Cough Syrup 4 Side Seal Packaging Machine: The Complete Buying Guide In 2024

1.Define Cough Syrup 4 Side Seal Packaging Machine?

Allpack APK-110 syrup sachet machine

Cough syrup 4 side seal packaging machine refers to the equipment which is designed to intelligently pack cough syrup into 4 sides seal sachets. The machine perform this task automatically by first forming and sealing the packages from three sides, afterwards, precisely weighed single dosage of liquid cough syrup is dispensed into sachets and they are sealed from top.

This stringent sealing from four sides make the cough syrup long lasting and easy to carry especially for outdoor use. Beside cough syrup, the machine is best suitable for packing all other kinds of free flowing and viscous liquids including sauces, creams, and gels etc.

2.What Are The Benefits Of Cough Syrup 4 Side Seal Packaging Machine?

Cough syrup 4 side seal packaging machine is an invaluable machine that independently administer the entire packaging of cough syrup from bag forming to filling and sealing. Along with that, it gives you immeasurable benefits. So, let's explore what are these!

High Protection

Honey 4 side sealed sachet- Picture Courtesy: foodbev.com

Cough syrup 4 side seal packaging machine ensures high degree of protection to both your material as well as the operator. For instance, the body of machine is made up of antibacterial and corrosion resistant 304 stainless steel to retain material quality. Along with that, the safety system like alarm light and emergency stop grant user safety.

Automatic System

Automatic mode button- Picture Courtesy: economictimes.com

This topnotch cough syrup 4 side seal packaging machine has automatic functioning system in form of an intuitive Human Machine Interface that provides you multiple information. Hence, to operate the machine user is only required to contact this part and the machine will work according to these instructions.

Uniformity

Multiple cough syrup 4 side sealed packages

Another notable feature of a cough syrup 4 side seal packaging machine is the extreme level of accuracy brought by its automation. In addition, the machine wonderfully regulate the film pulling on parallel direction throughout operation and form the uniform 4 sides sealed bags with exact sealing and cutting.

Customization

Various customized 4 side sealed liquid sachets

Customization is what the modern day manufacturers look for! That's why, a cough syrup 4 side seal packaging machine has made with quick changeover mechanism through which you can easily customize the packaging style and production output that meet your needs.

Reduce Waste

Manually packing your cough syrup or other liquids will not only require multiple labours but also result in so many inaccuracies and material waste. However, this machine intelligently measures the volume of each dosage of cough syrup and dispense it into sachets without wasting any single drop.

3.Can You Pack Other Liquids By Using Cough Syrup 4 Side Seal Packaging Machine?

Definitely yes! You can absolutely pack myriad of liquids and pastes by using a cough syrup 4 side seal packaging machine. Some of the common materials are highlighted below:

Pastes

Pistachio paste- Picture Courtesy: loveandoliveoil.com

Pastes are thick liquid substances produced in both food and non-food sectors. The most popular pastes which can be packed by this machine include ketchup, sauces, mayonnaise, toothpaste, dry fruit pastes, and herbal pastes etc.

Creams

4 side sealed hand cream sachets presentation idea- Picture Courtesy: spongelle.com

Creams are thick liquid emulsion like body lotion, moisturizing cream, facial cream, and hand cream etc,. These are also eligible to be packed by using a cough syrup 4 side seal packaging machine.

Gels

Aloe Vera gel in bowl

Gels are transparent liquid substances with thick and slightly sticky nature. The common examples include hair gel, nails gel, and hand washing gel which are often delivered in 4 side sealed sachets.

Viscous Liquids

Honey flowing downward- Picture Courtesy: wellandgood.com

Viscous liquids are substances having high resistance to flow such as honey, shampoo, conditioner, and some kinds of syrups. So, these liquids can also be packed by using a cough syrup 4 side seal packaging machine.

Free-flowing Liquids

Soy sauce syrup in bowl- Picture Courtesy: apple.news

As the name indicates, liquids with good flow are also suitable to be packed by cough syrup 4 side seal packaging machine. These include hair oil, syrups, and juices.

4.What Are The Popular Packaging Formats Used By A Cough Syrup 4 Side Seal Packaging Machine?

Generally, a cough syrup 4 side seal packaging machine can form and create 4 sides sealed sachets in contrast to stick packs and  3 side seal sachets. However, looking deep into this packaging format will help you know the variations available inside its sphere. These are as follows:

No	Packaging Format	Picture
1	Regular 4 sides seal The regular 4 sides seal is also referred as flat pouch. It has four separate seals on all sides including two side seals, one top seal, and the bottom seal. Most of the single serving cough syrup, tomato ketchup, and lotion is packed in regular 4 sides sealed sachets.	Regular 4 sides seal- Picture Courtesy: solpac.co.kr
2	Twin Sachets with Perforation Another popular packaging format which can be created by using a cough syrup 4 side seal packaging machine is twin sachets being interconnected through perforation. Liquids like shampoo and conditioner are often delivered in this for sequential use.	Perforated twin sachets- Picture Courtesy: solpac.co.kr
3	No Cutting This machine can also form 4 side sealed sachets without cutting them properly. Here, just perforation is left between every two sachets. This type of 4 side seal packaging is carried out for products to be placed in retail stores.	4 sides sealed sachets with no cutting- Picture Courtesy: solpac.co.kr
4	Zigzag Cut Zigzag Cut is one of the popular cutting types employed for 4 side seal packaging. It helps in enhancing the charm of packages. Therefore, it can be adopted for product marketing especially in seasoning and beverage industry.	Zigzag cut- Picture Courtesy: solpac.co.kr
5	Flat Cut Flat cut offers your 4 side sealed sachets to have a flat and smooth horizontal cut. It is often utilized as professional cutting way for cosmetic and medicinal products.	Flat cut- Picture Courtesy: solpac.co.kr
6	Easy Tear Cut In easy tear cut, few perforations are made on the single side of the 4 sided sealed packages. Therefore, it increases the user convenience in opening the sachet and reduce the risk of false cutting.	Easy Tear cut- Picture Courtesy: solpac.co.kr

5.Explain The Working Principles Of Cough Syrup 4 Side Seal Packaging Machine?

The working mechanism of a cough syrup 4 side seal packaging machine is extremely easy to understand and you can bring it in use independently without relying on further operators. The basic working principles are as follows:

Machine Feeding

Hopper loading with material- Picture Courtesy: samfull.net

First, the product is fed into the large hopper which is situated on the top of the machine. It can be anything from liquid cough syrup to liquid shampoo, juice, or ketchup. However, it is important that the material must be of sufficient volume. Along with that, the roll of film must be carefully fitted into the frame.

Machine Setting

Control board of machine for setting- Picture Courtesy: chengyipacking.com

As the material is loaded in the machine, operator will fix the parameters of machine. It will include the length of pouch, temperature of heat sealing, type of cutting design, and most importantly the volume of material to be dispensed in each bag.

Package Forming

Film unwinding for forming package- Picture Courtesy: samfull.net

Moving forward, when the machine is powered on, the roll of film unfurls and is guided through the machine via rollers. Simultaneously, the film is folded around the bag former to form pouch by sealing longitudinally and at bottom using heat.

Package Filling

Packages filling- Picture Courtesy: chengyipacking.com

After the package formation take place, precisely weighed cough syrup or any other liquid material is then dispensed into the newly formed packages. Different filling mechanism can be employed depending upon the nature of cough syrup such as pump filling, piston filling, or net weight filling.

Package Sealing

Sealing of filled packages- Picture Courtesy: chengyipacking.com

Once filled, the packages are sealed from top through heat sealed jaws. At the same time, each finished package is cut off from the continuous film through cutting blades.

Package Discharging

Finished packages discharging from machine- Picture Courtesy: chengyipacking.com

Finally, the finished cough syrup 4 side sealed packages are ejected out of the machine through conveyor and collected in a container. In case of other machines integration, the finished sachets will be processed for secondary packaging.

6.What Components Constitute The Structure Of Cough Syrup 4 Side Seal Packaging Machine?

A cough syrup 4 side seal packaging machine is made up of several small to large tools and components. These parts, when work collectively, enable the machine to carry on uninterrupted smooth functioning. The underlying explanation will unravel these components along with their functions:

Components of Allpack APK-110 Syrup Sachet Machine

Hopper

Hopper is a large conical hopper made up of stainless steel. Here the bulk volume of cough syrup or any other liquid material is loaded before operation, so, that it will provide the machine with cough syrup for packaging.

Liquid Pump

Liquid pump is another important component of a cough syrup 4 side seal packaging machine which is responsible to weigh the exact amount of cough syrup from hopper and push the measured cough syrup towards filling heads.

Intelligent Control Panel

Intelligent control panel is an electronic device characterized by its computerized appearance. It is considered the brain of a cough syrup 4 side seal packaging machine for the reason that is display all information about machine regulation. By contacting this part, user operate and control the machine.

Package Former

Package former is another crucial part which is responsible to form the package from flat layer of film.

Side Sealer

Side sealer of cough syrup 4 side seal packaging machine refers to the vertical sealing which is carried out with the help of heat pressure or ultrasonic wasves.

Data Coder

Data coder is the printing device through which the important information like date of manufacturing, date of expiration, and batch no is printed over individual cough syrup packages.

Cutting Knife

Cutting knife is sort of blade which is employed to separate the finished cough syrup 4 side sealed packages.

Top Sealer

It is the horizontal sealing which comes into operation when packages are filled with cough syrup.

Stainless Steel Body

The overall body of a cough syrup 4 side seal packaging machine is made from GMP's regulated 304 stainless steel which is corrosion resistant and fully protected for material.

Film Guide

Film guide refers to the number of rollers located at intervals to guide the direction of film.

Film

Film is a think layer frequently of plastic and may be of other materials such as aluminum and laminated foil. The film is essential for carrying of 4 side seal packaging of cough syrup.

Stable Foot

There are four feet attached to the main frame of a cough syrup 4 side seal packaging machine which enable it to stand stably on surface.

7.Are There Any Types Of Cough Syrup 4 Side Seal Packaging Machine?

The answer to your question is definitely yes! There are multiple types of cough syrup 4 side seal packaging machine available in market today. Each machine offers unique way for packing your cough syrup. Let's explore these types in detail!

According to Structure

Flat Pouch Horizontal Sachet Machine

APK-110 Flat Pouch Horizontal Sachet Machine

Flat pouch horizontal sachet machine is the wonderful machine used for packing cough syrup in 4 side sealed packages. The machine is capable of forming pouches and then packing cough syrup in these packages. It is best suitable for medium to large scale production. Although, this type of cough syrup 4 side seal packaging machine has a bit larger footprint, it can provide you with both 3 and 4 side dealing.

Structure

The structure of machine is characterized by its horizontal structure with main parts including control system, film roll, bag forming mechanism, sealing device, hopper, and liquid filling pump etc.

Working Principles

It starts functioning by unwinding film from roll and molding it into flat pouch. Afterwards, the bag is formed, filled with precisely weighed cough syrup dosage, and sealed followed by cutting for discharging.

Liquid Vertical Packaging Machine

Allpack- Liquid Vertical Packing Machine SN-60CJ

This is another type of cough syrup 4 side seal packaging machine which is used to form, fill, and seal four sides cough syrup packages. The machine has stable performance and good output ratio while requiring minimal maintenance and small working place.

Structure

The machine has a small footprint comprising different components such a as the mainframe, movable casters, four edge sealing device, stepper motor, touch screen microcomputer, film roll, hopper, electric printer for batch no, and weighing system.

Working Principles

It follows upside down mechanism for cough syrup 4 side seal packaging. First, the film is unwinded from roll and turned into sachet. Second, the sachet is longitudinally sealed after which the filling and sealing takes place. At last, the finished sachets are separated from continuous film and discharged from the machine.

According to Lanes

Single Lane Liquid Packing Machine For Sachet

Single Lane Liquid Packing Machine For Sachet & Stick Pack- Picture Courtesy: samfull.net

This single lane cough syrup 4 side seal packaging machine is ideal for encasing single serving cough syrup into small portion-sized packages. It is suitable for small to medium-scale industries with efficiency ratio of packing 60 packs per minute.

Structure

The structure of machine is small with occupying less space as compared to multi-lane packaging machine. It has medium size hopper, a single filling nozzle, one bag former, sealer, and cutter etc.

Working Principles

It follows the same process of single package forming from film layer. The formed bag is then filled with cough syrup through single filling nozzle. Afterwards, the loaded package i sealed and ejected from machine through conveyor belt.

Multi-Row Four Side Seal Liquid Packaging Machine

Multi row four side sealing liquid packaging machine- Picture Courtesy: chengyipacking.com

It is fully automatic multi-row packaging machine which is applicable to pack cough syrup in four side seal sachets. The machine has ultrafast production capacity and give you multiple options regarding packages customization. For instance, it produces standard flat sachet, continuous sachets, and offers multiple types of cutting like flat and zigzag cut etc.

Structure

Its structure is composed of many components including a heavy-duty electric enclosure, large film roll, multi-row for bag forming, filling, sealing, and cutting, large hopper, and liquid pump etc.

Working Principles

The unfurling of film leads the formation of bag. Simultaneously, the sealing of packages from bottom and vertical sides takes place followed by the filling of cough syrup in them. Finally, when sealing of top and cutting is finished, the packages are discharged from machine.

8.Compare And Contrast Between Cough Syrup 4 Side Seal Packaging And Cough Syrup 3 Side Seal Packaging Machine?

There are certain differences between cough syrup 4 side seal packaging machine and cough syrup 3 side seal packaging machine. These are enlisted below:

No	Aspects	Cough Syrup 4 Side Seal Packaging Machine	Cough Syrup 3 Side Seal Packaging Machine
1	Definition	Cough syrup 4 side seal packaging machine is used to pack cough syrup in 4 side sealed packages.	While as, cough syrup 3 side seal packaging machine deliver cough syrup in 3 side sealed packages.
2	Bag Former	Its bag former is straight.	In contrast, the bag former of cough syrup 3 side seal packaging machine is conical.
3	Number of sealing	Four sealing sides: two vertical and two horizontal.	Three sealing sides: one vertical and two horizontal.
4	Material capacity	Four side seal cough syrup packages has low capacity for holding syrup.	On the other hand, it offers more space for material.
5	Application	Good for delivering single serving cough syrup and other liquids.	It is suitable for delivering both single serving and additional volume of cough syrup and other fluids.
6	Picture	Multi row four side sealing liquid packaging machine- Picture Courtesy: chengyipacking.com	Multi row three side sealing liquid packaging machine- Picture Courtesy: chengyipacking.com

9.Where Can A Cough Syrup 4 Side Seal Packaging Machine Be Used?

A cough syrup 4 side seal packaging machine have a plethora of applications in different fields. The most prominent sectors are highlighted below:

Medical Industry

Ointment 4 side sealed packages

Medical industry is an area where large volume of liquid drugs in form of syrups is produced. For their safe and secure packaging in single serving dosage, a cough syrup 4 side seal packaging machine is used.

Herbal Industry

Herbal dietary supplement syrup sachet packaging- Picture Courtesy: tokotokoshop.com

Grinding herbs and using them for treating various ills is a common practiced carried out since ancient times. This practice is also very common in today's world where people prefer to take drugs with having minimal side effects. That's why, the use of a cough syrup 4 side seal packaging machine can be found here.

Beverage & Confectionery Industry

4side sealed jam sachet with box- Picture Courtesy: heromea.com

Another application of a cough syrup 4 side seal packaging machine is confectionery and beverage industry where liquid materials like jam, juices, honey, and chocolate etc., are packed in 4 side sealed packages.

Seasoning Industry

Ketchup in bowl- Picture Courtesy: freepik.com

Seasoning sector is also among the areas where this machine is popularly used. The common objects packed by this machine include ketchup, chilli sauce, mayonnaise, and soya sauce etc.

Cosmetic Industry

Girl applying facial mask- Picture Courtesy: popsugar.com

A cough syrup 4 side seal packaging machine is also very useful in cosmetic industry to supply the one time liquid shampoo, hair conditioner, hair oil, cream, and lotion etc., in sachets.

10.How To Keep Your Cough Syrup 4 Side Seal Packaging Machine At Good Working Condition?

If you want to extend the working life of your cough syrup 4 side seal packaging machine then it is obligatory to take care of it on daily, weekly, and monthly basis. You can take help from the below explained points:

Operator maintaining the packaging machine- Picture Courtesy: chengyipacking.com

Cleaning:Clean your machine on daily basis after you completion of one day packaging task. For this, keep in mind to disassemble the hopper, filling nozzles, and sealing jaws carefully. Use a clean wet cloth for wiping the control panel and glass window.

Lubrication:Keep your machine lubricated to avoid friction of movable parts like rollers. While lubrication, be careful not to drop oil on other parts like belts which may cause damage.

Maintenance:Maintenance is very crucial for a cough syrup 4 side seal packaging machine which includes the regular inspection of different parts of machine. Tighten the screws and nuts of machine if loose and before starting each operation, make sure to adjust both the structural and international parameters of machine.

Parts Changeover:This step include the inspection of parts which create trouble in its performance and the timely replacement of such tools.

11.Diagnose The Common Pitfalls Of A Cough Syrup 4 Side Seal Packaging Machine?

When operating a cough syrup 4 side seal packaging machine, you may encounter some of the possible issues. They are extremely easy to understand and tlcan be tackled accordingly. So, let's know these issues with their possible solutions in a bit detail!

i. The machine suddenly fluctuate packaging process
Highlighted power supply system- Picture Courtesy: chengyipacking.com	Cause: Power connection issue. Poor electricity supply.	Solution: Check if the plug of machine is incorrectly fixed. Increase the power supply for machine to ensure smooth functioning.
ii. Inconsistencies in package size
Displaying the difference between size of ketchup sachets- Picture Courtesy: chengyipacking.com	Cause: The data set in machine for packages length and width is false. Differences in the positioning of bag former and cutter device. Worn out bag forming and cutting parts.	Solution: Reset the bag size parameters through touch screen panel. Align the bag former and cutting units. Replace the tools with functioning ones.
iii. Blockage of filling nozzle
Filling nozzles- Picture Courtesy: chengyipacking.com	Cause: Inclusion of foreign object lead to its trapping in nozzle. Accumulation of thick substances in filling head.	Solution: Keep the hopper lid closed and remove the object. Remove the accumulated substance through cleaning.
iv. Improper sealing of packages
4 side sealed liquid sachet with highlighted edges- Picture Courtesy: chengyipacking.com	Cause: Too low sealing temperature. Too high sealing temperature. Film is not centered properly. Inadequate pressure of sealing jaws.	Solution: Increase the sealing temperature to suitable level. Decrease the sealing temperature to desirable level. Position the film in center. Adjust the pressure of sealing jaws.
v. Jamming of sealing jaws
Encircled sealing jaws of machine- Picture Courtesy: samfull.net	Cause: Foreign object is stuck in sealing jaws. Jaws are not settled properly. Incorrect timing between filler and bagger.	Solution: Remove the particle and regulate machine in protected environment. Reset the jaws. Adjust the timing of bag filling and sealing device.

12.What Are The Important Considerations For Purchasing A Cough Syrup 4 Side Seal Packaging Machine?

Taking decision about purchasing a cough syrup 4 side seal packaging machine is not enough rather you have to look for the best one. But how it can be possible when there is a longer line available in market? The answer is simple! You need to consider several factors to opt for the best compatible. These are as follows:

Product Type

Various types of liquids- Allpack

Understanding the physical properties of your product is very essential. It simply involves considering whether you are producing free-flowing cough syrup or the one derived from herbal pastes or honey etc., which will be thick and viscous. Therefore, it is crucial to determine the product nature.

Production Volume

The production volume of your current business also matters a lot. In addition, if you are large-scale manufacturer then multi-row 4 side seal packaging machine is best option. In contrast, single lane 4 side seal packaging machine is good for small-scale industry.

Quality Certification

Quality certification icon- Picture Courtesy: qualitymag.com

Knowing the quality of machine which you are about to purchase is of immense importance. So, the quality of a cough syrup 4 side seal packaging machine can be checked by looking into its certification by national or international quality standard organizations such as FDA, GMP, and FDA etc.

After-sale Service

After sale service icon- Picture Courtesy: adtance.com

Parts repairing and changeover is necessary to ensure smooth performance and longevity of cough syrup 4 side seal packaging machine. Therefore, it is vital to consider the after-sale service provided by the supplier.

Conclusion

To summarize, a Cough Syrup 4 Side Seal Packaging Machine is a wonderful machine tailored to advance the packaging of cough syrup in small-sized sachets. While this machine is automatic, there are still multiple variations in its types, working processes and similarly the benefits you can get. So, make sure you have considered all the above mentioned tips and information. If you are willing to make a purchase then don't forget to contact Allpack where you will be provided the type of cough syrup 4 side seal packaging machine that suits you the most!