Full Automatic Bottle Cartoning Machine
Allpack full automatic bottle catoning machine is a specialized packaging machinery used in various industries, including pharmaceuticals, cosmetics, and food and beverage, to automate the process of packaging bottles into cartons. These machines are designed to handle different types and sizes of bottles, such as vials, bottles with caps, or bottles with pumps.
Here’s a general overview of how a full automatic bottle cartoning machine typically works:
Bottle Feeding: The machine receives the bottles from the upstream production line. This can be done through a conveyor system or other feeding mechanisms.
Carton Formation: The machine forms the cartons using flat cardboard sheets. It folds the sheets into the desired carton shape, often utilizing mechanical or vacuum-assisted methods.
Bottle Orientation: If necessary, the machine can orient the bottles in a specific direction to ensure consistent placement within the cartons. This can be done using mechanical guides, sensors, or vision systems.
Bottle Loading: The bottles are loaded into the formed cartons. This can be achieved using pick-and-place robotic arms, mechanical pushers, or custom-designed bottle-loading mechanisms.
Leaflet or Product Insertion: If required, the machine can insert informational leaflets, instructions, or other product inserts into the cartons. These inserts may contain details about the product, usage instructions, or other relevant information.
Carton Closure: Once the bottles and inserts are placed inside the cartons, the machine seals the cartons using glue, tuck flaps, or other closure methods. This ensures the contents remain securely inside the cartons during transportation and storage.
Quality Control: Some bottle cartoning machines incorporate quality control mechanisms to check for proper bottle placement, insert presence, and carton integrity. This may involve sensors, vision systems, or other inspection techniques to ensure the packaging meets the required standards.
Carton Ejection: The finished cartons are then discharged from the machine, ready for further downstream processes such as labeling, coding, or boxing for shipment.
Full automatic bottle cartoning machines are designed to optimize packaging efficiency, reduce labor costs, and ensure consistent and accurate packaging of bottles. They can handle high-speed production lines and are equipped with various sensors, controls, and safety features to ensure reliable operation and adherence to industry standards.
Cartoning Machine Features:
1.The machine adopts automatic box opening (suction), folding of instruction manual, material feeding, batch printing, box sealing, waste removal detection and other processes. It runs smoothly with low noise.
2.The machine adopts PLC and human-machine interface automatic control system with stepless frequency conversion speed regulation. It has a high degree of automation and is easy to operate.
3.The machine uses internationally renowned brand electrical components with stable and reliable performance.
4.The machine is equipped with mechanical overload automatic shutdown function to ensure operator safety.
5.It automatically removes packaging products that lack packaging materials or instruction manuals to ensure the quality of packaged products.
6.It has functions such as fault display, alarm, and product counting, which facilitate maintenance and troubleshooting.
7.Various automatic feeder devices and conveyor systems can be designed according to customer requirements.
8.Optional hot melt glue machine can be used for hot melt glue spraying sealing or design of hot melt glue brush device.
9.It can be connected and linked with aluminum-plastic packaging machines, flow wrapmachines, filling machines, soap making machines, inkjet printers (or regulatory code systems), labeling machines, online weighing instruments,three-dimensional packaging machines,heat shrink packaging machines,bundling machines,and other production lines for integrated production coordination.
Cartoning Machine Technical Specification:
Model:APK-100
Power: AC380V three-phase four-wire 50HZ
Total power: 1.5KW
Production capacity: Main machine operating speed 30-100 boxes/minute
Folding machine operating speed 30-100 boxes/minute
Air consumption: 20m3/h (pressure 0.5-0.7mpa)
Packaging material: Carton quality; 250-450g/m2 (depending on the size of the carton)
Specifications: Maximum size (LxWxH) 250x170x90mm
Minimum size: (LxWxH) 50x20x15mm
Instruction manual: Paper quality is 55-65g/m2
Specifications: Maximum size (LxW)260x190mm
Minimum size:(LXW)100X100MM
Dimensions:3300X1350X1650MM
Weight:Approximately1.2 tons
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