Daily Used Products Counting Machine: The Complete Buying Guide in 2024

1.Define Daily Used Products Counting Machine.

Allpack Daily Used Products Counting Machine

An incredible machine used to deal with recognition, counting, and, filling of different daily used products is called a daily used products counting machine. It is an advanced machine used in the packaging.

Daily used products counting machine has state-of-the-art camera vision and other detection systems, with which it precisely detects shapes and sizes of products. Its main purpose is exact counting and correct filling of products.

2.Enumerate Handy Benefits of Daily Used Products Counting Machine.

The daily used products counting machine is one of the handiest inventions and has a wide range of money-making advantages. Some of these useful benefits of the daily used products counting machine are:

High Efficiency

High Efficiency- Picture Courtesy: Zest Promotional

Manual counting has limited productivity, as the workforce gets tired after some time. However, integration of the daily used products counting machine is the best way to increase efficiency without compromising packaging quality. It streamlines production because it limits the requirement of human supervision.

Consistency in Every Batch

Consistency in Every Batch

Counting and sorting by daily used products counting machine is a flawless combination of speed and accuracy. This machine comes with an assortment of high-tech gears like advanced camera vision systems, infrared systems, and image analysis systems with which the former achieves a high margin of accuracy and consistent counts in every batch.

Increased Throughput and Productivity

Increased Throughput- Picture Courtesy: TricorBraun

The number of products counted by daily used products counting machine is thousands of times more than the manual labor. It counts and fills products without taking a break. Due to its continuous mode of operation, it can count hundreds of thousands of products per hour. This allows products to meet their daily targets speedily.

Say Yes to Versatility

Versatility

Businesses usually process a different range of goods, vastly differing in their nature, size, and shape. With its swift and convenient format change, the daily used products counting machine can easily handle and count a huge variety of daily used products. Its versatility is greatly valuable to manufacturers, who package multiple types of products daily.

Easy to Use

Ease of Use

There is no need for lengthy and troublesome programming with the daily used products counting machine because it is equipped with the latest and advanced piece of technology known as HMI. Easy adjustments in systems are made with this touch screen. No hard-to-understand controls and processes are present in the daily used products counting machine, making it easier to use.

Rejection of Faulty Products

Rejection of Faulty Products

This machine has state-of-the-art detecting technology, with which it easily identifies broken or defective items. These products are moved to the rejection system rather than counting and loading them in packaging containers.

3.What is the Working Principle of the Daily Used Products Counting Machine?

The working principle of a daily used products counting machine consists of several important steps in which every component of the machine plays its part for uniform and efficient counting and packaging. Here is a list of important steps involved in the working of daily used products counting machine:

Product Feeding and Separation In the beginning, large quantities of products are loaded in the hopper or other feeding systems. After product feeding, the next step is the alignment and separation of the products by vibratory channel. Hopper feeds the products to the vibratory channel that moves the products in the straight file by gentle shaking.
Counting The products from the vibratory channel travel to the counting channel, where products are detected by different types of sensors and camera vision systems. Different types of sensors like optical, and infrared identify every single product, as it passes through these sensors. This step is important for precisely measuring the quantities of the products. In the counting step, different anomalies in the products are checked by the sensors, and faulty objects are discarded.
Dispensing As soon as products are counted, they drop down from the nozzles into the packaging material. The chutes and conveyors are used for dispensing the products in the said containers. This step ensures the correct packaging of the products.	Picture Courtesy: maharshi.com

4.What are the Types of Daily Used Products Counting Machine?

There are various types of daily used products counting machines with different structural designs and these satisfy the packaging demands of small, medium, and large businesses. For your information, we are detailing different types of daily used products counting machines below:

According to Automation Level

Semi-automatic Daily Used Products Counting Machine

Semi-automatic Daily Used Products Counting Machine

It is a small-scale machine with only one or two counting heads. Its counting speed is low; therefore, it is typically seen in small home-based industries, pharmacies, and, laboratories. However, it offers extremely accurate counting due to its photoelectric sensors. Due to its semi-automatic mode, operators have to manually load and remove the containers from the machine.

Automatic Daily Used Products Counting Machine

Automatic Daily Used Products Counting Machine- Picture Courtesy: Allma.net

It is a completely autonomous unit, with counting speed reaching far beyond semi-automatic daily used products counting machine. It has automatic feeding and unloading components that increase the uptime of the machine. Highly accurate counting of tablets, gummies, and other products is possible in this machine because of extremely sensitive sensors and vision cameras. Furthermore, it is equipped with an HMI touch screen and PLC system that assists the operators in quickly changing the settings of the machine.

According to the Size

Bench-top Daily Used Products Counting Machine

Benchtop Daily Used Products Counting Machine- Picture Courtesy: Dott. Bonapace

As the name indicates, this unit is typically present on the bench-top or table-top because of its compact design construction. It is easily carried and moved around due to its lighter weight. It is the best bet for small-scale industries, where space is the major problem. The bench-top daily used products counting machine performs counting tasks with the aid of unique channels and electronic components.

Industrial Daily Used Products Counting Machine

Industrial Daily Used Products Counting Machine- Picture Courtesy: Marchesini Group

It is usually installed in large-scale businesses because of its heavy-duty construction. It has a larger footprint because it is equipped with high-level and advanced controls, various counting and filling heads, and large computerized systems. It is fully automatic, processing larger batches of daily used products in significantly less time frame.

According to the Number of Counting Heads

Single-Head Daily Used Products Counting Machine

Allpack Single-Head Daily Used Products Counting Machine

There is only one counting head present in the single-head daily used products counting machine. Due to its single counting head, it has less counting capacity. It only loads a single container at a given time. However, it has exceedingly high accuracy and precision rate due to its integrated sensors.

Double-Head Daily Used Products Counting Machine

Double-head Used Products Counting Machine- Picture Courtesy: Marchesini Group

There are two counting heads present in the double-head daily used products counting machine. The counting heads carry out concurrent packaging of the two containers at the same moment. Each counting channel has photoelectric sensors that assist in precise counting, leading to greater counting productivity.

Multi-head Daily Used Products Counting Machine

Multi-head Daily Used Products Counting Machine- Picture Courtesy: IMA.it

It is equipped with four or more counting heads such as four, eight, and twelve. It is responsible for packaging multiple vessels in one split second. Similar to a double-head daily used products counting machine, each head has its in-built sensor and rejection systems. It is higher processing speeds, so, it is present in mass-scale industries, where larger products are counted per minute.

According to Working Technology

Slat Daily Used Products Counting Machine

Slat Daily Used Products Counting Machine- Picture Courtesy: Campak Inc

This equipment consists of horizontal slats with pockets or cavities for feeding daily used products. The products are lined in the compartments by the movement of slats. Because it has fixed space slats, it only performs counting of uniform dimensions products. It has a higher counting speed and zero counting error.

Vibratory Channel Daily Used Products Counting Machine

Vibratory Channel Daily Used Products Counting Machine- Picture Courtesy: IMA.it

For alignment of different types of daily used products, there are vibratory plates or trays present in the vibratory channel daily used product counting machine. With vibration, different kinds of pills and other products are led through these channels. It is an adaptable unit with far better resilience than a slat daily used products counting machine, as it handles a diverse range of products.

5.Where Does Daily Used Products Counting Machine Utilized?

As the name suggests, the daily used products counting machine is used for counting a broad range of daily used products. So, this machine has found its use in every global industry because of its highly accurate detection and counting. A few industrial application of this handy instrumentation is discussed below:

Vibratory Channel Daily Used Products Counting Machine

Capsule Bottle Packaging- Picture Courtesy: Roetell

No pharmaceutical industry exists without the daily used product counting machine. Counting tablets, capsules, and other pills is extremely critical in the pharmaceutical industry because of dose accuracy and the health safety of the patients. Therefore, this machine has an integral role in the pharmaceutical industry.

Nutraceutical Industry

Nutritional Supplement Packaging- Picture Courtesy: Vantage Nutrition

Besides counting pharmaceutical pills, this machine also counts different types of nutraceutical supplements in the nutraceutical industry. Because of an increased trend of taking supplements, the daily used products counting machine is widely employed in the nutraceutical industry. Due to its precision and versatility, it is accepted by all global nutraceutical manufacturers.

Food Industry

Nut Bottle Packaging- Picture Courtesy: Bateel

The daily used products counting machine is applied in the food industry because of its portion-control packaging. It ensures a consistent quantity of products in every packaging while decreasing the amount of product wastage at the same time. It is frequently employed in the food industry for counting different kinds of snacks, dried fruits, and other related products.

Household Industry

Application of Daily Used Products Counting Machine in the House-hold Industry- Picture Courtesy: The New York Times

In the household industry, a daily used products counting machine is utilized to detect the number of different kinds of chlorine tablets and laundry pods. It is increasingly employed in this industry because of its enhanced accuracy with a lower rate of counting errors.

Cosmetic Industry

Cosmetic Capsules in Jars- Picture Courtesy: Cosmetic Proof

In the cosmetic industry, product hygiene is very important. Consequently, different kinds of serums, lotions, essences, essential oils, and creams in packed in cosmetic beads or capsules. To discover the number of these cosmetic products and to package them, a daily used product counting machine is utilized in the cosmetic industry.

6.What is the Structural Design of Daily Used Products Counting Machine?

For making the best functional use of the daily used products counting machine, it is necessary to understand every component of said machine. So, let’s explore the basic components of the daily used products counting machine.

Parts of Daily Used Products Counting Machine

Hopper

It is a large reservoir of storage of daily used products. Its function is also to feed the tablets to other parts like a vibratory channel. The counting process starts with the hopper.

Vibratory Channel

It is the main part of the daily used products counting machine. These channels are present underneath the hopper. They consist of different cavities to hold and separate different types of products. With their vibration, they force products in a single file. Their job is to prevent the stacking of products and transfer products to the counting systems.

Photo Electric Sensor Heads

They are involved in the accurate recognition and counting of the products. These sensors form the core part of the daily used products counting machine. Sensor heads are present in the square holes under the last vibratory plate. These photo-electric sensors also called photo eyes, identify the presence of the products by “seeing” them, this aids in precision counting.

Filling Nozzle

It is also referred to as a filling funnel. It transfers or guides counted products into bottles or pouches. Alignment of filling nozzles with the neck of the container allows the discharge of products. Its opening is customized to accommodate diverse shapes of bottles or other packaging vessels.

Dust Collection Mechanism

Its job is to maintain cleanliness in the system and to prevent exposure of the operator to harmful dust. It also averts the chance of cross-contamination by removing the surplus dust.

HMI Touch Screen

For visualizing the parameter settings and monitoring the real-time performance of the machine, the HMI touch screen is crucial. It allows users to supervise and troubleshoot the machine.

Conveyor

It is used for the transportation of bottles and boxes. Synchronization between conveyor speed and counting process results in accuracy of filling.

Electric Cabinet

It is responsible for the containment of different types of electric components in the daily used products counting machine. It prevents their damage from environmental factors. It also aids in keeping operators safe from electrical incidents.

7.What Daily Used Products are Counted by Daily Used Products Counting Machine?

It is constructed to handle diverse types of free-flowing daily used products. The daily used products counted by the daily used products counting machines are discussed below:

Textile Items

Textile Packaging- Picture Courtesy: Springboard Discovery Box

It ensures the correct number of textile items in the packaging by accurately estimating their number. It counts and packs different kinds of buttons, beadings, sequins, etc.

Agriculture Items

Agriculture Item Packaging- Picture Courtesy- Sow 'n Sow

This machine counts and houses different kinds of seeds and other small agricultural products in the packaging containers. It ascertains the consistency in the measurement of agricultural goods.

Nuts

Nuts Packaging- Picture Courtesy: Behance

Crunchy yummy nuts are flavorful and healthy snacks. Varieties of nuts like almonds, peanuts, cashews, etc are counted by the daily used products counting machine. It packages the right number of nuts in the bottles or pouches.

Confectionery Items

Confectionery Items- Picture Courtesy: BellatRx Inc.

Stationery Items

Stationery Packaging- Picture Courtesy: Ubuy Paraguay

It also determines the number of stationery items like paper clips and rubber bands. Estimation of exact count is the feature of daily used product counting machine.

Bakery Items

Bakery Item Packaging

It is used in different bakeries for counting the correct number of cookies, pretzels, and other bakery items. Daily used products counting machine correctly and carefully packs the bakery items in the boxes.

Medical Device

Medical Items

It also estimates the count of different medical devices like tongue depressors, syringes, pen needles, and lancets. It avoids the overfilling and underfilling of medical boxes.

Recreational Products

Recreational Items- Picture Courtesy: Momtastic

This machine is known for its use in the recreational industry, as it identifies small toys, and game pieces and evaluates their numbers. Daily used products counting machine boosts the packaging consistency.

8.What Packaging Containers are Handled by Daily Used Products Counting Machine?

Since the daily used products counting machine is also used for packaging diverse daily used products, thus, it can handle a variety of containers such as:

Pouches

Pouches- Picture Courtesy: CarePac

With the advent of flexible packaging, more and more daily used products are packed in pouches. Pouches are used every day because they have convenience and durability. Moreover, they are easily stackable and come in different designs to captivate patrons. Some daily used products counting machines can form, fill, and seal pouches with their integrated forming and sealing units.

Bottles

Bottle Packaging- Picture Courtesy: Jenn David Design

They are the traditional unit for packaging daily used products. They are cylindrical and are sealed by caps. Some bottles have intricate designs to allure and engage customers. Usually, daily used counting machine fills bottles.

Jars

Jar Packaging- Picture Courtesy: sea and paper

They are smaller than bottles and typically are round-shaped. Jars have a wide mouth with no neck. The daily used products counting machine also packs different shaped jars.

Boxes

Box Packaging

Daily used products counting machine also handles a variety of boxes, differing in their dimensions and geometries. Boxes are the oldest packaging styles and are commonly used nowadays because of their rigidity and protection.

9.How to Maintain the Daily Used Products Counting Machine?

Regular maintenance is one of the critical aspects of daily counting products machine, which improves the working capacity of the equipment and the durability of the machine. It directly translates into a long operational life. So, here are some maintenance tips just for you.

Maintaining Daily Used Products Counting Machine

Cleaning	Daily cleaning is associated with the removal of dust and debris. Dust and debris slow the work efficiency of the machine and result in inaccuracies in the count. After dismantling all the removal parts, first, wipe the exterior and interior with a clean cloth. Remove hard-to-wash debris with mild detergent water and air dry the said part before reassembling.
Lubrication	Daily used counting machine has various components like conveyor belts and vibratory channels that need lubrication every week. So, oil them using an approved lubricant to avert frictional buildup. Lubrication is necessary for the consistent running of the machine.
Calibration	Out-of-calibration sensors and feeders reduce the counting speed of the machine and increase the counting error rate. Thus, it is of paramount importance to calibrate all the photo sensors, filling units, and feeders for uniformity in detection and counting.
Inspection	Check different types of nuts, bolts, and screws and refasten them if they are loose. Inspect for wear and tear of sensors, conveyor belts, filling nozzles, feeder, hopper, and vibratory channels and repair them if needed.

10.How to Troubleshoot Frequent Pitfalls of Daily Used Products Counting Machine?

Problems are quite frequent in the daily used products counting machine, disrupting the normal packaging operations. However, with careful consideration, these problems are easily troubleshooted. Some troubleshooting tips are:

Poor Product Flow

Poor Product Flow- Picture Courtesy: Cremer

Causes	Troubleshooting
Differences in the product sizes Out-of-calibration feeders. Defective or damaged filling nozzles.	Ensure consistency in the product sizes. Calibrate the feeders. Repair or replace faulty filling nozzles.

Incorrect Product Dispensing

Incorrect Dispensing- Picture Courtesy: SNPK Machinery

Causes	Troubleshooting
Incorrect alignment of feeding chute. There is a blockage in the filling nozzles. Poor flow of the products.	Inspect and ensure the correct alignment of the feeding chute. Remove the blockage from the filling nozzles. Fix the feeding systems to ascertain steadiness in the flow of products.

Inaccurate Counting

Inaccurate Counting- Picture Courtesy: Siberian Wellness

Causes	Troubleshooting
Dirty or defective sensors. Misalignment of products before the beginning of counting. Bugs or errors in the counting software.	Clean the dirty sensors and replace them. Properly align the products before the counting process. Update the software to remove any bugs or errors in the software. It will also boost the performance of the software.

Jamming of Vibratory Channels

Jamming of Vibratory Channels- Picture Courtesy: Cremer

Causes	Troubleshooting
There is an overfeeding of products in the machine. The products are not fed properly. Products are of non-uniform shapes.	Fix the feeding speed to avert chances of overloading. Properly feed the products in the machine. Ensure uniformity in the shapes of products.

11.How to Purchase Excellent Daily Used Products Counting Machine?

There are various brands of daily used products counting machines, which makes the job of selecting and buying, full of hurdles and complications. Manufacturers take a long time to search for excellent daily used products counting machine but with no outcome. Therefore, we are explaining some useful tips that will assist you in procuring the best machine for your production line.

Type of Machine

Allpack Daily Used Products Counting Machine

First, decide the type of daily used products counting machine you are searching for. There are different types of automatic, semi-automatic, stationary, and mobile machines available in the market. Machines with simple technology are easier to find, however, the daily used products counting machines with advanced technology require careful selection.

User-friendly Control

User-friendly Control- Picture Courtesy: GEA

Always consider buying a practical-to-use machine. This kind of daily used products counting machine has easy-to-use and user-friendly controls that make it easier to set the program parameters. Furthermore, this kind of machine has ease in loading and unloading the products and packaging containers.

Speed

Speed of Daily Used Products Counting Machine- Picture Courtesy: Mocker & Associates

It is saying that the more the merrier. But this is not always the case. If your daily production requires counting a smaller number of products then there is no use in buying a machine with high speed.

Budget

Budget- Picture Courtesy: Iris communications

If you are a small factory owner with budget constraints, then it is appropriate to select the small-scale daily used products counting machine. however, if you run a large chain of production with an unlimited budget at your disposal then select a heavy-duty and high-speed daily used products counting machine.

Conclusion

In short, manufacturers can say no to erroneous counts with daily used products counting machine. This machine is renowned for its accurate counting and reliability in filling. It is a remarkable invention that has shown its worth in every world industry. Investing in daily used products counting machine expands the success horizons of businesses. Thus, do not look anywhere as you are at the perfect spot for buying the world’s best daily used products counting machine. We, Allpack provide you latest and top-notch machine at fair prices. So, contact us without waiting for the best deals.