

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Pesticide 4 Side Seal Packaging Machine-6

Pesticide 4 Side Seal Packaging Machine: The Complete Buying Guide In 2025

Honey Packing Machine

Pesticide 4 Side Seal Packaging Machine: The Complete Buying Guide In 2025

To save crops from pests like insects, worms, and mites, pesticides have due significance. For preserving the potency of pesticides, the pesticide 4 side seal packaging machine is vital.

This dynamic unit offers excellent outcomes in pesticide packaging. Owing to advancements in the pesticide 4 side seal packaging machine, fast packaging with accuracy has been made possible. An increasing number of packaging industries are driving the growth of the pesticide 4 side seal packaging machine.

If you are planning to switch to flexible packaging for your pesticide product then the pesticide 4 side seal packaging machine will bring optimized results for your businesses. The information given in this blog will make it easy to integrate this machine into your productions. Now buckle up your belts for an enlightening journey.

Add a header to begin generating the table of contents

1.What is a Pesticide 4 Side Seal Packaging Machine?

Pesticide 4 Side Seal Packaging Machine

A pesticide 4 side seal packaging machine is a significant component of agricultural packaging lines. It packs different types of pesticides, differing in their physical state, characteristics, and, chemical composition in the sturdy and robust 4 side seal packaging.

Pesticide 4 side seal packaging machine contains and wraps the pesticide chemicals in the pouches or sachets for their protection, branding, and, transportation. By packaging the pesticide, this machine provides a means to dispense pesticides on crops easily.

This machine prepares and packs pesticides for marketing, shipping, and, handling, and delivery.

2.What is the Significance of the Pesticide 4 Side Seal Packaging Machine?

Pesticide 4 side seal packaging machine is a renowned manufacturing unit in wide-ranging industries because it has a huge range of benefits than simple hand filling. A few of the important benefits of pesticide 4 side seal packaging machine are explained below for your information:

High-Speed High Efficiency

High Speed of Pesticide 4 Side Seal Packaging Machine

One of the important reasons for installing any machine is its speed. The pesticide 4 side seal packaging machine does not disappoint its users in this aspect. This machine packs pesticide pesticides at increasingly high speeds, which translates into increased production efficiency. Extra speed means more products in the market.

Consistency and Uniformity

Uniformity of Pesticide 4 Side Seal Packaging Machine

By using a pesticide 4 side seal packaging machine, businesses will acquire consistent results and uniform packaging every time. The fill quantity of the pesticide remains constant in every batch. Due to this feature, this machine is a far more preferred instrument in the industry than traditional hand filling because the latter always comes with over and underfilling.

Smaller Work Force

Smaller Work Force

The pesticide 4 side seal packaging machine independently carries out packaging functions with its automated computerized controls, needing a lesser number of operators to supervise the machine. This machine is less labor-intensive, saving the resources that are spent on labour wages.

No Damage to The Product

No Damage To Pesticide

One of the primary goals of the pesticide 4 side seal packaging machine is to carefully and securely pack pesticides in a tough packaging container that protects and shields the pesticide from contamination during shipment and handling. This leads to lower chances of pesticide wastage in turn meaning more profits for brands.

Tailoring Packaging Process

Tailoring Packaging Process with Pesticide 4 Side Seal Packaging Machine

Since one size does not fit all, the packaging process can be customized according to production requirements by changing a few tools and process parameters in the pesticide 4 side seal packaging machine. This machine is highly configurable and allows you to tailor the packaging process to accommodate any size of packaging container and any volume of pesticide product.

3.From What Types of Parts Pesticide 4 Side Seal Packaging Machine Is Made of?

Pesticide 4 side seal packaging machine consists of advanced gadgets and mechanical parts that play their role perfectly for smooth pesticide packaging operation. Here is the list of parts that provide this machine with an edge over hand filling:

Parts Of Pesticide 4 Side Seal Packaging Machine

Hopper	A rectangular hopper found at the upper portion of the machine holds pesticide for smooth packaging operation. The pesticide is fed into the upper hopper at the start of the packaging operation.
Liquid Pump	The liquid pump present in the pesticide 4 side seal packaging rotates for the fluidity of the pesticide liquid. This liquid pump pushes the liquid from the hopper into the filling nozzle.
Bag Former	The bag former is the main part responsible for the formation of the packaging. This part shapes the packaging film into 4 side seal pouch or sachet.
Touch Screen	It is a human-machine interface responsible for change of fill and packaging parameters. Operators interact with this touch screen to easily input program parameters instead of pushing the knobs that happen in the toggle button control panel.
Sealing Device	These devices of the pesticide 4 side seal packaging machine are categorized into two parts-vertical sealer and horizontal sealers. Using high temperature, pressure, and ultrasonic waves, the sealers liquefy the packaging film and then seal its two edges.
Cutting Device	It is a sharp cutter present at the end of the machine, carrying out the separation of two succeeding 4 side seal packaging containers.
Product Output Conveyor	It is a smaller product conveyor usually found at the lower portion of the pesticide 4 side seal packaging machine. On this conveyor, the finished and packed packaging pouches or sachets fell.

4.What are the Basic Steps Involved in Working on the Pesticide 4 Side Seal Packaging Machine?

Working of Pesticide 4 Side Seal Packaging Machine

The working of the pesticide 4 side seal packaging machine is straightforward, with different steps occurring impeccably to package 4 side seal packaging. A detail of these working steps is penned below:

Bag Making and Form Tube

The pesticide is fed inside the by the feed pipes or by the operator. For perfect machine operation, the film is first loaded on the film holder and then it is forwarded over the film roller to the forming station. These rollers and the dancer’s arm are essential in keeping the film under constant tension and they prevent film deviation.

Film Pulling & Releasing

The bag is formed by the forming tube when the film reaches the forming station. The bag is created by working with vertical sealers, which seal the side seams of the bag and horizontal sealers that join the bottom edges of the film.

After the bag fabrication, the pesticide is released in the said bag gradually by the filling nozzles. the filling devices relocate the pesticide to the filling nozzles by their constant rotation or to and from motion.

Sealing (Horizontal & Vertical)

Upon pesticide loading, the next step is top sealing which is carried out by horizontal sealer. High temperatures dissolve the top layers and join them.

The integrated knife present in the sealing jaws cuts the parts of the sealed edges and separates the two bags from each other.

5.What are the Industrial Applications of the Pesticide 4 Side Seal Packaging Machine?

Pesticide 4 side seal packaging machine is accommodated in far and wide industries due to its seamless packaging flow and quick packaging operation. The important industrial applications of this machine are penned below:

Agriculture Industry

Use of Pesticide 4 Side Seal Packaging Machine in Agriculture Industry

First and foremost, the pesticide 4 side seal packaging machine is seen in the agriculture industries for packing pesticides, insecticides, fungicides, herbicides and other pest control chemicals. This machine also loads fertilizers and organic manure in the 4 side seal packaging. This machine is favored in the agriculture industry because of its uniformity and accurate packaging results.

Chemical Industry

Use of Pesticide 4 Side Seal Packaging Machine in Chemical Industry

This machine is useful in the chemical industry because it forms airtight and leakage-proof seals that lower the chemical wastage. This machine is used for packaging cleaning agents, disinfectants, detergents, polishes, etc. in the 4 side seal pouch packaging.

Gardening and Horticulture Industry

Use of Pesticide 4 Side Seal Packaging Machine in Horticulture Industry

Pesticide 4 side seal packaging machine is also utilized in the gardening and horticulture industry for loading different chemicals that boost the growth of plants and protect the plants from getting damaged. This machine offers smooth, secure, and sturdy packaging. It feeds individual doses in a sachet for controlled release.

Pharmaceutical Industry

Use of Pesticide 4 Side Seal Packaging Machine in Pharmaceutical Industry

Pesticide 4 side seal packaging machine has discovered its use in the pharmaceutical industry for packaging different kinds of bactericidal and fungicidal pesticides. These items are used for sterilization applications. Speed, precision, and efficiency are the features that allow this machine to fulfil high packaging demands in the pharmaceutical industry.

Veterinary Industry

Use of Pesticide 4 Side Seal Packaging Machine in Veterinary Industry

In the veterinary industry, this machine is also used for packing pesticides that are used for animals. These chemicals are designed to keep animal pests under control. These pesticides are used in animal clinics and pet stores.

6.How to Classify the Pesticide 4 Side Seal Packaging Machine?

There are distinct makes of the pesticide 4 side seal packaging machine in the market. These categories differ from each other based on packaging type, number of lanes, and filling devices. A detail of the classification is listed below:

According to the Packaging Type

Vertical Form Fill and Seal Pesticide 4 Side Seal Packaging Machine

Vertical Form Fill and Seal Pesticide 4 Side Seal Packaging Machine

This machine has a vertical orientation operation in which packaging occurs in an upside-down direction. Due to its vertical configuration, it has a minimal footprint, consequently, it is easily installed in the production setup. Vertical form fill and seal pesticide 4 side seal packaging machine is renowned in the production because of its versatility.

Premade Pouch Pesticide 4 Side Seal Packaging Machine

Allpack Premade Pouch Pesticide 4 Side Seal Packaging Machine

Yes, as the name indicates, this type of pesticide 4 side seal packaging machine fills already-formed pesticide pouches. It has a circular construction because it features a starwheel or turntable. Due to this rotary carousel, it can fill and seal multiple pesticide pouches in one setting. It has a higher output rate than its vertical form, fill, and seal counterpart.

Sachet Pesticide 4 Side Seal Packaging Machine

Allpack Sachet Pesticide 4 Side Seal Packaging Machine

This machine comes with one or more than one lanes. It is usually a smaller machine that packs one-use serving of pesticide in the 4 side seal sachet. It also has a vertical mode of packaging operation. Its output rate is generally dependent upon the number of lanes found in this machine.

According to the Number of Lanes

Single-lane Pesticide 4 Side Seal Packaging Machine

Allpack Single-lane Pesticide 4 Side Seal Packaging Machine

This type of pesticide 4 side seal packaging machine consists of a singular lane; therefore, it packs one 4 side seal sachet at a time. Single-lane pesticide 4 side seal packaging machine has minimal production capacity. This machine is usually seen in smaller and medium-sized productions because of its simplicity and lower cost.

Multi-lane Pesticide 4 Side Seal Packaging Machine

Allpack Multi-lane Pesticide 4 Side Seal Packaging Machine

This machine, as the name indicates, features more than one lane, hence; can form and seal multiple 4 side seal sachets in one cycle. Although this machine is more costly, it is best for mass-scale productions because of its increased output rate.

According to the Filling Type

Net-weigh Pesticide 4 Side Seal Packaging Machine

Net-weigh Pesticide 4 Side Seal Packaging Machine

Unlike other volumetric machines, net-weigh pesticide is the only machine that fills the pesticide products by weight. It is an extremely accurate machine because it measures the weight of pesticide products before and during filling. Highly sensitive load cells accomplish the task of measuring the weight of pesticides.

Piston Pesticide 4 Side Seal Packaging Machine

Allpack Pesticide 4 Side Seal Packaging Machine

It is a common machine used for filling liquid pesticides by volume. Two main parts- a piston and a cylinder- are present in this machine that efficiently performs the job of drawing liquids from the hopper and forcing them into the filling nozzle. It can process both thinner and thicker consistency liquids.

Pump Pesticide 4 Side Seal Packaging Machine

Pump Pesticide 4 Side Seal Packaging Machine

It is well-suited for thicker viscosity pesticides. This machine also fills the checky or particulate products. It consists of rotary pumps that cause strong suction and move liquids from the upper hopper to the downside filling device. Pump pesticide 4 side seal packaging machine with multiple lanes has multiple pumps for each filling nozzle.

Auger Pesticide 4 Side Seal Packaging Machine

Auger Pesticide 4 Side Seal Packaging Machine

It is a popular machine for loading dry powders. This machine has a closed auger device that automatically meters the dry powders and simultaneously fills them in pesticide 4 side seal packaging. A servo-motor present with the auger device rotates the auger shaft and ascertains the powder measuring accuracy.

Multi-head Weighing Pesticide 4 Side Seal Packaging Machine

Multi-head Weighing Pesticide 4 Side Seal Packaging Machine

It is a quick, accurate, and robust machine, consisting of multiple weighing heads that have their hopper. Computerized systems determine the target filling weight in each hopper. These hoppers simultaneously dispense the pesticide pesticides inside 4 side seal packaging using gravity, vibration, or screws.

7.What Packaging Material Types are Handled by the Pesticide 4 Side Seal Packaging Machine?

This machine is a flexible and adaptable manufacturing unit, capable of handling different packaging films usually depending upon the needs of pesticide products. Some basic packaging materials types handled by the pesticide 4 side seal packaging machine are listed below:

PET Films

PET Films- Picture Courtesy: Carepac

These tough films are increasingly utilized in the pesticide packaging industry because of their high tensile strength, durability, and transparency. It is often combined with aluminium foil and polyethylene film to boost protective and physical characteristics.

PE Films

PE Pouch

There are two forms of PE films- HDPE and LDPE. This film offers higher strength, chemical protection, and adaptability. These films are easily molded into unique 4 side seal packaging.

Foil Laminates

Foil Laminate Pouch

These materials combine the best features of aluminium foil and plastic film. There are various kinds of foil laminate like PET/AL/PE. These foil laminates are highly protective materials, preventing the entry of moisture, light, and, oxygen. These environmental agents negatively influence the potency and chemical composition of pesticides.

Metalized Film

Metalized Film- Picture Courtesy: Associated Bags

This type of packaging material has deposited layers of metals over plastics. This offers packaging a shiny luster and the best protection against damaging agents.

Sustainable Films

Sustainable Films- Picture Courtesy: Nashunoma

Paper-based films and biodegradable films are gaining popularity because these films are easily broken down by bacterial and fungal agents. This increases the sustainability of pesticide 4 side seal packaging film.

8.Does the Pesticide 4 Side Seal Packaging Machine Offer Printing?

Printing and Coding Device

Yes, the pesticide 4 side seal packaging machine has integrated printing and coding devices. There are built-in printers like inkjet printers and thermal transfer printers that print different kinds of barcodes, logos, pesticide information, safety instructions, lot numbers and expiry dates on the pesticide 4 side seal packaging. These printers can also print high-resolution graphics and images on the packaging.

Some pesticide 4 side seal packaging machines also have hot foil stamping devices that are used for stamping colored embossed patterns to packaging materials. It can print barcodes and expiry dates.

9.What Pesticide Types are Packed by Pesticide 4 Side Seal Packaging Machine?

The pesticide 4 side seal packaging machine is designed in such a way that it can easily handle diverse types of pesticides with a quick and simple change of parts. These pesticide types handled by this machine are discussed below:

Powders Pesticide

Powders Pesticide

These are known as dusts and are best for targeted application to prevent exposure to the environment. The active ingredients are mixed with fillers to form dry powders. These powders provide long-lasting pest control. Auger pesticide 4 side seal packaging machine handles these types of pesticides.

Liquid Pesticide

Liquid Pesticide

These are the most frequently used pesticide types. It is easy and convenient to use pesticides. They are applied to large areas by spraying and fogging. They can be mixed with other pesticides to fabricate tailored-made pesticide applications. Pump and piston pesticide 4 side seal packaging machine pack liquid pesticides.

Granular Pesticide

Granular Pesticide

In this type of pesticide formulation, the pest control ingredients are the core of tiny compact granular materials. The granular pesticide is made from different natural ingredients like sand, clay, etc. It is directly sprinkled on the soil and offers long-lasting pest control. A multi-head weigh type volumetric pesticide 4 side seal packaging machine is used for filling granular pesticide.

10.What are Common Problems and Their Solutions for the Pesticide 4 Side Seal Packaging Machine?

The pesticide 4 side seal packaging machine has some unexpected technical issues that increase downtimes and poor quality pesticides. However, with some simple steps, these problems can be easily avoided. Some tips for solving these problems in the pesticide 4 side seal packaging machine are given below:

Jamming of the Packaging Film

Jamming of the Packaging Film

Cause

Remedy

Blockage in the pathway of the film.

Inadequate film tension

Improper placement of the film on the holder

Inspect the passage of the film and if there is any blockage then clear it.

Ensure that the film roll and dancer’s arm keep the proper under film tension.

Place the film correctly on the holder.

Non-Uniform Seals

Non-Uniform Seals

Cause

Remedy

Defective or damaged sealing jaws.

Poor sealing temperature

Inadequate seal pressure.

Dust or pesticide build-up on sealing jaws.

Check the sealing jaws and if they are worn out then replace them.

Ensure proper temperature as per manufacturer recommendation during sealing.

Adjust the seal pressure as advised by the manufacturer.

Clean thoroughly the sealing jaws before starting the machine.

Vibration in the Machine

Vibration in the Machine

Cause

Remedy

Improper machine installation.

Loose nuts and bolts.

Loose drive belts.

The machine is not placed on a stable support.

Check and reinstall the machine properly.

Tighten loose nuts and bolts.

Tighten any loose belts.

Place the machine on the stable ground.

Uneven Pouch Sizes

Uneven Pouch Sizes

Cause

Remedy

The film roll has an incorrect alignment.

Improper settings of pouch length on machine HMI.

Incorrect alignment of forming and cutting parts.

Wear and tear of forming and cutting component

Correctly align the film roll.

Reset the bag length parameters.

Realign the forming and cutting components.

Check the forming and cutting components and replace them if needed.

Conclusion

A pesticide 4 side seal packaging machine is a swift, accurate, and robust way of packaging pesticides. With this machine, you can be assured of high profits. Selection of the right pesticide 4 side seal packaging is very important because there are vast varieties of this machine that can always cause some confusion. These machines have different packaging capacities. If you are confused about the selection, then immediately contact us. We, Allpack are always ready to solve your problems.

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

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Spice Bottle Filling Machine: The Complete Buying Guide In 2025

Honey Packing Machine

Spice Bottle Filling Machine: The Complete Buying Guide In 2025

Don’t you think spice filling process is the most challenging task? Yes of course, this is because of spicy texture, intolerant to your sinus, irritant to eyes and more. Beside this, entrapping moisture, clumping, and other related factors are really tricky to manage during filling process.

So, what should be the solution? The spice bottle filling machine is the right answer to many questions. Planning to invest in? Please go through this blog for useful content related to the machine.

Let’s get into it!

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1.What is a Spice Bottle Filling Machine?

Spice Bottle Filling Machine

A spice bottle filling machine is a specialized equipment that is utilized to fill raw or ground spices in their specialized packaging bottles to keep them as fresh as possible for a longer time till it reaches you.

This machine is capable of automating the procedure of filling spices by considering precise and accurate quantity of product into each bottle and is commonly used to improve quality and enhance your brand.

2.How is Spice Bottle Filling Machine Significant?

Transparent & Beautiful Glass Spices Bottles

A spice bottle filling machine offers several benefits to customers, for example:

Well- Controlled Environment

Promising Spice Bottle Filling Machine

A spice bottling filling machine provides well controlled working conditions for handling spices as it doesn’t allow its involvement in the air and reduces risk of irritation to technicians or inducing respiratory issues such as uncontrolled sneezing when breathing.

High Automated Processes

Spice Bottle Filling Machine

Sometimes, manual handling to spices become troublesome to you due to high labor and delays in filling time. A spice bottle filling machine is available with various automation and has ability to deal with various production capacities that ultimately bring fast production and workflow.

A Compact Unit

Spice bottle filling machine with compact structure

There are various spice bottle filling machines that are featured with enclosed and compact units to protect outer environment from exposure to spice particles as it liberates and more likelihood to cause skin, eyes, and other relatable problems to workers. The machine is offering safe and protective work processes.

No Worry to Spillage

Spices filled bottles- picture courtesy: gorillascales

With spice bottle filling machine, you can enjoy precise and accurate properties with no chances of product spillage or its distribution.

Easy Cleaning

A Stainless Steel Structure Ensure Easy Cleaning

A stainless-steel made-up body structure of spice bottle filling machine is specially designed to allow you an easy cleaning and potentially safe due to high quality standards and hygiene maintenance.

3.What are the Major Uses of Spice Bottle Filling Machine?

Industrial Prepared Spices Shaker Bottle Set

Despite using a spice bottle filling machine for filling spices, there are many other uses linked to this machine in various other fields as well. We’ve designed industrial applications below:

Food Industry

Spices bottles are demanding items in routinely cooking

Maintaining quality, flavor, hygiene and exact ratio of food products, a spice bottle filling machine is used in food industry, this includes a flours, rice, sugar, and other raw products such as wheat, grains, pulses, etc., this machine is mandatory to bring streamline manufacturing processes on its best way.

Pharmaceutical Industry

Powder used in pharmaceutical industry- Picture Courtesy: dehum

In pharmaceutical industry, you can observe filling and packaging departments installed with spice bottle filling machine for packaging of medications that are powdery in nature, such as instant oral digestive complications sachet (risek, bicarb powder), topical antibiotic powders (cicatrin), and injectables such as painkillers, antibiotics or Oral IV powders, etc. needs a spice bottle filling machine for its safe and sterile packaging under regulatory compliance.

Chemical Industry

Powder used in chemical industry- Picture Courtesy: russellfinex

In chemical industry, dealing with potential hazardous compounds is pretty common, for example powder involved in buffer, acidic and alkaline salts, some organic and inorganic salt, etc.

A spice bottle filling machine ensures promising filling to make you safe with direct handling of chemicals, also it minimises chances of inaccuracies.

Cosmetic Industry

Powder used in cosmetics industry

In cosmetics industries, there are various products that are manufactured in powder form for example blush on, eye shadows, face powder, dusting powder ,etc.

A spice bottle filling machine ensures filling of these products with beautiful presentation without any chances of error.

Agricultural Industry

Fertilizer Powder for Plants

In agriculture industry, you have seen various products such as pesticides, insecticides, animal feeds, energising boosters, crop inducers, or various plants fertilisers etc. All these mentioned products are packed by using spice bottle filling machine respectively to supply them directly to farmers.

Detergent Industry

Detergent Powders used for laundry

A spice bottle filling machine is frequently used in the utilisation filling and packaging of products employed in house cleaning such as detergents, cleaning powders, anti mould powders, laundry powders, dish washing powders, carpet cleaners, and much more.

Construction Industry

Powder used in ceramic industry-Picture Courtesy: scmgeurope

Construction industry is involved with products that are powdery in nature , for example, cements, paints, adhesives, binders, fillers, and others. This machine ensures fast and safe filling of materials used in construction processes.

Nutraceutical Industry

Nutraceutical Powders in Bottles

Nowadays, people are more focused about concerning health and wellbeing. The uses of spice bottle filling machine in nutraceutical industry showing high demand and is used for the filling of products, such as protein powders, infant powder (milk formulas), cereals, vitamins, trace elements, various enzymes, etc. So, a spice bottle filling machine is capable of dozing these nutritional supplements in their individual bottles effectively.

Pet/Veterinary Industry

Veterinary Industry Application

In pet or veterinary industry, whether it is animal feed, or animal health related medicines, a spice bottle filling machine is used for their packaging.

4.What are the Parts of Spice Bottle Filling Machine?

To describe parts of spice bottling machine, please see below illustration and description for understanding.

Spice Bottle Filling Machine

Motor

A motor which serves as a driving component of the machine, you can simply consider it as a powerhouse of equipment. Its functions include, drawing, filling of spices, conversion of electrical energy into mechanical energy, and running of entire machine i.e., speed, filling rate, entrance and discharging or bottles etc.,

Hopper

Hopper is responsible for holding and storage of spices. it is mostly designed at top of the machine that allows a control and a uniform flow of powder in the downward direction for a flexible filling of spices.

Touch Screen

All necessary directions, and process protocols can be entered into the machine by using a touchscreen interface. Also, it allows operator to watch the process, maintain, and troubleshoot the machine. By using the screen, you can also regulate the procedure, such as, speed of process, filing concentration, process memory, integration of machine, notifications, emergency alerts, etc.,

Filling Head

Whether powder or liquid spice, the filling head is responsible for accurate dispensing of product inside bottle with regulated speed. The point to be noted, for powder spices, an auger is responsible for countering granular, free flowing and non-free flowing products.

Conveyor

This component plays an essential role in every machine it supplies bottles inside the machine and subject them directly to filler and ensuring a consistent and smooth workflow due to its regulated speed. Once spice bottles are filled, a conveyor moves them to another machine and brings next batch of empty bottles.

Electric Cabinet

Machine basic electrical components, wires, plugs, connections are enclosed in a electrical cabinet for a safe running of machine.

Supporters and Wheels

With supporters and wheel, a spice bottle filling machine is capable of moving from one place to another. These parts of machine ensure stability and helps in adjusting position when integrating them with other units.

5.What is Working of the Spice Bottle Filling Machine?

The working principle of bottle spice filling machine is comprised of the following steps:

Spice & Bottle Loading

Loading Of Spices and Bottles

The machine is designed to fill spice into bottles that should be loaded using a storage hopper which infeed the product into each bottle upon its presence. Similarly, in automatic spice bottle filling machine, an oriented or upright positioned set of bottles are transported into the machine with the help of conveyor.

Spice Filling

Filling of spice in bottles

The filling process is based on particular machine’s designs; a spice bottle filling machine is commonly facilitated with an auger unit that upon agitating auger screw, dispenses a precise quantity of spice into each present bottle ensuring filling up to desired level.

The filling process can be vacuum based or gravimetric, the basic selection can be done by considering type of spice texture and its flow ratio.

Discharge

Discharging Of Spice Bottles

Once spice bottles are filled, they’re transported toward the next phase of packaging and brings next empty set of bottles. The machine features with sharp detector system where principle of no bottle, no filling is followed.

6.What are the Types of Spice Bottle Filling Machine?

A spice bottle filling machine has various advance types. Although the machine is conventional, but with rising demand and awareness, bioengineering has well-executed new features in every coming model. Let’s see them one by one.

Classification Of Spice Bottle Filling Machine

Based on the Working Principle
With different features, every specific spice bottle filling machine offers some different working principles such as:

Auger Fillers

Mechanism of auger spice bottle filling machine

Auger filler is used to fill spice with a very fine texture or simply known as free-flowing spice. This machine is composed of main parts like auger drive, agitation blades, and auger screw. All of these parts play important role in the dispensing of spices with a tremendous result.

Inside View of Auger Drive

Upon driving of auger drive, a uniform flow of spices goes down toward filling nozzle, in the meantime; an agitation blade helps in the de-aeration and uniformity of the spice by removing and breakage of lump produced during the process and draw free-flowing consistency of spice inside the bottle.

Volumetric Fillers

Mechanism Of Volumetric Spice Bottle Filling Machine

A volumetric spice bottle filling machine is more precise and accurate as compared to auge filler as its basic design is composed of a cup which is also known as a dosing cup.

A structural view of a volumetric spice bottle filling machine- Picture courtesy: All-Fill UK

Upon rotation of plates, a cup is filled with spice and make an adjustable requirement of volume. As compared to auger filler, a volumetric filler is a type of passive filling means it passes through two mediums, i.e. hopper to cup then to bottle. this is commonly used for filling spice required in a smaller volume.

Gravity Fillers

Gravity Spice Bottle Filling Machine

As its name shows, the flow of spices from hopper till nozzle take place by a force of gravity. The machine is ideal to fill spices with a very small and accurate volume. This machine is a good solution to avoid extra expenditure on costly techniques and brings the process in a very flexible way. The machine allows filling in a faster cycle time and with a greater dosing precision.

Weight-based Fillers

Weight-based Spice Bottle Filling Machine

Embarking on journey with weight-based spice bottle filling machine, this machine is only based on filling of weight alone. The central function is to load spice and detect quantity or concentration of spice in grams or kilograms and release spices into each bottle using funnel ensuring each bottle is filled with exact amount of spice as required.

Automation Level

Machine with high automation is always in demand to save your time and energy. Similarly, a spice bottle filling machine is also presented with three broad automations such as:

Manual Spice Bottle Filling Machine

Manual Spice Bottle Filling Machine

A very simple and handy tool to fill spices in an economical way.

Besides, from flexible operation, this machine is easy to transport or move due to compact and smaller size.

This machine is basically used in small production sites.

To use a manual spice bottle filling machine, you need to pour, push, release and remove the filled bottle by yourself.

Machine itself is a promising tool in dispensing un-spreadable spice and composed filling.

Here, you will need a constant working, monitoring, and little technical expertise to bring quality outcomes.

Semi-Automatic Spice Bottle Filling Machine

Allpack Semi- Automatic Spice Bottle Filling Machine

This machine is more advanced than manual spice bottle filling machine as here you don’t need to put extra working on the machine.

With this equipment, you can fill hundreds of bottles per hour as machine is presented with greater mechanical output.

Here, you need to load spices, and bottle, once it is filled with machine, you can remove filled bottle and place new one to repeat the process.

Due to this characteristic, you can use this machine to run small to medium production batches easily.

Automatic Spice Bottle Filling Machine

Automatic Spice Bottle Filling Machine

An automatic spice bottle filling machine is a complete solution with high promising throughput as from loading till discharging entire working is done by the machine itself.

You can achieve thousands of spice bottle filling processes in one hour.

The machine is able to detect the presence of bottle and starts filling; if there’s no bottle- no spice filling.

Along with greater automation, machine is capable of integrate with other equipment of production line to bring smooth working in your manufacturing vicinity. You do not need to monitor the process constantly and run the machine for a longer time.

That’s why, for large-size production, this is a good filling solution.

Machine Construction

A spice bottle filling machine is made up of following two construction types such as:

Vacuum Spice Bottle Filling Machine

Vacuum Spice Bottle Filling Machine- picture Courtesy: JBT

This machine is an enclosed equipment that features vacuum suction for drawing of spices from hopper till bottle.

Due to this major property, you can employ this equipment in the running of those spice that are prone to react with external environment and forms lumps. Simply, to keep your environment protected against dust of spice and reaction to oxygen with your product, this machine is ideal.

Opened Spice Bottle Filling Machine

An opened Spice Bottle Filling Machine

A commonly used machine, which is available in two automations such as semi and automatic. This machine is featured with an opened structure allowing user with simple working. Machine is also featured with anti-dust device to conserve formation of dust while procedure and keep workplace safe from spice particles.

Filling Heads

A spice bottle filling machine is featured with various filling heads. Such as:

Single-Head Spice Bottle Filling Machine

Allpack Spice Bottle Filling Machine

This machine is available in high automation and featured with single filling head for filling of spices. You can use this equipment when dealing with moderate filling and packaging process.

Multi- Head Spice Bottle Filling Machine

Multi head Spice Bottle Filling Machine

In a limited time, you can enjoy and boost your spice bottle filling process by using a multi-head spice bottle filling machine that is featured with more than a single filling head to deal with packaging bottles simultaneously.

Orientation

A spice bottle filling machine filling direction is followed by two ways- such as:

Rotary Spice Bottle Filling Machine

Allpack Rotary Spice Bottle Filling Machine

This is a compact and fast filling solution where bottles come in contact with filler and leave the unit once treated using a circular or rotation direction. This machine is basically used where limited installation space matters and require high filling capacity.

Linear Spice Bottle Filling Machine

Allpack Linear Spice Bottle Filling Machine

With machine feeding in and leaving of bottles are taken place using a linear or direct fashion. This machine is flexible to integrate and giving you greater and precise filling results with broad applications.

7.What Other Units are Integrated with Spice Bottle Filling Machine?

Bottle Unscrambler

Allpack High Tech Automatic Bottle Unscrambler

A bottle unscrambler is a specialized machine that is used for the automatic feeding of an oriented bottle in a spice bottle filling machine. This machine basically works by picking bottles from a bin and placing them in an upright position. An optimized time observed is 200 to 300 bottles per minute. The machine structure includes HMI, air pressure and vacuum, bottle fallen sensors, hopper sensors and vibratory plate to bring the following tasks effectively.

Capper

Capper

Allpack Cap Screwed Machine

After spice filling, a capper is used for securing bottles that are worked by direct or rotary way. This machine is suitable for giving greater throughput which is roughly noted as hundreds of bottles per minute. Due to its small and compact footprint, this machine is widely used in various packaging companies. The capping process can take place by using screw on cap, snap on cap, pressure pump, or push method.

Induction Sealer

Allpack Induction Sealer for Spice Bottles

A highly effective machine that improves the quality and security of spices by offering tamper evident packaging with no chances of leakage. The cap has an inner lining that melts upon contacting with induction sealer as it emit high frequency electro-magnet waves to induce the melting of inner foil. Once it is cooled, a firm sealing is produced that can keep spices fresh and intact for a longer time.

Labeler

Labeler

Allpack Labeler for Spice Bottles

Labelers with top/bottom side, wrap-around, front & back, shrink sleeves and many other types are available in the market that offers integration with spice bottle filling machine to bring desirable labeling. Machine is capable of working with applying multi-purpose system, means can be applied using pressure sensitive label, hot-melt glue, cold-pressing and various other mechanisms to give effortless and diverse results with user’s satisfaction.

8.What Different Material Types does a Spice Bottle Filling Machine fill?

A spice bottle filling machine is a flexible machine that is used to deal with spices available in various textures and forms. For example:

Dry Crushed/ Ground Spice

Dry Ground powder spices bottle

The machine features an auger filler which is ideal to fill free-flowing or ground spices. Using an auger agitator, you can enjoy a smooth filling of spices with no stress of clumping or aggregation during filling process. You can fill seasonal spices, crushed herbs, or blended spices using a spice bottle filling machine.

Granular Spices

Dried chili flakes- picture courtesy: epicurious

You have seen various spices available in granular forms as well as in flakes. For example, chili flakes, onion flakes, etc., or granulated garlic, coriander granules, etc. can be filled by using a spice bottle filling machine.

Seed Spices

Seed Spice Bottle

There are various spices available in seed forms such as cumin seed, mustard seed, star anis, and other dried seeds can be filled in bottles using spice bottle filling machine.

Whole Spices

Whole spices- picture courtesy: naturalfoodseries

There are various spices that are on sale as a whole, for example, cloves, red chili, cinnamon, or black pepper etc., you can apply a spice bottle filling machine for treating these products to bring a specialized packaging.

Powder Extracts

Cinnamon powder extract spice bottle- picture courtesy: Savory spice

There are major portions of spices that are grounded and powdered after extraction to bring high aroma and flavor into your cuisine. A spice bottle filling machine is a suitable machine to extract spice into each respective bottle.

9.Is a Bottle Spice Bottle Filling Machine Suitable for Pouches?

Spice Pouches

Yes, there are certain machines that are particularly designed for dispensing spices in bottles as well as other packaging types such as pouches, bags, cans etc.

A spice bottle filling machine is featured with PLC which is capable of controlling and regulating the system depending upon the material type to bring an efficient operation. Now you can run and enjoy working carrying bottles and pouches as filling material and make a trustworthy choice for your production line.

This option is suitable for dealing bottles and pouches of various sizes and shapes, this equipment promises for a consistent and effective filling of process.

10.How is Spice Dust Emission reduced by spice bottle filling machine?

Every manufacturing industry uses a spice bottle filling machine for filling and packaging their product. However tolerating spice dust emission is not possible when it comes to regular and astringent working. The machine is a feature with certain factors to control spice dust emission. Such as:

De-Dusting Rings

The specialized rings are used to control spice dust emission in the air and offer clean working conditions to workers. This addition is high in demand where sensitive and irritant products are dealt with filling

Vacuum Conveying

By utilizing a vacuum conveying system control over a generation of spice mess by picking and sucking of spice particles that ultimately cleans the air as spice dust stays inside the system.

Central Dust Collection by Inducing Negative Pressure

Due to dust collector, a centralized collection of spice is taken, this is because machine is featured with induction of negative pressure that pick particles from surrounding offering safe and reduced dust emissions.

Smart Spice Dosing

The unit is helpful in measuring and filling of spices without spreading of spices everywhere by keeping an intact and smart dosing including pneumatic dose conveying, screw unit, and others.

11.What are the Technical Problems and Solutions of Spice Bottle Filling Machine?

Like any other industrial machine, a spice bottle filling machine also encounters some technical problems. However, don’t worry- for every problem there’s an easy solution. Check below to find some basic issues with solutions.

Spice Bottles with inconsistent Filling

Inaccurate filling spice bottle

Problem

Nature and texture of spice may develop this problem, for example, non-free flowing spice possible clumps during filling due to adherence.
Speed of flow rate may lead to inconsistencies.
Non-maintenance and non-cleaning for a longer time

Solution

Assess the texture of spice, determine its flowability ratio, consider machines featuring vacuum mechanism to achieve effective and uniform filling.
Calibration of machine may solve inconsistencies.
Proper cleaning and maintenance of the machine can prevent irregularities in filling of spices in bottles.

Clogging of Spices

Clogging bottles spices- picture courtesy: soundhealthandlastingwealth

Problem

Clogging of spices may be caused by due to various reasons such as potential characteristics of spices, some spices are prone to pick excessive content of moisture, may produce caky-ness, reduced flowability, etc., which is more prone cause clogging in the machine.

Solution

Use spice bottle filling machine designed with vibratory feeders, screw agitator, and various nozzle designs promoting anti-clogging flow of powders.
Ensure there is no overloading of spices fed inside the machine to prevent uneven flowing of spices.
Use de-aerator and pre-condition parameters to avoid aggregation during filling.

Leakage of Spice from Bottle

Leakage of spice bottles

Problem

A simple and very typical cause of the leakage of spices from bottles is due to the generation of dust.

Solution

To avoid this problem, dust aspirators must be installed in the machine or use a machine featuring dust controlling properties. For example, vacuum filling, enclosed structure, de-dust rings, or other units.

Bottle Jamming

Spice Bottle Jamming

Problem

Bottle orientation and proper flow towards the filling nozzle failed due to blockage or interruption.

Solution

Adjust the setting and velocity of the moving conveyor.

Check the integrated unit (bottle unscrambler) as it supplies uniform and oriented bottles toward the machine.

Conclusion

We hope this post will be interesting to understand about different types of spice bottle filling machines and relevant topics. Nevertheless, a spice bottle filling machine is a significant equipment used broadly in filling and packaging industries as it meets high quality standards with secure working. Still, if you have queries in mind, we suggest contacting our experts to get a response. Also, if you’re wishing to see our spice bottle filling machine line- we will welcome to connect us to explore various categories involved in spice bottle filling and understand how this particular machine can help to boost your business and meet market demands. Please message us now to enjoy your new journey with Allpack.

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Horizontal Irregular Shape Sachet Packaging Machine:The Complete Buying Guide In 2025

Honey Packing Machine

Horizontal Irregular Shape Sachet Packaging Machine:The Complete Buying Guide In 2025

Did you know, a careful product packaging plays a significant role in sustaining the longevity of your product value? Indeed, this is essential to adhere to health guidelines when it comes to food or medicinal products. A horizontal irregular shape sachet packaging machine is an advanced machine that meets not only consumers’ but manufacturers' demands to comply with high standards in product’s packaging. If you’re planning to invest in this machine; please go through the article! We promise it will be useful to read.

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1.What is a Horizontal Irregular Shape Sachet Packaging Machine?

Horizontal Irregular Shape Sachet Packaging Machine

Horizontal irregular shape sachet packaging machine is an equipment that works horizontally in the manner in which the products are incorporated into the equipment horizontally for conducting the packaging process.

It is suited to make, insert and seal sachets that are aberrant in conformation, meanwhile making sure that the packaging material is specifically chosen according to your product.

Industries that have products that are designless require special or customized styles of packaging, which can be seamlessly carried out by this machine. It enables dynamic and definite packaging formats that can not be applicable by enclosing it in regular shaped packaging materials, giving the consumer a different experience in various items.

2.What are the industrial uses of the Horizontal Irregular Shape Sachet Packaging Machine?

The industrial applications of horizontal irregular shape sachet packaging machine are discussed below:

Food Industry

Horizontal Irregular Shape Sachet Packaging machine uses in Food industry

You might have seen eye catching wrappers that have variety of delicious snacks, biscuits and other edible items that are packaged in horizontal style of flow wrapping material. That’s what is done by this machine!

Bakery Industry

Irregular shaped sachet in bakery

Bakery items such as pastries, cakes , biscuits, cookies, and some other baked goods are custom packaged involving the use of this equipment.

Frozen Food Industry

Irregular shaped sachet in Frozen food products

Automatically wrapped in any form of packaging can be carried out for frozen food items as well , such as frozen ready to eat meals, vegetables, fruits, seafood etc.

Confectionery Industry

Irregular shaped sachet in confectionery packaging

Confectioners find amazing styles of packaging formats to grab consumers by packaging of different products such as candies, chocolates, gummies, chewing gums, etc with the help of this equipment.

Pharmaceutical Industry

Irregular shaped sachet in Pharma products

Pharmaceutical industry finds its purpose in the employment of horizontal irregular sachet filling machine by using it for packaging of blister packs, medicine strips, bandages, and some other medical products and devices.

Cosmetics and Personal Care Industry

Irregular shaped sachet in cosmetic and personal care items

When it comes to taking care of your beauty and hygiene, cosmetics and personal care industry makes sure to deliver your good quality product that has extremely precise packaging that is conducted by this machine. Horizontal wrapping can be found enclosing soaps, shampoo sachets, lotions and creams, hair care products etc.

Hardware and Tools Industry

Irregular shaped sachet in hardware items packaging

Hardware and tool items like small nuts, screws, bolts, and packing of other tools that serve mechanical and electrical purposes are automatically wrapped by this machine.

Household Products

Various household items needs irregular shape sachet packaging machine

Household items need horizontal irregular shaped packaging such as that of cleaning tissues or wet wipes , disposable items, and some other household used products.

3.What are the Advantages of a Horizontal Irregular Shape Sachet Packaging Machine?

Works for All Shapes

Excellent machine for versatile packaging

As mentioned earlier, it suits its purpose across many industries and has multiple applications. So it’s evident that this machine will work to cover up any shape of your product as per your customized design requirement.

Super Fast and Non-Stop

Horizontal Irregular Shape Sachet Packaging Machine : Offering fast operation

You don’t need to worry about your package getting loose or inaccurate sealing, as products processed by this machine can seal securely , keeping your inside item safe from any damage. One great benefit it holds is that it can handle packaging process efficiently with quick rate of progression, wrapping up hundreds of products in one hour!

Saves Material and Earth

An eco-friendly solution is now in your town

This equipment serves to sustain Earth’s ecological environment by reducing material wastage. It only uses appropriately required material for your packaging, saving resources and making the whole procedure eco-friendly.

Looks Really Good on Shelves

You can promote business via irregular shape sachet packaging machine

The products that are tailor designed by this machine attracts customers by appealing product packaging placed on shelves.

Can Team Up with Other Machines

Machine offers high integration

It has the functional capability to work integrated with any production line, interlinked to team up with other machines to result in one smooth operating system.

Reduces Costs and Works Smart

You will spend less with horizontal irregular shape sachet filling machine

Due to it’s smart automation and work efficiency it cuts down on labor cost and speedily produces packaging to give good production throughput.

4.What is the Structure of a Horizontal Irregular Shape Sachet Packaging Machine?

Parts of horizontal irregular shape sachet packaging machine

Large Hopper

The large hopper provides the storehouse for raw materials that are supposed to be filled in packaging process. Materials like granules or powders are kept in supply here so that production is not discontinued.

Dancer Arm

This part is easily adjustable in terms of maintaining the packaging material’s movement through the horizontal irregular sachet filling machine. Dancer arm takes over the control of packaging material, deciding how much tight or loose it must be, avoiding tearing or irregularities in packaging.

Label Supporting Arms

Label supporting arms function in coordination with dancer arm, dictating the proper maintenance, orientation and shape of sachets as it moves through different steps of packaging.

PLC Touchscreen

PLC screen device is the operator facilitator in order to instruct and feed settings that will control and analyse the working procedure.

Cutting Die

Cutting die is a component that will design, shape and selectively cut your desired sizes of sachets from the packaging material into individual and accurately measured sachet packets each.

Power Button

The power button is the main switch control for operating overall functions of your equipment. It enables the electrical power supply , letting the packaging process to start or stop.

Handle

Handle is a lever that lets the user to manually see the inside parts of your machine whether it is the cutting die, label supporter or any other components. This allows easiness for the technician to make any changes or handle it during its repairing.

Roll Collector

Roll collector is a part that carries the used bundle of packaging film rolls and keeps your working area tidy , facilitating it’s easy discarding.

Universal Wheel

A universal wheel is the driving wheel that lets the equipment to be transported around the industry anywhere it is required. It gives mobility to the machine, letting the users to easily reposition as required.

Discharger

The discharger releases the final packaged sachets from the machine, making sure the last discharging phase is smooth so that it can process for next step in production.

5.What is the Working of a Horizontal Irregular Shape Sachet Packaging Machine?

Horizontal Irregular Shape Sachet Packaging Machine

To understand the working of the machine, we have divided the working step in the following steps. We hope it will be more helpful.

Workflow of Horizontal Irregular Shape Sachet Packaging Machine

Step 1: Product Loading	The machine is equipped with a large hopper where you can manually introduce the feeding material. The material could anything in raw form such as granules, semi-solid, solids, powder or various other product.
Step 2: Film Roll Feeding and Initiation	A film roll is adjusted on the dancer arm, this film roll starts opening or unwinding upon system initiation. The mechanism is basically relying on the formation and insertion of product inside each formed individual sachet. An unwind roll starts forming sachet and the product enters inside.For irregular shape product the system is associated with various factors including cutting and collecting of film and label roll respectively.
Step 3: Sealing and Cutting	A formed and filled sachet is now sealed by heat sealers followed by an even cutting of formed packed material. here, a cutting die is responsible for giving the desirable shape of an irregular sachet.
Step 4: Discharge and Collection	The prepared and packed product perfectly leaves the unit via the discharger of the machine and unwanted material is collected in a controlled way over the roll collector. Upon finishing the process you can remove the collector from the machine for disposing off.

6.What is the Classification of Horizontal Irregular Shape Sachet Packaging Machine?

The classification of horizontal irregular shape sachet packaging machine is given below:

Classification of Horizontal Irregular Shape Sachet Packaging Machine

Based on Type of Machine

This type includes different features of horizontal irregular shaped sachet packaging machine. such as:

Standard Horizontal Irregular Shape Sachet Packaging Machine

Standard Horizontal Irregular Shape Sachet Packaging Machine

This category involved simple and the most basic responsibilities and properties of the machine to produced irregular shaped sachets. A simple machine but extremely protective as entire cables and wire are designed with well-hidden cabinet following electrical standards. This is easy to handle machine with simple operatability and pocket friendly properties.

Advanced Horizontal Irregular Shape Sachet Packaging Machine

Advance Horizontal Irregular Shape Sachet Packaging Machine

The additional and most advanced features involved with this machine which is mostly used in larger capacities production companies. The machine is involved with an air expansion shaft used for unwinding of the film to form an individual sachet or pouch, using high controlled PID temperature controller mode an easy and error free sachet formation take place with vertical and horizontal sealing.

Based on Filling Mechanism

This category of horizontal irregular shape sachet packaging machine is designed to pack specific products needs specialized filling system.

Auger Filling Horizontal Irregular Shape Sachet Machine

Auger Filling Horizontal Irregular Shape Sachet Machine

This is commonly used type which is used to fill dry powders, granular material, in irregular shape sachets. This machine is require to avoid spreading of dust and powdery particles in working environment.

Piston Horizontal Irregular Shape Sachet Packaging Machine

Piston Horizontal Irregular Shape Sachet Packaging Machine

If you’re packing liquid, semi- liquid or viscous formulation, it is considered as a suitable option to use as a piston is responsible for accurate filling of volume in irregular sachet.

7.What is the Sealing & Closure Type of Horizontal Irregular Shape Sachet Packaging Machine?

A horizontal irregular shape sachet packaging machine features various sealing types that is depending upon manufacturer choice and machine type.

Sealing Type

The following sealing type of the machine is described below:

Impulse Sealing

Impulse sealing for Horizontal Irregular Shape Sachet Packaging Machine

This type of sealing is basically used for the packaging of materials that are sensitive in nature so an impulse wave can protect it against harsh heating. A very fast and short impulse of heat wave can swiftly create a seal around the sachet.

Heat Sealing

Heat sealing for Horizontal Irregular Shape Sachet Packaging Machine

This is the most commonly used sealing type where heat sealers are responsible to bring the sealing around the edges of the sachet to create a firm and tamper evident closing.

Ultrasonic Sealing

Ultrasonic sealing for Horizontal Irregular Shape Sachet Packaging Machine

This is also frequently used method where ultrasonic heat wave can cause sealing around the sachet.

Cold Sealing

Cold sealing for Horizontal Irregular Shape Sachet Packaging Machine

In this type, heat energy is not utilized, though a firm pressure is supplied over the sealing area to produce strong adhesion. This type of sealing is mainly used for those products that are heat-sensitive.

Closure Type

The closure type of horizontal irregular shape sachet packaging is discussed below:

Tear Notch Closure

Tear Notch Closure

The type of closure normally designed to allow user an easy opening or tearing the sachet to get the product.

Zipper Seal

Zipper Seal

A modern closures of sachet where user can utilizes the sachet multiple times simply by opening and zipping the sachet.

Cap or Screw Cap or Spouted nozzle

Cap or Screw Cap or Spouted nozzle

This is also a modernized way of closure which is mostly used in food industries to secure and reuse the product by screwing the cap over the neck of the sachet. Mostly liquid or semi solid products’s sachets are designed with spouted nozzles to secure product when use and avoid chances of spillage.

8.What is the Filling Type of Horizontal Irregular Shape Sachet Packaging Machine?

Pneumatic Filling	In pneumatic filling, controlled pressurized air is involved in the filling process which allows correctable and accurate filling capacities.
Volumetric Filling	An accurately measured amount of product that is to be dispensed is consistently filled into each packaging sachet. Examples of volumetric fillers are piston and rotary type of fillers.
Gravity Filling	Gravimetric filling enables the product to fall freely following the law of gravity, suitable for products that are liquid or powders.
Auger Filling	Auger fillers incorporate the use of auger screws which fills powders or granules into sachets by precise measurement.
Net Weight Filling	Once your desired amount is filled into the package, it is weighed and measured to ensure that your product is present in the specific net weight.
Positive Displacement Filling	This includes the use of a working device to dispense a certain quantity of product into the packaging material ensuring that it is accurately displaced.
Peristaltic Pump Filling	In this type of filling, peristaltic nozzle are used to pour out liquid products offering good precision in control over avoiding product’s contamination.
Magnetic Filling	Magnetic filling is conducted by the help of magnetic fields is used majorly for controlled filling of such products which are magnetic in nature or iron containing materials.
Servo-Driven Filling	The servo-powered filling uses servo motors to precisely manage and balance the filling process, providing adaptability and precision.
Pressure Filling	Pressure-based filling regulates the filling procedure based on the pressure within the product storage device, making it suitable for thick liquids.
Vacuum Filling	Vacuum-based filling generates a vacuum to suck in fluids, particularly useful for filling containers with a slender neck.
Cup Filling	Cup-based filling situates pre-determined volume cups or containers under a filling nozzle, guaranteeing each cup receives the intended quantity.

9.What Kind of Sachet Shape The Machine Can Offer?

Horizontal Irregular Shape Sachet Packaging Machine

The shape list of a horizontal Irregular shape sachet packaging is so broad. Some of the very commonly formed shapes are mentioned in:

Name	Description	Picture
Arches or Fingers Like Projection Shaped Sachet	Machine is capable to create finger and sharp projection shape that is mostly used form and pack items involved hygiene and user’s protection, such as gloves, foot covers, etc
Circular/ Convex Shaped Sachets	This is target irregular sachets frequently used to packaging of various items. This is the portable and convenient packets once can carry everywhere easily.
Rectangular Shaped Sachet	Single used portable irregular sachets are manufactured by this machine to boost more aesthetics of your brand. This is the most appealing shape that helps in storing adequate amount product in a smaller pack.
Heart Shape	Individual irregular sachets can be prepared to store formulate in beautiful heart shape. It is mostly used in packing of gift products or items related to improve aesthetics when displayed for marketing.
Bowl Shape/Concave Shape Sachet	An appealing bowl or concave shaped sachet is another addition which is commonly used for packaging of spices or condiment can be prepared by this machine. This way of packaging has grabbed the attention of many producers and consumers worldwide as it creates finest aesthetic of your product.

10.What is the Difference Between Horizontal & Vertical Irregular Shape Sachet Packaging Machine?

Difference Between Horizontal & Vertical Irregular Shape Sachet Packaging Machine

Contrasting Factors	Horizontal Irregular Shape Sachet Packaging Machine	Vertical Irregular Shape Sachet Packaging Machine
Shape of Sachets	Horizontal style shape with broader dimension of width.	Vertical style of shape with greater length.
Accommodation size	Occupies larger floor area due to it’s horizontal style of equipment.	Usually minimal area is taken by the machine due to it’s vertical positioning.
Sealing Side	Seals are created or placed on the edges of the sachet.	Seals are generally applied over the top or bottom line of the sachet.
Product Movement Through Machine	Products are delivered horizontally through the equipment for conducting packaging.	Products get transferred vertically through the system for packaging process.
Application In Industries	- Food items and drinkables, Beauty and Self Care, Medicinal industries.	- Medicinal, Eatables like Snack items, Chemicals and Powderous substances.
Machine Configuration	Parts like packaging material , filling type, and sealing section are all basically arranged in horizontal manner.	Parts are arranged vertically, with a persistent vertical style of transferring.

11.How To Maintain A Horizontal Irregular Shape Sachet Packaging Machine?

Horizontal Irregular Shape Sachet Packaging Machine

Daily Routine Cleaning	A strictly followed daily cleaning routine should be objectified, depending on how often the machine is brought in usage and what is it’s production capacity. You can maintain daily or weekly, or even shifts based cleaning.
Empty and Clean Hopper	The large hopper device should be properly emptied with any residual remains of any material previously present in it. Then it must be cleaned effectively to avoid chances of contamination amongst other products processing.
Cleaning the Dancer Arm and Label Supporting Arms	Wipe the dancer's arm and label supporting arms with a tidy and wet piece of fabric. Then take off any dirt or residue substance from it’s surfaces to maintain good operability of these parts.
Cleaning Cutting Die	Take out the cutting die component separately and then clean it , removing any unwanted particles or dirt .
Analyse and Clean Roll Collector	Check the roll collector for any deposited dust or particles, and take off any old packaging film bundle that might be present.
Checking of Seals and Joints	Monitor thoroughly the sealing and joining parts for any presence of error or damage, or signs of wearing or rust that might have developed over time. Properly clean and oil these areas to enable good functionality.

12.What are the basic problems and Solutions of Horizontal Irregular Shape Sachet Packaging Machine?

The common problems associated with a horizontal irregular shape sachet packaging machine are mentioned below:

Leakage of Edges Due to Improper Sealing

The cause of this problem is due the following reasons:

High Temperature burns the film and cause leakage.

Due to pressure differences inside and outside the film may cause incomplete or incorrect sealing.

It is recommended to use a pyrometer. This tool is helpful in the proper assessment of temperature.

Reduce or regulate the temperature of the heating jaws.

Regulate the pressure difference inside and outside the packaging.

Bubble Or Wrinkled Sealing

This is a very common problem and can be caused by two basic reasons:

When you use the equipment after a long time, so temperature calibration is required if not this could result in uncontrollable temperature.

Second reason is dirt or dust at sealing jaws that can normally an embossed sealing which is mostly not required at edges.

The following problems can be rectified:

By changing the sealing jaws or correcting them

Regulation and calibration of heating jaws can be a good solution.

Regular monitoring, cleaning, and maintenance of the machine can be helpful to combat the problem.

Blockade or Jamming of Sachet Film

This is a very common problem can be caused by:

Misalignment of the roller supporters and channels.

Incorrect adjustment of the film roll.

Obstacle in film roll pathway.

The following problems can be rectified by monitoring:

Alignment of the roller supporters and correct the settings. Reset and Start the program again to check the process.

Correct the adjustment of the film roll.

Clear the obstruction and recheck if the system ensures smooth feeding of the film roll.

13.A Horizontal Irregular Shape Sachet Packaging Machine: What do you need?

Before buying a horizontal irregular sachet packaging machine, you must ensure that what would be your specified requirements according to the different products that will be catered by this machine. Let’s go through some of them below:

Type of Product

A product shape must be assessed

Depending upon the category and type of your product, whether it is solid, liquid, powder or granular in texture, and what size and weight it receives will decide the choices of features of equipment that would be required for packaging.

Speed Requirements

Production speed specifications

One major factor for determining the packaging machine’s output requirement is it’s rate of production. Certain products need to be filled at a quick speed ensuring multiple number of sachets are delivered per hour or day.

Budget

Budget

Assessment of budget is significant

You must have the idea of budget your industry can afford , keeping in mind return on investment and what type of machines can you accommodate in your production line.

Quantity of Product

Product Capacity

The quantity of product that would be filled by your equipment is another necessary factor to be looked upon, which means what will be the production volume and size of your machine, and that relates obviously to it’s speed.

Labeling Requirements

Label specifications

You must also know if any specific labeling system must be integrated in the line or if certain labeling requirements must be fulfilled by the machine.

Conclusion

Horizontal irregular shape sachet packaging machine is advanced and the most popular machine as it is a gateway to achieve random, customize and attractive packaging of sachet and pouches in no time. The colorful, dynamic addition in your packaging line is indeed playing a promising role to enhance your business. If you want to purchase this excellent addition in your production line; then don’t think more; Just send us message to start new journey of success. We hope this article is suitable for deciding what’s your choice, so contact Allpack advisory Team to start discussions and Buying Support. Happy Shopping!

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Bin Mixing: The Complete FAQ Guide In 2025

Bin Blender

Bin Mixing: The Complete FAQ Guide In 2025

Want to attain even mixing to your formulation? A bin mixing is a key answer that offers you unlimited mixing benefits that every manufacturer dreamt for. An amazing thing about bin mixing is that you can find them in market with various shapes, sizes, and prices. The question arises which one is the best for you? Our expert advice is to read this informative blog to know important points about ‘Bin Mixing’. We promise, by the end of this article, you will be pretty sure about choosing the right machine for you. So, Sit Back and Enjoy the article!

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1.What is Bin Mixing?

Allpack Bin Mixing

Bin mixing can be understood by knowing what actually is bin mixing or IBC blender, whose other names include ‘Pharmaceutical Blender or even Pharmaceutical Powder Blender’ is an equipment that runs following mechanical, electrical, and optical power controlled by PLC technology.

It can easily carry out all the tasks of a mixer hopper such as clamping, elevating, dispersing and lowering the material into the bin. It assists free falling and is suitable for utilizing in applications where container volume requires to be in bulk capacity or where the required working procedure needs a fixed clamp blender. Bin Mixing can also be customized or changed in specifications according to customer needs.

2.How Is Bin Mixing Significant?

The significance of bin mixing is discussed below:

Time Saver

Bin Mixing, a Time Saving Equipment

One quality that needs to be appreciated of a bin mixer is its time saver characteristic ! Any powders or granules can be added to this equipment and it ultimately makes sure that each particles are perfectly collided and well blended. This gives a consistent texture to your mix material that enables good quality medicines or general items.

Contamination Bodyguards

Bin Mixing offers Pure and Original Mixing of Substances

Bin mixing has a safeguarding feature for your particle mix that provides hygiene and prevents it from getting contaminated by any outside agent. This is done by keeping each batch of material in its own zone.

Cleaning Made Easy

Bin Mixing Easy to Clean Machine- Picture Courtesy: Cos.mec

To make the cleanliness measures less tiring and problem-free, the parts of this equipment are designed in such a way that makes this task super easy.

GMP Compliant

A bin mixing provides GMP Compliant Properties

The structural and functional diameter of the running parts of this mixer are manufactured to follow the rules of GMP: Good Manufacturing Practices. This ensures that your batch production stays quality assured and controlled.

3.What are the Major Uses of Bin Mixing?

The industrial applications of bin mixing are mentioned in below discussion:

Pharmaceutical Industry

Bin Mixing Uses in Pharmaceuticals

Pharmaceutical industry is nothing without the involvement of bin mixing machine as it is frequently used equipment for utilization in making of medicines available in either solid semi-solid, or liquid formulations, such as capsules, tablets, powders, suspensions, and so much more. A bin mixing is safe and compact machine that can bring these sensitive task in a hygienic environment.

Chemicals Industry

Bin Mixing uses in Chemical Industry- Hover Australia

You must have heard about chemicals tablets, capsules, solutions, such as buffers, pH, titrimetric indicators, and other analytical substances. All of these compounds require a bin mixing machine for the creation of specialized products without stress for health hazards or other unintended consequences.

Cosmetics Industry

Bin Mixing uses in Cosmetics

The preparation of cosmetics requires bin mixing for perfect blending of cosmetical products such as foundations, mascaras, face powder, dusting powders, eye shades, and other pigment formations. All these products require promising distribution of substances to achieve an even results, for that a bin mixing is an ideal machine.

Food and Beverage Industry

Bin Mixing Application in Food and Beverage Industry

Say thanks to bin mixing which brings an easy blending of food and beverage products like sugar coffee, instant powders, drinking sodas etc.

Metals, Construction, and Alloys Industry

Bin Mixing significant role in the construction, metal and alloy industry

For the manufacturing of various material belonging to the metals and alloy industry such as iron, copper, aluminium and other minute compounds that require combination mixing require a bin mixing for attaining required characteristics. Moreover, the construction departments needs a bin mixing for combining substances such as cements, paints, gypsum, limestones etc.,

Agriculture Industry

Bin Mixing in Agriculture Industry

A bin mixing is used in agricultural industries for making and mixing of animal feeds to bring more nutrients into cattle’s well-being and obtain good crops. Moreover, the formation of substances like pesticides, insecticides, and related items needs a bin mixing for proper distribution of molecules.

4.How to Classify Bin Mixing?

Classifying bin mixing can be a little complex so for you to grasp it easily we have outlined a flowchart and its explanation. It can be categorized as per its size of use, design of equipment, shape of in mixing container, dimension, and it’s column type. Read on further to know:

According to Size

Laboratory Bin Mixing

Laboratory bin mixing is only suitable for small scale of manufacturing, for processing lesser quantity of feeding material. The structural design is firm having a mini sized mixing container and is usually chosen for laboratories of smaller factories. It comes cost effective for such factories which do not need bulk amount of blended material.

Allpack Laboratory Series Bin Mixing

Industrial Bin Mixing

Industrial bin mixing has the ability to process large quantities of blending material in bulk amount such as 200-5000 liters. It is appropriate for large scale production factories manufacturing in quick speed and precise quantity, therefore equipped with highly modernized computerized and technological controlling parameters.

Allpack Industrial Bin Mixing

According to Design

One Arm Bin Mixing

In its structural configuration, the machine has a conjoined arm that is connected with the major supporting column. One arm bin mixing is favourable for less production capacity of batch materials. It is suited to elevate, hold and turn the blending container. This design supports cost-effective feature , although it is less efficient requiring operator interference in loading and discharging processes of materials.

One Arm Bin Mixing

Two-Arm Bin Mixing

Two arm bin mixing can be seen as having two fixated arms which are connected with opposite sides of each supporting stand respectively. It is said to be more stable in terms of balancing the equipment and is suitable for the process of large size batches as per its huge structure. This equipment can turn and blend the materials in a more complicated pattern as it allows two sided rotation.

Allpack Two-Arm Bin Mixing

Fixed Bin Mixing

Fixed bin mixing has a container that is placed fixed in its position persistently and so it does not turn. The blending process is carried out via agitators or paddles in this type of bin Mixing, the mixing vessel does not rotate, instead it is permanently fixed on the main frame of the bin Mixing. The mixing in this machine is carried out with the agitators or paddles; hence, in contrast with other types of bin mixing, it is ideal for aggressive mixing.

Allpack Fixed Bin Mixing

According to Shape of Vessel

Cylindrical Bin Mixing

There are various kinds of bin mixing, cylindrical -shaped is an important container that shows similitude to a drum. It’s a straight-end cylindrical blending container that permits for quality efficient blending because of its reliable stumbling.

However, products that stick to one another can cause problems here as they are released from the cylindrical bin mixer in a messy form.

Allpack Cylindrical Bin Mixing

Cone Bin Mixing

The cylindrical blending container of this machine is tapered in such a way to form an inverted cone. The tumbling action directing substances to the centre, leads to greatest mixing efficiency compared to cylindrical bin mixing. The items which are sticky as well are effortlessly discharged from the bottom, because of how the conical bin mixing is configured.

Allpack Cone Bin Mixing

Octagonal Bin Mixing

It appears to be an eight-sided polygon because of its straight lines and angled design. The octagonal bin blending equipment produces more efficient mixing because of its slanted walls, which also makes it easier to unload these items. There are no mixing dead zones as a result of these angled walls and so it mixes the particles with both elegance and rapidness.

Allpack Octagonal Bin Mixing

Irregular or Ribbon Bin Mixing

This category of container blending features a personalized form that is better suited to distinct mixing requirements and space constraints. It can be customized to facilitate stirrers or helical ribbon for blending challenging-to-mix substances.

Allpack Irregular or Ribbon Bin Mixing

According to Dimension

3-D Dimension Bin Mixer

A collective mixture of different products can also be obtained by a three-dimensional mixer. This machine is utilized by many manufacturing sites for blending processes. Three dimensions mixer can rotate in three different directions to result in an exact form of blend.

This blending machine is constructed of stainless steel, giving it a plus point that when one or more reactions are carried out by this machine the substances won’t be sticking to the container walls.

Allpack 3 D Bin Mixing

2-D Bin Mixer

Two dimension mixers can blend the substances in two directions for getting a consistent mixture. 2-D Mixer is carried out by the following parts which work in the process such as: rotary barrel, swing frame supported with 4 rollers, transmission system crank shaft.

Allpack 2 D Bin Mixing

According to Column Type
Single Column

A single-column bin mixing is commonly denoted by a repository or a container arrangement crafted with a single vertical column for containing substances. This terminology is frequently utilized in relation to storage containers across diverse sectors. The configuration may be differently based on the specific application and necessities.

Single column bins are constantly used in industrial sites or production setups to store and arrange substances such as parts, ingredients, or basic materials. Because they are usually designed as stackable, these bins make impactful use of the vertical space in the storage section.

Single Column Bin Mixing

Double Column

Double column bin mixing is related to a blending configuration that uses two vertical columns to combine or evenly distribute components.

This type of blending arrangement is commonly used in industrial processes where careful material integration is necessary for producing items such as chemicals, food, pharmaceuticals, or other related uses.

The system features two separate storage boxes or columns where the substances designated for blending are deposited. Every column may incorporate its unique blending mechanism.

Double Column Bin Mixing- Picture Courtesy: Aipak

5.How Bin Mixing Works?

The working process of bin mixing is very simple and precise. For your understanding we have categorized them into three broad stages. A description about following stages is discussed below:

Stage 1: Introduction of Product

Introduction of Product begins the process- Picture Courtesy: Freud Vector

The first step of bin mixing begins with addition of product into the hopper of the machine which is an enclosed structure with an opening. The outlet assist you feed the product inside effectively and secure the bin with a valve to close the structure.

Stage 2: Mixing of Formulation

Mixing of Formulation

The second stage of the mixing bin accompanied by lifting of clamping arm or gyrator which simultaneously induce the rotation of mixing bin vessel for smooth mixing procedure and gently blending of your formulation. This process is crucial in order to achieve an even mixing task with variation of velocities which is depending on the production cycle or manufacturer choice. An agitator facilitates the fast mixing action and rotation of bin allow tumbling of the product. The combine action allows greater interblending and even mixing output.

Stage 3: Formulation Discharge

Unloading of Bin Blender Pharmaceutical

The mixing process time is based on the manufacturer or product’s demand. Some products need shorter mixing time while other needs more.

The mixing time is mostly fed in the machine, once it is completed, the machine stops itself. A bin mixing is featured with discharge port which is designed as butterfly valve. This is helpful in the opening and unloading of the charged material inside the bin. Operator has turn down the machine for unloading or this process can be taken place via availing automatic features.

6.What is Structure of Bin Mixing?

Allpack Bin Mixing Parts

Supporting Arms	As it names shows, these parts of the machine helps bin mixing to move flexibly in different positions or dimensions. The supporting arms are strong and stable structures which is meant to hold the overall structure of the tank and ensure integrity and stability of the machine to maintain its balance and operational procedure in a compliant way.
Inlet	The inlet of the bin mixing is the point that allows introduction of raw material which is meant to mix with this machine. This point serves as a entry or opener of the machine ensuring that mixing substances enters the apparatus.
Outlet	This is the point allowing you to discharge the mixed material out of the machine. Upon completion of mixing time, the bin mixing machine stops its activity and allow the outlet unit to regulate the evacuation of mixed substances from the equipment.
Body Tank	This is the machine chamber that enables you to attain mechanical mixing. This is a hollow and large cylinder that is composed of agitator and blending blades which is helpful in proper mixing of material and giving you an even and homogenous mixture.
Electric Cabinet	The regulation of bin mixing is controlled by an electric cabinet which is composed of plugs, wiring, connections, with 100% safety regulation. This section is responsible for regulating various tasks such as switching on, off, and other important tasks.

7.What Product Can Be Produced by Bin Mixing?

Bin mixing is a useful equipment utilized in different industries because of its both gentle and aggressive mixing. Here are some examples of products formed by bin mixing:

Solid Dosage Forms

Bin mixing can create the blends for tablet compression and capsule encapsulation. It is readily utilized to form pharmaceutical formulations.

Pharmaceuticals Ingredients

Spice and Herbs Mix

Chillies, garlic powder, ginger, cloves, nutmeg, black pepper, turmeric, oregano, thyme, basil, etc are mixed in the bin mixing to spice up culinary experience.

Spice and Herbs Mix

Bakery Blends

Flour, cocoa, sugar, sweeteners, dry milk are mixed in bin mixing to form a dough for bakery products.

Bakery Blends

Cosmetics Fusions

Sparkling eye shades, tantalizing tints, blush powders, foundations, whitening powders, to name a few are produced in the bin mixing.

Cosmetics Fusions

Paints

Various chemical pigments and additives are mixed in the bin mixing to create vibrant and colourful blends of paints.

Paints

Cleaning Agents

Surfactants, detergents, baking soda, toilet cleaner, and other disinfectants are products that are produced by the bin blender.

Cleaning Agents

Agriculture Products

Bin mixing creates dry and wet mixtures of fertilizers, animal feed, organic manure, humus, herbicides, pest controls.

Agriculture Products

Ceramics

Bin mixing is popular due to its speedy mixing and creating ceramics mixes like clay, silica, feldspar, and cement.

Ceramics

8.How is Bin Mixing Different from Traditional Mixing?

A Bin Mixing VS Traditional Mixing

Talking about mixing brings just simple blending in our minds. But, if you go in depth of this term, you can find various variation depending on various perspectives. Similarly, Bin mixing is also different from Traditional mixing encompasses these variations.

Bin mixing is indeed a modern way of mixing that holds material inside a chamber featuring an agitator and blades giving you consistent results on a larger scale. Whereas traditional mixing including very simple hand mixing or paddle mixing which is basically used on a very small scale to produce short or limited production capacities.

Bin mixing is based on a modern way of mixing whereas traditional mixing which is a less efficient method of mixing is based on manual mixing or operation.

Bin mixing is a fast method of mixing that almost nullifies various challenges that occur in mixing of difficult substances, but traditional mixing is less effective in mixing of difficult substances such as semi-solid mixing of compounds that required a high degree of technician’s expertise.

The cleaning of bin mixing is comparatively more easier and reliable due to no chances of cross-contamination whereas a traditional mixing is difficult to clean as the entire method has to take place using manual handling.

9.How to Maintain Bin Mixing?

Maintenance of Bin Mixing

A bin mixing is proven to be a reliable machine in any industrial setup as it is efficient solution that facilitates your production processes. But the quality of your production line become always stable when it comes to taking care of the machine as today this factor is becoming increasingly significant in order to achieve a hygienic and compliant products.

The process of maintenance involved with removal of sticky residues and debris build up over the wall of bin mixing that should be flushed out the unit by using water and cleaning liquid such as IPA 70% to make your unit extremely cleared.

Use lubricants around the entire movable components of the machine to get a smooth movement without chances of vibration and noise.
Remember to replace damaged components, and above mention tips would be proven useful to bin mixing.

10.How to Solve Problems during Bin Mixing?

Yes, even though, bin mixing is a high-tech equipment, still occasional problems arise in it which affect the product and could lead to loss of money. But here are some tips for solving these problems in bin mixing:

Reason

Solution

Picture

Build-up of Static Charges

Bin is not properly ground.

Dry operational settings.

Improper bin materials.

Poor material formulation.

Properly ground the machine.

Use humidifier.

Use bin with conductive materials.

Add anti-static ingredients in the blending mixture

Build-up of Static Charges- Picture Courtesy: Hayward Gordon

Bridging of Materials

Improper design of the bin.

Improper flow of materials.

Utilize live bottom bin vessel.

Use baffles to aid in the fluidity of materials.

Bridging of Materials- Picture Courtesy: Matcon

Segregation of Materials

Differences in the particle sizes of ingredients.

High fill levels

Low mixing time.

Use materials with uniform particle sizes.

Determine working volume of the bin and fill it to required level.

Increase the mixing time.

Segregation of Materials- Picture Courtesy: Matcon

Poor Blending

Decreased mixing speed.

Inadequate fill levels.

Inaccurate mixing duration.

Irregularity in material loading.

Increase the mixing speed.

Load the materials to the accurate levels.

Increase mixing duration.

Load the materials after fixed intervals in the bin.

Poor Blending- Picture Courtesy: The National Provisioner

Clumping of the Materials

High moisture content in mixing ingredients.

Poor mixing intensity.

Lower the moisture content during mixing.

Increase mixing intensity using baffles and vibration.

Clumping of the Materials- Picture Courtesy: AZoM

Degradation of the Bin

High mixing time.

Heat production during mixing.

Incompatibility between materials and mixing vessel.

Poor mixing environment.

Lower the mixing time.

Operate the machine at low temperature.

Use materials that are compatible with the machine.

Operate the machine in an inert atmosphere.

Degradation of the Bin

Conclusion

After reading the ‘Bin Mixing’ buying guide, we assume that you will be well versed in this machine. Yes, that’s what our aim is! We Allpack is a Team of experts belonging to machine services and purchases. Our motto is to offer an amazing series of ‘Bin Mixing’ and provide essential information you need to skyrocketing your business. If you’ve any queries or need to buy a machine with a friendly budget- Don’t worry! Just send a message; our representative will contact you shortly. Happy Shopping!

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CONTACT US

Tell us your raw material and project budget to get quotations within 24 hours.

WhatsApp Us: +86 181 7101 8586

The Buyer's Guide

Want to get Best Price Bin Mixing from China?

Tell us your material or budget, we'll reply you ASAP within 24 hours

Bin Mixing: The Complete FAQ Guide In 2025 Read More »

Vertical Irregular Shape Sachet Packaging Machine: The Complete Buying Guide In 2025

Honey Packing Machine

Vertical Irregular Shape Sachet Packaging Machine: The Complete Buying Guide In 2025

Have you seen an irregular-shaped sachet in the market and wondered what machine such a creative shape sachet? The answer is a vertical irregular shape sachet packaging machine. It is a sophisticated unit that fabricates and assembles irregular-shaped sachet with its specialized cutting and sealing components.

A vertical irregular shape sachet packaging machine uses diverse packaging materials to form, fill, weigh, seal, and cut irregular shape sachet. It is a compact unit that is composed of high-tech components that create irregular sachets at much higher speeds.

This blog post is specially designed for readers interested in learning about the vertical irregular shape sachet packaging machine like its components, functioning, uses, benefits, and types.

Let’s get started!

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1.What is Meant by a Vertical Irregular Shape Sachet Packaging Machine?

Vertical Irregular Shape Sachet Packaging Machine-Picture Courtesy: SED Pharma

A vertical irregular shape sachet packaging machine fills a wide range of products in a compact sachet, whose shape differs from typical regular rectangular or square sachet. This machine loads a single-serve of a variety of products like grainy, dry powders, gels, granules, pastes, oils, and liquids into irregular-shaped sachets.

It is high in demand because of the popularity of one-time serve irregular-shaped sachet and their affordability. Brands use this machine because it creates unique irregular-shaped sachets that stand out on retail shelves and boost impulse buying.

2.What are the Important Advantages of a Vertical Irregular Shape Sachet Packaging Machine?

Vertical irregular shape sachet packaging machine has a long list of benefits that increase productivity and generate tons of revenue. Some of the useful benefits of this manufacturing unit are discussed below:

Automation

Automation by Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Packaging Technology Today

This machine adopts the latest technology and advanced sensing gadgets due to which, this machine is automated and increases the packaging efficiency of the industries. There is no need for human involvement; hence, it has more speed than simple hand-filling and packaging.

Budget-Friendly

Budget-friendliness of Vertical Irregular Shape Sachet Packaging Machine

This machine forms single-serve irregular-shaped sachets that are easily made with fewer packaging materials. Hence, this machine is a budget-friendly option, as it utilizes less packaging film, which lowers the necessity to buy more packaging film. Moreover, due to less human intervention, it also reduces labour wages.

Accuracy and Precision

Accuracy by Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Packaging Insights

Real-time weighing components and electronic sensors in a vertical irregular shape sachet packaging machine measure the volume and weight of products during the filling step, which lowers the filling error. Moreover, technology advanced forming stations, sealing jaws, and cutters form consistent shape sachets every time. These features allow this equipment to achieve packaging precision.

Marketability and Branding

Branding by Vertical Irregular Shape Sachet Packaging Machine

This machine creates different uniquely shaped sachets that offer brands an edge over their competitors because irregular-shaped sachet stands out among the crowd of typical rectangular and square-shaped sachets. These unique shapes are retained in the memory of end-users and are a sure way to have a place in the shopping trolley on the next visit.

Flexibility and Versatility

Flexibility of Vertical Irregular Shape Sachet Packaging Machine

Due to the quick change of parts, this machine can create diverse kinds of irregular-shaped sachets, differing in their design, size, seal pattern, and cut type. In this way, a vertical irregular shape sachet packaging machine can accommodate both the present and future needs of the businesses. Furthermore, this machine is an adaptable unit that loads a variety of products into the irregular shape sachet.

3.Where Vertical Irregular Shape Sachet Packaging Machine Is Used?

Due to its speed, efficiency, and flexibility, a vertical irregular shape sachet packaging machine is utilized in almost every industry. A few industrial applications of this equipment are listed below:

Food Industry

Use of Vertical Irregular Shape Sachet Packaging Machine in Food Industry- Picture Courtesy: World Packaging

Due to the traction of irregular-shaped sachets because of their portability and affordability, the vertical irregular shape sachet packaging machine is employed in the food industry. This machine packs diverse kinds of food products like honey, jams, condiments, ketchup, spices, herbs, dressings, pastes, etc in irregular shape sachets.

Beverage Industry

Use of Vertical Irregular Shape Sachet Packaging Machine in Beverage Industry- Picture Courtesy: SHANGHAI FUBO PACKAGING MACHINERY

The beverage industry utilizes this machine because of its ability to create stylish bottle-shaped sachet for packing energy drinks, juices, soft drinks, smoothies, and various other beverages. It uses specialized and custom-based sealing jaws to fabricate irregular-shaped sachets.

Confectionery Industry

Use of Vertical Irregular Shape Sachet Packaging Machine in Confectionery Industry

Different kinds of sweet beans, Choco balls, gummies, chewing gums, sweet candies, toffees, and chocolates are packed in the trendy and tailor-made sachet by vertical irregular shape sachet packaging machine. These unique-shaped confectionery sachets tempt both grownups and children to buy these products.

Pharmaceutical and Nutraceutical Industry

Use of Vertical Irregular Shape Sachet Packaging Machine in Pharmaceutical and Nutraceutical Industry

Different kinds of pharmaceutical and nutraceutical products like energy boosters, vitamin supplements, sports gel, trail mixes, and protein shakes are packed in irregular-shaped sachets such as bottles or circular by the vertical irregular-shaped sachet packaging machine. It fabricates different-shaped sachets with high speed and accuracy.

Cosmetic Industry

Use of Vertical Irregular Shape Sachet Packaging Machine in Cosmetic Industry- Picture Courtesy: Hehu Packaging

Yes, the cosmetic industry also uses this machine to load different kinds of lotions, face creams, dyes, foundation, etc in small irregular shape sachet. This machine also loads sample cosmetic products, for instance, liquid blush, gels, and fragrances in irregular shape sachet.

Personal Care Industry

Use of Vertical Irregular Shape Sachet Packaging Machine in Personal Care Industry

Vertical irregular shape sachet packaging machine feeds single-use personal care products like shampoo, liquid soap, body mists, hair conditioners, aseptic wipes, hand sanitisers, and sanitary products in the irregular shape sachet. These products are used while travelling and are also found in hotel amenity kits.

4.What are the Primary Parts of a Vertical Irregular Shape Sachet Packaging Machine?

Vertical irregular shape sachet packaging machine consists of high-tech, electronic, and power-driven components that work in perfect harmony to form, fill, and seal irregular shape sachets. Here is a list of primary parts present in the vertical irregular sachet packaging machine.

Parts of Vertical Irregular Shape Sachet Packaging Machine

Film Roll Holder	It is a cylindrical stand on which large packaging film is placed before the start of the operation.
Product Hopper	It is a square, rectangular, and conical product hopper. It stores huge quantities of products for uninterrupted operations.
Forming Station	This station is essential in folding and transforming packaging film into an irregular-shaped sachet.
Alarm System	It is a safety feature present in some models of the vertical irregular-shaped sachet packaging machine. It lights and voice alarm for notifying users about technical faults or fire and electric hazards in the machine.
HMI	It is an intelligent touchscreen panel that aids in programming and adjusting operational parameters. It also helps to diagnose machine faults and troubleshoot them. Operators can also view the progress of packaging operations by interacting with HMI.
Vertical Sealing Jaws	This type of heated sealing bar seals the middle and side edges of the irregular-shaped sachet.
Horizontal Sealing Jaws	These heated sealing bars melt and fuse the top and bottom edges of the irregular shape sachet
Cutter	It is a sharp blade located in the middle of horizontal sealing jaws and trims the edges of two consecutive irregular-shaped sachets.
Outfeed Chute	It is a small chute where irregular-shaped sachets are collected after packaging operations.
Caster Wheel	These are the caster wheels that move the equipment by their rotation.
Electric Cabinet	This component powers up the machine. It is a sturdy and fire-proof structure where different types of cables, relays, switches, breakers, etc. are present.

5.What are the Types of Vertical Irregular Shape Sachet Packaging Machines?

This machine is classified into different models based on size, filling device, and operation type. The complete detail of the classification of the vertical irregular shape sachet packaging machine is penned below:

According to Size

Small Desktop Vertical Irregular Shape Sachet Packaging Machine

Small Desktop Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Xiamen Link Machinery Technology Co. Ltd

It is a small-sized machine best for small and medium businesses. It is cost-effective but has a limited output rate. Some functionalities are automated, for instance, forming, filling, and sealing. Other functionalities like loading and unloading are carried out by the operator.

It requires minimal room for installation and working.

Large Industrial Vertical Irregular Shape Sachet Packaging Machine

Large Industrial Vertical Irregular Shape Sachet Packaging Machine

It is a large-sized machine requiring heavy initial investment. It needs more floor space, so it is ideal for large productions with more room and budget. It has the latest technologies like PLC system, HMI, and sensors that improve its output rate; it packs more irregular shape sachet per hour.

According to the Filling Type

Auger Vertical Irregular Shape Sachet Packaging Machine

Auger Vertical Irregular Shape Sachet Packaging Machine Picture Courtesy: Heyi-pack.com

It is the most commonly utilized type of vertical irregular-shaped sachet packaging machine. It fills dry powders, grains, granules, and pellets into irregular shape sachets. It has a closed auger filling device, thus is best for contamination-free filling of products.

It feeds an accurate volume of the products into a sachet by the rotation of auger screws. This rotation aids in the fluidity of products from the hopper to the auger plates, from where the products load inside sachets.

Piston Vertical Irregular Shape Sachet Packaging Machine

Piston Vertical Irregular Shape Sachet Packaging Machine

This type of vertical irregular shaped sachet packaging machine fills semi-sold, viscous, and free-flowing liquids into the irregular-shaped sachet. The products flow from the hopper to the sachet by the movement of the piston inside the cylinder.

The piston vertical irregular shape sachet packaging machine is popular in various industries due to its accurate volumetric fill.

Pump Vertical Irregular Shape Sachet Packaging Machine

Pump Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Heyi-pack.com

This machine comes with various types of pumps like gear, lobe, and cavity pumps that rotate and enforce chunky and viscous liquids from the hopper into a sachet. This machine works on the principle of time-based and pulse-based filling.

It is an excellent volumetric dosing machine and is a budget-friendly option for businesses.

Net-weigh Vertical Irregular Shape Sachet Packaging Machine

Net-weigh Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Glopak

It is the only type of vertical irregular shape sachet packaging machine that fills the products inside the irregular-shaped sachet by weight instead of volume. It feeds liquids and solid items into the sachet by calculating their weight during fill. The load cells present in this machine estimate the weight of the products.

According to Operation Type

Intermittent-Motion Vertical Irregular Shape Sachet Packaging Machine

Intermittent-Motion Vertical Irregular Shape Sachet Packaging Machine - Picture Courtesy: Marchesini Group

As the name suggests, this machine stops when it fills the products inside the sachet. Due to this, it has less packaging speed than its continuous-type counterpart. It is usually found in enterprises with medium-sized processivity.

It has minute filling errors as the machine pauses during the filling steps.

Continuous-Motion Vertical Irregular Shape Sachet Packaging Machine

Continuous-Motion Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Mentpack

It has continuous packaging operation, as the machine does not pause during product filling stages. It has more packaging capacity due to its continuous cycle. Continuous-motion vertical irregular shape sachet packaging machine has more accuracy in its product loading but it comes at a higher price due to its complicated set-up.

According to the Number of Lanes

Single-lane Vertical Irregular Shape Sachet Packaging Machine

Single-lane Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Multiko Packaging

This machine has one lane that forms, fills, and seals one irregular-shaped sachet during one cycle. Because of the presence of only one lane, its output rate is lower. This machine is routinely seen in medium-sized business ventures, where high packaging volume is not required.

Multi-lane Vertical Irregular Shape Sachet Packaging Machine

Multi-lane Vertical Irregular Shape Sachet Packaging Machine- Picture Courtesy: Heyi-pack.com

This machine has 2-820 lanes due to which, it can pack multiple irregular-shaped sachets during one cycle. Each lane has its hopper, forming station, cutter, and sealing jaws. It is speedier and has high packaging efficiency. It is added in large production plants that process a higher volume of products.

6.How Does a Vertical Irregular Shape Sachet Packaging Machine Work?

Vertical irregular shape sachet packaging machine has complex yet seamless working. The operates on the same principle that is seen in vertical form, fill, and seal machine, A detailed description of working steps is given below for your information.

Product and Packaging Film Loading

Product and Packaging Film Loading- Picture Courtesy: Turk Banner

At first, the packaging film for forming the sachet is placed on the cylindrical film holder that is found at the top or bottom part of the vertical irregular sachet packaging machine. The product is also loaded in the product hopper found at the top of the machine.

Irregular Shape Sachet Formation

Irregular Shape Sachet Formation

With the unwinding of the film, it goes over the roller and reaches the forming part of the machine. here, it is folded and wrapped around the forming collar and sealed by vertical sealers to create an irregular shape sachet.

Product Feeding

Product Feeding- Picture Courtesy: rotarypack.com

Afterwards, this newly formed irregular shape sachet is filled by the filling nozzles. The product from the hopper flows into the filling nozzles through the rotation, vibration, and to-and-fro motion of the filling devices.

Sealing and Cutting

Sealing and Cutting- Picture Courtesy: SHENZHEN PENGLAI Industrial Corporation

After the product feeding, the irregular-shaped sachet is sealed on the top side. Then, a sharp cutter trims the top and bottom edges of two successive irregular sachets. These sealing jaws and cutters have diverse designs to form irregular-shaped sachets.

Sachet Unloading

Sachet Unloading- Picture Courtesy: Packaging Strategies

In the last, the finished irregular-shaped sachets are ejected into the outfeed chute from where they are collected for secondary packaging.

7.What are the Shapes of Irregular Sachets Produced by Vertical Irregular Shape Sachet Packaging Machine?

Vertical irregular shape sachet packaging machine is tailored to form a wide variety of sachet differing in their shapes, for example:

Bottle Shape Sachet Bottle Shape Sachet- Picture Courtesy: World Pack	These sachets have a wide base and taper off at the top just like the bottle. These have narrow centres and a wide cap-like outline. It is the most common irregular shape sachet.
Tube shape Sachet Tube shape Sachet	It is a cylindrical sachet with a cap-like figure at the top. It is usually utilized for packing honey, jam, ketchup, condiments, etc.
Eye Drop Shaped Sachet Eye Drop Shaped Sachet	It has a rectangular base just like a normal-shaped sachet but has a pointed tip.
Heart Shaped Sachet Heart-Shaped Sachet	It resembles a heart shape and is used for packing cosmetic products. It is also employed for storing promotional items for Valentine’s Day.
Circular Shape Sachets Round Shape Sachets- Picture Courtesy: World Pack	These are round-shaped sachets, mostly used for storing cosmetic products like lotions, creams, gels, etc.
Triangular Shape Sachet Triangular Shape Sachets- Picture Courtesy: Doypack Machine	It resembles a triangle or prism with its three edges and it stores honey and other condiments.
Star Shape Sachet Star Shape Sachets- Picture Courtesy: World Pack	It has a shape like a star and this irregular shape sachet stores cosmetic products.
Jar Shape Sachet Jar Shape Sachets- Picture Courtesy: World Pack	It has a jar shape with a wide base that tapers off at the top. Cosmetic and food brands use such irregular-shaped sachets.
Custom Shape Sachet Custom Shape Sachet	On special occasions like Halloween and winter holidays, brands introduce custom-shaped sachets like hand, ghost, leaf, and fruits to name a few in the market to attract end-users.

8.What are the Sealing Methods Utilized in Vertical Irregular Shape Sachet Packaging Machine?

For hermetic and leakage-proof sealing of irregular shape sachet, there are multiple sealing approaches. These are discussed one by one below:

Heat Sealing Method

Heat Sealing- Picture Courtesy: Sew-Eurodrive

This is one of the most common sealing methods employed in vertical irregular shape sachet packaging machines. High-temperature sealing jaws melt the edges of packaging film and fuse them, creating a strong bond.

Ultrasonic Sealing Method

Ultra-sonic Sealing- Picture Courtesy: Products - Ultrasonic Machines

It is the other widely utilized approach for sealing the edges of packaging film. High-frequency sonic radiation heats and melts the area for fusion. It is applied for films that are heat-sensitive and deteriorate upon high temperature.

Cold Sealing Method

Cold Sealing- Picture Courtesy: Propac Industrial

This method of sealing is not widely used. The cold sealing method is used for the packaging films that activate at low temperatures. Upon activation, they exert high pressure and join two film seams. The cold sealing method is also termed as pressure sealing method and is typically utilized for materials that need sterile sealing.

9.How Are Technical Problems Troubleshooted in Vertical Irregular Shape Sachet Packaging Machine?

Technical failures in the vertical irregular sachet packaging machine are part of machine operation but they could cost production some serious downtimes. However, you can troubleshoot these problems by following some tips such as:

Cause

Solution

Image

Film Stick to Sealing Jaws

High temperature during the sealing process

Extreme sealing pressure

Coarse surface of sealing jaws

Sealing jaws are not cleaned

Adjust the temperature, it should be according to the manufacturer's recommendation

Adjust the settings of the sealing pressure

Replace damaged sealing jaws

Properly wipe the surface of the sealing jaws with a damp cloth

Film Stick to Sealing Jaws

Uneven Cutting of Irregular Shape Sachet

The cutting knife is not aligned accurately in the sealing jaws

Blunt cutter

Align the cutting knife accurately in the sealing jaws

Sharpen the blunt cutter and if not possible then replace it

Uneven Cutting of Irregular Shape Sachet

Jamming of Packaging Film

Inaccurate alignment of the inclination roller

Obstruction in the path of film

Realign inclination rollers

Remove the hindrances in the path of the film

Jamming of Packaging Film

Differences in the Length of Irregular-Shaped Sachets

Incorrect film tension at the dancer’s arm

Unclean film belts

Adjust the film tension at the dancer’s arm

Properly clean the film belts using a clean and damp cloth

Differences in the Length of Irregular-Shaped Sachets

Ripping of Packaging Film

During the unwinding of the film, it faces high tension

Fix the brake part of the machine so that it delivers consistent tension to the film

Ripping of Packaging Film- Picture Courtesy: Justdial

Machine Get Over Heated

Poor air ventilation

Old or faulty motor

Clogged and dirty air filters

Properly ventilate the room in which the machine is set up.

Replace old motors

Clean thoroughly the air filters

Machine Get Over Heated- Picture Courtesy: Coretamp

10.How to Choose an Ideal Vertical Irregular Shape Sachet Packaging Machine for Business?

Buying of vertical irregular shape sachet packaging machine is a single-time investment and consequently, businesses make this selection after great consideration and planning. Here are some buying tips that will aid you in selecting a vertical irregular shape sachet packaging machine:

Go with Reputable Manufactures

Reputable Manufactures

First jot down a list of reputable manufacturers, after looking on their website for their machine listing, industrial standing and lists of positive reviews. A list of positive reviews indicates that manufacturers sell superb quality machines that last long and they also provide the best customer care.

Plan Your Budget

Budget

Secondly, before buying estimate your required budget. The automated large industrial vertical irregular shape sachet packaging machine needs heavy initial investment while the smaller vertical irregular shape sachet packaging machine is a more cost-friendly option.

Determine Your Product Type

Product Type

In the next step, determine your product characteristics like viscosity, temperature sensitivity, etc. It is important because filling devices like pumps, augers, etc in a vertical irregular shape sachet packaging machine only fills a particular product type.

Decide Your Sachet Shape

Sachet Shape- Picture Courtesy: www.amanal-petros.de

Before going to the market to purchase a vertical irregular shape sachet packaging machine, select your sachet type, because forming tubes, sealing jaws, and cutters create a specific kind of sachet shape, otherwise you will not be able to form your required sachet shape.

Compare Key Features

Key Features of Vertical Irregular Shape Sachet Packaging Machine

Look and compare filling methods like auger, pump, piston, and sealing methods like ultrasonic, heat, and cold to determine which vertical irregular shape sachet packaging machine is well-aligned with your production requirements.

Conclusion

Vertical irregular shape sachet packaging machine has prominence in the packaging industries because of its ability to fabricate irregular shape sachets for marketability and branding purposes. It creates dynamic shapes of sachets like stars, round, triangular, bottles, and so many more to attract and engage customers. One of the biggest advantages of a vertical irregular shape sachet packaging machine is its flexibility and versatility because it can handle diverse products and packaging film. Hopefully, by reading this guide, you have learnt about different elements that make vertical irregular shape sachet packaging machines in industries. If you have any further queries or want to purchase machine, message Allpack customer care team right now!

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